Shanghai pacific pump manufacture co.,ltd is located in No. 25.AJley 7488, Hutai road, Shanghai. It has more than 680 employees, among which, there are more than 50 senior and intermediate professional technicians. The company owns more than 300 sets of advanced production and inspection equipment, have fixed assets 120 million and annual sale income up to 350 million.
Shanghai pacific pump manufacture co.,ltd is located in No. 25.AJley 7488, Hutai road, Shanghai. It has more than 680 employees, among which, there are more than 50 senior and intermediate professional technicians. The company owns more than 300 sets of advanced production and inspection equipment, have fixed assets 120 million and annual sale income up to 350 million.
Shanghai pacific pump manufacture co.,ltd is located in No. 25.AJley 7488, Hutai road, Shanghai. It has more than 680 employees, among which, there are more than 50 senior and intermediate professional technicians. The company owns more than 300 sets of advanced production and inspection equipment, have fixed assets 120 million and annual sale income up to 350 million.
Shanghai pacific pump manufacture co.,ltd is located in No. 25.AJley 7488, Hutai road, Shanghai. It has more than 680 employees, among which, there are more than 50 senior and intermediate professional technicians. The company owns more than 300 sets of advanced production and inspection equipment, have fixed assets 120 million and annual sale income up to 350 million.
Shanghai Pacific Pump Manufacture Co. Ltd. is located in No. 25 .AJley 7488, Hutai Road, Shanghai. Taking a factory land of 78500m', it has more than 680 employees, among which, there are more than 50 senior and intermediate professional technicians. The company owns more than 300 sets of advanced production and inspection equipment, have fixed assets 120 million and annual sale income up to 350 million. The company integrates scientific research, development, production, distribution and service, has various product categories and complete specifications. It is the member enterprise of China Pump Industry Association and National Pump United Distribution Association and the member unit of material supply network for CNPC and SI NOPEC. It has been obtained Fire Fighting License which by Shanghai Fire Fighting Bureau. The products have been inspected by Shanghai Quality Inspection Center for Mechanical and Electrical Products and reached the national standard requirements. The company has passed ISO 9001 :2000 international quality certificate system and has been successively awarded such honors as national, provincial and municipal new product prize, and creditable quality enterprise.
The products have eight series such as: clean water pump, sewage pump, chemical pump, oil pump, air conditioning pump, fire-fighting pump, vacuum pump, Non-negative-pressure whole set equipment, frequency conversion water supply equipment and stainless steel water tank etc. Our company has powerful production technical strengthen, advanced production and inspection equipment, scientific management method, stable and reliable product quality, perfect after-sale service, and the indexes of technical performance have reached the design requirements. The pumps produced by our company have been widely applied in such industries as petroleum, chemical industry, metallurgy, mine, generate electricity, heating power, sewage treatment, pharmacy, foodstuff, printing and dyeing, spin, urban high building construction, fire fighting facilities, centralized heating and irrigation etc. The products are sold in 20 provinces and cities throughout the country and sold far to Southeast Asia and Middle East, South America etc. areas, and have received reliance and good comments from customers.
The tenet of our company is:"Not seeking the largest, but seeking the best, taking science and technology as first, sincere devotion." We sincerely wish to cooperate with new and old customers from home and abroad to gain mutual benefits.
Make iron and steel and make your life. A footprint is a portion of harvest. The journey to success is full of thorns. When joy of success comes one after another, we're not blinded by that but make double efforts to usher in the epoch along the development track of yesterday.
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Science and technology are the primary productive force
Science and technology are the primary productive force. Only advanced science and technology and a leading management level can promote the development of PACIFIC PUMP continually. Therefore, we've put a huge investment in high-precision and top-grade equipment for machining and testing like NC machine tools, and kept gathering professional technical elites to develop and utilize new technologies and processes based on leading hardware. We adopt international sophisticated and high-level CAD for new product development, thus ensuring that om water pumps are always leading in their quality, variety and benefit.
To meet the growing needs of the society and to build PACIFIC PUMP into a modern, first-rate and technology-oriented enterprise, we'll be committed to technological innovation all the time.
XBC series diesel fire pump set is a new kind of multifunctional fire control equipment developed by our company strictly conforming to such technical requirements as the national standard GB624S-2006 Fire Pump, and the National Fire Protection Association NFPA20: Installation of Centrifugal Fire Pumps. XBC series integrates industrial automatic control technology, fluid machinery and mechanical manufacture. According to the related fire plUTIp types for pump sets, it's divided into six major series: XBC-I S, XBC-ZX, XBC- TPOW, XBC-S, XBC- TSWA and XBC-D.
As the related diesel power plUTIp set is not restricted by power supply, it can provide a better safety guarantee for emergent fire control; meanwhile the diesel's speed control function contributes to a wider scope for the pump set's application and performance plus further improvement in the adjusta bili ty of pressure and flow. With progressive development of industrial automation, om company provides a fully automatic control system developed by ourselves and all electric units adopt elements from famous brands both at home and abroad, with a reliable guarantee for the pump set's usability and safety. It's applicable for various occasions like warehouses, docks, airports, petrochemical engineering, power plants, liquefied gas stations, textiles and other industrial and mining enterprises. The diesel fire pump set will playa more positive role in China's modernization building.
This pump set series adopts a high-quality home-made or imported diesel, which is featured by its good starting characteristic, strong overload capacity, compact structure, user-friendly maintenance and operation and high automation degree. Therefore, it's a kind of advanced fire control equipment with reliable performance.
So far we've gained China's approval certificate of fire control products for all of our XBC diesel fire pump set series. Some of them are exported to Europe, America, Southeast Asia and so on. According to requirements in GBJ4S-S2 Code for Fire Protection Design of High-rise Buildings, the diesel fire pump set must be installed. Therefore, it has a promising development prospect.
PERIFORMANCE RANGE OF XBC SERIES DIESEIL FIRE PUMP SET
Flow range: S-l ,0001ls Related power: S.S-1,200kW
Water quality: The diesel's power will not reach the rating for normal-temperature clear (fresh) water in abnormal conditions, so it's necessary to adopt a high-power diesel for the water pump to ensure normal operation.
PERFORMANCE AND CHARACTERISTICS
I. Complete three starting functions:
1. Manual starting: available for manual and automatic interlocking and for manual starting through the change-over switch;
2. Automatic starting: allowable for three times of starting; sending out "starting failure alarm" and exiting from the starting state in case of starting failure after three times; if starting is successful once, the time of starting to the rated load is S-l O-lS S (subj ect to the pump set's capacity);
3. Emergency direct manual starting: available for emergency direct manual starting in case of failure of the automatic control device.
II. Automatic operation: when the water plUTIp set receives an effective fire control signal, the diesel fire pump set will start and operate automatically if the motor fire pump's power supply system is power-off or open-phase or the electric pump fails to start normally. Once the power supply system returns to normal or the electric pump can work normally, it can be switched to the electric pump automatically.
III. Automatic stop: when the fire control signal disappears, the diesel fire pump will stop in a delayed and automatic way.
IV. Automatic charge and voltage-stabilizing function of accumulator: the accumulator can use the mains supply for the automatic charge of the diesel's rechargeable motor to ensure the pump set's smooth starting.
V. Complete indicating system: ready to start, manual starting, automatic starting, set operation, set stop, accumulator charging, overspeed, underpressure of diesel lubricating oil, underpressure of oil of pressure booster, undertemperature of diesel lubricating oil, overtemperature of diesel cooling water, undervoltage of accumulator, too low level of fuel oil (or in short), preheating for underternperature of diesel cooling water, and timed in-process check.
VI. Complete alarm or protection system: alarm or protection for starting failure for three times, overspeed, underpressure of lubricating oil, underpressure of oil of pressure booster, overtemperature of cooling water, and underternperature of lubricating oil; alarm for failure of automatic charging device and undervoltage/overvoltage of accumulator; and alarm or protection for low level of machine oil.
VII. Complete display system: display oflubricating oil pressure and rotation speed of diesel, and charging current and voltage of accumulator.
VIII. Monoblock type: the diesel is directly connected to the water pmllp with couplings and adopts a public channel steel base, featured by its compact structure, good overall performance, little failure, small vibration and being easy for field construction and installation.
IX. A wide range of pressure and flow of pump set: the pump set is available for such water pump options as IS series single-stage single-suction, ZX series self-priming, TPOW series new single-stage double-suction, S series single-stage double-suction, TSWA series segmental multi-stage and D series multi-stage, to meet fire control needs in different occasions,
X. Adjustable flow and pressure: the diesel water pump is mounted with a mechanical or electronic speed regulator which can regulate and change the diesel's rotation speed when the water pump's flow and lift head are not in conformity with the actual conditions.
XI. Water warm-up preheater: the pump set is mounted with an AC220V cooling water preheater to ensure its normal work in an environment lower than YC.
XII. Double accumulator loops: when one accumulator set fails, another set can be put into use automatically.
XIII. Maintenance-free accumulator: unnecessary for frequent filling of the make-up fluid.
XlV. Automatic timed in-process check test: generally the fire system is in a standby state, and this pump set is available for testing its standby state automatically and also for alarming promptly.
xv. The user can set other alarm output modes as required (required to be designated for nonstandard supply).
Note: the above functions are optional for users as required, and also available for customized design as required by special needs.
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STRUCTURE AND PRINCIPLE
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Generally an automatic fire water supply system consists of a pressure maintaining pump, an electric fire pump (main pump) and an automatic diesel fire pump set (standby pump).
Working principle: generally the pipeline network's pressure is between the low pressure PI and the high pressure P2. When the above pressure is lower than PI, the pressure maintaining pump will start automatically and not stop until the pressure rises gradually to P2. Due to the pipeline network's leakage, its pressure will drop to PI gradually, and then the pressure maintaining pump will start automatically again. With such a repeated process, the pipeline network's pressure is maintained between PI and P2 all the time. When the pipeline network's pressure can't be maintained between PI and P2 (for instance, when the water consumption increases a lot) and drops to the minimum pressure P3, the electric pump will start automatically and the pressure will rise to Pw and meet the need for fire water supply. If the mains supply is power-off or the electric pump fails, the pressure will continue to drop from P3 to the ultimate pressure P4. Then the diesel pump set will start automatically, and the pressure will rise to Pw and meet the need for fire water supply. The electric or diesel pump shall be stopped manually after human judgment (except automatic switching).
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COOLING MODE OF ENGINE
OIL TANK CAPACITY
For a diesel with its power below 200kW, its oil tank can be directly mounted on the pump set; and for a diesel with its power above 200kW, its oil tank shall be split from it. The following listed oil tank capacities can ensure the 6-hour normal work of diesels with different power values in rated working conditions.
Generally our diesel fire pump set adopts a closed forced water circulation cooling system for the diesel. The system consists of such parts as water tank, fan, water pump, thermostat, air director and water inlet and outlet hoses. The engine is cooled through the heat exchange of the airflow produced by the fan for the engine surface and its cooling water tank. If the open circulation cooling mode (namely, cooling the engine through the heat exchanger of cooling water delivered by the water pump and the circulated water in the diesel) is needed, please note it in the order.
The diesel's power loss is different in different conditions, so it's necessary to fully consider the impact of the diesel's working environment on the power in selecting the diesel to ensure its normal operation and the reasonable matching between the diesel power and the water pump.
Fire control-Fire hydrant, spraying, sprinkling & cooling,
foaming, and fire water monitor systems
Industry-Water supply and cooling circulation systems Smel ting- Water supply and cooling circulation systems Military-Field water supply and island fresh water
collecting systems
Heat supply-Water supply and cooling circulation
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systems
Public works-Emergency water drainage Agriculture-Irrigation and drainage system
1) Fully automatic diesel water pump set: diesel, water pump, high elastic coupling, cooling fan, cooling water tank, steel structure base (sets below 360kW), accumulator, exhaust muffler, expansionj oint and automatic control panel.
2) We can provide the type or entrusted inspection report issued by the China National Fire Equipment Quality Supervision and Inspection Center, as required by customers. 3) We are available for customized design of a combined type integrating the pump set, the pump set bottom oil tank, the automatic control panel and the accumulator set.
4) We are available for customized design of a combined outdoor type integrating the pump set, the pump set bottom oil tank, the automatic control panel, the accumulator set and the rainproofhousing.
5) Note: please note the diesel brand in the order for pricing.
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Note: the pump set's mountin~ holes, like <) 20 and <) 25, shall adopt M16 X 240 and M20 X 300 anchor bolts;
2. The installation dimensions are for the pUIllP sets whose diesel is not provided with the clutch, and if the clutch is needed, it shall be noted in the order to adjust installation dimensions;
3. When the diesel's power is higher than 220kW, two of its exhaust pipes are evenly distributed on both endsof the pUIllP set's axis.
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NOTES FOR EQUIPMENT INSTALLATION
1. A l m passage or space shall be left respectively on both sides of the pump set and in front of the cooling fan and the water tank for better heat dissipation and easier maintenance of the set. The pump room's height shall be subject to the pump set height and the hoisting equipment, and generally the effective height is 3- 5m.
2. The pump set shall be rigid enough to support the pump and absorb the oscillation. It shall adopt a concrete platform above the ground to prevent water from drowning the set and keep the site clean. The set shall be fixed with anchor bolts, whose length is 15 times of their diameter, and whose height of protruding out of the bolt hole is about 2 times of their diameter. To locate the set better, the preformed hole of anchor bolts shall be over 4 times bigger than their diameter, with secondary grouting. Grooves shall be arranged in the middle of and around the foundation for sewage discharge. The foundation platform's edges shall be 200~300mm beyond the four sides of the set base. The set's concrete foundation shall be firm 311d flat. When the set is mOlmted on the foundation, the gaskets shall be flat and put between the base and the foundation and on both sides of anchor bolts. Put a leveler on the pump shaft to level the shaft. After the base and the pump m-e adjusted, C311Y out secondary grouting for 311Chor bolts. After cement is hardened, screw down anchor bolts evenly. Then grout the base to ensure the pump set is stable and fixed.
Finally calibrate the coaxiality of drive shafts between the fire pump and the diesel. The coupling excircle of both shafts shall be aligned and the clearance in between shall be even and equal.
On the principle that the foundation platform's gross weight shall be equal to the pump set's wet weight at least, the foundation platform's total thickness shall be calculated with the following formula:
H = G / (Y X B X L)
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3. Installation environment of pump room: to ensure the pump is well- ventilated with a tempera ture not higher than 40"C, the room shall be provided with enough ventilating and exhaust outiets. When tile natural ventilation can't meet the requirement for ventilation and heat dissipation, it's necessary to mount air intake and exhaust fans respectively on air outiets to strengthen the room's exhaust capacity.
4. Connection of air intake mld exhaust pipes: to ensure fresh air, prevent excessive heat emanation and lower noise in tile room, tile diesel air exhaust pipe shall be wrapped with asbestos to be connected to tile outdoor space and mounted with an additional rainproof device or mounted downwards at 30, and mounted with an additional muffler as well. The exhaust elbows shall be as few as possible mld the elbow's bending radius shall be 2.5 times bigger tilml tile exhaust pipe's outer diameter. The exhaust pipe's supporting shall take such factors in consideration as vibration reduction and avoidance of its weight on tile diesel. Generally the air intake pipe is mounted with an air filter. When a lengthened air intake pipeline is adopted, it's necessary to have an enough air intake section without overlength mld sharp turns, or else tile intake resistance will be increased mld tile diesel's working performance will be affected. In addition, tile air intake pipeline's airtightness must be noted, otherwise the diesel will be W0111 out soon.
5. Installation of tile stationary diesel's air exhaust system: the exhaust pipe's extemal connection is led to tile outdoor space or tile underground pipeline generally, which shall not be overlong or have any shmV turns mld whose elbow number shall not exceed 3. The connection pipe's inner diameter shall not be less than 75mm for a non-supercharged diesel and not less than 98mm for a supercharged one to avoid increasing the exhaust back pressure and reducing the power output.
6. Extemal connection of fuel oil pipeline: tile fuel oil pipeline's extemal connection system refers to tile connection of tile fuel oil tank to the oil transfer pump's oil inlet pipe mld the fuel oil filter's oil return pipe. The oil inlet and return pipes' joints of various engine types adopt the diameter lOX 1 pipes, and the extemal connection adopts copper or plastic pipes of corresponding sizes. The oil tank's capacity shall be big enough to store tile oil for more than 6 hours of working of tile diesel. The lowest level of supplied oil in tile fuel oil tank shall not be 1m lower than tile oil transfer pump's center. The fuel oil tank shall be kept away from heating sources (such as exhaust pipes) mld electric equipment. The oil inlet pipe's inlet must be 50lllin higher than tile fuel oil tank's bottom surface. An additional coarse strainer shall be mounted at the inlet at best to prevent tile sediment from being sucked and jamming tile oil way. To facilitate cleaning, a bleed valve shall be mounted on tile fuel oil tank's bottom.
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NOTES FOR EQUIPMENT INSTALLATION
7. Installation of inlet and outlet pipeline network of fire pump: it shall be noted tile pipeline's weight is not allowed to be exerted on tile fire pump to prevent tile water pump from being damaged mld affected in its performance. The pump's inlet and outiet pipelines shall be as ShOlt and straight as possible. When the inlet pipe is selffilling, the pipeline shall be installed in a direction up a slope towards the pump and it shall be ensured that there is no air in tile pipeline. The water inlet pipe's orifice shall be mounted with a filter screen mld a flexible joint while tile outiet pipeline with a flexible joint, a check valve, a gate valve and so on.
8. Installation of diesel control cabinet it's not allowed to install tile control cabinet light ahead of tile diesel's heat sink, or else that will affect normal work of electric elements in the cabinet. The control cabinet shall be arranged on both sides of or neal" tile pump at best, easy for operation. The wire length between tile control cabinet and tile diesel shall not exceed 35m.
START, STOP AND OPERATION OF EQUIIPMENT
1. Starting: before starting, it's necessary to make sure that tile fire pump's nmning direction is cone ct. Before starting without water, the pipeline's inlet valve is normally open mld the outiet valve normally closed. If correct, start the fire pump, After tile pump runs stably, open tile outlet valve gradually and adjust it to tile working point for the pump's operation. At ordinary times the outiet valve is normally open when tilere is water in the pipeline. As for 135 series diesel, it's necessary to deflate diesel's oil injection nozzles one by one by means of operating tile manual oil pump for tile first starting of tile pump set. Then check whether the diesel engine oil, water and the accumulator voltage are in a good condition, and whether the diesel engine oil conforms to tile required grade of diesel oil. The oil tmlk shall be filled with diesel oil. Check whether tile engine oil is filled up to tile allowed scale. The water tank shall be filled with conforming water. When tile ambient temperature is lower than YC, tile anti-freeze fluid shall be added into water. Before water is filled into tile water tank, it's strictiy prohibited to electrify tile heater, or else tile heater will be damaged. The circuit shall be correct.
Manual starting:
A. Switch on tile 24V power switch inside tile control cabinet, turn the manual/automatic change-over switch on the control cabinet to tile manual position, press tile stop button mld check whether tile electric magnet can pick up normally to ensure emergency stop.
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XBC Series Full Automatic Diesel Engine Fire Pump Unit
B. Pre-adjust the position of the throttle controller's rotation speed limit switch by means of operating tile acceleration/deceleration button on tile control cabinet (if with a priming oil pump, it's necessary to press tile priming oil pump button for 60 S and tile diesel's own lubricating oil circulation system will build up a certain lubricating oil pressure independentiy to ensure its own lubricating oil circulation). Press the starting button to start tile diesel. After complete starting, release tile button quickly (tile time from pressing the starting button to releasing it shall not exceed lOS at most). Observe whether oil pressure and water temperature are normal, When oil pressure mld water temperature are displayed to be normal, jog tile acceleration button to speed up to 800r/min slowly. Adjust the throttle controller with proper low speed and ultra-low speed limits. Then speed up to the rated speed gradually. Next adjust tile throttle controller again with proper high speed mld ultra-high speed limit switches. After some time of starting and operation, observe whether tile diesel works normally and also check the working conditions of tile water PlUllP'S shaft seal and bearing.
2. Operation: when tile fire pump becomes to work normally, it's necessary to check tile shaft seal and observe the bearing's working condition. The mechanical seal's leakage shall not exceed 3 drops/min and the packing seal's leakage shall take a drop shape. The bearing's temperature shall not exceed 7YC and tile temperature rise shall not exceed 35'C . In case of any abnormal noise during the fire PlUllP'S operation, it's necessary to stop and check
3. Stop: it's necessary to close tile outlet valve first before stopping tile diesel.
MAINTENANCE
1. As required by fire pump specifications, the pump set must be operated every 15 days at least with operation time not less fuan 15min to ensure that tile pump is in a good state all the time.
2. Every time before tile fire pump is started, it's necessary to check whether the shaft seal is 11011llal and whether it shall be ad justed or replaced.
3. The lubricating oil (grease) shall be applied onto tile bearing on a regular basis.
4. If tile fire pump is to be idle for long, it's necessary to empty tile water liquid inside the pump chamber to avoid tile frost crack of such parts as pump body due to a too low ambient temperature.
5. Current maintenance shall be done in time for tile diesel.
Check whether tile cooling water quantity, tile engine oil quantity, tile storage battery voltage, the oil pressure gauge, the thermometer and other control devices are normal.
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