Bernatello's Foods

Maintenance III- 1st Shift

Bernatello's Foods Maple Lake, MN

Job Details

Description

1st Major Area of Responsibility-General Maintenace and the Facilities:

  • Collaborate closely with Maintenance associates and team members, assisting in various maintenance tasks as required.
  • Act as a knowledgeable resource for complex technical inquiries, offering guidance, training, and mentorship to less experienced Maintenance Associates.
  • Maintain accurate records of daily equipment usage, parts dispensed, and work orders using maintenance software, facilitating the identification of replacement parts and estimation of repair costs.
  • Interpret and comprehend electrical and mechanical prints proficiently.
  • Install, repair, and troubleshoot various electrical components, including transformers, pressure sensors, flow meters, Variable Frequency Drives (VFDs), and Programmable Logic Controllers (PLCs).
  • Conduct daily rounds for Process Safety Management (PSM) compliance if applicable and collaborate with external vendors for facility and equipment repairs.
  • Provide assistance for wastewater treatment responsibilities as required, based on facility needs.
  • Monitor all operational areas and provide suggestions for cost reduction initiatives.
  • Assist operators in optimizing equipment performance and promptly identify, document, and address equipment defects.
  • Ensure compliance with Lockout/Tagout (LOTO) procedures, verifying stored energy isolation using appropriate testing equipment.
  • Complete daily checklists, door inspections, and line walks to maintain operational integrity.
  • Promote the implementation of 5S principles within the maintenance department.
  • Perform repairs on facility infrastructure, piping, equipment, hoses, nozzles, pressure guns, etc.
  • Safely operate forklifts and scissor lifts as necessary.
  • Conduct welding and fabrication repairs to ensure equipment functionality and safety.
  • Demonstrate proficiency in using all fabrication equipment, including lathes, mills, and welding machines.
  • Provide knowledgeable insights into mechanical prints and identify parts requiring ordering.
  • Execute advanced preventative maintenance tasks such as oiling, greasing, lubricating, belt changes, valve replacements, and minor adjustments.
  • Possess comprehensive knowledge of all equipment within the production area.
  • Offer expertise in refrigeration systems and conduct system walkthroughs.
  • Demonstrate educated knowledge of building utilities, including air compressors, electrical systems, and water systems.
  • Assist and coordinate special projects aimed at reducing costs, driving process improvement, ensuring safety, and enhancing quality.
  • Support the Total Productive Maintenance (TPM) methodology, contributing to autonomous maintenance initiatives.

2nd Major Area Of Responsibility-Utilize CMMS Systems

  • Perform xx tasks within the CMMS system to facilitate maintenance operations.
  • Enter work hours accurately into the system to maintain comprehensive records.
  • Complete work orders and preventive maintenance (PM) tasks within the CMMS to ensure timely completion.
  • Generate work orders for identified equipment defects to initiate necessary repairs.
  • Audit existing PM schedules and provide feedback for improvement to enhance maintenance efficiency.
  • Request all required replacement parts and equipment through the CMMS to sustain uninterrupted production.
  • Conduct inventory control activities to manage spare parts and equipment inventory levels effectively.
  • Execute and assess current PM tasks, offering feedback to the Maintenance Manager or team leader for optimization.
  • Demonstrate proficiency in using eMaint, leveraging its features to streamline maintenance processes.
  • Research and develop new PM procedures to enhance equipment reliability and performance.

All Other Duties And/or Responsibilities As Requested Or Required

  • Adhere to and implement Good Manufacturing Practices (GMP), Safe Quality Food (SQF), and United States Department of Agriculture (USDA) policies.
  • Prepare and communicate end-of-shift downtime reports, detailing any equipment malfunctions or production interruptions.
  • Uphold and comply with inventory control Standard Operating Procedures (SOPs), ensuring accurate tracking and management of inventory levels.

Qualifications

  • Minimum of two (3) years of related mechanical or electrical experience and/or training.
  • Manufacturing industry experience.
  • Proficiency in understanding and following written or spoken English instructions.
  • Capability to communicate effectively in both spoken and written English.
  • Ability to work with various food products including pork, dairy, soy, wheat, egg, shellfish, nut products, and fish.
  • Capacity to work effectively both independently and as part of a team.
  • Willingness to learn and apply advanced mechanical and electrical technical skills.
  • Proficiency in basic problem-solving techniques.
  • Knowledge of welding stainless steel.
  • Basic computer skills, including familiarity with Microsoft Office and Computerized Maintenance Management Systems (CMMS).
  • Understanding of electrical concepts, including the proper use of test equipment, comprehension of schematic symbols and diagrams, and wiring principles.
  • Sound mechanical knowledge, encompassing machine guarding, drive belt installation and alignment, seal replacements, and related tasks.
  • Competence in pneumatic and hydraulic systems, including the ability to replace and repair components, check valves, and assemble filters.
  • Familiarity with PLC (Programmable Logic Controller) I/O troubleshooting.
  • Proficiency in Variable Frequency Drive (VFD) troubleshooting and programming.
  • Seniority level

    Mid-Senior level
  • Employment type

    Full-time
  • Job function

    Management and Manufacturing
  • Industries

    Food and Beverage Services

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