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LMH1017 Manual de Servicio
LMH1017 Manual de Servicio
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MICROWAVE OVEN
SERVICE MANUAL
MODEL: LMH1017CVW
LMH1017CVB
LMH1017CVST
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
May, 2004
P/NO : 3828W5S6006 Printed in Korea
SAFETY PRECAUTIONS
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
CONTENTS
(Page)
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
FEATURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
ITEM DESCRIPTION
MODEL LMH1017CVW, LMH1017CVB, LMH1017CVST
Power Requiremen 120 V AC, 60 Hz
Single phase, 3 wire grounded
Microwave 1,400W
Convection 1,350W
Combination 1,500W
1-1
CAUTIONS
ANTENNA
GASKET
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
• Remove your watches whenever working close to or
replacing the Magnetron. MAGNETRON
• DO NOT touch any parts of the control panel circuit. A
resulting static electric discharge may damage this
P.C.B. THE OVEN IS TO BE SERVICED ONLY
• NEVER operate the oven with no load. BY PROPERLY QUALIFIED SERVICE
• NEVER injure the door seal and front plate of the oven
PERSONNEL.
cavity.
• NEVER put iron tools on the magnetron.
• NEVER put anything into the latch hole and the
interlock switches area.
2-1
INSTALLATION
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
5cm
Counter, 100cm
table, shelf
3-1
OPERATING INSTRUCTIONS
FEATURES
Oven Front Plate
Safety Interlock
System
CONTROL PANEL
1. DISPLAY. The display includes a clock and indicators that tell you
time of day, cooking time settings, and cooking functions selected.
2. CONVECTION. Touch this button to cook foods on convection
mode.
1 3. MICROWAVE. Touch this button to cook foods on microwave
mode, and to set cooking time and power level.
4. ROAST. Touch this button to roast foods on combination mode.
5. BAKE. Touch this button to bake foods on combination mode.
6. AUTO COOK. Touch this pad to cook foods automatically on
2 3 combination mode.
7. SENSOR COOK. Touch this button to cook most of your favorite
foods without entering cooking time or power level.
8. SENSOR REHEAT. Touch this button to reheat foods without
4 6 entering cooking time and power level.
9. SENSOR POPCORN. Touch this button to cook popcorn
5
automatically.
7 9 10. AUTO DEFROST. Meat, Poultry, Fish, Bread. Touch this pad to
8 select food type and defrost food by weight.
10 11 11. Q DEFROST. This pad provides you with the rapid defrosting
method for 1.0 pounds frozen foods.
12 14 12. MORE. Touch this pad to add ten seconds of cooking time each
time you press it.
13
13. LESS. Touch this pad to subtract ten seconds of cooking time each
time you press it.
14. CUSTOM SET. Touch this button to change the oven's default
15 settings for sound, clock, scroll speed, and Lbs/kg.
15. NUMBER. Touch number pads to enter cooking time, power level,
quantities, or weights.
16. KITCHEN TIMER. Touch this button to use as a kitchen timer
17 without operating the oven.
16
17. POWER. Touch this pad to set a cook power.
18. STOP/CLEAR: Touch this button to stop the oven or to clear
18 20 entries and to engage or disengage the child lock. See page 12.
19 19. Ez-ON: You can extend cooking time in multiples of 30 seconds by
repeatedly touching this pad during cooking.
20. ENTER/START. Touch this button to start entries.
4-1
OPERATING SEQUENCE
The following is a description of component functions
during oven operation.
2ND STAGE
Power Start/Pause
Level
4-2
OPERATING SEQUENCE
Start/Pause Start/Pause
11. Q-DEFROST
Clear Q-Defrost Select Recipe
Categories
Start/Pause
4-3
SCHEMATIC DIAGRAM
AC 120V/60Hz
SINGLE PHASE ONLY
THERMISTOR
L
MGT FUSE
THERMOSTAT
3 1
(CN2) BK
L.V.TRANSFORMER
BK
1 OVEN
THERMOSTAT
OVEN
BL LAMP
MAIN 3 BK
RELAY O.L
WH
(RY1) 4 PRIMARY
FAN TURN SWITCH
MOTOR BN TABLE
RELAY 5 MOTOR BN BK
(RY4) YL BL YL
6 T.T.M
CIRC.
MOTOR
RELAY
(RY6) FAN
MOTOR BK
PK
8
F.M
PK BL
HEATER 9
RELAY
(CN1) WH
MAIN PCB
CONVECTION
(RY5) HEATER
RD
BN
CONVECTION
MOTOR
POWER
RELAY C.M RD
MONITOR
WH SWITCH BK
(RY2)
(C) (NC)
H.V TRANSFORMER
WH
3 2 1
(CN4)
WH
BN
RD
SENSOR
H.V.
CAPACITOR
H.V.DIODE
CHOKE FILTER(Optional)
MAGNETRON
CONTROL MODULE
BK BL WH BN YL PK PK
1 3 4 5 6 7 8 9
(9 PIN )
CONNECTOR
4-4
CIRCUIT DESCRIPTION
GENERAL DETAILS WHEN THE DOOR IS OPENED DURING
• The low voltage transformer supplies the necessary COOKING
voltage to the micom controller when power cord is • Both the primary switch and relay 2 cut off the primary
plugged in. winding voltage of the high voltage transformer.
• When the door is closed, the primary switch is ON, the • ON-OFF of relay 2 is coupled electrically with opening
secondary switch is ON, and the monitor switch opens and closing of the secondary switch.
(contact COM and NO). • When the door is opened, the secondary switch is
opened and when the door is closed, the secondary
WHEN SELECTING COOKING POWER switch is closed.
LEVEL AND TIME • The cooking time stops counting down.
• Relay stops functioning.
• The micom controller memorizes the function you set. • As the door is opened, if the contact of primary switch
• The time you set appears in the display window. and relay 2 and/or secondary switch fail to open, the
• Each indicator light turns on to indicate that the stage fuse opens due to the large current surge caused by the
has been set. monitor switch activation, which in turn stops magnetron
oscillation.
WHEN TOUCHING THE START PAD
• The coil of the relay is energized by the micom
controller. N
• Power input is supplied to the high voltage transformer H.V.
through the fuse to the primary switch and relay 2. MONITOR
TRANS-
FORMER
• Turntable rotates. L SWITCH
FUSE
PRIMARY SECONDARY
N SWITCH RELAY 2 SWITCH
H.V.
TRANS-
MONITOR
FORMER
L SWITCH
MICOM CONTROLLER
FUSE
PRIMARY
SWITCH RELAY 2
SECONDARY
SWITCH
WHEN TOUCHING THE START KEY
WITH THE CONVECTION COOKING.
• The contacts of the primary switch and the secondary
MICOM CONTROLLER switch close the circuit.
• Damper close.
• The fan motor rotates and cools the magnetron by • Turntable rotate.
blowing the air. • Fan Motor, Circulation Motor rotate.
• The air is also directed into the oven to exhaust the
vapor in the oven through the upper plate.
• Cooking time starts counting down. OVEN THERMOSTAT RELAY 4
• 3.15 volts AC is generated from the filament winding of
the high voltage transformer. This 3.15 volts is applied
to the magnetron to heat the magnetron filament N
through two noise-preventing choke coils.
G-Y
• A high voltage of approximately 2,210 volts AC is E
CONVECTION
generated in the secondary of the high voltage L HEATER
transformer which is increased by the action of the high
voltage diode and charging of the high voltage
capacitor.
• The negative 4,000 Volts DC is applied to the filament
of the magnetron.
5-2
MEASUREMENT OF MICROWAVE POWER OUTPUT
• Microwave power output measurement is made with the • The microwave power output P in watts is calculated
microwave oven supplied at its rated voltage and from the following formula:
operated at its maximum microwave power setting with
a load of (1000 ± 5)g of potable water. 4187 x (∆T) + 0.88 x (T2 - T0 ) x M
• The water is contained in a cylindrical borosilicate glass P=
T
vessel having a maximum material thickness of 3 mm
and an outside diameter of approximately 190mm. • T2 : Temperature after heating
• The oven and the empty vessel are at ambient • T0 : Temperature of bowl
temperature prior to the start of the test. • M : Weight of bowl
• The initial temperature (T1) of the water is (10±2)°C. It is is measured while the microwave generator is operating
measured immediately before the water is added to the at full power. Magnetron filament heat-up time is not
vessel. After addition of the water to the vessel, the load included. (about 3 sec)
is immediately placed on the center of the turntable • The water is stirred to equalize temperature throughout
which is in the lowest position and the microwave power the vessel, prior to measuring the final water temperature.
switched on. • Stirring devices and measuring instruments are selected
• The time T for the temperature of the water to rise by a in order to minimize addition or removal of heat.
value ∆T of (10±2)°K is measured, where T is the time
in seconds and ∆T is the temperature rise. The initial WATER LOAD
and final water temperatures are selected so that the
maximum difference between the final water
temperature and the ambient temperature is 5°K.
TURNTABLE
5-3
D. P.C.B ASSEMBLY REMOVAL Remove choke cover
1) Remove the control panel assembly from the cavity.
(Refer to control panel assembly removal on
previous page.)
2) Remove screws which hold the P.C.B SUB ASS’Y
to the control panel.
3) Pull P.C.B. SUB ASS’Y carefully from the control
panel.
Remove door
Key
Membrane
Door seal plate
NOTE: Spacer
1. After replacing the door, be sure to check that the
primary switch, monitor switch, and secondary switch
operate normally.
2. After replacing the door, check for microwave energy
leakage with a survey meter. Microwave energy must
be below the limit of 5 mW/cm2. (with a 275 ml water
load)
3. When mounting the door assembly to the oven
assembly, be sure to adjust the door assembly parallel
to the chassis. Also adjust so the door has no play
between the inner door surface and oven frame
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
between the door and the oven.
5-4
F. AIR DUCT ASSEMBLY REMOVAL G. MAGNETRON REMOVAL
1) Disconnect the leadwire from lamp and MGT 1) Remove the mounting screw holding the magnetron
thermostat. and air duct ass’y.
2) Remove the mounting screw to the magnetron. 2) Disconnect the leadwire from the magnetron.
3) Carefully remove the mounting screws holding the
magnetron and the waveguide.
4) Remove the magnetron from the waveguide.
NOTE:
1. When removing the magnetron, make it sure dome
does not hit any adjacent parts, or it may be damaged.
2. When replacing the magnetron, be sure to install
the magnetron gasket in the correct position and be
sure that the gasket is in good condition.
3. After replacing the magnetron, check for microwave
leakage with a survey meter around the magnetron.
Microwave energy must be below the limit of 5
mW/cm2 . (With a 275 ml. water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage, tighten
the mounting screws properly, making sure there is
no gap between the waveguide and the magnetron.
Magnetron
Waveguide
Dome
Waveguide
Bracket
Magnetron
Gasket
Magnetron
5-5
H. THE TURNTABLE MOTOR I. HIGH VOLTAGE TRANSFORMER
REMOVAL REMOVAL
1) Remove the turntable and rotating ring. 1) Discharge the high voltage capacitor.
2) Lay the unit down on its back. 2) Disconnect the leadwire from magnetron, and high
3) Remove the turntable motor cover. voltage capacitor.
The turntable base cover is easily removed by 3) Remove the screws holding the high voltage
pinching the six parts with a wire cutting. transformer to the baseplate.
4) Disconnect the leadwire from the turntable motor
terminals. J. FAN MOTOR ASSEMBLY REMOVAL
5) Remove the screws securing the turntable motor to
the oven cavity ASS’Y. 1) Discharge the high voltage capacitor.
6) After repairing the motor, rotate the removed 2) Disconnect the leadwires from fan motor, fuse holder,
turntable motor cover. and high voltage capacitor.
7) Fit the turntable motor cover’s projecting part to the 3) Remove the two screws holding the the suction
base plate slit. guide ASS’Y to the oven cavity and remove the high
voltage diode earth screw.
NOTE: 4) Remove the two screws holding the fan motor ASS’Y
1. Remove the leadwire lead from the turntable motor to the suction guide ASS’Y.
VERY CAREFULLY.
2. Be sure to grasp the connector, not the wires, when K. HIGH VOLTAGE CAPACITOR AND
removing. DIODE REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwires from fan motor, fuse holder,
and high voltage capacitor.
3) Remove the screw holding the suction guide ASS’Y to
the oven cavity and remove the high voltage diode
earth screw.
4) Remove the screw holding the high voltage capacitor
bracket.
Suction
Guide
H.V. H.V.
Turntable Transformer Capacitor
Motor Wire Leads
5-6
L. INTERLOCK SYSTEM M. C-MOTOR, THERMISTOR AND
1) INTERLOCK MECHANISM SHEATH HEATER REMOVAL
The door lock mechanism is a device which has 1) Remove back cover after untieing four screws
been specially designed to eliminate completely securing the cover assembly to the oven cavity.
microwave activity when the door is opened during 2) Disconnect the leadwire from the circulation motor
cooking and thus to prevent the danger resulting and the sheath heater terminal.
from the microwave leakage. 3) Remove four hex nuts holding chamber ass’y to the
ADJUSTMENT oven cavity.
DIRECTION 4) Remove the screws of the thermistor, and lift up
chamber ass’y.
5) Remove a hex nut securing the circulation fan to
shaft of the C-motor.
SECONDARY 6) Remove screws securing sheath heater to
SWITCH chamber wall.
7) Remove sheath heater from chamber ass’y.
Thermistor
MONITOR
SWITCH
PRIMARY
SWITCH
5-7
INTERLOCK CONTINUITY TEST
Primary NO
COM
Switch
NC
Monitor COM
Switch
Secondary NO
COM
Switch
NOTE : After checking for the continuity of switches, make sure that they are
connected correctly.
5-8
COMPONENT TEST PROCEDURE
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE
OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH
VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE
HIGH VOLTAGE TRANSFORMER. (SEE PAGE 2-1)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER
OF WATER IN CONTAINER) IN THE OVEN.
FILAMENT
SECONDARY WINDING
PRIMARY
TERMINAL
5-9
COMPONENTS TEST PROCEDURE RESULTS
Antenna
Gasket
Chassis
Filament
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Measure the continuity (Reverse). Normal: Infinite.
(Ohm-meter scale: Rx10000) Abnormal: Continuity.
5-10
COMPONENTS TEST PROCEDURE RESULTS
FUSE Check for continuity of the switch with a Normal Abnormal
(Wire leads removed.) Multi-meter.
NOTE: If the fuse is blown, check the primary, the secondary, and the monitor
switches, H.V.D. and H.V.C. before replacing the fuse.
If the fuse is blown by improper switch operation replace the defective
switch and the fuse at the same time.
Replace just the fuse if the switches operate normally.
5-11
COMPONENTS TEST PROCEDURE RESULTS
CIRCULATION MOTOR Measure the resistance. Normal : Approx. 29.5 ohm
(Wire leads removed) (Multi-meter scale : R x 1) Abnormal : Infinite or several
ohm.
NOTE : A MICROWAVE ENERGY LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
MAKE SURE THE WIRE LEADS ARE CORRECT POSITION.
WHEN REMOVING THE WIRE LEAD FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-12
TROUBLE SHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF
THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE
MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
5. Do not touch any part of the circuit on the P.C.B since static electric discharge may damage this control
panel.
Always touch yourself to ground while working on this panel to discharge any static charge built up in your
body.
Microwave oven Inserting many plugs into one Avoid using other electrical
does not work. outlet and using them at the appliances when you use the
same time microwave oven.
(blown fuse or breaker)
Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.
Sparks occur. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except that noted in
wall. the cooking guide.
5-13
(TROUBLE 1) The following visual conditions indicate a probable defective control circuit.
1. Incomplete segments.
• Segment missing.
• Partial segment missing.
• Digit flickering (NOTE: Slight flickering is normal.)
2. Colon does not turn on or blink.
3. A distinct change in the brightness of one or more numbers in display.
4. One or more digits in the display are not lighting.
5. Display indicates a number different from one touched, for example, key in 5 and 3 appears in the display.
6. Specific numbers (for example 7 or 9) does not display when key pad is touched.
7. Display does not count down with time blinking or up with clock operation.
8. Display obviously jumps in time while counting down.
9. Display counts down too fast while cooking.
10. Each indicator light does not turn on after setting cooking cycle.
11. Display time of day does not reappear when cooking is finished.
2. Some inputs Replace key Everything works Defective key Replace key
cannot be membrane as specified. membrane membrane
programmed. assembly and assembly. assembly.
check operation.
3. Display shows a Defective P.C.B Replace P.C.B
Still have trouble.
number or figure assembly. assembly.
different from one
touched.
4. Random
programming
when touching
other pads.
5. Display is fixed
at some figure
and can not
accept any
input.
5-14
(TROUBLE 2) Oven does not operate at all, display window does not display any figures,
and no input is accepted.
NOTE : All these switches must be replaced at the same time. Refer to page 5-7, 5-8
Continuity.
Check continuity
No continuity. Defective power Replace power
of power supply
cord. supply cord. supply cord.
5-15
(TROUBLE 3) Display shows all figures set, but oven does not start cooking while desired
program times are set and START pad is touched.
2. Fan motor or Check fan motor. Abnormal. Defective fan motor. Replace fan motor.
oven lamp do
not turn on. Check oven lamp. Abnormal. Defective oven lamp. Replace oven lamp.
Normal.
(TROUBLE 4) Oven seems to be operating but little heat is produced in oven load.
NOTE: Simple test of power output-conducted by heating one liter water for one min. if available.
Minimum 8.5˚C temperature rise is normal condition.
5-16
(TROUBLE 5) No microwave oven operation even though oven lamp and fan motor run
(Display operates properly)
Normal
Normal
Normal
5-17
(TROUBLE 6) Convection oven does not operate at all or convection cook
is bad.
Normal
Normal
CONVECTION CHAMBER
INTERIOR PARTS
DOOR PARTS
BASE PARTS PARTS
6-1
DOOR PARTS
13581A
15006A
13552A
13213A
13720D
14026A
14970A
6-2
CONTROL PANEL PARTS
24781M
23572A
268711
23506A
WTP015
6-3
OVEN CAVITY PARTS
33112U
WTT021
WSZ094
WSZ185
33052M
WTT047
36549S 35026G
33390M
33390G
WTP013
34370T
35889A
6-4
LARCH BOARD PARTS
43501A
WSZ085
466001
43500A
466003
466001
44510A
6-5
INTERIOR PARTS
33808A
50FZZA WTT021
568771 WSZ002
56411A 55006F
WTT022
56322A
WTT022
54975G
WTT021 55900C
36549C
54350S 54810S
56930M
55900N WNH002
54810A WWP008
WNH003 53504A
WWS005 WMT002
56208A
35300S
WTT028
56549F
WSZ002
55900A
WSZ002 WTT037
54974S
34930W
WTP004
56324A
WSZ002
50CZZH
948501
WSZ002
55262A
54810C WTT028
6-6
BASE PLATE PARTS
56170D
63302A
63303A
948502
647781
WTT030 WSZ002
WTT021
6-7
SENSOR PARTS
WTP002 WTT021
56501A
54974T
6-8