Worker and Machine Process Chart For Cooking

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Worker and Machine Process Chart for Cooking-Mixing Machine Operation


Company Name: SVF Repackaging
Corporation
Location: Banay-Banay San Vicente, Lipa City

Activity: Manufacturing of Banana Catsup


Underline appropriate Method and Type
Method: Present
Proposed

Summary

Man

Machine 1

Machine 2

Machine 3

Working
Time per
Cycle
Idle Time
Per Cycle
Total
Hours Per
Cycle

55.62 min.

63 min.
.

63 min.

63 min.

Man
Set-up machine #1
Fill the cooking/mixing machine
with water

Time
0.5 min.
3 min.

Weighing of raw materials


To mixing section
Mixing of powdered ingredients
To straining section
Straining
To cooking section
Idle
Pouring of mixture into boiling
water

5 min.
0.05
5 min.
0.083 min.
4 min.
0.083 min.
5.83
10 min.

5.83 min.
61.45 min.

0.5 min
63.50 min.

0.5 min.

0.5 min.

63.50 min.

63.50 min.

Machine 1

Machine 2

Boiling of
water
30 min.

Machine 3

Cooking
15 min.
Mixing
15 min.
Set-up machine #2
Fill the cooking/mixing machine
with water
Weighing of raw materials
To mixing section
Mixing of powdered ingredients
To straining section
Straining
To cooking section
Idle
Pouring of mixture into boiling
water

0.5 min.
3 min.
5 min.
0.05
5 min.
0.083 min.
4 min.
0.083 min.
5.83
10 min.

Boiling of
water
30 min.

Cooking
15 min.
Mixing
15 min.
Set-up machine #3
Fill the cooking/mixing machine
with water
Weighing of raw materials
To mixing section
Mixing of powdered ingredients
To straining section
Straining
To cooking section
Idle
Pouring of mixture into boiling
water

0.5 min.
3 min.
5 min.
0.05
5 min.
0.083 min.
4 min.
0.083 min.
5.83
10 min.

Boiling of
water
30 min.

Cooking
15 min.
Mixing
15 min.

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Operation Process Chart


Manufacturing of Saint Vincent Foods Soy Sauce

1.67 hours

11

Bottling

12
0.02 hours
12

12 hours

2 hours

Sealing

0.17 hours

Ins

0.25 hours

72 hours

01

Arrival of Raw Materials (Soybeans)

02

Washing and Soaking

03

Boiling 1

04

Draining

05

Crushing

06

Natural Fermentation

07

Fermentation with
brine solution

1 month

1 hour

08

0.17 hours

09

Boiling 2

Summary:
Filtration

0.033 hours

13
Event

Number

Operations

13

Inspections

Time
785.28 hours

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