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    Cold Cyclone CFBC Boiler

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    Virendra Patil
    The cold cyclone CFBC process involves premixing fuel and hot cyclone ash in a siphon before entering the combustion chamber. In the fluidized bed, larger fuel grains burn at 800-900°C while finer grains are carried into the freeboard and burned at 900-950°C. Flue gases then pass through convection heating surfaces and enter cyclones at 400-450°C before the 2nd pass where they are further cooled to 150°C. Fly ash from the cyclones is returned to the fluidized bed via ash siphon to absorb heat and maintain the bed temperature at 800-900°C. Staged combustion uses 50-60% air into the bed and the rest as secondary

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    Cold Cyclone CFBC Boiler

    Uploaded by

    Virendra Patil
    3K views2 pages
    The cold cyclone CFBC process involves premixing fuel and hot cyclone ash in a siphon before entering the combustion chamber. In the fluidized bed, larger fuel grains burn at 800-900°C while finer grains are carried into the freeboard and burned at 900-950°C. Flue gases then pass through convection heating surfaces and enter cyclones at 400-450°C before the 2nd pass where they are further cooled to 150°C. Fly ash from the cyclones is returned to the fluidized bed via ash siphon to absorb heat and maintain the bed temperature at 800-900°C. Staged combustion uses 50-60% air into the bed and the rest as secondary

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    The cold cyclone CFBC process involves premixing fuel and hot cyclone ash in a siphon before entering the combustion chamber. In the fluidized bed, larger fuel grains burn at 800-900°C while finer grains are carried into the freeboard and burned at 900-950°C. Flue gases then pass through convection heating surfaces and enter cyclones at 400-450°C before the 2nd pass where they are further cooled to 150°C. Fly ash from the cyclones is returned to the fluidized bed via ash siphon to absorb heat and maintain the bed temperature at 800-900°C. Staged combustion uses 50-60% air into the bed and the rest as secondary

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    3K views2 pages

    Cold Cyclone CFBC Boiler

    Uploaded by

    Virendra Patil
    The cold cyclone CFBC process involves premixing fuel and hot cyclone ash in a siphon before entering the combustion chamber. In the fluidized bed, larger fuel grains burn at 800-900°C while finer grains are carried into the freeboard and burned at 900-950°C. Flue gases then pass through convection heating surfaces and enter cyclones at 400-450°C before the 2nd pass where they are further cooled to 150°C. Fly ash from the cyclones is returned to the fluidized bed via ash siphon to absorb heat and maintain the bed temperature at 800-900°C. Staged combustion uses 50-60% air into the bed and the rest as secondary

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Virendra Patil

    PROCESS DESCRIPTION : COLD CYCLONE CFBC

    The quantity of fuel corresponding to the respective boiler output enters the

    fluidized bed combustor without expensive fuel preparation through bunker

    discharge systems by means of the siphon system.

    The fuel and hot cyclone ash are premixed in the siphon before entering

    the combustion chamber. The larger grain fractions of the mixed fuel are

    burned in the fluidized bed at a temperature of about 800 - 900 °C. On

    account of the average gas velocity of about 4.0 – 4.5 m/s a larger portion

    of the fine grained fuel of the fluidized bed is discharged from the bed. In

    the free board above the fluidized bed the discharged fuel particles are

    afterburned at a temperature of about 900 - 950 °C upto the inlet into the

    convection heating surfaces. The relatively long retention time of the

    particles carried up from the bed is also important in order to obtain good

    combustion efficiency.

    The dust loaded flue gases pass the convection heating surfaces, dissipate

    part of their energy to the water/ steam circulation and enter the cyclones

    at temperatures of about 400 - 450 °C. The gases are deducted before

    their entry into 2 nd pass.


    nd
    In the 2 pass the deducted gases dissipate their heat in plain tube

    economizer and tubular air heater until they are cooled to a safe

    temperature of about 150oC. The average gas velocities in 2 nd pass are

    about 10 m/sec to provide optimum heating surface and draft loss.

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    Virendra Patil

    - - -2

    The fly ash separated in the cyclones is returned to the fluidized bed by

    means of the ash siphons ensuring the pressure seal between fluidized

    bed and cyclones. In the fluidized bed the recirculated fly ash absorbs the

    important portion between the released fuel heat and the heat absorbed in

    the zone in the bed of membrane walls. The bed temperature is maintained

    at between 800 - 900 °C. The quantity of the ash to be extracted from

    cyclones substantially depends on the bed temperature.

    With the staged combustion control approx. 50 - 60 % of the total combustion air enters
    the fluidized bed as primary air through the nozzle plate, while the residual combustion
    air is blown in as secondary air and tertiary air through the cross section of the freeboard

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