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At Polyhistor, we emphasize *efficiency* in everything we do. One key opportunity for efficiency? >>> Longer machining cycles! Longer cycle times = shorter lead times and long-term cost savings. So how do you lengthen machining cycles? #1: Fixturing. Efficient, quick-change fixturing solutions can immediately improve part production rates. Case in point: we once built a custom fixture that allowed us to drill holes in 40 parts in a single setup! #2: Automation. At Polyhistor, we extend machining cycles by using automated lathes and mills. For CNC turned parts with long cycle times, we even leverage lights-out manufacturing, ensuring high-volume CNC machining continues even after our team calls it a day. Want to work with us? Start here: https://bit.ly/3gkpCGy #manufacturing #machining #cnc

micrometal GmbH's advanced next-generation Photo Chemical Etching (PCE) process demonstrates superior manufacturing efficiency compared to traditional metal fabrication methods like stamping and laser cutting. This efficiency is achieved through a combination of unique accuracy, requiring minimal post-processing while ensuring product integrity, and the utilisation of cost-effective, wear-free glass tooling, significantly reducing tooling costs. The PCE process supports a wide range of production volumes without sacrificing cost-effectiveness or quality. Design freedom is another advantage of the process, allowing for the creation of intricate, complex geometries and fine structures without incurring additional costs, a limitation often encountered in traditional fabrication methods. The versatility in material compatibility extends the process's applicability across a wide range of metals and alloys, surpassing the material constraints of conventional fabrication processes. Call us today to see how micrometal GmbH's continuous PCE process ensures uniform quality and repeatability from the first to the millionth part, a consistency challenging to achieve using traditional techniques. Check out our on-line benchmarking matrix to see the benefits of PCE for yourself. https://lnkd.in/e4JfwVS8 #photochemicaletching #chemicaletching #photoetching

Custom Manufacturing Processes for Thermal Imaging Devices  #CNC Machining （5-axis CNC milling is mainly used to create complex geometries of thermal imager frames and housing components.） #DieCasting （Die casting is a valuable process for manufacturing metal-based components of thermal sensors. It’s especially effective for creating parts that require high strength, precision, and durability） #SheetMetalFabrication （Sheet metal fabrication uses various techniques such as cutting, bending, and assembling to create durable, high-precision parts like frames, casings, and structural supports） #wayken

𝐍𝐨𝐯𝐚 𝐆𝐫𝐨𝐮𝐩: 𝐆𝐥𝐨𝐛𝐚𝐥 𝐋𝐞𝐚𝐝𝐞𝐫𝐬 𝐢𝐧 𝐈𝐧𝐝𝐮𝐬𝐭𝐫𝐢𝐚𝐥 𝐚𝐧𝐝 𝐈𝐧𝐯𝐞𝐬𝐭𝐦𝐞𝐧𝐭 𝐂𝐚𝐬𝐭𝐢𝐧𝐠 𝐄𝐱𝐜𝐞𝐥𝐥𝐞𝐧𝐜𝐞 𝐖𝐡𝐲 𝐂𝐡𝐨𝐨𝐬𝐞 𝐔𝐬 ? 🔹 Component Feasibility Study 🔹 Assembly of the products 🔹 Design Assistance 🔹 Best suitable process suggestion 🔹 Rapid Prototyping 🔹 Machining using CNC Turning, CNC Milling, Grinding, Profile Cutting 🔹 Pneumatic Pressure Testing upto 60 Bar, Hydro Test upto 1000 Bar #NovaGroup #CastingExcellence #IndustrialCasting #InvestmentCasting #ComponentFeasibility #ProductAssembly #DesignAssistance #ProcessOptimization #RapidPrototyping #CNCMachining #PressureTesting #EngineeringInnovation #GlobalLeaders

📢Tech Tips!! Do you know what is plunge machining?💭 It is a very old school technique which can greatly improve your machining under special circumstances. The cutting is performed at the end of the tool instead of at the periphery, which is advantageous due to the change in direction of the cutting forces from predominately radial to axial. 💡When to use this technique? 1) Deep profile which require long tools (L/D above 4 times), when side milling is very poor due to vibration💢 2) Machine without high speed spindle, when high-speed machining is unable to perform⛔ 💡What does your machine should be equipped with? 1) Through spindle air (if it is enclosed pocket)🌪 2) Excellent spindle and ram cooling, as heat accumulated on the spindle is much higher than normal machining🆒 Do you face any issue in your current machining? Feel free to contact us for free consultation!☎ Video Credit: #Sandvikcoromant #HighAccuracy #HighPerformance #MachineTool #Instamachinists  #CADCAM #Milling #Akribis #LinearMotor #DirectDrive #Technology #Revolution #Fischer #Spindle #Heidenhain #MetalWork #RedefiningMachining #DieMold #MoldMaking

Milling short threads is often done using solid carbide tools due to the lack of suitable modular milling solutions that meet modern machining time expectations. mimatic has combined its robust PolyMILL interface with maximized cutting performance to address this need. This tool unites cost-efficiency, ease of handling, time savings, and sustainability. #mimatic #clevertooling #threads #cnc #machining

🔧💼Did you know that rotary tables drive industry with precision and efficiency? 🔩🏭 CNC rotary tables are indispensable in the modern machining industry. They facilitate the process by allowing the workpiece to be rotated at multiple angles, ensuring unparalleled precision and efficiency. From automotive to electronics, these tables are key in manufacturing complex parts to tight tolerances. 💡🚗🔌 Their benefits are clear: they increase accuracy, reduce machining time by working on all faces of the part without re-setting, offer flexibility for complex shapes and improve safety by minimising manual handling. In short, they are a versatile tool that boosts the productivity, efficiency and competitiveness of any machining company. 💼📈⏱️ #Zeatz #Fittingyourproject #ZeatzRotaryTable #Tool #Industry #RotaryTable #machining #precisionengineering #didyouknow #ManufacturingEfficiency

Just shared a video demonstrating the use of magnetic clamps in machining. Take a look at this technology that streamlines our work on precision machinery! It is especially, useful when you do complete surface milling or when you do not have enough space for clamps. The best thing about magnetic clamps is “the turn-on sounds”. It’s sounds like lightsaber from Starwars💠 Also looking so cool!😎 #mechanicalengineering #machining #cnc

The milling spindle of a CNC machine tool relies on a simple yet crucial component: the drawbar. Typically, producing a drawbar involves straightforward machining steps, but adding wear-resistant plating is a separate and environmentally impactful process. At its Iga, Japan plant, DMG MORI USA has replaced the traditional plating process with directed energy deposition (DED) using their own Lasertec 3000 DED hybrid machine. This change eliminates the need for external chrome plating, consolidates all production steps into one machine, reduces the drawbar’s production cost by 80%, slashes lead time by over 90%, and cuts carbon dioxide emissions by two-thirds. Read more about their new production process: https://bit.ly/3WhF75p #cnc #drawbar #ded

Can you guess what it's eating one bite at a time. Dynamic Column Design: Revolutionizing 5-Axis Machining Dynamics. #CNC #CNCMACHINE #dynamiccolumnCNC #rigiditymatters #highaccuracymachining #advancedtoolpaths #manufacturingprecision #machinetechnology