Yamaha Motor Corporation, USA

Continuous Improvement Manager

Direct message the job poster from Yamaha Motor Corporation, USA

David Staller

David Staller

Founder and Senior Recruiter at DAS Staffing inc. recruiter at Yamaha Motor Manufacturing Corporation 661-916-4077 [email protected]

Job code: 9916602

Position Summary

  • The Continuous Improvement Manager is lead responsible for the CI Dept. assisting plant-wide performance improvement initiatives... cost, quality, productivity, material flow, value stream optimization.
  • Grow YMMC's CI culture through targeted training & campus wide Kaizen, Small Group, & Kaizen Blitz programs.
  • Develop Lean Manufacturing & Six Sigma green belts/black belts.


Responsibilities

Job Responsibilities:

  • Manage, mentor, & develop CI staff including CI Engineers, CI Techs, CI Fabricator, & quarterly CI Interns.
  • Integrate Yamaha Production System principles including 5S/6F, Lean Manufacturing, Synchronous Flow, TVP-VAA. [similar to Total Productive Maintenance (TPM) and Toyota Production System (TPS)]
  • Analyze business processes and value stream mapping for optimization.
  • Execute strategic & shop floor initiatives in OEE (Overall Equipment Effectiveness), productivity, labor efficiency, VAA (Value Add Analysis), material flow, quality, & business value stream.
  • Execute IE time studies to optimize labor line balance & productivity.
  • Conduct process capability studies & implement control systems for critical processes.
  • Manage/grow campus wide programs for Kaizen, Small Group, & Kaizen Blitz.
  • Champion 5-Why Root Cause Analysis & permanent corrective action all facets of the business operation.
  • Develop & implement structured training programs (ex: Kaizen, Small Group, Lean Mfg 5S/6F, Theoretical Value Production/Value Add Analysis, PFMEA, 5-Star, Excel, PowerPoint, etc).
  • Develop Lean Manufacturing, Six Sigma Green & Black Belts.
  • Champion PFMEA preventative action including poke-yoke [error proofing].
  • Maintain master project lists.
  • Compile summary progress reports for management review.
  • Co-responsible for plant ISO compliance including internal auditing.


Qualifications

Education / Experience:

  • BS degree in applicable industrial business field (IE degree strongly preferred).
  • Minimum five years applicable industrial manufacturing experience (ten years preferred) (Automotive or Tier 1 Automotive Supplier experience strongly preferred).
  • Minimum five years IE, CI, Lean Mfg experience (Automotive or Tier 1 Automotive Supplier experience strongly preferred)
  • Demonstrated problem solving skills.
  • Formal problem solving training.
  • Demonstrated ability to manage sideways through peer functions to drive business results.
  • Highly proficient MS-Office PC skills (prefer Visio, Access, AutoCAD)
  • Seniority level

    Mid-Senior level
  • Employment type

    Full-time
  • Job function

    Management and Manufacturing
  • Industries

    Motor Vehicle Manufacturing, Alternative Fuel Vehicle Manufacturing, and Manufacturing

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