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The biggest challenge that I have at AEC Engineering is finding ways to "get the word out" about our skilled and experienced employees, and all the great work they do. Here's another example: https://lnkd.in/ezD6aSEv

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Life of PLC/DCS Project Engineers Vs Commissioning Engineers!   Project engineers tend to think that the work of commissioning engineers is a lot easier as they have the ready database which is designed and already tested before getting delivered to the site. They just have to fine-tune the code a bit to meet the client requirement.   On the other hand, commissioning engineers always challenge the database quality being delivered and that they have to do a lot of rework/code modifications at site, when it actually could have been managed very easily during project execution.   While having the privilege of working in both roles, I just want to say…   "The grass is always greener on the other side!!!" #PLC #DCS #commissioning #processautomation

Do you need Controls Engineering help? Are you a… ** Plant Operations Leader ** – looking to increase equipment uptime? ** Maintenance Leader ** – with a team who needs training on: Electrical troubleshooting basics? Intermediate wiring and schematics for *your equipment*? Advanced troubleshooting including rapid, PLC-based troubleshooting? ** Engineering Leader ** - with a project you can’t finish? ** System Integrator ** - with a: New project that needs code? New machine that needs commissioning? We can help. Rockwell, Ignition, and Cognex *expert*. We make the Complex -> Simple and the Unsolved -> Resolved.

REMS Automation Specializes in • Process Automation Controls • Full plant control • Design • Pre-configuration • Start-up commissioning • Remote access • Field service • System integration

PLC Project Success: 7-Phase structured approach! When executing a PLC project, a structured approach is crucial for timely delivery, efficiency, and effectiveness. Let's break down the 7 essential phases: 1. Planning and Design: Set the foundation with clear requirements and design. 2. Hardware Procurement: Ensure compatible and compliant hardware. 3. Software Development: Write and test the PLC program and HMI/SCADA systems. 4. Installation and Commissioning: Connect and configure the system. 5. Testing and Debugging: Identify and resolve issues. 6. Validation and Verification: Ensure the system meets requirements. 7. Deployment and Maintenance: Install, train, and support. By following these phases, you'll be well on your way to a successful PLC project! Share your experiences or tips on PLC projects in the comments! #PLC #Automation #ProjectManagement

"PROCEDURE FOR SITE ACCEPTANCE TESTING (SAT) OF PLC SYSTEMS" The Procedure for Site Acceptance Testing (SAT) of PLC Systems is a critical step in ensuring the proper functioning and reliability of Programmable Logic Controller (PLC) installations in industrial settings. SAT is the final phase of testing before the PLC system is put into operation, aiming to verify that it meets the specified requirements and performs as intended in its actual operating environment. The SAT procedure typically involves several key steps to thoroughly assess the functionality, performance, and safety of the PLC system. Firstly, the testing team reviews the project documentation, including design specifications, drawings, and programming logic, to ensure alignment with the intended functionality and performance criteria. Next, the physical installation of the PLC hardware and associated components, such as input/output modules, communication interfaces, and power supplies, is inspected to verify compliance with design requirements and industry standards. Once the hardware installation is validated, the testing team proceeds to functional testing, which involves executing predefined test scenarios to verify the PLC's control logic, input/output signals, alarms, interlocks, and other system functionalities. This testing phase ensures that the PLC system operates as expected under normal operating conditions and effectively responds to various input stimuli. In addition to functional testing, the SAT procedure includes performance testing to evaluate the PLC system's response time, accuracy, and reliability in controlling industrial processes or machinery. Performance tests may involve simulating real-world operating conditions and stress-testing the PLC system to assess its stability and resilience. Furthermore, the SAT procedure encompasses safety testing to verify that the PLC system complies with safety standards and requirements, such as emergency stop functionality, safety interlocks, and fail-safe operation. Throughout the SAT process, meticulous documentation is maintained to record test results, observations, and any deviations from the specified requirements. Upon successful completion of the SAT, a formal acceptance report is prepared, documenting the testing procedures, results, and any outstanding issues or recommendations for further action. In conclusion, the Procedure for Site Acceptance Testing (SAT) of PLC Systems is a systematic and rigorous process essential for validating the functionality, performance, and safety of PLC installations in industrial environments. By adhering to established testing procedures and standards, organizations can ensure the successful deployment and operation of PLC systems, thereby enhancing productivity, efficiency, and safety in industrial operations.  

[Automation Engineer Journey Milestone] Recently just completed hardware & software checking for my first project as an Automation Engineer. Hardware checking like Wire & Terminal Unit connection, Power Supply Unit (PSU) supply, IO Loop Check, Modbus cabling & Redundancy connection have been carry out. All the error have been figure out and solve on spot to prevent same problem during commissioning. Software checking like logic & Human Machine Interface(HMI) checking have also carry out to make sure the logic we developed is functionable & identical as the existing logic. Throughout the process, I have gain lots of new knowledge from other professional in Automation fields. The next process will be Factory Acceptance Test (FAT) with customers. I am really excited for the upcoming challenges that I will encounter in this project. I will also strive to do my best to solve all the problems. #engineering #automationengineering #automationengineer #automationindustry #plcprogramming #dcs #singapore #plcprogrammer #engineeringjourney

Unpopular Opinion!!!   Automation engineers working on the continuous projects (e.g. Oil and gas projects) tend to gain more knowledge about the respective PLC/DCS systems than their colleagues working on the batch projects. (e.g. chemical, pharma). Thus, I would recommend every batch automation engineer to try and work on at least one continuous process project to get more awareness about the control system.   Let me explain my perspective.   Nowadays, most of the PLC/DCS automation engineers tend to prefer working on batch projects rather than continuous projects (based on my personal interaction with a lot of colleagues across various organizations).   This maybe because of the changing trends in our automation industry where people are getting more opportunities in batch fields.   However, one should note that all batch projects are based on S88 standard and hence they follow more or less similar structure from software logic development point of view.   For continuous projects, there is no such official standard being followed when it comes to DCS software execution. Hence, while implementing control narratives in DCS, an automation engineer can explore various function blocks, composites or any other random entities (which we don't normally use in batch).   In my own experience with #DeltaV #DCS system, I remember writing a Mode Switchover logic for 3 valves using a combination of action block, calculation blocks, Mathematical functions, etc. Whereas, in batch projects, I mostly used standard SFC structure for recipe coding. There was very less customization as compared to my previous experience.   DCS is a very vast topic and it takes years to gain expertise in this area. Ideally, one should aim to gain as much control system knowledge as you can by leveraging your experience from continuous as well as batch system projects.   Please do not limit yourself to any specific domain and keep learning!!!   #processautomation #industrialautomation #oilandgasindustry #plc

📌 Plants Operators are the best Process Automation Engineers - or at least have the potential to become one! 📌 Allow me to elaborate. A process automation engineer is expected to have the process knowledge for the area/unit he is working on as well as some basic knowledge of automation systems. In my tenure as a site engineer, I have seen most operators being very much comfortable with automation systems as they become familiar over the period of time with the nitty-gritty of the process and how to operate the plant/unit from the HMI. Not just that, some of the operators even used to come up with ideas to optimize the process as well as the automation logic. I would like to recommend all site engineers to interact with all plant operators as much as you can. One can learn from their years of experience to understand the general challenges one may face from automation side, which can be leveraged for betterment of automation system design. #processautomation #industrialautomation #commissioning Note - This is a personal opinion based on the professional journey so far.