267 Pipe Stress Analysis Reports
267 Pipe Stress Analysis Reports
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By Mr.HungHong http://www.azpiping.com
This whole document is reported by HungHong You may freely copy, redistribute or share this report in anyway you like as long as you distribute it in its entirety and unedited.
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Fig.1
Here are needed information. 1. Outside diameter of piping, wall thickness (or nominal diameter, schedule number) 2. Temperature, internal pressure 3. Material of piping. (Expansion coeffcient, Young's modulus, and material density will be selected for this material.) 4. Insulation thickness and insulation material. (If not given, standard thickness for calcium silicate will be selected.) 5. Specifc gravity of contents 6. Any wind load to be considered? If yes, the direction of application is important. 7. Any anchor initial translation. (For towers, exchangers, and so on, nozzle initial ranslation is important.) 8. Corrosion allowance for piping 9. Flange rating, (ANSI B16.5) 10. Standard valve weight and fange weight will be used. (For special valves mark the weight on pipe stress isometric.) 11. Long radius elbows will be used. (If short radius or any other bend radius, mark on the isometric.) For short-radius elbow, radius= diameter
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Az Piping Solution http://www.azpiping.com -------------------------------------------------------------------------------------------------------------------12. Any allowable loading from manufacturers on pumps, turbines, compressors? (From the vendor drawing for equipment.) 13. Any preference to use expansion loops, expansion joints, and so on, if needed? 14. Mark type of intersection (reinforced fabricated tee, etc.) 15. Mark support locations (available steel crossing, and so on) on the isometric 16. Is hydraulic testing load condition to be considered to get structural support loads? 17. Pipe stress isometrics (x-, y-, z-axis) piping plans, and sections are necessary. Reference -Experienced in piping stress analysis using Caesar II -Introduction to pipe stress analysis book, by Sam Kannappan, P.E. Engineer
Noted:
TAMIN= 16C in example 1 ( for hot line) and TAMAX = 36C in example 2 ( for cold line) You have to find Minimum Ambient Temperature, Maximum Ambient Temperature, Maximum Solar Radiation Temperature, Site Installation Temperature in your project specifications
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Az Piping Solution http://www.azpiping.com -------------------------------------------------------------------------------------------------------------------Please click link below to see videos about above tutorials http://www.azpiping.com/tutorials/temperature-3pumps.htm http://www.azpiping.com/tutorials/loads-3pumps.htm b LOAD CASE DEFINITION KEY ( 2 PUMPS ) Reference to Iso. In Fig.2
Operating Temperature = 45 C Design Temperature = 80 C Operating Pressure = 7.5 Kg/cm2 g Design Pressure = 15.0 Kg/cm2 g Mat. A106 Gr.B #150 Lbs Pipe Size 4", Sch.Std Corrosion Allowance 1.5mm None Insulation Fig.2 Density = 1000 (kg/m3)
Write down pump nozzle loads allowablein iso., node number, support mark...
CASE CASE CASE CASE CASE CASE CASE CASE CASE CASE CASE CASE CASE CASE CASE CASE
1 (HYD) WW+HP 2 (OPE) W+T1+P1 3 (OPE) W+T1+P1 4 (OPE) W+T2+P1 5 (OPE) W+T3+P1 6 (OPE) W+T4+P1 7 (SUS) W+P1 8 (SUS) W+P1 9 (OCC) U1 10 (OCC) U2 11 (OCC) L11=L9+L10 12 (OCC) L12=L11+L8 13 (EXP) L13=L2-L7 14 (EXP) L14=L3-L8 15 (EXP) L15=L6-L8 16 (EXP) L16=L14+L15
(without friction, or called none-friction) (with friction) (without friction, or called none-friction) (with friction) (with friction) (without friction, or called none-friction) (with friction) (without friction, or called none-friction) (without friction, or called none-friction) (without friction, or called none-friction) (without friction, or called none-friction) (without friction, or called none-friction) (with friction) (without friction, or called none-friction) (without friction, or called none-friction) (without friction, or called none-friction)
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Explain Hydro Test Case Case1: Hydro Test case, none-friction with WW=Water Filled Weight, HP=Hydro Pressure Operation Case Case2: Operating case with friction at operating temperature (T1=80C), 2 pumps working Case3: Operating case none-friction at operating temperature (T1=80C), 2 pumps working Case4: Operating case with friction, pumpA and (T2=80C), pump B standby (T2=21C) Case5: Operating case with friction, pumpB working (T3=80C), pump A standby (T3=21C) Case6: Operating case none-friction at TAMIN = 16C ( For Stress Range Purpose ), 2 pumps at T4=16C Sustain Case Case7: Sustain case with friction Case8: Sustain case none- friction Occational Case Case9: Seismic Load ( X direction), none- friction Case10: Seismic Load ( Z direction), none- friction Case11: Seismic Load combined, none- friction Case12: Sustain Case + Occational due to seismic, none- friction Expansion Case Case13:Expansion Case check with friction at operating temperature (T1=80C) Case14:Expansion Case check none- friction at operating temperature (T1=80C) This is stress check at maximum temperature, none- friction Case15:Expansion Case check none- friction at mininum temperature (T4=16C) This is stress check at maximum temperature, none- friction Case16:This case for stress range purpose, none- friction [ minimum stress check(case15)+maximum stress check(case14)] Please click link below to see videos about above tutorials http://www.azpiping.com/tutorials/temperature-2pumps.htm http://www.azpiping.com/tutorials/loads-2pumps.htm
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Then select Database Difinitions In Units File Name Field, select file name of unit system ( like: TRAINING.FIL in this example )
Then click Exit w/save if you want to save changed settings, otherwise, click Quit-no save
- Making unit If you want to make new unit file name, follow steps below: From Tools menu, select Make Units files
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From appeared spread, make change anything you want even Units File Label then click Ok/Save
b. Uniform load If you select wrong unit file and wrong uniform load, you will face problem like stress over or overload and it takes a lot of time to solve these.
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Az Piping Solution http://www.azpiping.com -------------------------------------------------------------------------------------------------------------------After you correcting unit file name using for your calculation note, you need to check uniform load. Base on your project requirement, you will know value for uniform load in this example we will take uniform load as below GX=0.05 GZ=0.05 So, how can we check these one In Spread sheet, tick Uniform Loads You see, Caesar II default by UX, UY, UZ ( Not GX, GY, GZ as we want )
Please following steps below From Kaux menu, Select Special Excution Parameters
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Az Piping Solution http://www.azpiping.com -------------------------------------------------------------------------------------------------------------------Then input value we have ( in this example, we use GX=0.05, GY=0, GZ=0.05 See piture)
If your project require using UX, UY, UZ instead of GX, GY, GZ then you need to input your value as requirement and check these carefully (You need to uncheck / UN Tick Uniform load in Gs in Special Execution Parameters above) For Example
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Az Piping Solution http://www.azpiping.com -------------------------------------------------------------------------------------------------------------------Please click link below to see all videos about above tutorials http://www.azpiping.com/tutorials/temperature-3pumps.htm http://www.azpiping.com/tutorials/loads-3pumps.htm http://www.azpiping.com/tutorials/temperature-2pumps.htm http://www.azpiping.com/tutorials/loads-2pumps.htm If you are interested in piping, please visit http://www.azpiping.com or http://www.azpiping.com/guide for more details Any comments any suggestion, please visit http://www.azpiping.com/guide/ Noted: -This is first revision made on 16-Oct-2006 -This report will be updated in http://www.azpiping.com/pipe-stress-analysis-reports.htm Please visit http://www.azpiping.com/pipe-stress-analysis-reports.htm to check update
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