Professional Documents
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Turbo Generator
Turbo Generator
BHEL Hardwar
Index
1. History of Development 2. Power Output of Generator 3. Generator Modules & Types 4. Important Parameters of Generator Modules 5. Design Features 6. Main parts of TG/ Constructional features 7. Excitation System 8. Auxiliary Systems 9. Generator Testing 10. New Developments - Total Imp. of Stator Winding
BHEL Hardwar
First generator with water cooling for stator and rotor wdg1959 BHEL Hardwar
BHEL Hardwar
BHEL Hardwar
BHEL Hardwar
Generator Modules
Air Cooled Turbogenerator - TARI Hydrogen Cooled Turbogenerator - THRI Hydrogen/Water Cooled TG - THDF
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Module Nomenclature
T H R I 108/44
4350 mm( 44 dm) Core length 1075 mm( 108 cm) Rotor dia.
Stator winding
Indirect
Hydrogen Cooled
Stator Cooling - Indirect Rotor Cooling- Radial Cooling Gas in the Casing Rotor winding
H = Hydrogen
Product
Radial
Hydrogen Cooled
Turbogenerator
BHEL Hardwar
BHEL Hardwar
BHEL Hardwar
BHEL Hardwar
BHEL Hardwar
Library of Designs
TYPES OF GENERATORS SUPPLIED BY BHEL: # AIR COOLED # HYDROGEN COOLED # HYDROGEN/WATER COOLED
FOR APPLICATIONS:
Library of Designs
1000 MW
WATER COOLED STATOR
350 MW
HYDROGEN COOLED
660 MW
170 MW
AIR COOLED
DESIRED MW CAPACITIES
80 MW
1000 MW
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11. 12.
13. 14.
TECHNICAL PARAMETE R GENERATO R TYPE RATED MVA RATED MW RATED VOLT. KV POWER FACTOR STATOR CURRENT SPEED RPM FREQ. HZ HYDROGEN PRESSURE Kg/Cm2(g) S.C.R EXCITATIO N VOLTS AMPS NEG. SEQ. CAP. I2,% I2sq.xt WEIGHTS, T STATOR HEAV. LIFT ROTOR BRG. - BRG. DIST. IN MM TYPE OF EXCITATIO N
130 MW THRI 93/38 162.5 130.0 10.5 0.80 8935 3000 50 3.0 0.57 240 2039 8 10 132 28 6700 STATIC
200 MW THW200-2 235.3 200.0 15.75 0.85 8625 3000 50 3.0 0.50 300 2515 7 8 175 42.2 7700 STATIC / HFG
210 MW THW210-2 247.1 210.0 15.75 0.85 9054 3000 50 3.5 0.49 310 2600 7 8 175 42.2 7700 STATIC / HFG
235 MW THW235-2 264.1 237.7 16.5 0.90 9240 3000 50 3.5 0.58 326 2755 7 8 175 42.5 7882 STATIC / HFG
210 MW THRI 108/44 247.1 210.0 15.75 0.85 9054 3000 50 2.0 0.55 265 2080 8 10 182 43.3 7870 BLESS/ STATIC
250 MW THRI 108/44 294.1 250.0 16.5 0.85 10291 3000 50 3.0 0.52 319 2386 8 10 182 43.3 7870 BLESS
500 MW THDF 115/59 588.2 500.0 21.0 0.85 16166 3000 50 3.5 0.48 340 4040 8 10 255 68 10410 BLESS
560 MW THDF 115/59 659.0 560.0 21.0 0.85 18118 3000 50 4.0 0.46 410 4463 8 10 255 68 10410 BLESS
BHEL Hardwar
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11. 12.
13. 14.
TECHNICAL PARAMETE R GENERATO R TYPE RATED MVA RATED MW RATED VOLT. KV POWER FACTOR STATOR CURRENT SPEED RPM FREQ. HZ HYDROGEN PRESSURE Kg/Cm2(g) S.C.R EXCITATIO N VOLTS AMPS NEG. SEQ. CAP. I2,% I2sq.xt WEIGHTS, T STATOR HEAV. LIFT ROTOR BRG. - BRG. DIST. IN MM TYPE OF EXCITATIO N
210 MW THRI 108/39 247 210 15.75 0.85 9056 3000 50 3.0 0.57 251 2260 8 10 215.3 192 39 7420 BLESS/ STATIC
250 MW THRI 108/44(FI) 294.1 250.0 16.5 0.85 10291 3000 50 4.0 0.63 308 2497 8 10 232 212 43 7870 BLESS/S TATIC
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10. 11.
12. 13.
TECHNICAL PARAMETE R GENERATO R TYPE BASE LOAD MVA MW RATED VOLT. KV POWER FACTOR STATOR CURRENT SPEED RPM FREQ. HZ S.C.R EXCITATIO N VOLTS AMPS NEG. SEQ. CAP. I2,% I2sq.xt WEIGHTS, T STATOR HEAV. LIFT ROTOR BRG. BRG. DIST. IN MM TYPE OF EXCITATIO N
TROMBA Y STG
KKULA M GTG
KKULA M STG
FARIDAB AD GTG
FARIDAB AD STG
LIBYA GTG
TARI 93/38 100 80 10.5 0.80 5499 3000 50 0.56 274 719 10 20 128 28 7050 BLESS
TARI 108/36 137.5 116.8 10.5 0.85 7561 3000 50 0.55 339 777 10 20 170 37 7250 BLESS
TARI 108/36 154.3 131.1 10.5 0.85 8484 3000 50 0.50 381 851 10 20 170 37 7250 BLESS
TARI 108/41 170.1 144.6 10.5 0.85 9354 3000 50 0.50 410 833 10 20 181 40.1 7800 STATIC
TARI 108/46 188.2 160.0 15.75 0.85 6900 3000 50 0.52 432 797 10 20 200 44 7900 BLESS
TARI 108/46 18O.4 153.3 15.75 0.85 6612 3000 50 0.54 388 770 10 20 200 44 7900 STATIC
BHEL Hardwar
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1. TO DELIVER DM COOLING WATER TO GENERATOR AIR COOLERS 2. TO ENSURE HEAT TRANSFER FROM GENERATOR AIR COOLERS TO THE FIN-FAN COOLERS. 3. TO MAINTAIN COOLING WATER TEMPERATURE AND PRESSURE AT ALLOWABLE VALUES.
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BHEL Hardwar
GENERATOR MODULE TARI 108/36 SUPPLIED / UNDER SUPPLY: KAYAMKULAM, INDIA 2 SETS - GE Turbines
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Stator
Terminal Bushing
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Foundation
Terminal bushing
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Stator Frame
Rigid fabricated cylindrical frame Withstands weight of core & wdg, forces & torques during operation Natural frequency away from exciting frequencies Provision for H2/CO2 filling Provision for temp measurements Foot plates for supporting on foundation provision for H2 coolers
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BHEL Hardwar
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Stator Core
Made up of punched segments of thin sheets of ETS Punchings coated by insulating varnish Vent segments at designed intervals for flow of cooling gas Compressed with tension bolts, pressure plate and clamping fingers Stepped arrangement at the end for reduction in eddy current losses
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BHEL Hardwar
Core
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End Shield
Closes both ends of Stator Frame Fabricated rigid box type structure in two parts Supports and houses bearings Provision for mounting Shaft seal body, Oil catchers, etc Provision for supply of Bearing Oil, Seal oil, Thrust oil and its drain
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BHEL Hardwar
BHEL Hardwar
Stator Winding
Three phase windings in two layers of individual bars Top and bottom bar displaced by one winding pitch and connected to coil groups Coil groups connected to Connecting Bus bar and finally to Term Bushing Involute shape at the end of bar helps withstands various forces Micalastic Insulation System (VPI process) - Micalastic good conductor of heat - Low flamability - High resistance to moisture and chemical action - Accommodates thermo-mechanical stresses - Retains properties even after years of operation
VPI- Vacuum Pressure Impregnation
BHEL Hardwar
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CO RE CLAM PIN G FIN GE R PRE S S URE PLAT E T OP BAR BO T T OM BAR PHASE CONN E CT OR GAS O UT LE T GAS INLE T T E RM INAL BUS H IN G
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BHEL Hardwar
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Rotor
1. A high strength alloy steel single forging prepared by vacuum cast steel 2. Slots for housing field windings 3. Strong coupling for withstanding short circuit forces 4. Bending critical speed away 5% of operating speed 5. Supported on two journal Bearings 6. Provision of axial fan/compressor for forced ventilation 7. Provision of damper wedges for increasing negative sequence capability of rotor
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Rotor Body
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BHEL Hardwar
Rotor Slot
Rotor Wedge Top Slot Liner Conductor
Sub Slot
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1. ROTOR BODY 2. DAMPER BAR 3. SILVER PLATED ROTOR END WEDGE 4. ROTOR WINDING
5. RETAINING RING 6. SILVER PLATED SHRINK SEAT 7. TRANSVERSE SLOTS 8. ROTOR WEDGE
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BHEL Hardwar
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Bearing Assembly
It is sleeve Bearing Supports Rotor weight Reduces shaft vibrations Minimises frictional losses Located in End Shields or outside stator depending upon type of machine Self aligning outer part Insulated from Stator or End Shield to prevent flow of shaft current Inner surface is made of babbit material (Tin alloy)
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Bearing Assembly
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Bearing Assembly
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Bearing Assembly
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BHEL Hardwar
1. 2. 3. 4. 5. 6.
OIL WIPE R RIN G AIR S IDE S E AL RING CHAM BE R PRE S S U RE OIL G RO OVE BABBIT S E AL OIL IN LE T BO RE S E AL OIL GROO VE
7. S E AL RING 8 . S E AL RIN G CARRIE R 9 . OIL W IPE R RIN G H2 S IDE 10. S E AL S T RIP 11. ROT O R S HAFT 12. IN NE R LABY RINT H RING
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Terminal Bushing
Tubular construction for gas / water cooling High conductivity copper for taking out electrical power Connection flanges are silver plated to minimise contact resistances Insulated with a epoxy resin cylinder or porcelain cylinder Differential pressure of gases or forced water for cooling Bolted on to stator bottom/top directly or housed in a box type construction which is bolted to stator bottom
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Terminal Bushing
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1. HYDROGEN SIDE FLANGE 2. TUBULAR COPPER COND. 3. INSULATING CYLINDER 4. MOUNTING FLANGE 5. RUBBER GASKET 6. AIR SIDE TERMINAL BOLT
BHEL Hardwar
BHEL Hardwar
1. 2. 3. 4. 5. 6. 7. 8. 9.
CO RE CLAM PIN G FIN GE R PRE S S URE PLAT E T OP BAR BO T T OM BAR PHASE CONN E CT OR GAS O UT LE T GAS INLE T T E RM INAL BUS H IN G
BHEL Hardwar
BHEL Hardwar
Excitation System
1. Static Excitation
Rotor Field Winding is connected to Slipring mounted on rotor Excitation is provided by current transfer by contact through Carbon Brushes, Slipring and field lead Brush Gear
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Brush Holder
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Brushless Exciter
High response excitation with fast acting AVR Multi contact electrical connections between exciter and generator field Stroboscope for fuse failure detection Rotor Earth fault monitoring system RC circuit to avoid over voltages Dehumidifier for use during shut down
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Brushless Exciter
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Rectifier Wheel
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Auxiliary System
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Gas System
Facilitates H2 filling & maintains gas pressure in stator
1. H2 BOTTLE 2. H2 PRESS REDUCER 3. N2 BOTTLE. 4. N2 PRESS REDUCER 5. PW TANK 6. PRESS CONTROLLER 7. UPR. GEN GAS HEADER 8. LWR.GEN GAS HEADER 9. GAS DRIER HEATER 10. GAS DRIER FAN 11. GAS DRIER CHAMBER 12. CO2/H2 PURITY TRANS. 13. DEHYDR. FILTER 14. PRESS REDUCER 15. COMPRD. AIR HOSE 16. COMPRD. AIR FILTER 17. CO2 FLASH EVAPORTR 18. CO2 BOTTLE
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Generating testing
1. Mechanical test 2. Open Circuit test 3. Short circuit test 4. Sudden short circuit test 5. Voltage wave form 6. Tan test 7. Vibration Measurement
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IN SPARES INVENTORY - STATOR BARS AND STATOR SLOT WEDGES ARE NO MORE REQUIRED AS SPARES
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THANK YOU
END
BHEL Hardwar