Ikusi Manual TM70
Ikusi Manual TM70
UTILIZACIÓN
TM70
TRANSMISOR BOTONERA
Pág.
6.- MANTENIMIENTO.....................................................................................................................................11
6.1.- GARANTÍA ........................................................................................................................................11
6.2.- PRECAUCIONES ...............................................................................................................................11
6.3.- LOCALIZACIÓN DE AVERÍAS ...............................................................................................................12
6.4.- REPUESTOS .....................................................................................................................................14
ANEXO A.- PROGRAMACIÓN DEL EMISOR DE RESERVA.......................................................................15
7.-CAMBIO DE FRECUENCIA........................................................................................................................17
7.1.- DESCRIPCIÓN DEL SISTEMA ..............................................................................................................18
7.2.- DEFINICIONES ..................................................................................................................................18
7.3.- CAMBIO DE CANAL BASE ...................................................................................................................18
7.4.- CAMBIO DEL CANAL DE TRABAJO ........................................................................................................19
ANEXO A - TABLA DE FRECUENCIAS BANDA 433,050 - 434,790 MHZ …………………………………………20
ANEXO B - TABLA DE FRECUENCIAS BANDA 869,70625 - 869,90 MHZ .........................................................21
ANEXO C - TABLA DE FRECUENCIAS BANDA 914,150 - 915,875 MHZ ...........................................................22
Sistema TM70
Protección IP65
Baterías BT06K
Voltaje 4,8 V
Capacidad 750 mAh NiMH
Temperatura de carga 0º a 45ºC
Temperatura de descarga -20º a 50ºC
Autonomía 10 h (utilización al 50%)
Aviso: Si el cargador se alimenta a una tensión inferior a 10,3v DC, señaliza batería en
carga, en ausencia de baterías en los alojamientos.
Localizar una ubicación para el receptor de fácil acceso, en un lugar despejado para
facilitar la recepción de la señal de radio del emisor, y alejado de elementos
generadores de perturbaciones eléctricas intensas.
Caso de no ser posible una ubicación adecuada del receptor que permita la utilización
de su antena interna, utilizar el kit prolongador con antena exterior.
NOTA IMPORTANTE:
IKUSI NO se responsabiliza de una instalación incorrecta, interferencias producidas
por colisión de frecuencias, ni de la gestión de las frecuencias de trabajo en
instalaciones fijas, donde varios telemandos vía radio, comparten o pueden compartir,
una misma zona o área de trabajo.
6.1.- GARANTÍA
IKUSI garantiza los telemandos TM70 por un período de 1 año desde su expedición.
Esta garantía cubre la reparación y reposición de elementos defectuosos en nuestros
Servicios de Asistencia Técnica, para lo que será preciso disponer tanto del transmisor
como del receptor.
- transporte,
- instalación incorrecta,
- manipulaciones sobre los equipos por personal ajeno a IKUSI,
- manifiesto mal uso o mantenimiento incorrecto del equipo,
6.2.- PRECAUCIONES
¾ Utilizar la cinta elástica de fijación del emisor para evitar caídas del aparato.
¾ No limpiar el transmisor con disolventes ni agua a presión. Utilice para ello un
paño húmedo o una brocha.
¾ Someter las baterías a ciclos de carga y de descarga regulares.
¾ Verificar diariamente el funcionamiento del pulsador de paro.
¾ Desconectar los cables del receptor si se van a realizar trabajos de soldadura en
la grúa.
¾ Verificar periódicamente el estado de los cierres de las protecciones de caucho
de los mecanismos de comando del emisor. Sustituirlos en caso de deterioro,
para evitar fallos de estanqueidad.
¾ Limpiar los contactos de la batería
EMISOR
LED SIGNIFICADO
RECEPTOR
En modo OPERACIÓN los 5 LEDs del receptor deben encenderse como se ha
descrito anteriormente (4.3 Puesta en marcha). En esta situación activar maniobras en
el transmisor y observar la respuesta de los relés de salida. Si ésta es correcta, la
avería es ajena al equipo de telemando y deberá revisarse la instalación. Si alguno de
los relés no se activa, nos encontramos ante una avería del equipo. Si esto sucede,
observar el estado de los LEDs:
En caso de que el emisor averiado haya sufrido daños que impidan la recuperación del
módulo EP70, puede programarse el emisor de reserva utilizando para ello el módulo EP70
del receptor.
Los emisores con opción display LCD, permiten al operador la identificación de la máquina
que se va a activar antes de su puesta en marcha, mediante la presentación de un texto de
hasta 24 caracteres.
Este texto debe identificar la máquina con el nombre por la que es conocida por los
operarios. En la puesta en marcha del telemando, debe editarse este nombre de la siguiente
forma:
CAMBIO DE FRECUENCIA
TM70
7.2.- DEFINICIONES
CANALES PERMITIDOS (CP): es una lista de canales autorizados, (máximo 70). Se define en fábrica
y no es modificable.
CANAL BASE (CB): canal a partir del cual se define el Canal de Trabajo y los canales a explorar;
definido en fábrica, puede ser modificable en modo programación. Es el Canal de Trabajo
Inferior.
CANAL DE TRABAJO (CT): canal de radio en servicio; se define como un desplazamiento a partir del
CB. En los equipos que disponen de esta opción, el CT es modificable por el usuario en modo
emisión, por medio de un comando disponible al efecto.
CANALES A EXPLORAR (CE): son los CT Canales de Trabajo definidos, (máximo 16), que el
receptor es capaz de escanear en modo de exploración rápida. El resto de los CP canales son
también escaneados aunque con una prioridad menor.
CANAL MHz
1 869,70625
3 869,73125
5 869,75625
7 869,78125
9 869,80625
11 869,83125
13 869,85625
15 869,88125
17 869,90625
19 869,93125
21 869,95625
23 869,98125
Interfaz CANopen
TM70
El equipo TM70 con interfaz CANopen se integra en redes CANopen donde funciona como
esclavo. Pone a disposición del bus el estado de los pulsadores, de modo que cualquier equipo
externo pueda actuar en consecuencia.
Al lado del conector, hay un jumper que permite conectar o desconectar la terminación del bus. Es
importante para un correcto funcionamiento del bus que las terminaciones estén conectadas en los
extremos y desconectadas en puntos intermedios.
8.4.- PDO
El equipo se suministra con un PDO de transmisión configurado con 4 bytes:
La transmisión del PDO está por defecto configurada como “event driven”, es decir, se envía cada
vez que cambia el estado de cualquier entrada.
8.5.- SEÑALIZACIÓN
El receptor dispone de dos LED’s para señalización, controlados según la recomendación CiA DR-
303-3:
CAN-RUN (verde): indica el estado del equipo dentro de la máquina de estados CANopen:
- Parpadea cada 200 ms. en estado preoperacional
- Encendido permanentemente en estado operacional
- Un destello por segundo en estado de parada
CAN-ERR (rojo): indica error si encendido; en condiciones normales debe estar apagado.
TM70
MODO DE FUNCIONAMIENTO
9.1.- INTRODUCCION
Esta opción permite la operación individual de una grúa con dos transmisores con diferentes
códigos de ID, que determinan qué transmisor está gobernando la grúa en un determinado
momento. Para aplicaciones First come – First Served el receptor escaneará los canales de radio
para recibir las señales de radio de ambos transmisores.
El modo First come – First served está definido por EEPROM, y los transmisores no necesitan
poseer selector. El modo First come – First served consiste de un receptor que libera el código de
ID cada vez que el receptor entra en reposo y por tanto escanea los canales buscando los códigos
de ID definidos en la lista de ID en la EEPROM. La primera ID válida encontrada es la seleccionada
y se engancha a ella hasta que el operador libera la grúa al apretar la seta de STOP. Después de
un tiempo definido en EEPROM (0.1 – 25 segundos, por defecto 4 segundos), el receptor libera la
ID en la que estaba enganchada y comienza a escanear ID y canales de radio. El primer transmisor
que envía la orden de marcha será el primero en hacerse cargo del control de la grúa, y no dejará a
ningún otro transmisor el control de la misma hasta que dicho transmisor sea apagado.
La operación con grúas modo First Come – First Served siempre es delicada, ya
que el receptor queda liberado cada vez que se pulsa la seta de STOP o se
produce una pérdida de enlace.
9.2.- SISTEMAS CON DOS TRANSMISORES
RECEPTOR 1
ID1
F1
ID2
F1 F2 F2
ID1 ID2
TRANSMISOR 2
TRANSMISOR 1
LIMITADOR DE ALCANCE
TM70
El sistema consiste en uno o varios emisores de infrarrojo LA70, instalados en puntos fijos o en la
propia grúa controlada, orientados de forma que cubran la zona de trabajo que se pretende limitar.
Los emisores de telemando incorporan en estos casos un sensor que recibe la información
procedente del emisor LA70; esta información es analizada por el microprocesador del emisor, que
de esta forma conoce cuando el operario ha abandonado la zona de trabajo, y en consecuencia,
desactiva las maniobras.
Ejemplos de aplicación:
El microprocesador del emisor recibe la información del sensor y comprueba la identidad de la grúa.
En el momento en que el sensor deja de recibir señal procedente de su grúa, el LED del emisor que
se encontraba encendido en color verde, pasa a emitir pulsos lentos en color rojo, (en los equipos
pupitre, suena además el zumbador, para avisar al operador que se ha alejado demasiado. Si esta
situación se mantiene durante 4 segundos, se retiran todas las órdenes activas, aunque manteniendo
la comunicación con el receptor de telemando. De esta forma, se mantienen activados el contactor
general y las órdenes de selección.
Para restablecer la operatividad, basta con regresar a la zona de trabajo con las maniobras
deshabilitadas. De esta manera al entrar dentro de alcance no se podrá activar el mando con órdenes
de movimiento pulsadas. Si el Telemando posee display, al salir de alcance aparecerá en el Display
el mensaje “Out of Range”.
De esta forma, la zona de trabajo cubierta por un emisor tiene una forma similar a una elipse, cuyas
dimensiones dependen de la altura del puente sobre el suelo. De forma orientativa, las diagonales de
la elipse en función de la altura, son las siguientes:
Cuando se considere que la zona cubierta por un emisor no es suficiente para las necesidades,
pueden instalarse más emisores esclavos del emisor maestro.
Emisor Infrarrojo
Alimentación 48, 115, 230 Vca ± 10%; 50/60 Hz
Temperatura de trabajo -20 a +65ºC
Protección IP55
TM70
MODO DE FUNCIONAMIENTO
11.1.- INTRODUCCION
Esta opción permite la operación de una grúa por dos emisores, mediante la selección de códigos
ID, que determinan el modo de operación. Para esta aplicación, se requiere que los receptores
dispongan de escáner, para poder recibir señal de radio de distintos transmisores.
Este modo de operación consiste en el uso indistinto por parte de los transmisores de una misma
grúa. Es decir, el primero de los transmisores que se hace cargo de la grúa mantiene el mando de
la misma hasta que ésta se apague (en un principio igual que el modo First Come, First Served ).
Ahora bien, si en el momento de dejar libre la grúa (aprieta la seta de STOP), el otro transmisor se
encuentra encendido y con MARCHA pulsada, dicho emisor se hace cargo automáticamente de la
grúa, sin que caigan los relés de STOP. De esta forma los usuarios de una misma grúa con
transmisores distintos pueden pasarse la misma en movimiento. Al ser necesario tener MARCHA
pulsada, si el relé de marcha/claxon tiene una sirena conectada, se producirá un sonido de la
misma en el momento de producirse el cambio de un transmisor a otro.
Una operación en modo Pitch & Catch es una operación delicada, ya que el
receptor queda liberado cada vez que se pulsa la seta de STOP o se produce una
pérdida de enlace.
ID1 F1
ID2 F2
F1 F2
ID1 ID2
TRANSMISOR 1 TRANSMISOR 2
SISTEMAS MULTIGRUA
TANDEM
TM70
MODO DE FUNCIONAMIENTO
12.1.- INTRODUCCION
Esta opción permite la operación de dos grúas individualmente o en tándem desde un emisor,
mediante la selección de códigos ID, que determinan el modo de operación. Para esta aplicación,
se requiere que los receptores dispongan de escáner, para poder recibir señal de radio de distintos
transmisores.
Una vez realizada una selección, el acceso al receptor o receptores seleccionados queda
bloqueado a otros emisores hasta no ser liberados por el emisor que tiene el control. Este bloqueo
se mantiene incluso en caso de que el equipo sea desconectado sin previa liberación.
Cuando se realiza una selección con el emisor desconectado, el equipo no se pone en marcha e
indica mediante pulsos rojos de 0.4 s en el LED que la selección no es correcta. Debe entonces
restablecerse la selección en el momento en que el emisor fue desconectado.
En los sistemas tándem con display, en la línea 1 del display aparecerá la matrícula de la grúa 1 y
en la línea 2 aparecerá la matrícula de grúa 2. Con el selector en la posición 1+2 aparecerán ambas
matrículas.
Se pueden personalizar las matriculas de las dos grúas siguiendo la descripción del ANEXO A en
este manual.
RECEPTOR 1 RECEPTOR 2
F1 F2
F2
ID1
ID1
ID0
F1 F2
F2
ID0 ID1
ESCLAVO MAESTRO
El emisor maestro dispone de un selector de Grúa “1 / 1+2 / 2”, en tanto que el emisor esclavo tiene
únicamente un pulsador de liberación “L”.
Cuando se precisa realizar una operación en tándem, el operador del emisor maestro debe solicitar
al operador del emisor esclavo la liberación del receptor 1. Para ello, pulsar simultáneamente
durante 5” el pulsador de liberación “L” y el pulsador de Marcha. Con ello, el emisor enviará al
receptor 1 la orden de liberación, quedando así desconectado y habilitado para aceptar un nuevo
código ID.
A continuación, en el emisor maestro podrá seleccionarse la posición “1+2” y pulsar Marcha hasta
que se encienda el LED verde. Al hacerlo, el emisor enviará la orden de liberación del receptor 2 y a
continuación enviará la orden de marcha, con lo que quedarán habilitados los receptores 1 y 2 para
operar en tándem.
Cuando la operación en tándem ha finalizado, se debe seleccionar de nuevo la posición 2 en el
emisor maestro y pulsar Marcha. De este modo, el receptor 1 queda de nuevo disponible para ser
utilizado por el emisor esclavo, y el emisor maestro pasa a controlar únicamente el receptor 2.
RECEPTOR 1 RECEPTOR 2
F1 F1
F2 F2
ID0
ID1 ID1
ID0
F1 F1 F2 F2
ID0 ID1
MAESTRO 1 MAESTRO
2
En el caso de sistemas de botonera en tándem, con dos emisores Maestros, ambos deben tener un
selector “1 / 1+2 / 2” y además un pulsador de liberación “L”.
Cuando uno de los emisores debe operar en tándem, el operador debe solicitar a su compañero la
disponibilidad de la grúa, para lo cual, éste debe pulsar “L” y Marcha simultáneamente en su
emisor. De este modo, el receptor queda disponible para aceptar otro código ID y el emisor se
desconecta.
A continuación, en el emisor que va a realizar la operación en tándem, se debe seleccionar “1+2” y
pulsar Marcha hasta que se encienda el LED verde, con lo que se accede a ambos receptores.
Cuando la operación ha finalizado, se debe pulsar “L” y Marcha simultáneamente, para liberar
ambos receptores y realizar una nueva selección.
Cuando se trata de emisores de tipo pupitre, la función “L” se incluye en un selector rotativo de
cuatro posiciones “L / 1 / 1+2 / 2”. Por lo demás, la operatividad es la misma en ambos casos.
Los emisores con opción display LCD, permiten al operador la identificación de la máquina que se va
a activar antes de su puesta en marcha, mediante la presentación de un texto de hasta 24
caracteres. En el caso de equipos tandem el texto para cada grúa será de 12 caracteres o una línea.
Este texto debe identificar la máquina con el nombre por la que es conocida por los operarios. En la
puesta en marcha del telemando, debe editarse este nombre de la siguiente forma:
TM70
13.1.- INTRODUCCION
Los equipos con vía de retorno analógica precisan de la opción display y la opción retorno
analógico.
Los equipos con vía de retorno analógico precisan, en el momento de la puesta en Marcha de la
calibración de la entrada analógica por parte del Distribuidor o del operario. Para ello será necesario
realizar las siguientes operaciones:
Los emisores con opción display LCD, permiten al operador la calibración de la vía de retorno que se
va a activar, mediante la presentación de un valor de 3 dígitos y una unidad de medida de hasta tres
caracteres.
Los datos de calibración de la vía de retorno modificados en el emisor no son
actualizados en la EEPROM del receptor. Para hacerlo, copiar los nuevos datos de la
EEPROM del emisor en la del receptor.
A partir de este momento ya se puede funcionar normalmente con el equipo. Hasta que no se han
introducido los dos valores de la calibración, el display no presentará datos correctos.
La calibración genera una interpolación lineal de todos los demás valores. Esto quiere decir que
podrá ser utilizado con todos aquellos equipos que generen salidas analógicas lineales. En otro
caso el calibrado llevado a cabo para dos puntos no será correcto.
Cod-2303755
Cod-1131026(x4)
Cod-1135024(x2)
Opción IN0450P
TM70
+12v DC
ENTRADA PULSOS
PULSED SIGNAL
GND
Opción A1P4RCAN
TM70
K1
K2
CAN
K3
K4
+V
11k2
VOUT
-V
Figura 2
GND
Figura 1
La expansión pone a disposición del usuario las siguientes salidas (ver figura
1):
− Una salida analógica consistente en un potenciómetro digital de 128 pasos,
galvánicamente aislado.
− Cuatro salidas de relés para uso libre, K1, K2, K3 y K4.
Estas salidas se controlan desde el bus CAN del sistema mediante la escritura
a su dirección de tramas CANopen.
La dirección CAN de la tarjeta es configurable a través de los 7 jumpers de P1.
El jumper en la posición 1 se corresponde con el primer bit de la dirección CAN. De
esta forma, insertando los correspondientes puentes es posible seleccionar desde la
dirección 1 hasta 127 (27) (ver figura 2).
Muy importante: Siempre debe haber 1 puente colocado, pues la dirección 0 no es
válida. Con un solo jumper se pueden direccionar hasta 7 direcciones diferentes.
RL1
RL2
1
5
+VI
GND RL3
RL4
RL3
1
+VI 5
GND
RL4
Pin Función
1 Contacto normalmente cerrado de K1
2 Contacto común de K1
3 Contacto normalmente abierto de K1
4 Contacto normalmente cerrado de K2
5 Contacto común de K2
6 Contacto normalmente abierto de K2
7 Contacto normalmente cerrado de K3
8 Contacto común de K3
9 Contacto normalmente abierto de K3
10 Contacto normalmente cerrado de K4
11 Contacto común de K4
12 Contacto normalmente abierto de K4
SALIDA ANALÓGICA
La salida analógica sale al exterior mediante la borna RL2 con las siguientes
señales:
Pin Nombre Función
1 VOUT Salida analógica
2 GND Punto medio del potenciómetro
3 -V Alimentación negativa (Mínimo: -50V)
4 +V Alimentación positiva (máximo: 50V)
Opción IN4D
TM70
I3 IN4D I1
+VI
1 1
IN1
2 2
IN2 3 3
IN3 4 4
IN4 5 5
GND 6 6
Figura 1
I3 IN4D I1
+VI
1 1
IN1
2 2
IN2 3 3
IN3 4 4
IN4 5 5
GND 6 6
Figura 2
LR70
I3 IN4D I1 P16
+VI GND
1 1 1
IN1 +VI
2 2 2
IN2 3 3 3.3V 3
IN3 4 4 GND 4
IN4 5 5 GND 5
GND 6 6 IN 6
Figura 3
I1
1 3 5
2 4 6
6 5 4 3 2 1
I3
Figura 4
Cod- 1131026(x4)
IN4D
pin 1
Cod- 1135024(x2)
Pº Miramón, 170
20009 San Sebastián
SPAIN
CHILE
INGENIERÍA IKUSI CHILE, LTDA.
Tel.: +56 2 335 9661
Fax: +56 2 233 7511
[email protected]
FRANCIA
IKUSI FRANCE SARL
Tel.: +33 1 43 03 52 22
Fax: +33 1 43 03 52 42
[email protected]
MÉXICO
IKUSI-GS MÉXICO, S.A. DE C.V.
Tel.: +52 55 5663 8600
Fax: +52 55 5663 8684
[email protected]
PERÚ
ÁNGEL IGLESIAS, S.A. SUC. DEL PERÚ
Tel.: +51 1 211 6500
Fax: +51 1 442 2073
[email protected]
PORTUGAL
IKUSI ELECTRÓNICA, LDA.
Tel.: +351 22 947 8240
Fax: +351 22 947 8249
[email protected]
RUSIA
IKUSI RUSSIA, LLC.
Tel.: +7 495 583 93 41
Fax: +7 495 586 17 71
[email protected]
ORIENTE MEDIO
IKUSI MIDDLE EAST FZE
Tel.: +971 4 204 5606
Fax: +971 4 204 5610
[email protected]
TM70
PUSHBUTTON TRANSMITTERS
PAGE.
1.- DECLARATION OF CONFORMITY ……………………………………………………………………………1
4.- INSTALLATION............................................................................................................................................4
4.1.- CB70 BATTERY CHARGER ....................................................................................................................4
4.2.- RECEIVER ..........................................................................................................................................5
4.3.- STARTING UP ......................................................................................................................................7
6.- MAINTENANCE.........................................................................................................................................10
6.1.- WARRANTY.......................................................................................................................................10
6.2.- PRECAUTIONS ..................................................................................................................................10
6.3.- TROUBLESHOOTING ..........................................................................................................................11
6.4.- SPARES ...........................................................................................................................................13
ANNEX A - PROGRAMMING A SPARE TRANSMITTER...................................................................................14
ANNEX B.- .PROGRAMMING THE MACHINE IDENTIFICATION IN LCD TRANSMITTERS .......................................15
7.-FREQUENCY CHANGE..............................................................................................................................16
7.1.- SYSTEM DESCRIPTION ........................................................................................................................17
7.2.- DEFINITIONS .......................................................................................................................................17
7.3.- BASE CHANNEL FREQUENCY CHANGE ...................................................................................................17
7.4.- WORKING CHANNEL FREQUENCY CHANGE .............................................................................................18
ANNEX A - CHANNEL TABLE 433,050 - 434,790 MHZ ...................................................................................19
ANNEX B - CHANNEL TABLE 869,70625 - 869,90 MHZ ..................................................................................20
ANNEX C - CHANNEL TABLE 914,150 - 915,875 MHZ ....................................................................................21
The TM70/1 and TM70/2 push-button transmitter type, radio remote control systems are
designed for the remote control of hoists and cranes, and are particularly suitable for
applications when the operator needs to be able to choose the best location from which to
carry out an operation.
The system consists of a transmitter for selecting commands and a receiver, which is
connected to the electrical system of the machine to be operated. The system also comes with
a battery charger and two rechargeable batteries.
The TM70
Protection IP65
Voltage 4.8 V
Capacity 750 mAh NiMH
Charging temperature 0º to 45ºC
Discharge temperature -20º to 50ºC
Autonomy 10 h (operating at 50%)
These instructions must be read carefully in order to install and use the
set properly and to keep it in perfect working condition and to reduce
the risks of misuse.
Do not use this set on machines in potentially explosive atmospheres.
Any use other than that specified in this manual is dangerous. The
following instructions must be strictly adhered to.
¾ Do not recharge the battery until it is completely flat. The transmitter indicates this
moment.
¾ Always charge the batteries at temperatures between 0º and 45ºC (the batteries will
not become fully charged at temperatures exceeding 45ºC). Remember that the
charger must not be left in direct sunlight.
¾ Charge the batteries at least once every six months.
¾ Avoid short-circuits between the battery contacts. Do not carry charged batteries in
toolboxes or next to other metal objects (keys, coins, etc.).
¾ Always keep contacts clean.
¾ Never leave batteries in direct sunlight.
Warning: if the battery charger is powered with lower voltage than 10,3v DC, the green
led indicates battery in charging process, even if there is no battery placed in the
charger.
Make sure that the crane is stopped for the entire duration of the
assembly process, keep the work area free and wear protective
clothing.
Park the crane and position stop-ends (if these are not available use
appropriate signs) at a suitable distance so that other cranes on the
same runway do not hit it.
Check the power-supply voltage and turn off the mains switch.
Remember that the receiver has several voltage-powered circuits. Even
when the power has been cut off, there is still a risk of electrical
shocks.
Find a suitable location for the receiver with easy access, in a place designated for
reception of the radio transmitter signal, and away from any intense radio electric
disturbance sources.
Install the receiver cabinet using 4 elastic absorbers.
If necessary, it is possible to improve signal reception, by using the extension cables and
external antenna kit. This kit is applicable only for non-transmitting receivers.
On receiving a signal from the transmitter, the receiver enters in OPERATION mode; the
following LED’s will light up on the receiver:
IMPORTANT REMARK:
IKUSI does not take responsibility of an incorrect installation, interferences produced
by collision of frequencies, nor of the management of the working frequencies in fixed
facilities, where several radio remotes systems, share or can share, the same zone or
working area.
Remember that you are going to remote control a moving piece of machinery.
The safety instructions described in chapter 2 of this manual must be strictly
adhered to.
6.1.- WARRANTY
IKUSI guarantees the TM70 remote control sets for a period of up to one year after the
date of delivery. This guarantee covers repairs and the replacement of defective pieces
at our Technical Service Department. Both the transmitter and receiver will be necessary
if any repairs or replacements need to be carried out.
The guarantee does not cover damage resulting from the following:
¾ Transport.
¾ Incorrect installation.
¾ Repairs or alterations made to the equipment by personnel other than from IKUSI.
¾ Obvious misuse or incorrect maintenance of the equipment.
Our Technical Service reserves the right to evaluate breakdowns and damage.
Under no circumstances will IKUSI be held responsible for hold-ups at work, accidents
or expenses incurred as a result of equipment malfunctioning.
6.2.- PRECAUTIONS
¾ Use the belt provided with the transmitter to prevent the transmitter from falling.
¾ Do not clean the transmitter with solvents or pressurised water. Use a damp cloth
or soft brush.
¾ Use and recharge the battery regularly.
¾ Check every day that the STOP pushbutton is working.
¾ Disconnect the receiver cables if soldering/welding work is going to be carried out
on the crane.
¾ Periodically check the condition of the transmitter rubber seals. Change these over
if they show signs of deterioration to ensure they remain watertight.
¾ Clean the battery contacts.
The transmitter and receiver have status monitoring LED’s, which help to identify
irregularities. The most common signals are contained in the tables below:
TRANSMITTER
LED MEANS
Solid green Transmitter transmitting normally. OPERATION mode.
Green pulses. Transmitter ready for start-up. STAND BY mode.
Red slow flashing Battery level low
Red fast flashing Probably, EEPROM module is not plugged in.
Red double flashing Transmitter cannot start up because a manoeuvre command
is present.
Solid red Transmitter failure
RECEIVER
In OPERATION mode the 5 LED’s must be lit as has been previously described in
section 4.3 Starting. If this is so, press the transmitter manoeuvre buttons and observe
the response of the output relays. If the response is normal, the problem is not related to
the remote control equipment and the installation must be checked. If any of the relays
is not activated, the problem is associated with the remote control equipment. If this
happens, observe the appearance of the LED’s:
There are also two LEDs in the receiver (only available in LR72 electronic card) which
informa about the status of the CAN-BUS. If the CAN connection is not working, check
the status of the LEDs:
If the problem is associated with the equipment, please send both the transmitter and
the receiver to the your Technical Assistance Service Agent, together with a description
of the problem and the status of the LED’s.
If the transmitter becomes so damaged that a spare has to be arranged, it can be
quickly substituted by following the instructions in ANNEX A.
Transmitters with the LCD display option allow the operator to programme a machine
identification label of up to 24 text characters. This identification is displayed on transmitter
starting-up.
This text must identify the machine with a name that is commonly known by the workmen.
When first starting the transmitter you can edit/introduce this text as follows:
FREQUENCY CHANGE
TM70
2. - DEFINITIONS
ALLOWED CHANNELS (CP): is a list of authorized channels, (maximum 70). These are factory
defined and are not modifiable.
BASE CHANNEL (CB): this channel is defined as the Working Channel and these channels are
exportable; factory defined, it can be modified via the progamation mode. It is an inferior Working
Channel.
WORKING CHANNEL (CT): the working radio channel; it is defined as a displacement from the CB. In
the equipment that has this option, the CT is modifiable by the user via the transmitter, by means of a
command to carry out this effect.
EXPLORABLE CHANNELS (EC): they are the CT defined working channels, (maximum 16), that the
receiver is able to fast scan. The rest of the CP channels are also scanned although with a smaller
priority.
3. - BASE CHANNEL FREQUENCY CHANGE
The change of frequency is made via commands that in normal work mode will operate or move the
machine. It is very important to follow the programming sequence rigidly, as described below to avoid
any movements of the machine.
3.1. - ENTERING PROGRAMATION MODE
In order to enter the progamation mode the following procedure must be followed:
¾ Situate yourself in close proximity to the
receiver.
¾ Turn the key to the on position and push in
the pull out the red stop. Girar la llave a la
posición de contacto.
¾ Press the pushbutton (1) into the second
speed and then push the Start pushbutton
and hold both for 2 seconds. During this time
the LED will pulse red.
¾ When entering the progamation mode, the
LED of the transmitter will flash orange for a
few moments. After a short pause, the LED
will indicate the Base Channel that is being
used by pulses of green or red in the
following manner:
¾ tens by green colour pulses.
¾ units by red colour pulses.
¾ Thus for example, channel 42 would be
indicated by means of 4 green pulses, followed by 2 red pulses.
¾ Next, the LED will again turn orange and the transmitter is now ready to await the introduction of
new data. At this point if you wish to leave the progamation mode, simply press the STOP.
¾ Once the Base Channel indication is completed and the LED is blinking orange, you may enter
a new channel from the permitted list (to see attach), by means of pressing the pushbutton (1)
which will give tens and pushbutton (2) the units. Each pulsation is signalized by the LED by
means of an orange blink.
¾ A few moments after last pulsation, the verification of the new channel is signalized by means of
the LED as described in the previous point. The LED will then blink orange to indicate that the
new channel has been sent to the receiver. When this signal transmission is completed the LED
will return to the orange colour.
¾ If the programming of the new Base Channel has been incorrect then try the process again.
¾ If the new channel programming has been successful then press the STOP. When re-starting
the transmitter the newly selected Base Channel will commence. The Working Channel will
coincide with the Base Channel.
¾ If you try to select a Base Channel that is not included within the permitted range, then the LED
will flash red.
¾ If the Base Channel change has made with a range control system in place, then the receiver
will locate the new frequency by entering into a temporary TRACKING mode; once the new
channel is located this will be memorised and will then pass to OPERATION mode.
CHANGE OF CHANNEL PUSHBUTTON: each press of this pushbutton will advance the Working
Channel though the frequencies specified in the EC list. When the highest channel on that list is
reached then the channel returns again to the Base Channel. Each time the Working Channel is
advance the LED will blink green.
START PUSHBUTTON: by keeping this pushbutton pressed for a 2 second duration it will advance
the Working Channel this is indicated on the LED by a red flash each time the channel is changed.
Channel MHz
1 869.70625
3 869.73125
5 869.75625
7 869.78125
9 869.80625
11 869.83125
13 869.85625
15 869.88125
17 869.90625
19 869.93125
21 869.95625
23 869.98125
CANopen Interface
TM70
The TM70 system with CANopen interface is integrated in CANopen networks where it will work in
slave mode. It handles the Bus the state of the Pushbuttons of the TM70 transmitter, such that any
external device can react consequently.
The functionality of the system is according the CiA DS-301 v4.0.2. specification. The implemented
profile is described in CiA DS-401 v2.1 (Input/Output standard), where the pushbutton manoeuvres
are considered as digital inputs.
Bus Termination
Next to the connector, there is one jumper that allows to connect/disconnect the bus termination. It is
important for a correct bus operation that bus terminations are connected in both ends, and
disconnected in the intermediate nodes.
4.- PDO
The system is provided with a 4 byte configured transmission PDO:
The PDO transmission is configured by default as “event driven”, this is, it is sent every time there is a
change on any input.
CAN-RUN (green): indicates the system state inside the CANopen machine state:
- Blinking every 200 ms. In preoperational state.
- Solid green permanently in operational state.
- One blink every second in stop state.
CAN-ERR (red): indicates error if switched on; in normal conditions it must be switched off.
TM70
1.- INTRODUCTION
This option allows the operation of one crane individually by using two transmitters with two different
ID codes, which determine which transmitter is governing the crane at a certain time. For First come
– First served applications the receiver is required to scan the radio channels in order to receive
radio signals from different transmitters.
The First come – First served mode is defined by EEPROM, and the transmitters do not need to
have a selector. The First come – First served mode consists of a receiver which liberates the ID
code every time the receiver is switched off, and hence it starts searching for IDs defined in the
EEPROM ID code list. The first valid ID code found is selected, and locked on to it until the operator
releases the crane by pressing the Stop button. After a time defined in EEPROM (0.1 – 25 seconds,
default 4 seconds), the receiver liberates the ID to which it was locked and starts scanning IDs and
radio channels. The first transmitter switched on is the First transmitter to hold control of the crane,
and it will not let any other transmitter to have control of the crane until the transmitter is switched
off.
A First Come – First Served operation with cranes is always delicate, given that
the receiver is FREE every time the STOP button is pressed or there is a radio link
failure.
RECEIVER 1
ID1 F1
ID2 F2
F1 F2
ID2
ID1
TRANSMITTER 1 TRANSMITTER 2
RANGE LIMITER
TM70
The system consists of one or more Infrared transmitters LA70, installed either in fixed
positions or on the controlled crane, oriented in such a way that it covers the targeted
working zone. In these cases the transmitters of the remote control sets are equipped with a
sensor which receives the information coming from the LA70 transmitter. This information is
analysed by transmitter microprocessor, which, in this way knows when the operator has left
the working area. Consequently, outputs are deactivated.
Application examples:
The remote control has got 4 modes of operation defined in the EEPROM:
1.- Range Limiter only at startup (Electronic Key): In order to make the transmitter work, it is
necessary that the transmitter is inside the starting zone, defined by the position of the
infrared transmitter.
2.- Range Limiter only in operation: The transmitter can be started anywhere, but the
movement orders will not work until the transmitter is inside the working zone.
3.- Range Limiter at startup and operation: The transmitter in order to work must be inside
the working zone always.
4.- Range Limiter only as an output Relay: This functionality makes the transmitter not to
show In range or Out of range situation in the transmitter itself. It will not mask any order.
The information will be sent to the receiver in order to process the information as an output
relay or a condition to the relay table.
In cases in which it is believed that the area covered by one transmitter is not enough, more
slave transmitters can be installed.
Make sure that the crane is switched off during the assembly operation.
Clear the work area and use security clothing.
Check the power supply and disconnect the power supply to the crane.
Do not forget to connect the earth cable.
Use flame resistant cables for the connections.
¾ Find a suitable place for the installation of the infrared transmitter, away from
elements, which could generate intense electrical disturbances and obstacles to
the transmission of light.
¾ Choose the correct power supply and connect it.
¾ Fit the jumper selector in master position.
¾ Select the code programmed in the EEPROM memory of the transmitter.
The communication connection between transmitters must be done with shielded wires.
Infrared Transmitter
Power supply 48, 115, 230 Vac ± 10%; 50/60 Hz
Operating temperature -20 a +65ºC
Protection IP55
TM70
1.- INTRODUCTION
This option allows the operation of one crane by two transmitters, through the selection of ID codes,
which determine the mode of operation. For this application, the SCAN option for the receivers is
required in order to receive transmitters in different channels.
This mode of operation consists of the use of a crane by two different transmitters. The first
transmitter governing the crane gets hold of the crane until it as switched off (in principle exactly as
the First come – First served mode of operation). In the event of pressing the STOP pushbutton, the
other transmitter is switched on and the START order is being pressed, the second transmitter gets
hold of the crane without falling the STOP relays. This way, users of the same crane with different
transmitters can pass each other the crane without falling the STOP relays. As the START
pushbutton must be pressed when transferring the crane if the START relay has got a connected
Horn, when the transfer is done an audible sound can be produced.
Pitch & Catch operation is always delicate, given that the receiver is FREE every
time the STOP button is pressed or there is a radio link failure.
RECEIVER 1
ID1 F1
ID2 F2
F1 F2
ID1 ID2
TRANSMITTER 1 TRANSMITTER 2
TANDEM OPERATION
TM70
1.- INTRODUCTION
This option allows the operation of two cranes individually or in tandem by using one transmitter by
the selection of ID codes, which determines the mode of operation. For tandem applications both
receivers are required to scan the radio channels in order to receive radio signals from different
transmitters.
Once a mode has been selected, the access to the selected receiver or receivers will be blocked for
other transmitters, until they have not been liberated by the transmitter having the control. This
blocking is maintained even in case that the equipment is switched off.
When a selection is made with the transmitter disconnected, the transmitter will not start and shows
in the LED that the selection made is not correct with 0,4s red pulses. The transmitter must be
switched off and restart it with the selection with which it was switched off.
In the tandem systems with LCD Display option, in the 1st line of the display will be shown the crane
1 name and in the 2nd line the crane 2 name. With the selector switch in position 1+2 both names will
be shown.
You can personalize the name of the 2 cranes following the description in ANNEX A in this manual.
The modified name of the crane in the transmitter will not be updated in the
receiver EEPROM. In order to do it, please copy the new information located in
the transmitter EEPROM into the receiver one.
RECEIVER 1 RECEIVER 2
F2
F1
F2
ID1 ID1
ID0 SLAVE MASTER
F1 F2 F2
ID0 ID1
The Master Transmitter has got a crane selector “1 / 1+2 / 2”, while the slave transmitter has only
got a release “R” push button.
When a tandem operation is needed, the operator of the master transmitter must require the slave
transmitter operator the liberation of receiver 1. In order to do it, it has to be pressed simultaneously
the release “R” push button and the Start button. The transmitter will send receiver 1 the liberation
order, remaining like that disconnected and ready to accept a new ID code.
When arriving to this stage, the position “1+2” may be selected in the master transmitter and then
press the Start button until the Green LED is switched on. By doing this, the transmitter will send the
liberation order to receiver 2 and following that, it will send the new ID code. Both receivers, 1 and 2,
will then be started and ready to tandem operation.
When tandem operation has finished, the master transmitter must select position 2 again and press
the Start button. By doing this, receiver 1 is again ready to be used by the slave transmitter, and the
master transmitter only controls receiver 2.
RECEIVER 1 RECEIVER 2
F1 F1
F2 F2
ID0
ID1 ID1
ID0
F1 F1 F2 F2
ID0 ID1
MASTER I MASTER II
In the event of push button systems in tandem operation, with two Master transmitters, both of them
will have a “1 / 1+2 / 2” selector and a release pushbutton “R”.
When one of the transmitters must work in tandem, the operator must require his workmate the use
of the crane. To liberate the crane the operator will have to press “R” and Start simultaneously in his
transmitter. The receiver in which, the operator was working will be liberated and ready to accept
another ID code within the list, and the transmitter gets disconnected.
Following this, the transmitter that is going to perform the tandem operation, the position “1+2”
should be selected and then press the Start button until the green LED light is switched on. Both
receivers will be connected with the transmitter.
When the operation has been finalised, the “R” and Start buttons must be pressed simultaneously,
to liberate both receivers, and be able to do new operations.
With console transmitters, the function “R” is included in a four step rotary selector “R / 1 / 1+2 / 2”.
The way of operation is the same in both cases.
Transmitters with LCD Display option allow the operator to identify the machine that is going to be
used before starting it, through the presentation of a text up to 24 characters. In the case of a Tandem
system the text to identify each crane will be of 12 characters or one line of the display.
This text must identify the machine with the name known by the users.
When starting up the remote control the first time, the name of the cranes must be edited following
these steps:
ANALOGUE FEEDBACK
CALIBRATION
TM70
1.- INTRODUCTION
Systems with analogue feedback need to have the options Display and Analogue Feedback.
Systems with analogue feedback need at startup the calibration of the analogue input by the
distributor or the user. The following steps need to be done:
Transmitters with display option, allow the operator the calibration of the analogue input through the
edition of a three digit value plus a comma and a measurement unit up to three characters.
The modified feedback calibration data will not be updated in the receiver
EEPROM. In order to do it, please copy the new information located in the
transmitter EEPROM into the receiver one.
At this point the system is ready to work normally. Until calibration is performed, data appearing in
the display will be inconsistent.
Calibration generates a linear interpolation of the possible values. This means that it can be used
with all systems that generate a linear analogue outputs. For non linear systems the interpolation will
not produce a correct display value.
Enter into the calibration mode and introduce the value corresponding to the hook without load (1st
value).
Validate the value pressing START. Extinguish the transmitter.
Start the system again and raise a known load.
Extinguish the transmitter and enter again to the calibration mode for the edition of the 2nd value.
Press START to validate the value.
Press pushbutton 1 to edit the units.
Press START to validate the units.
Extinguish the transmitter.
The equipment is already ready to work normally.
Cod-2303755
Cod-1131026(x4)
Cod-1135024(x2)
IN0450P Option
TM70
The IN0450P electronic card can be conected to the LR70, 0-3V analogue input
and it allows to measure the frequency coming from a pulse generator operating
between 0 - 450 Hz range.
This electronic card is a frequency voltage converter and it can be used, for
example, as an interface between an anemometer (sensor) that provides a pulsed
signal, in order to show in the transmitter’s display the speed of the wind, in real time
mode, using the feedback option.
Technical characteristics:
+12v DC
ENTRADA PULSOS
PULSED SIGNAL INPUT
GND
A1P4RCAN Option
TM70
K1
K2
CAN
K3
K4
+V
11k2
VOUT
-V
Figure 2
GND
Figure 1
This CAN expansion provides to the user the following outputs (see figure 1) :
- An analogue output simulated by a digital potentiometer with 128 steps
and galvanically isolated.
- Free to use four relays outputs, K1, K2,K3 and K4.
These outputs are controlled by CAN BUS, writing in its addresses CANOpen
frames.
The CAN address of the electronic card is conformed using the 7 jumpers of P1
connector. Jumper in position 1 corresponds with the first bit of the CAN address.
Thus, inserting several bridges it is possible to select different addresses from «1 »
until «127» (27), maximum (see figure 2).
Very importante : The address « 0 » is not a valid address ; so the board allways
must be fitted with at least one jumper. With one jumper it is possible to configure 7
different addresses.
TM70Bi CE V2.2 (05/07) 1121174-C0.pdf
IKUSI reserves the right to modify this information without prior notification. 52
2.- RECEIVER ASSEMBLY and TELE-TEACHING OPTION
RL1
RL2
1
5
+VI
GND RL3
RL4
RL3
1
+VI 5
GND
RL4
Pin Function
1 K1 contact: normally closed
2 K1 common contact
3 K1 contact: normally opened
4 K2 contact: normally closed
5 K2 common contact
6 K2 contact: normally opened
7 K3 contact: normally closed
8 K3 common contact
9 K3 contact: normally opened
10 K4 contact: normally closed
11 K4 common contact
12 K3 contact: normally opened
ANALOGUE OUTPUT
The analogue output is connected through RL2 connector with the following signals:
Very important: Only available with software V3.1 or higher versions for TM70
console box.
IN4D Option
TM70
I3 IN4D I1
+VI
1 1
IN1
2 2
IN2 3 3
IN3 4 4
IN4 5 5
GND 6 6
Figure 1
I3 IN4D I1
+VI
1 1
IN1 2 2
IN2 3 3
IN3 4 4
5 5
IN4
6 6
GND
Figure 2
LR70
I3 IN4D I1 P16
+VI GND
1 1 1
IN1 +VI
2 2 2
IN2 3 3 3.3V 3
IN3 4 4 GND 4
IN4 5 5 GND 5
GND 6 6 IN 6
Figure 3
I1
1 3 5
2 4 6
6 5 4 3 2 1
I3
Figure 4
Cod- 1131026(x4)
pin 1
Cod- 1135024(x2)
Pº Miramón, 170
20009 San Sebastián
SPAIN
CHILE
INGENIERÍA IKUSI CHILE, LTDA.
Tel.: +56 2 335 9661
Fax: +56 2 233 7511
[email protected]
FRANCE
IKUSI FRANCE SARL
Tel.: +33 1 43 03 52 22
Fax: +33 1 43 03 52 42
[email protected]
MEXICO
IKUSI-GS MÉXICO, S.A. DE C.V.
Tel.: +52 55 5663 8600
Fax: +52 55 5663 8684
[email protected]
PERU
ÁNGEL IGLESIAS, S.A. SUC. DEL PERÚ
Tel.: +51 1 211 6500
Fax: +51 1 442 2073
[email protected]
PORTUGAL
IKUSI ELECTRÓNICA, LDA.
Tel.: +351 22 947 8240
Fax: +351 22 947 8249
[email protected]
RUSSIA
IKUSI RUSSIA, LLC.
Tel.: +7 495 583 93 41
Fax: +7 495 586 17 71
[email protected]