Bentec GmbH Drilling & Oilfield Systems

Technical Bulletin
Top Drive
TD-500-HT

TD-500-HT

DE
P01
Technische Information

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1 Technical Data
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1.1 Dimension drawing

The drawing shows the basic Top Drive Configuration with optional elevator links and elevators.
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1.2 General
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Description Value Dimension

Weight 35715 lb
16,2 t

Length 265 in
6730 mm

Width 70 in
1780 mm

Height 61 in
1540 mm

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1.3 Performance Data

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Description Value Dimension

API Load Capacity 500 ton

454 t

Pressure Rating (max.) 7.500 PSI

500 bar

Power Rating 1.030 HP

758 kW

Drill Speed 0 to 115/230 1 min-1

Drilling Torque 46.500 ft lbs

63.000 Nm

Make up / Break out Torque 73.760 ft lbs

100.000 Nm

Static Break Torque 77.440 ft lbs

105.000 Nm

Link Tilt Lifting Capacity 5.500 lbs @4 ½ ‘

2.500 kg @1,4 m

Gear box Ratio 1. Gear 14:1

Tool Joint OD Clamp Range 4” – 8 ½” OD In

101,6 – 216 OD mm
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1.4 Torque Speed Diagram

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1.5 Connection values

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Main drive electric Description Value Dimension

Voltage D 575 V AC

Current load (max.) 880 A

Power input (max.) 750 kW

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Main drive cooling electric Description Value Dimension

Voltage D 400 / S690 V AC

Current load (max.) 14.3 / 8.3 A

Power input (max.) 7.5 kW

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Hydraulic Power Unit Description Value Dimension

electric
Voltage D 400 / S690 V AC

Current load (max.) 14,3 / 8,3 A

Power input (max.) 7,5 kW

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Gearbox Lubrication Description Value Dimension

electric
Voltage D 400 / S690 V AC

Current load (max.) 14,3 / 8,3 A

Power input (max.) 7,5 kW

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1.6 Operation conditions

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Environment Description Value Dimension

Temperature range -45...+ 55 °C

-49...+ 131 °F

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Top Drive Basic Configuration

2 Drilling Unit TD-500-HT
The Top Drive Basic Configuration contains:
1 Hanger Assembly
2
The hanger assembly contains the following components:
3
 Yoke (1)
 Two upper links (2)
 Counterbalance system (3).
The counterbalance system (3) is integrated within the Upper Links and
consists of: 2 hydraulic cylinders & 2 hydraulic accumulators.

1
Drive System
2

The drive system contains the following components:

3
 Engine cooling system
 Gearbox oil cooling unit (Cooling on demand)
4
 Brake (2-disc Brake spring-closed)

5
 AC Motor
 Gearbox (Gear Ratio 14:1)
 Mainshaft (Connection to IBOP: NC 61)
 Gear Oil Cooling Circle (connected with engine cooling system)
 Gearbox Lubrication Sensors (Low-Pressure Alarm)

Pipehandler
The Pipehandler contains the following components:
 Rotary Actuator & Arresting device (Index Positioning every 3°)
 Hydraulic swivel
 Link Adapter
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 Linktilt mechanism
kadapter housing Support
Pipe handler monitoring
Rotary Actuator /
Arresting
 Back Device
up clamp (vertical travel during operation = 2” (50mm)
 Tool Joint Adapter kit Size III (Jaws for Tool Joints 6 1/4” (158,8mm) –
7 ¾” (197mm)) contains Tool a joint and one stabbing guide adapter for
the specified tool joint sizes.
Other Tool Joint Adapter kits are available as an option
Hydraulic Swivel
 IBOP – Remote and manual operated (Connection NC61 - both sides)
 One Saver Sub – The Standard Saver Sub connection to the Drillpipe is
NC50
Other Quantities and connections of Saver Subs are available as an
Link tilt option

Mud Supply
1
Standard pressure rating of the Mud supply is 7500 PSI


2
The Mud Supply contains the following components:
Washpipe - 3” (76,2mm) incl. Housing
BOP / Saversub
 Up
Back Wireline
Clampentry - 2” (50,8mm) Fig 1502 female
 S-Pipe

3
Mud Hose Connection 4” (101,6mm) Fig 1502 female
Other Mud hose connections are available on request.

4
Onboard Hydraulic
The onboard hydraulic provides the system pressure for all hydraulic functions on
the Top Drive. The hydraulic unit providing the following functions:
 IBOP open / close
 Link tilt mechanism
 Back Up Clamp open / close
 Pipehandler rotation
 Counterbalance functions
preparation for existing hydraulic elevators is available as an option
preparations for other hydraulic tools are available on request

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Carriage
The Top drive is guided by a carriage package. It transfers the torque from the top
drive into the Guide rails.
The Carriage Package consists of a frame with slide shoes, it transfers the
Torque it to the Mast structure. Adjustment to centre well is performed by
adjusting devices.

Service Loop
The Top drive has a Power Loop (1) that supplies electrical power to the motor
and a Control Loop (2). The control Loop holds all control lines and the electrical
1 power supply for the auxiliary drives.
2
The Loop Length with an overall length of 263 ft (80m) is suitable for a 142ft
(43,3m) Mast height with an average Rig Layout configuration.

3 Guide Rail Package

Guide Rails
Guide Rails absorbing the torque of the carriage and transfer it to the mast
structure. The Guide Rail assembly is divided into 5 sections suitable for a 142ft
(43,3m) Mast height from drillfloor. 4 guide rail sections are stored in a guide rail
magazine. The 5th guide rail section is assembled with the Top Drive and acts
together with an L-Skid as a transport Frame.
Guide Rail Extensions for higher masts & derricks can be supplied as
specified.

Guide Rail Magazine

The Guide Rail Magazine allows a fast and safe handling of the guide rails during
transport & installation. The guide rail magazine will be lifted on the drillfloor for
installation. After installation of the 4 guide rail segments the Top Drive with the
5th section of the guide rail can be lifted into the Guide Rail Magazine. From this
position the Top Drive can be assembled with the 4th Guide Rail segment.
 Transport dimensions: (L/W/H):
322”/109”118” (8173mm/2778mm/3000mm)
 Transport Weight (Rails and Frame):
approx. 40.000 lbs (20t)

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Top Drive Transport Frame

The Top Drive is mounted on 5th guide rail section. A hoisting frame is mounted to
this guide Rail to lift the Top Drive during rig up, rig down and transport. An L-Skid
is also assembled to this guide rail to bring the Top Drive in upright position.
 Transport dimensions: (L/W/H):
291”/113”113” (7400mm/2880mm/2880mm)
 Transport Weight (TD and Frame):
approx. 40.000 lbs (20t)

4 Drillers Control
Drillers Control
The Top Drive is controlled by the Panel shown below. This panel is used as a
standalone unit installed within the doghouse. The position will be determined
during the rig survey or based on provided information by client.
Customized implementations are available as an option.

5 VFD-Container
The VFD Power Control contains all control devices and frequency converters
which are needed to operate the Top drive.
 Container Dimensions (L/W/H): 118” (3m) / 134” (3,4m) / 118” (3m)
 Transport Weight: 13.000 lbs (6,5 t)
 ISO Container with Lifting Edges & Pad eyes for transport
 Sun shed roof, entrance door and removable front
 Environmental temperature -49°F to 131°F (-45°C to +55°C)
 2 Air conditions 20hp (15kW) each / 1 Heating unit
 Incoming switchboard 600V/60Hz or 690V/50Hz 3Phase
 1250A circuit breaker for incoming power
 Plug panel 400mm² power pins 6 each
 Power choke and rectifier
 Air cooled VFD Inverter 1600A for main motor
 MCC for all auxiliary drives with VFD’s for support drives
 Chopper unit 272 hp (200kW) intermittent
Remote VFD Access is available as an option. (Internet connection
onsite necessary)
Bentec Soft Torque System is available as an option.

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6 Implementation Kit
The Implementation kit includes the following parts. Size and design of these
parts are depends on the results of the rig survey or by requested drawings
Implementation kit Contents:
 Hang off Links for Crown Block Section
 Upper Tieback (if necessary)
 Intermediate Tieback (if necessary)
 Lower Tieback
 Misc. Plates & Beams for rig specific implementation
 Rig specific electrical implementation components
To implement the Top Drive correctly Bentec need the following technical
Drawings:
 Mast / Derrick Drawings / Drillfloor Layout
 Rig Layout
 Standpipe Drawings
 Drillpipe sizes which should be use on the Rig
 Travelling Block Information
 Block Diagram for electrical implementation
Please Note: The Implementation of Bentec Top Drives may influence the
statics of the Mast. Bentec will submit static relevant data’s within a
confirmation drawing after purchase order. The client is responsible for the
verification of the Mast statics.

7 Supervision for Installation, Commissioning & Training

The duration of Supervision Installation, commissioning and training are 30
Days on location. (Travelling costs and accommodation will be charged
separately.) This contains:
 Installation of the Top drive system by client into the existing rig under
supervision of one Bentec engineer.
 Commissioning of the Top Drive system by two Bentec engineers
 Test Runs by two Bentec Engineers
 Hands on Training during operation by one Bentec engineer.
Duration of supervision is extendable on request.

8 Documentation
Documentation
The Top Drive System will be delivered together with a technical documentation.
This documentation contains all information regarding the Top Drive System and
their subcomponents. These Information’s contains:
 General Information’s & Certificates
 Technical Data, Setup & Functions
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 Transport, Installation, Commissioning & Decommissioning

 Operation, Maintenance & Repair
 Preservation & Storage
 Sub-Supplier Documentations

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Options
9 Option - Rig survey
If all necessary Information’s about the existing rig are available Bentec
recommends a rig survey prior to the project start. It guarantees that the Top
Drive system fits in an optimal way into the existing rig. The Rig survey takes
max. Two days on location and will be performed by one Bentec engineer.
(Travelling costs and accommodation will be charged separately.) The Following
Points will be surveyed.
Survey Contents:
 Measurements at mast
 Measurements on drill floor
 Measurements on fingerboard level
 Measurements for tieback kit
 Check of Mast for Service Loop implementation
 Check of Mast for possible collisions with the Top Drive
 Check of Doghouse for control implementation
 Check of Power supply
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10 Option - Spare Part Kits

The spare part kit contains spare parts and wear parts which are recommended
during normal operation. The Spare Part kit guarantees a safe uptime of the Top
Drive due to spare parts availability at the rig or base.
The following spare parts kits are available:
 Spare Part Kit - 1 Year
 Spare Part Kit - 2 Years
 Spare Part Kit - 3 Years
Spare Parts packages can be customized as on request

11 Option - Wear Part Kit

The wear part package contains only wear parts recommended during normal
operation. The wear part package is suitable for a one year operation. Bentec
recommend the option spare part option in addition to the recommended wear
parts set to guarantee a safe uptime of the Top Drive due to availability of spare
parts at the rig or base.

12 Option – Elevator Links

Elevator links with a capacity of 350 ton (317t) and 500 ton (454t) are possible.
The following sizes are available:
 350t or 500t x 108” (2,74m)
 350t or 500t x 120” (3,05m)(recommended)
 350t or 500t x 132” (3,35m)
 350t or 500t x 180” (4,57m)
Other Elevator link lengths are available on request.
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13 Option – Drillpipe (DP) Elevators

The following Drillpipe (DP) Elevator types are available:
 Manual Elevator 350ton (317t) or 500ton (454t)
 Hydraulic Elevator 350ton (317t) or 500ton (454t) (including implementation)
 Automatic Elevator 350ton (317t) or 500ton (454t)
Manual and hydraulic Elevators are supplied together with Drillpipe bushings
according to the specified tool joint ranges.
Casing (CSG) Elevators are available on request

14 Option – Preparation for existing hydraulic elevators

The Preparation for existing manual elevators can be added to the Top Drive
basic configuration.
The Preparation includes:
 Additional Hydraulic Hoses for the existing elevator
 Switches and Valves for On/Off
 Implementation of the Controls within the Drillers Control

15 Option – Saver Subs

The Top Drive is equipped with one Saver Sub. The thread connection to the
IBOP is NC61. The Thread connection to the Drillpipe is individual. If not specified
the connection to the Drillpipe is NC50. Saver Subs will be supplied to specified
Tool Joint Sizes.
The following sizes are available:
 NC 38
 NC 40
 NC 46
 NC 50
 5 ½” FH (139,7mm)
 6 5/8” FH (168,3mm)
Special Saver Sub thread connections are available on request.

16 Option – Tool Joint Adapter Kit

The Top Drive is equipped with one tool joint adapter kit. The kit contains a set of
jaw assemblies and a suitable stabbing guide which fits to the specified Tool Joint
Range.
If not specified the Top Drive is equipped with a Tool Joint Adapter Kit Size III.
The Following Tool Joint adapter kits are possible:
 Size I – Tool Joint range OD: 4”-5” (101,6mm – 127mm)
 Size II - Tool Joint range OD: 5 ¼” – 6 ¼” (133,4mm – 158,7mm)
 Size III – Tool Joint range OD: 6 ¼” – 7 ¾” (158,7mm – 196,9mm)
 Size IV – Tool Joint range OD: 7 ½” – 8 ½” (190,5mm – 216,9mm)

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17 Option – Incoming Power Cable

Incoming power cable is the connection between VFD-Container to the existing
SCR unit. The Cables are pluggable on both sides.
The Standard Length of the incoming power cable is 50 ft (15m).
Longer cables can be supplied as specified.

18 Option – Lubricant kit

The Lubricant package is suitable for one year operation of the Top Drive.
The Lubrication kit includes Gear Oil and Hydraulic Oil
According to the area of use the two lubricant kits are possible:
 Lubricant kit – Normal temperature range
 Lubricant kit – Normal & Arctic temperature range

19 Option – Wireline Adapter

The Wireline adapter allows using Wireline tools with the Bentec Top Drive. The
Wireline Adapter can be mounted below the Pipehandler main frame.

20 Option – Mud Hose

The design of the mud hose is suitable to the temperature range of use. To
supply the correct Mud hose the following information’s are necessary:
 Standpipe Thread connection
 Standpipe height from drillfloor
 Mast Information

21 Option – Drillers Control - Chair implementation

The Top Drive controls can be implemented into an existing Driller’s Chair. The
Implementation work onsite will be executed by a Bentec Service engineer.
Technical Information’s about the Drillers chair are necessary in advance or
determined during a rig survey.
Other special implementations are available on request

22 Option - Service Loop Container

The Service Loop Container is an open Top 20ft (6m) open top container. The
Service Loop and Service Loop saddle can be stored within this container during
rig move. The Service loop will be stored within this container in optimal
environments and avoid any damages during transport and storage.

23 Option – Top Drive Power Generator

The Top Drive can be equipped with a Generator Module to operate the Top
Drive as an independent unit. The Top Drive control system has an integrated
power management. This power management prevents an overloading of the
engine, allows remote start and monitors all status & fault information. In case of
using this option the VFD Controls for the Top Drive is also implemented within
this Container Module.
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24 Option – Remote VFD Access

The Top Drive VFD-Container can be equipped with a Remote Access function.
In that case the VFD Container is equipped with a Black Box which is connected
to a Notebook installed within the VFD Container. The Notebook is installed with
Software able to readout actual operating parameters of Top Drive. The Notebook
is able to build up a connection to an existing Internet connection onsite. A client
can build up a remote connection to the Notebook and read out Black Box Data’s
from anywhere in the world. The Notebook is equipped with state of the art
Firewalls and Antivirus Programs.

25 Option – Color Camera system

A Color Camera system is a fixed or is able to pan and tilt. This Camera can be
installed at any position on the rig to monitor hazardous areas like racking board-,
drillfloor-, and crown block level. The preferred position of the camera needs to be
determined by the customer. The monitor of the Camera is mounted in the
Driller’s Cabin. The Number of Camera’s has to be determined by the customer.
The circuit board for the controls is mounted in a separate EX d box. Cablings
from the camera to the EX d box is directly connected without plugs.
Specifications Camera
 EX d housing with temperature controlled space heater
 Stainless steel weather protection hood
 Automated brightness control
 Motor operated zoom & Autofocus
 Excellent clear picture even bad light conditions
Specifications Monitor & Control
 Housing IP65, made in stainless steel with installation holder
 12'' (305mm) TFT Color Screen Panel - IP65
 Light intensity 1.300 candelas
 Galvanic separation of video signal
 Multicore control cable halogen free for connect each camera
 Camera selection switch
 Zoom in/out
 Military standard switches
Specifications Pan/Tilt Unit (if specified)
 Pan angle: 356° Tilt Angle 176° & end stop limits
Power Supply
 230V AC 50/60Hz
ATEX certified plugs to EX d box are available on request.

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26 Option – Bentec Soft Torque Rotary System

The Bentec Soft Torque System is a self adjusting system with incorporated
vibration analyzer for optimal drilling parameters. It is designed to dampen drill
string torsion vibrations. It is designed to dampen drill string torsion vibrations. It
differs from previous systems in its operation and tuning procedure being based
on a mathematical model of the entire rotary system. This warrants optimum
damping performance under all conditions. The Soft Torque Rotary system will be
installed as an Upgrade within the VFD Container.

27 Option - Maintenance Service

The following maintenance service options are possible:
 Monthly maintenance service
 6-monthly maintenance service
 Yearly maintenance service
The Yearly Maintenance service will be done by Bentec onsite. Within the
Maintenance Service our Top Drive Specialists check all Top Drive Parts,
systems and functions. If some parts or systems need to be repaired or replaced
Bentec will charge the costs separately. The following points are executed by
Bentec service engineers according to the technical documentation.
Maintenance Service Contents:
 Maintenance of all Motors
 Maintenance of the gearbox
 Maintenance of the complete hydraulic system
 Maintenance of the complete mechanical system
 Maintenance of the complete electrical system
 Function Test

28 Option – Training Course

The Training Course is extensive classroom training. The training can be done in
our main facilities in Bad Bentheim, Tyumen or Muscat. The training can be
carried out prior to a Top Drive installation or after that. (Travelling costs and
accommodation has to be paid by client.)
The training Course got the following content:
 Top Drive Operation
 Top Drive Hydraulics
 Top Drive Mechanics
 Top Drive Electrics
Participants:
This Course is provided for: Driller, Toolpusher, Repair- and Maintenance Crews
or people who are directly responsible for the Top Drive.

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29 Option – Offshore Certification

For Offshore applications the Top Drive system will be certified by a third-party
organisation. This Certificate is formally known as a Case-by-Case approval. The
Certification includes design verification and product verification. Furthermore all
load-path included parts will be Type approved. Interface related points between
the existing rig system and the Top Drive System need to be clarified during an
interface clarification meeting between Bentec and client.
Supported Certification Organisations are:
 DNV – Det Norske Veritas
 ABS – American Bureau of Shipping
 Lloyds British

30 Option – Turnkey Installation, Commissioning & Training

The Installation of the Top Drive System and Training will be carried out by a
Bentec. The Duration is 10 Days on location. (Travelling costs and
accommodation will be charged separately.) This contains:
 Installation into the existing rig. (by Bentec) (Cranes provided by client)
 Commissioning of the Top Drive system (by Bentec)
 Test Runs (by Bentec)
 Training of the crew during operation. (by Bentec)
Training extension after installation is available on request

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31 Contact
Germany

Headquarters Bentec GmbH Drilling & Oilfield Phone: +49-5922/72-80 E-Mail: [email protected]
Production Systems Fax: +49-5922/72-457 Web: www.bentec.com
Service Deilmannstraße 1
Sales 48455 Bad Bentheim
Postfach 1253 • 48443 Bad
Bentheim
Russia

Production Bentec GmbH Drilling & Oilfield Phone: +73452261479 E-Mail: [email protected]
Service Systems Web: www.bentec.ru
Sales Respubliki –str. 252, bild.1 office 1-
06
625014 Tyumen
Bentec GmbH Drilling & Oilfield Phone: +7 495 234 42 E-Mail: [email protected]
Systems 38 or 39
Russia Representation Office Fax: +7 495 234 42 40
1. Kasatschij per. 7, room 13
109017 Moscow
Turkmenistan

Bentec GmbH Drilling & Oilfield Phone: +99 312 395 561 E-Mail:
Systems Fax: +99 312 352 169 [email protected]
Turkmenistan Representation Office
Azadi Street 95 / 2011
744000 Ashgabat
Kazakhstan
Bentec GmbH Drilling & Oilfield Phone: +7 32 92 571 E-Mail: [email protected]
Systems 321
Kazakhstan Branch Fax: +7 3292 571 321
Kabanbai Street 172
RK 480012 Almaty
Oman
Production IDTEC Phone: +968-2459-0103 E-Mail: [email protected]
Service International Drilling Technology Fax: +968-2459-0163 Web: www.idtecoman.com
Sales Co.LLC
P.O.Box 1278
===== Ende der Stüc kliste =====
PC 133 Al Khuwair
Note: All Data’s are subject to technical changes. All shown pictures are typical pictures and not showing the final delivery.

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