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GENERAL

OCTOBER 2004
S.I. 460 1 / 4

PUMP

NEW OVERHAUL KITS FOR PRE-STROKE ACTUATORS


New overhaul kits are available for pre-stroke actuators for HD-TICSII and MD-TICS.
The overhaul kits contain seal rings manufactured using fluorine rubber.

1. OUTLINE
The new overhaul kits contain seal rings and gaskets for pre-stroke actuators for HD-TICSII and
MD-TICS.
The new seal rings are manufactured using fluorine rubber instead of H-NBR to increase seal
ring resistance to the hardening that occurs when some non-standard fuels are used.
The new seal rings are now used on some injection pumps.
Standard part no.

New part no.

(With H-NBR type seal rings)

(With fluorine type seal rings)

For MD-TICS
with right-hand side governor

154599-2420
(F 019 Z3E 142)

154599-3220
(F 019 Z9E 141)

For MD-TICS
with left-hand side governor

154599-2520
(F 019 Z3E 285)

154599-3320
(F 019 Z9E 142)

For HD-TICSII

154599-2320
(F 019 Z3E 600)

154599-3420
(F 019 Z9E 695)

Application

2. SEAL RING ASSEMBLY


The seal rings are equipped with ribs. The ribs prevent the seal rings from leaning over during
assembly and also improve oil tightness.
The ribs are positioned a little towards one edge of the seal ring.
Assemble the seal rings with the ribs inside the housing's ring groove as shown in the figure
below. (Oil will leak if installed upside down.)

Rib

Ribs

Rib
Length a

A
Top view of seal ring

Length b
Housing

Length a > length b


Seal ring

Bosch K.K.

Cross section A - A
Side view of seal ring

Sales Automotive Aftermarket Division Printed in Japan

OCTOBER 2004
S.I. 460 2 / 4

3. OVERHAUL KITS
(1) For MD-TICS (with right-hand side governor): 154599-3220
Key no.

Part name

Zexel part no.

Bosch part no.

Qty

Remarks

Seal ring

159610-4900

9 413 614 688

With ribs

Gasket

026506-1040

9 421 617 011

Gasket

029341-4130

9 442 610 268

Seal ring

159610-4800

9 413 614 687

With ribs

Seal ring

159610-4300

9 413 614 491

With ribs

OCTOBER 2004
S.I. 460 3 / 4
(2) For MD-TICS (with left-hand side governor): 154599-3320
Key no.

Part name

Zexel part no.

Bosch part no.

Qty

Remarks

Seal ring

159610-4700

9 413 614 523

With ribs

Gasket

026506-1040

9 421 617 011

Gasket

029341-4130

9 442 610 268

Seal ring

159610-4500

9 413 614 521

With ribs

Seal ring

159610-4600

9 413 614 522

With ribs

OCTOBER 2004
S.I. 460 4 / 4
(3) For HD-TICSII: 154599-3420
Key no.

Part name

Zexel part no.

Bosch part no.

Qty

Remarks

Seal ring

159610-4100

9 413 614 488

With ribs

Gasket

026506-1040

9 421 617 011

Gasket

029341-4130

9 442 610 268

Seal ring

159610-4200

9 413 614 490

With ribs

Seal ring

159610-4300

9 413 614 491

With ribs

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