Showing posts with label malt.. Show all posts
Showing posts with label malt.. Show all posts

Sunday 29 May 2022

Last bit on malt 1880 - 1914

A final post on malt. Increasingly dark types. I hope you enjoy it. Full of fun facts as it is. Well, fact-filled. Not so sure about the fun part.

Imperial malt
This was manufactured in a similar way to amber malt, but at the very end of the process oak or beech wood was added to the furnace to raise the temperature from 240 to 270º F.

Crystal malt
This was another malt finished in roasting drums rather than a standard kiln. The difference being that after germination the grains were soaked in a sugar solution or water and then roasted.

Unlike today, maltsters didn’t make multiple different shades of crystal malt. I’m sure that it did some in various colours, but this would between one maltsters product and another’s.

Its use was principally in Mild Ales and Stout. In the former, around 5% helped fill out the body. While between 5% and 25% was recommended in the latter.

Brown malt

Not left on the withering floor as long as other malt and spread in the drying kiln no more than 1.5 inches (37.5 mm) thick. Initially the heat was moderate, but when all the moisture in the malt was gone, the heat was suddenly increased by adding oak or beech wood to the fire. The sudden heat caused the grains to swell by 25%. The smoke from the wood gave the finished malt a smoky flavour.  

The deliberate addition of wood to create smoke and allowing it to come into contact with the malt is very different from 18th century practice, where every attempt was made to prevent this happening. Though with the much-reduced proportion of brown malt being used in Porter and Stout - a maximum of 20% - the smoky effect would have been much less than in a beer made from 100% brown malt.

The method of making brown malt was changing, for a variety of reasons, one of which was the high risk of a fire.

"it was formerly the custom to dry brown malt also on ordinary kilns, with wire floors, but the labour on these was of a most disagreeable and exhausting character, and brown malt is now generally dried in wire cylinders." 

The presence of diastase in older forms of brown malt is explained by the way it was produced. Diastase is much more sensitive to heat when moist. By first removing all the moisture from the malt at a low temperature, the diastase was not damaged as much by the finishing high heat.   

Other coloured malts were produced in a very different way. To get the desired aroma in the malt, it needed to be heated to 160º F while it still had a moisture content of between 12 and 15%. If the moisture content was below 7 or 8%, the aromas would not be formed and all.

Though London brewers remained loyal to the malt behind the 19th-century Porter revolution, it was rarely present in Stouts brewed outside the capital. I have seen examples of its use in other styles, such as Mild Ale and Burton Ale, but these are relatively rare.

Black malt
Roasted like coffee and often made from inferior quality malt, though use of a better-quality malt produced a better end result. The final colour was not black, but a chocolate brown. Because it was readily absorbed water, it didn't store well.

Most breweries had adopted black malt to colour and flavour their Stouts in the second half of the 19th century. It was invented in 1817 specifically for the purpose of colouring Porter when burnt sugar was made illegal the previous year.

Some brewers mashed their black malt separately from the bulk of the mash in a small tun. The reason was simple: spent grains contained black malt fetched a much lower price than those with just pale malt.  I know from Derek Prentice that this was still the case at Truman’s London brewery in the late 1960s and early 1970s.

While its use wasn’t totally restricted to Stout, black malt wasn’t very common in other styles. It does turn up in beers such as Mild or Burton Ale. Though usually both of those styles usually used a combination of crystal malt, invert sugar and caramel for colouring purposes.

Black malt gave between 60 and 70 lbs per quarter – significantly less than other malts. 

Tuesday 22 March 2022

Coloured malts 1880 - 1914

Towards the end of the 19th century some coloured malts, such as brown and amber became less popular and brewers relied on other malts to mimic them. This doesn’t seem to have been a total success, leading to a resurgence in their use.

“Brown and amber malts have of late years fallen somewhat into disfavour, black being relied upon for colour, crystal for flavour. There is. however, latterly a tendency to employ an increased proportion of brown and amber malt, and without doubt such malt if really well made gives a characteristic flavour not possessed by either black or crystal. It is, indeed, by a skilful blending of the several types of coloured malt that some of the most successful black beers are produced. It is true that in such grists the total proportion of the coloured malts will often be large and the cost price of the beer as a consequence high, but the result of the adoption of such grists generally fully justifies the expenditure." 

One of the problems with brown and amber malts had been their extreme variability, both in terms of flavour and colour. A brown malt from one maltster was often very different to that from another. However, changes in the method of manufacturing such malts to a large degree eliminated these differences making their use more attractive to brewers. 

Coloured malt analyses
  Black. Brown. Amber. Crystal.
Extract per quarter (336 lbs. ) 57.75 57.12 84.33 58.26
„ per cent. . 44.3 44.04 65.02 45.07
Acidity of wort 0.29 0.23 0.19 0.17
Total proteids or albuminoids 6.11 7.13 7.62 8.71
Soluble 3.99 4.81 5.69 5.88
Insoluble ,, ,, 3.99 4.81 5.69 5.88
Mineral matter or ash 0.32 0.29 1.2 0.76
Moisture 5.37 6.23 4.14 2.12
Source:
The Brewers Analyst, by R. Douglas Bailey, 1907, page 234


Friday 8 January 2021

Pre-WW II London Stout

Yet more on Stout in WW II. I'd been dreading writing this section of my new book, "Blitzkrieg!".

Not because I haven't collected enough material. Quite the opposite. I've too much. Pruning it down is taking a lot of work. Plus there are all the nice tables I have to assemble.

Let’s compare the Stouts of four major London brewers. Where we have three 8d per pint beers and two 7d per pint ones.

There’s quite a bit of difference in the hopping rate across the different breweries. Ranging for 6 lbs per quarter (336 lbs) of malt at Courage to 7.5 lbs at Truman. Enough, I’m sure, to have made Truman’s beers noticeably more hoppy.

A relatively poor rate of attenuation is a feature of all the Stouts for which I have the FG. Though, as these beers were cask-conditioned, the FG when served would have been a little lower.

If you're wondering why there's no Fuller's Stout, it's because they discontinued it in 1931.

Pre-WW II London Stout
Year Brewer Beer OG OG after primings FG ABV App. Atten-uation lbs hops/ qtr hops lb/brl
1937 Courage Stout 1047.6 1052 1015.8 4.21 66.86% 5.92 1.15
1936 Barclay Perkins BS 1051.1   1017.0 4.51 66.72% 6.37 1.48
1937 Whitbread LS 1044.6   1013.0 4.18 70.85% 6.94 1.26
1931 Truman BS 1055.7 1060.5       7.5 1.53
1931 Truman St 1046.8 1050.4       7.5 1.29
Sources:
Courage brewing record held at the London Metropolitan Archives, document number ACC/2305/08/263.
Barclay Perkins brewing record held at the London Metropolitan Archives, document number ACC/2305/01/621.
Whitbread brewing record held at the London Metropolitan Archives, document number LMA/4453/D/09/125.
Truman gyle book held at the London Metropolitan Archives, document number B/THB/C/114.

 

Tuesday 5 January 2021

Whitbread London Stout malts 1939 - 1945

At any one time there were at least three, sometimes four, malts in the mix.

Brown and chocolate malt were omnipresent, while the base malt varied. When the war kicked off, pale malt was preferred, but in 1943 it was changed to mild malt. Which was of slightly lower quality and hence cheaper. At various times, a small quantity of PA malt, the poshest type of pale malt, was used. Probably because they had some going spare, you wouldn’t usually waste that sort of classy malt in a dark, roasty beer.

Speaking of roast, the proportion of brown malt was almost halved in 1943. No coincidence that it coincided with the beer becoming paler. Especially as the quantity of chocolate malt was also reduced. Whitbread was unusual in using chocolate malt rather than the usual black malt. They swapped in late 1922 and never went back.

The total malt content fell from around 90% to around 75% across the course of the war. There was a simple reason for that: adjuncts. Pre-war, Whitbread beers had been malt and sugar only. During the war they were compelled to use unmalted grains, just like everyone else.

Whitbread London Stout malts 1939 - 1945
Date Year OG pale malt PA malt mild malt brown malt choc. Malt total
8th Aug 1939 1046.9 71.47%     7.85% 7.85% 87.17%
9th Sep 1940 1043.4 74.79%     8.22% 8.22% 91.23%
22nd Sep 1941 1042.0 61.90% 13.49%   7.94% 7.94% 91.27%
4th Aug 1942 1038.7     67.92% 8.09% 6.47% 82.48%
31st May 1943 1039.6     61.40% 4.66% 7.77% 73.83%
22nd Sep 1944 1039.8     72.44% 4.97% 2.48% 79.89%
19th Sep 1945 1039.2   10.82% 54.89% 4.64% 6.18% 76.53%
Sources:
Whitbread brewing records held at the London Metropolitan Archives, document numbers LMA/4453/D/09/126, LMA/4453/D/09/127, LMA/4453/D/09/128 and LMA/4453/D/09/129.

Friday 20 November 2020

Raw material costs in WW II

There was a big increase in the price of both malt and hops, unsurprisingly, over the course of the war. If Barclay Perkins is typical, this had the effect of raising the percentage of the cost of raw materials relative to the retail price.

In 1939, before the war began, the cost of the malt, adjunct and sugar used in the brewing of XX came to just over 7% of the retail price. Especially considering that the tax paid was slightly over 2d per pint. Or around a third of the 6d public bar price.

The “XX share” column is there because the brew was a parti-gyle with X, Barclay Perkins Ordinary Mild. There was rather more of that brewed than XX, hence the latter’s share is only around a third of the total.

The situation was very different in 1945. The share of raw materials had more than doubled to just over 15%. While the tax paid had leapt to 7.5d per pint – almost two-thirds of the price public bar punters paid.  Ever since, a huge percentage of the retail price of beer in the UK has been made up of tax. Whereas before WW I tax, was only around 10% of the price. Those lucky Edwardians.


21st June 1939 Barclay Perkins XX
malt.hops qtrs/cwts price total XX share
amber malt 4 51.5 206 79.96
crystal malt 6 46.5 279 108.30
Californian pale malt 19 47 893 346.63
Hama pale malt 10 42.5 425 164.97
mild malt 33 50 1650 640.47
SA malt 17 49 833 323.34
maize 17 36 612 237.55
No. 3 invert sugar 15 42 630 244.54
MK Fuggles 1938 2.36 196 462 179.33
MK Fuggles 1938 2.32 197 457.32 177.51
MK Fuggles 1937 2.38 181 431.49 167.49
total     6878.81 2670.09
OG 1044.8      
barrels brewed 260.25      
cost per pint 0.43      
retail price per pint (d) 6      
% raw materials 7.12%      
Source:
Barclay Perkins brewing record held at the London Metropolitan Archives, document number ACC/2305/01/623.


13th July 1945 Barclay Perkins XX
malt.hops qtrs/cwts price total XX share
amber malt 4 161 644 315.64
crystal malt 6 146 876 429.35
SA malt 17 142 2414 1183.15
mild malt 33 142 4686 2296.71
PA malt 17 152 2584 1266.47
flaked barley 17 110 1870 916.53
No. 3 invert sugar 15 99 1485 727.83
MK Fuggles 1943 0.61 385 233.75 114.57
MK Fuggles 1943 0.78 385 299.06 146.58
MK Fuggles 1941 0.78 333 258.67 126.78
total     15350.48 7523.61
OG 1035.4      
barrels brewed 172.75      
cost per pint 1.81      
retail price per pint (d) 12      
% raw materials 15.12%      
Source:
Barclay Perkins Circular Letters held at the London Metropolitan Archives, document number ACC/2305/01/521/1.

 

 

 

Tuesday 10 November 2020

Brewing ingredients in WW II

When the dust had settled at the end of WW I, things didn’t totally revert to the way they had been pre-war. UK brewing still wasn’t self-sufficient in raw materials, though it was less dependent than it had been. Not because UK production of materials had expanded, but because less beer was being brewed and it was of the lower gravity and hence required fewer ingredients.

Considerable quantities of barley continued to be imported, and all of the maize employed came from overseas. As well as considerable quantities of cane sugar. Between 1930 and 1938, on average, about 15% of the hops used in UK brewing were imported.

Difficulties in sea transport greatly limited – or entirely suppressed – the importation of most brewing materials. This wasn’t as big a problem as in WW I, as percentage of foreign ingredients in 1939 than it had been in 1914. But it still required brewers to adapt their grists.

The war made people do many things that they wouldn’t usually do. Brewing was no exception. Brewers being forced to use ingredients they wouldn’t usually have considered.

Flaked maize, for which there was no domestic source, was the first for the chop. Though, as it was only really used as a cheap substitute for malt, rather than for any inherent characteristics which had little impact on the character of the beer, replacing it wasn’t such a problem.   Several alternatives were employed at various points of the war: rice, oats and flaked barley.


Brewing materials 1938 - 1950 (%age)
year malt Un-malted corn rice, maize, etc sugar hops per bulk barrel (lbs) hops per standard barrel (lbs) Hops per quarter (lbs)
1938 78.31% 0.12% 5.75% 15.82% 1.28 1.71 7.8
1939 78.35% 0.08% 5.82% 15.75% 1.25 1.67 7.61
1940 83.81% 0.07% 3.09% 13.03% 1.19 1.62 7.58
1941 86.90% 0.09% 1.95% 11.05% 1 1.43 6.68
1942 85.54% 0.41% 2.99% 11.06% 0.84 1.31 5.87
1943 79.34% 0.31% 9.55% 10.80% 0.87 1.39 6
1944 78.88% 1.06% 9.22% 10.83% 0.87 1.38 6.09
1945 75.63% 1.78% 9.65% 12.93% 0.86 1.36 5.96
1946 76.53% 1.06% 8.69% 13.73% 0.82 1.29 5.83
1947 80.37% 0.79% 5.22% 13.61% 0.81 1.37 6.22
1948 81.75% 0.60% 5.22% 12.42% 0.9 1.52 6.69
1949 82.94% 0.55% 4.61% 11.89% 0.98 1.61 7.15
1950 83.50% 0.52% 4.17% 11.81% 1.03 1.67 7.19
Source:
my calculation from figures in 1955 Brewers' Almanack, page 62
Notes:
assumes a quarter = 336 lbs

 

 

Friday 22 May 2020

Boddington recipes after WW II

Before WW II, Boddington employed five types of malt: pale, high dried, black malt, crystal and enzymic. Plus wheat and flaked maize. The war didn’t change much. High-dried malt was replaced by amber malt, wheat was dropped and flaked barley swapped for the flaked maize. The last being a forced change.

In the case of XX and proportion of adjunct was around the same as in 1939. But for IP and Stout, it was quite a lot lower. The percentage of malt in IP increased by around 10 points, from 75% to 85%. This may seem odd, but wasn’t unusual. Sugar was in short supply and domestic barley production had increased dramatically.

Which explains why the amount of sugar in XX had fallen from 12% to 8%. Though the amount in IP did increase a bit. That’s excluding the malt extract DMS. Which appeared in every beer for some reason.

The types of sugar remained much the same in the beers: invert in XX and FL and B in IP. Though caramel was dropped from XX, with black malt being added to compensate.

Overall, there were surprisingly few changes in the ingredients Boddington used. The core ingredients of their beers – with a couple of exceptions, one of which was out of their control – remained essentially the same.


Boddington grists after WW II
Year Beer Style OG pale malt black malt amber malt crystal malt enzymic malt flaked barley
1946 XX Mild 1028 63.01% 1.79% 9.00% 2.22% 13.98%
1946 Bottling IP Pale Ale 1037 82.26% 2.42% 4.84%
1946 IP Pale Ale 1038 83.08% 2.31% 4.62%
1945 St Stout 1038 35.94% 4.11% 41.47% 11.06%
Source:
Boddington brewing record held at Manchester Central Library, document number M693/405/129.


Boddington sugars after WW II
Year Beer Style OG invert FL B caramel DMS total sugar
1946 XX Mild 1028 8.00% 2.00% 10.00%
1946 Bottling IP Pale Ale 1037 3.23% 4.84% 2.42% 10.48%
1946 IP Pale Ale 1038 3.08% 4.62% 2.31% 10.00%
1945 St Stout 1038 5.53% 0.03% 1.84% 7.41%
Source:
Boddington brewing record held at Manchester Central Library, document number M693/405/129.

Tuesday 25 February 2020

Truman (Burton) malts in 1946

That the three Mild Ales all have basically the same recipe shouldn’t be a surprise. They were parti-gyled together. Nothing odd there. XXX, the Strong Ale, was sometimes parti-gyled with the Milds, too. Then other times parti-gyled with P2 Pale Ale. Which is a bit strange, As the recipes of the Mild and Pale Ale parti-gyles were different. The most obvious being the lack of crystal malt in the Pale Ales.

In the case of the Milds, the percentage of malt in the grist is lower than the 85% or so of 1939. Though for the Pale Ales and the Burton Ale, it’s a little higher than pre-war.

In terms of the types of malt used, nothing changed between 1939 and 1946, save for the addition of a tint quantity of black malt. I suspect it was adopted as a replacement, or partial replacement, for caramel.

I.M. Co – at least that’s what I think it says. The handwriting in Truman’s logs is terrible. My guess is that it’s some sort of patented enzymic malt. From where it’s listed in the brewing record, I’m pretty sure it’s not simply another type of pale malt.

Truman (Burton) malts in 1946
Beer Style OG pale malt black malt high dried malt crystal malt I.M. Co. Total malt
X Mild 1025.8 45.90% 0.55% 22.95% 7.06% 76.46%
XX Mild 1028.8 48.70% 0.57% 22.83% 6.09% 78.19%
No. 7 Mild 1033 46.23% 0.48% 23.11% 7.70% 77.53%
P2 Pale Ale 1040.7 70.34% 0.24% 12.79% 3.84% 87.21%
P1 Pale Ale 1047.6 70.34% 0.24% 12.79% 3.84% 87.21%
P1 Bott Pale Ale 1050.7 71.14% 0.26% 14.65% 4.18% 90.24%
XXX Strong Ale 1039.6 63.36% 0.32% 17.74% 2.53% 83.95%
Source:
Truman brewing record held at the London Metropolitan Archives, document number B/THB/C/354.

Sunday 15 December 2019

Barley Varieties after WW II

Barley is divided into two main types: two-row and six-row. Tow-row barley was grown in the UK, Australia, Turkey and Chile. While six-row was grown in California, Australia, Morocco, Smyrna and Chile.

Before WW II, British brewers were convinced that you couldn’t brew good beer from exclusively UK two-row malt and that you need a percentage of six-row. Made from barley grown either in Chile or California. According to Jeffery this was because:

“Due to the sunnier and more equable climates of these countries as compared with the British climate these barleys were more uniform in quality and this was of distinct advantage to the maltster. Further, the coarser husk of the six-rowed varieties tended to give a better filtration in the mash tun and to prevent those filtration troubles caused by the too-close packing of the undissolved parts of the malt (known to the brewer as grains'), which form the medium through which the solution containing the extractable materials is filtered off”
"Brewing Theory and Practice" by E. J. Jeffery, 1956, page 129.

In the mid-1950s, British two-rowed barleys could be divided into two main groups:; the Goldthorpe and Chevallier types. By crossing Goldthorpe and Chevallier various new barley varieties were developed in the early 20th century. The most successful of these were Plumage-Archer, Spratt-Archer and Standwell. By the mid-1950’s, Standwell had mostly disappeared but large quantities of Plumage-Archer and Spratt-Archer were still being grown. Though in 1955 just over half the malting barley grown in the UK was Proctor, an even newer variety. 

New varieties were being developed, mostly by cross-breeding English varieties with Scandinavian ones. The latter gave better yields and were more disease-resistant, but didn’t have such good malting characteristics as English barley. By crossing, breeders were able to combine the good features of both.

Here are some of the new barley types developed in the early 1950s:

Proctor: Plumage-Archer and Kenia.
Pioneer: Spratt-Archer and a Scandinavian variety.
Carlsberg: Archer variety. 


The above is an extract from Arusterity!, my book on brewing in the immediate aftermath of WW II.
 Buy this wonderful book.