Pioneer Vsx-819 (ET)
Pioneer Vsx-819 (ET)
RRV3894
VSX-819H-K
VSX-819H-K
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
VSX-819H-K
Type
KUCXCN AC 120 V
Power Requirement
Remarks
For details, refer to "Important Check Points for good servicing". PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2009
T-ZZK MAR. 2009 Printed in Japan
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING
B
This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65 NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or be of identical designation.
REMARQUE (POUR MODLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou de remplacement doivent avoir la mme dsignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are o f t e n n o t ev i d e n t f r o m v i s u a l i n s p e c t i o n n o r t h e protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement par ts which have these s p e c i a l s a fe t y c h a ra c t e r i s t i c s a r e i d e n t i f i e d i n t h i s Service Manual. E l e c t r i c a l c o m p o n e n t s h av i n g s u c h fe a t u r e s a r e identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest i n fo r m a t i o n , a l way s c o n s u l t t h e c u r r e n t P I O N E E R Service Manual. A subscription to, or additional copies of, PIONEER Ser vice Manual may be obtained at a nominal charge from PIONEER.
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Leakage current tester
Earth ground
AC Leakage Test
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1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise. 3 Make sure the soldering of repaired locations is properly performed. When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc. 7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug.
D C B
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary. a Safe environment should be secured during servicing. When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
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CONTENTS
A
SAFETY INFORMATION ..........................................................................................................................................................2 1. SERVICE PRECAUTIONS ....................................................................................................................................................5 1.1 NOTES ON SOLDERING ...............................................................................................................................................5 1.2 CAUTION ........................................................................................................................................................................5 2. SPECIFICATIONS .................................................................................................................................................................6 2.1 SPECIFICATIONS...........................................................................................................................................................6 2.2 PANEL FACILITIES .........................................................................................................................................................7 3. BASIC ITEMS FOR SERVICE.............................................................................................................................................11 3.1 CHECK POINTS AFTER SERVICING..........................................................................................................................11 3.2 PCB LOCATIONS .........................................................................................................................................................12 3.3 JIGS LIST......................................................................................................................................................................13 4. BLOCK DIAGRAM...............................................................................................................................................................14 4.1 OVERALL CONNECTION DIAGRAM ...........................................................................................................................14 4.2 AUDIO BLOCK DIAGRAM ............................................................................................................................................16 4.3 VIDEO BLOCK DIAGRAM ............................................................................................................................................18 4.4 U-COM BLOCK DIAGRAM ...........................................................................................................................................19 4.5 POWER SUPPLY BLOCK DIAGRAM ...........................................................................................................................20 5. DIAGNOSIS.........................................................................................................................................................................21 5.1 DIAGNOSIS FLOWCHART...........................................................................................................................................21 5.2 DETECTION CIRCUIT..................................................................................................................................................34 6. SERVICE MODE .................................................................................................................................................................37 6.1 SERVICE MODE...........................................................................................................................................................37 7. DISASSEMBLY....................................................................................................................................................................40 7.1 DISASSEMBLY .............................................................................................................................................................40 8. EACH SETTING AND ADJUSTMENT ................................................................................................................................48 8.1 IDLE CURRENT ADJUSTMENT ..................................................................................................................................48 9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................50 9.1 PACKING SECTION......................................................................................................................................................50 9.2 EXTERIOR SECTION...................................................................................................................................................52 10. SCHEMATIC DIAGRAM ....................................................................................................................................................56 10.1 P.C.B SUB ASSY (MAIN) and P.C.B SUB ASSY (P/T)................................................................................................56 10.2 P.C.B SUB ASSYS (FRONT), (VOLUME), (FUNCTION), (HEADPHONE), (F-VIDEO) and (MIC) .............................58 10.3 P.C.B SUB ASSY (AMP) .............................................................................................................................................60 10.4 P.C.B SUB ASSY (INPUT-819)....................................................................................................................................62 10.5 P.C.B SUB ASSY (VIDEO-819)...................................................................................................................................64 10.6 P.C.B SUB ASSY (SPEAKER-819) and P.C.B SUB ASSY (CNT)...............................................................................66 10.7 P.C.B SUB ASSY (DSP) (1/2) .....................................................................................................................................68 10.8 P.C.B SUB ASSY (DSP) (2/2) .....................................................................................................................................70 10.9 P.C.B SUB ASSY (USB)..............................................................................................................................................72 11. PCB CONNECTION DIAGRAM ........................................................................................................................................74 11.1 P.C.B SUB ASSY (MAIN) and P.C.B SUB ASSY (P/T)................................................................................................74 11.2 P.C.B SUB ASSYS (FRONT) ......................................................................................................................................78 11.3 P.C.B SUB ASSYS (VOLUME), (FUNCTION), (HEADPHONE), (F-VIDEO) and (MIC)..............................................80 11.4 P.C.B SUB ASSY (AMP) .............................................................................................................................................82 11.5 P.C.B SUB ASSY (INPUT-819)....................................................................................................................................84 11.6 P.C.B SUB ASSY (VIDEO-819)...................................................................................................................................86 11.7 P.C.B SUB ASSY (SPEAKER-819) .............................................................................................................................90 11.8 P.C.B SUB ASSY (DSP) and P.C.B SUB ASSY (CNT) ...............................................................................................92 11.9 P.C.B SUB ASSY (HDMI-819).....................................................................................................................................96 11.10 P.C.B SUB ASSY (USB)............................................................................................................................................98 12. PCB PARTS LIST ..............................................................................................................................................................99
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1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering. Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron. Do NOT use a soldering iron whose tip temperature cannot be controlled. Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.
A
1.2 CAUTION
Discharging For more detail, please refer to 7. DISASSEMBLY - 1. Discharging.
D
Notes on Ground Points Connection For more detail, please refer to 7. DISASSEMBLY - 2. Notes on Ground Points Connection.
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
A
Amplier section Continuous average power output of 80 watts* per channel, min., at 8 ohms, from 20 Hz to 20 000 Hz with no more than 0.2 %** total harmonic distortion. Front (stereo) . . . . . . . . . . . . . . . . . . . . . . . 80 W + 80 W Power output (1 kHz, 8 , 0.05 %). . . . 110 W per channel Guaranteed speaker impedance FRONT:A, B . . . . . . . . . . . . . . . . . . . . . . . . . 6 to 16 FRONT:A+B . . . . . . . . . . . . . . . . . . . . . . . . 12 to 16 SURROUND, CENTER. . . . . . . . . . . . . . . . . 6 to 16 * Measured pursuant to the Federal Trade Commissions Trade Regulation rule on Power Output Claims for Ampliers ** Measured by Audio Spectrum Analyzer Audio Section Input (Sensitivity/Impedance) LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 mV/47 k Output (Level/Impedance) REC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 mV/330 ZONE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 mV/1 k Signal-to-Noise Ratio (IHF, short circuited, A network) LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 dB Signal-to-Noise Ratio [EIA, at 1 W (1 kHz)] LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 dB Tuner Section Frequency Range (FM) . . . . . . . . . . 87.5 MHz to 108 MHz Antenna Input (FM) . . . . . . . . . . . . . . . . 75 unbalanced Frequency Range (AM) . . . . . . . . . . 530 kHz to 1700 kHz Antenna (AM) . . . . . . . . . . . . . . . . . . . . . . . . Loop antenna Video Section Signal level Composite. . . . . . . . . . . . . . . . . . . . . . . . . 1 Vp-p (75 ) Component Video . . . . . . . . . . . . . . . . Y: 1.0 Vp-p (75 ) PB, PR: 0.7 Vp-p (75 ) Corresponding maximum resolution Component Video . . . . . . . . . . . . . . . . . . . 1080p (1125p) Digital In/Out Section HDMI terminal . . . . . . . . . . . . . . . . . . . . . 19-pin (Not DVI) HDMI output type . . . . . . . . . . . . . . . . . . . . . . 5 V, 100 mA USB terminal . . . . . . . . . . . . USB2.0 Full Speed (Type A) iPod terminal . . . . . . . . . . . .USB, and Video (Composite) SIRIUS antenna cable . . . . . . . . . . . .8-pin mini DIN cable Integrated control section Control (IR) terminal. . . . . . . . . . . 3.5 Mini-jack (MONO) IR signal . . . . . . . . . . . . . . High Active (High Level : 2.0 V)
Miscellaneous Power Requirements . . . . . . . . . . . . . . . . AC 120 V, 60 Hz Power Consumption. . . . . . . . . . . . . . . . . . . . . . . . . 250 W In standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.5 W Dimensions . . . . . . . . . . . . 420 mm (W) x 158 mm (H) x 347.7 mm (D) 169 /16 in. (W) x 61/4 in. (H) x 133 /4 in. (D) Weight (without package). . . . . . . . . . . . 9 kg (19 lb 14 oz) Furnished Parts Microphone (for Auto MCACC setup) . . . . . . . . . . . . . . . 1 Remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Dry cell batteries (AAA size IEC R03) . . . . . . . . . . . . . . . 2 AM loop antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FM wire antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 iPod cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Operating instructions
Note Specications and the design are subject to possible modications without notice, due to improvements.
Manufactured under license from Dolby Laboratories. Dolby, Pro Logic, Surround EX and the double-D symbol are trademarks of Dolby Laboratories. Manufactured under license under U.S. Patent #'s: 5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,226,616; 6,487,535 & other U.S. and worldwide patents issued & pending. DTS is a registered trademark and the DTS logos, Symbol, DTS-HD, DTS-HD High Resolution Audio and DTS-HD High Res Audio are trademarks of DTS, Inc. 1996-2007 DTS, Inc. All Rights Reserved.
Accessories
iPod cable (L308102013010-IL)
Remote control (8300753100010-IL) FM wire antenna (E605010070001-IL) Microphone (for Auto MCACC setup) (M040000300100-IL) AAA size IEC R03 Dry cell batteries (x2)
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STANDBY/ON
2 INPUT SELECTOR dial Selects an input source. 3 Tuner control buttons BAND Switches between AM, FM ST (stereo) and FM MONO radio bands. TUNE +/ Used to nd radio frequencies and SIRIUS Radio channels. TUNER EDIT Use with TUNE +/, PRESET +/ and ENTER to memorize and name stations for recall. Used to preset the channel in SIRIUS Radio. PRESET +/ Use to select preset radio stations and to select SIRIUS Radio channels. 4 Character display
AUTO SURROUND/STREAM DIRECT Switches between Auto surround mode and Stream Direct playback. Stream Direct playback bypasses the tone controls for the most accurate reproduction of a source. STEREO/A.L.C. Switches between stereo playback, Auto level control stereo mode and Front Stage Surround Advance modes. ADVANCED SURROUND Switches between the various surround modes. STANDARD SURROUND Press for Standard decoding and to switch between Pro Logic II, Pro Logic IIx and NEO:6 the various options. 9 SPEAKERS Use to change the speaker system. 10 MULTI ZONE controls If youve made MULTI-ZONE connections use these controls to control the sub zone from the main zone. 11 iPod/USB terminal Use to connect your Apple iPod or USB mass storage device as an audio source. 12 AUDIO/VIDEO input 13 MCACC SETUP MIC jack Use to connect a microphone when performing Auto MCACC setup.
C
5 MCACC indicator Lights when Acoustic Calibration EQ is on (Acoustic Calibration EQ is automatically set to on after the Auto MCACC Setup). 6 MASTER VOLUME dial
Rear panel
R AUX IN L R SURROUND BACK L (Single) AUDIO SPEAKERS A R FRONT L R SURROUND L CENTER PRE OUT HDMI DVR/VCR IN OUT CD-R/TAPE IN CD IN L ZONE2 OUT R OUT DVR/VCR TV/SAT IN IR
IN
SUBWOOFER PRE OUT
L IN
VIDEO
R OUT DVR/VCR IN TV/SAT IN L ASSIGNABLE R SURROUND CENTER FRONT L SIRIUS IN IN 2 (TV/SAT) IN 1 (BD/DVD) ASSIGNABLE COMPONENT VIDEO
1 - 2
BD/DVD IN
SPEAKERS B
Class 2 Wiring
OUT R L
OUT
R
SUBWOOFER BD/DVD IN BD/DVD MULTI CH IN
AM LOOP
DIGITAL
1 - 2
AUDIO
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Display
1 PHASE Lights when the Phase Control is switched on. 2 AUTO Lights when the Auto Surround feature is switched on. 3 ST Lights when a stereo FM broadcast is being received in auto stereo mode. 4 TUNE Lights when a normal broadcast channel or SIRIUS channel is being received. 5 ZONE Lights when the MULTI-ZONE feature is active. 6 Speaker indicators Lights to indicate the current speaker system, A and/or B. 7 Sleep timer indicator Lights when the receiver is in sleep mode.
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NEO:6 When one of the NEO:6 modes of the receiver is on, this lights to indicate NEO:6 processing. 12 Dolby Digital indicators Lights when a Dolby Digital encoded signal is detected. HD+ Lights when a source with Dolby Digital Plus encoded audio signals is detected. HD Lights when a source with Dolby TrueHD encoded audio signals is detected. EX Lights when a source with Dolby Digital EX encoded audio signals is detected. PLllx Pro Logic II / Pro Logic IIx Lights to indicate decoding. 13 ADV.S. Lights when one of the Advanced Surround modes has been selected. 14 SIGNAL SELECT indicators DIGITAL Lights when a digital audio signal is selected. Blinks when a digital audio signal is not selected. HDMI Lights when an HDMI signal is selected. Blinks when an HDMI signal is not selected. 15 UP MIX indicator Lights when the UP MIX Setting is set to ON. Also, lights when DIMMER is set to off. 16 DIR. Lights when the DIRECT or PURE DIRECT mode is switched on.
Tuner/SIRIUS preset indicators PRESET Shows when a preset radio station is registered or called. MEM Blinks when a radio station is registered.
9 PRESET Information or Input signal indicator Shows the preset number of the tuner or the input signal type, etc.
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10 Character display Displays various system infomation. 11 DTS indicators DTS Lights when a source with DTS encoded audio signals is detected. HD Lights when a source with DTS-EXPRESS or DTS-HD encoded audio signals is detected. ES Lights when a source with DTS-ES encoded audio signals is detected. 96/24 Lights when a source with DTS 96/24 encoded audio signals is detected.
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Remote control
1 INPUT SELECT Use to select the input source. RECEIVER 2 Switches the receiver between standby and on. 3 RECEIVER Switches the remote to control the receiver (used to select the white commands above the number buttons (S.RETRIEVER, etc)). Also use this button to set up surround sound or Audio parameters. 4 ZONE 2 ON/OFF Switches zone 2 of the multi-zone function between on and off. 5 MULTI CONTROL buttons Press to select control of other components. 6 SIGNAL SEL Use to select an input signal. Press BD rst to access: BD MENU Displays the disc menu of Blu-ray Discs. 7 Listening mode buttons AUTO/DIRECT Switches between Auto surround mode and Stream Direct playback. Stream Direct playback bypasses the tone controls for the most accurate reproduction of a source. STEREO/A.L.C. Switches between stereo playback, Auto level control stereo mode and Front Stage Surround Advance modes. STANDARD Press for Standard decoding and to switch between Pro Logic II options. ADV SURR Switches between the various surround modes.
8 System Setup and Component control buttons The following button controls can be accessed after you have selected the corresponding MULTI CONTROL button (BD, TV, etc.). Press RECEIVER rst to access: AUDIO PARAMETER Use to access the Audio options. SETUP Press to access the System Setup menu. RETURN Conrm and exit the current menu screen. Press BD or DVR rst to access: TOP MENU Displays the disc top menu of a BD/DVD. HOME MENU Displays the HOME MENU screen. RETURN Conrm and exit the current menu screen. MENU Displays the TOOLS menu screen of Blu-ray Disc player. Press TUNER or SIRIUS rst to access: T.EDIT Memorizes stations for recall. When TUNER is pressed,
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also used to change the name. BAND Switches between AM, FM ST (stereo) and FM MONO radio bands. CATEGORY Press to browse SIRIUS radio broadcasts. Press iPod USB rst to access: iPod CTRL Switches between the iPod controls and the receiver controls.
Use to change the speaker system. MIDNIGHT Switches to Midnight or Loudness listening. SLEEP Press to change the amount of time before the receiver switches into standby (30 min 60 min 90 min Off). You can check the remaining sleep time at any time by pressing SLEEP once. Press SIRIUS rst to access: D.ACCESS After pressing, you can access a radio station directly using the number buttons. 12 SOURCE Press to turn on/off other components connected to the receiver. 13 TV CONTROL buttons These buttons are dedicated to control the TV assigned to the TV button. Thus if you only have one TV to hook up to this system assign it to the TV button. Use to turn on/off the power of the TV. INPUT Use to select the TV input signal. CH +/ Use to select channels. VOL +/ Use to adjust the volume on your TV. 14 MASTER VOLUME +/ Use to set the listening volume. 15 MUTE Mutes/unmutes the sound. 16 DISPLAY Switches the display of this unit. The input name, listening mode or sound volume can be checked by selecting an input source. 17 SHIFT Press to access the boxed commands (above the buttons) on the remote. These buttons are marked with an asterisk (* ) in this section. This button is also used for operating ZONE 2.
(TUNE / , PRESET / ), ENTER 9 Use the arrow buttons when setting up your surround sound system. Also used to control BD/DVD menus/options. Use the TUNE / buttons can be used to nd radio frequencies and the PRESET / buttons can be used to select preset radio stations. 10 Component control buttons The main buttons ( , , etc.) are used to control a component after you have selected it using the input source buttons. The controls above these buttons can be accessed after you have selected the corresponding input source button (for example BD, DVR or TV). These buttons also function as described below. Press RECEIVER rst to access: BASS /+ Use to adjust Bass1 TRE /+ Use to adjust Treble1 Press TV rst to access: ANT Use to select the VHF/UHF antennas or Cable TV.
11 Number buttons and other component controls Use the number buttons to directly select a radio frequency or the tracks on a CD, DVD, etc. There are other buttons that can be accessed after the RECEIVER button is pressed. (For example MIDNIGHT, etc.) HDD*, DVD*, VCR* These buttons switch between the hard disk, DVD and VCR controls for HDD/DVD/VCR recorders. S.RETRIEVER Press to restore CD quality sound to compressed audio sources. EQ Press to switch on/off Acoustic Calibration EQ setting. CH SELECT Press repeatedly to select a channel, then use +/ to adjust the level. CH SELECT +/ Use to adjust the channel level. SB CH Press to select ON, AUTO, OFF the surround back channel. PHASE Press to switch on/off Phase Control. DIMMER Dims or brightens the display. The brightness can be controlled in four steps. SPEAKERS
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Note 1 The tone controls are disabled when the listening mode is set to DIRECT or PURE DIRECT.
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Procedures
Confirm whether the customer complain has been solved. If the customer complain occurs with the particular source, such as Dolby Digital, DTS, AAC, DVD-A and HDMI, input it for the operation check. Check the analog audio playback. (Make the analog connections with a DVD player.) Check the digital audio playback. (Make the digital connections with a DVD player.) Check surround playback. (Select Surround mode and check the multichannel operations via the DSP circuit.) Check the video outputs. (Connect with a DVD player.) Check the tuner (AM and FM) operations.
Check points
The customer complain must not be reappeared. Video, Audio and operations must be normal.
See the table below for the items to be checked regarding video and audio. Item to be checked regarding video
Block noise Horizontal noise Flicker Disturbed image (video jumpiness) Too dark Too bright Mottled color Distortion Noise Volume too low Volume too high Volume fluctuating Sound interrupted
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11
L M
P Q
P.C.B SUB ASSY (HEADPHONE) P.C.B SUB ASSY (USB) P.C.B SUB ASSY (FUNCTION)
NOTES:
Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
Mark No.
NSP
E
Description
Part No.
7025HK0811011-IL 7028067511010-IL 7028067512010-IL 7028067513010-IL 7028067514010-IL 7028067515010-IL 7028067516010-IL 7025HK0811012-IL 7028067521010-IL 7025HK0811015-IL 7028067561010-IL 7025HK0811016-IL 7028067571010-IL 7025HK0811017-IL 7028067591010-IL
Mark No.
NSP
Description
Part No.
7025HK0811030-IL 7028067501030-IL 7028067502010-IL 7028067503010-IL 7028067504010-IL 7028067505010-IL 7028067506010-IL 7025HK0811031-IL 7028067541020-IL 7025HK0811032-IL 7028067531030-IL 7025HK0811033-IL 7028067601020-IL
LIST OF ASSEMBLIES
1..P.C.B TOTAL ASSY (FRONT) 2..P.C.B SUB ASSY (FRONT) 2..P.C.B SUB ASSY (HEADPHONE) 2..P.C.B SUB ASSY (VOLUME) 2..P.C.B SUB ASSY (FUNCTION) 2..P.C.B SUB ASSY (F-VIDEO) 2..P.C.B SUB ASSY (MIC) 1..P.C.B TOTAL ASSY (AMP) 2..P.C.B SUB ASSY (AMP) 1..P.C.B TOTAL ASSY (DSP) 2..P.C.B SUB ASSY (DSP) 1..P.C.B TOTAL ASSY (HDMI-819) 2..P.C.B SUB ASSY (HDMI-819) 1..P.C.B TOTAL ASSY (USB) 2..P.C.B SUB ASSY (USB) 1..P.C.B TOTAL ASSY (MAIN) 2..P.C.B SUB ASSY (MAIN) 2..P.C.B SUB ASSY (GUIDE PCB L) 2..P.C.B SUB ASSY (GUIDE PCB R) 2..P.C.B SUB ASSY (CNT) 2..P.C.B SUB ASSY (P/T) 2..P.C.B SUB ASSY (H/P GUIDE) 1..P.C.B TOTAL ASSY (VIDEO-819) 2..P.C.B SUB ASSY (VIDEO-819) 1..P.C.B TOTAL ASSY (INPUT-819) 2..P.C.B SUB ASSY (INPUT-819) 1..P.C.B TOTAL ASSY (SPEAKER-819) 2..P.C.B SUB ASSY (SPEAKER-819)
NSP
NSP
NSP
NSP
NSP
F
NSP
NSP
12
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Remarks
Refer to "9.2 EXTERIOR SECTION" Refer to "9.2 EXTERIOR SECTION"
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4. BLOCK DIAGRAM
4.1 OVERALL CONNECTION DIAGRAM
A
L
P.C.B SUB ASSY M (SPEAKER-819) (7028067601020-IL)
P A (
J F
E
R
14
1
(7028067591010-IL)
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N
P.C.B SUB ASSY (CNT)
P 1/2,2/2
P.C.B SUB ASSY (DSP) (7028067561010-IL)
D
P.C.B SUB ASSY (VOLUME) (7028067513010-IL)
C H
(7028067515010-IL)
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K
F
16
1 2
VSX-819H-K
3 4
J
P.C.B SUB ASSY (AMP)
F
VSX-819H-K
5 6 7 8
17
18
1 2
VSX-819H-K
3 4
VSX-819H-K
5 6 7 8
19
S1(AMP B+/B-)
S2(+12V,-12V)
MAIN TRANS
S3(DSP, HDMI)
AC CORD
D
S4(FLT)
SUB TRANS
20
1 2
VSX-819H-K
3 4
5. DIAGNOSIS
5.1 DIAGNOSIS FLOWCHART
[1] DSP TROUBLESHOOTING Troubleshooting
Step 0: Preliminary confirmation
Confirm the following items before checking
A
Step 3: Regulator IC
REG101, REG102 (Pin 3) (to chassis)
Do screws of COAX Jack securely tighten? OR connect GND wire of DSP JIG B'D to chassis. Yes To Step 1
No
No Check the REG101, REG102 and MAIN Assy Note: REG101, REG102 is made of parallel connection.
B
No
No Turn the power off and insert the connectors securely. *CN206,CP200 connectors doesn't connection in case of DSP JIG B'D use.
Step 4: X'tal
IC109 (Pin 6, 7)
Step 2: Regulator IC
REG103 (Pin 3) Is the voltage of around 5 V input? Yes REG103 (Pin 2) (to chassis) (to chassis)
XMCK
No
No
Replace REG103.
VSX-819H-K
5 6 7 8
21
Step 5: DIR
Check that the S/PDIF signal is output. Check that changes by pulling out and inserting the digital input lines. IC110 (Pins 3, 5) OPTICAL (Pin3: OPT2, Pin1: OPT1) IC109 (Pin 15) DIR_BCK (Bit clock)
Can No Check the path to OUTPUT PIN of observe the JACK105, JACK106. digital signal ? (0 V 3.3 V) Yes
B
No
Replace IC109.
IC109 (Pins 61, 63) OPTICAL (Pin61: OPT2, Pin63: OPT1) Can observe the digital signal ? Yes
(0 V 3.3 V)
No
Switch
IC106 (Pin 4) DAI_MCK (Master clock)
(0 V 3.3 V) COAX
No
(0 V 3.3 V) Is there a LR clock output? Yes IC106 (Pin 9) DAI_BCK (Bit clock) No (0 V 2.5 V)
Check that it changes in the Playback and Pause modes of the USB (iPod). IC109 (Pin 71) From USB Assy
Can No observe the Check the path to CP105 connector. digital signal ? No (0 V 3.3 V) Yes Check the USB Assy. Check that the data and clock signals are output. IC109 (Pin 10) DIR_MCK (Master clock) Is the voltage of PDN IC109-pin 31 3.3 V?
No (0 V 2.5 V)
No Check the path between IC106-pin 1 and MAIN Assy. *IC106 Pin1 0 V : DIR 3.3 V : HDMI
Replace IC106.
No
Replace IC109.
To Step 6
No
Replace IC109.
Yes
(0 V 3.3 V)
22
1 2
VSX-819H-K
3 4
No (0 V 3.3 V)
C
No
D
No (0 V 3.3 V) Check the path between IC102 and data & address lines. SDRAM (IC100), FLASH ROM (IC101)
To Step 7
VSX-819H-K
5 6 7 8
23
No
Replace IC109.
Front L out
No
Replace IC109.
No
Replace IC109.
Front L out
Surround R out
No
Replace IC109.
No
Replace IC109.
Surround R out
No
Replace IC109.
No
Replace IC109.
Surround L out
No
Replace IC109.
No
Replace IC109.
Center out
LFE out
No
Replace IC109.
No
Replace IC109.
LFE out
No
Replace IC109.
24
1 2
VSX-819H-K
3 4
HDMI Troubleshooting
Step 0: Preliminary confirmation
Confirm the following items before checking
No
POWER ON
Turn on the power of the Receiver and equipments which was connected with HDMI.
To Step 2
VSX-819H-K
5 6 7 8
25
Is the voltage 5 V?
C
No
IC1004 (Pin 3)
HDMI 3.3V
No
No
HDMI 1.2V
No
Is Q1204 base voltage 2.6 V? Yes Check the parts and patterns in the path. Replace Q1204, IC1003, etc.
No
No
No replace IC1004
The output and GND may be short-circuited. Check the path between them.
To Step 3
Is Q1405 No replace Q1405 collector voltage 0 V? (base is 3.3 V) Yes Check the parts and patterns in the path Q1405, Q1204, etc.
26
1 2
VSX-819H-K
3 4
Step 3: Diagnosis
Each data lines confirmation checks it after standby OFF/ON. CN1002 (Pin 6) CE IC1001 (Pin 21) Is the voltage 0 to 3.3 V? Yes CN1002 (Pin 7) SUB_PDN IC1002 (Pin 25) Is the voltage 0 to 3.3 V? Yes CN1002 (Pin 8) MAIN_IRQ No Diagnose the MAIN Assy. Is there a data 0 to 3.3 V? Yes To Step 4 Diagnose the MAIN Assy. No Check the parts and patterns in the path pin 89 of IC1003. No Diagnose the MAIN Assy. Is the voltage 0 to 3.3 V? Yes No Check the parts and patterns in the path pin 87 of IC1003. HR_RST
No
SUB_IRQ
Step 4: X'TAL
IC1003 (Pin 15)
No
No
CSCK_MAIN
No
IC1003 (Pin 13) Diagnose the MAIN Assy. Is there a 12 MHz output? No Check the path to pin13 of IC1003. Replace IC1003.
SCDO_MAIN
No
Diagnose the MAIN Assy. Is there a 27 MHz output? No Replace IC1001 or X1001.
E
SCDI_MAIN
No
Check the parts and patterns in the path IC1003. Is there a 27 MHz output? Yes
F
No
To Step 5
VSX-819H-K
5 6 7 8
27
Is the voltage 5 V?
Yes * When connected the equipment to IN1 (BD/DVD); JACK1003 (Pin 19) HPD3 Is the voltage 5 V when selecting IN3? Yes * When connected the equipment to IN2 (TV/SAT); JACK1002 (Pin 19) HPD2 Is the voltage 5 V when selecting IN2? Yes * When connected the equipment to IN3 (DVR/VCR) JACK1001 (Pin 19) HPD1 Is the voltage 5 V when selecting IN1? Yes To Step 7
No
Check the JACK1003 and IC1001. If JACK1003 or IC1001 is failure, replace JACK1003 or IC1001.
Is the voltage 5 V?
C
No
No
Check the JACK1002 and IC1001. If JACK1002 or IC1001 is failure, replace JACK1002 or IC1001.
Yes To Step 6
No
Check the JACK1001 and IC1001. If JACK1001 or IC1001 is failure, replace JACK1001 or IC1001.
28
1 2
VSX-819H-K
3 4
Is there a same No Check the IC1001 and JACK1002. signal as IC1002-pin 49 If IC1001 or JACK1002 is failure, when selecting replace IC1001 or JACK1002. IN2? (0 to 5 V) Yes IC1001 (Pin 39) SCL (HDMI IN2 (TV/SAT))
B
No Check the JACK1004 and IC1002. If JACK1004 or IC1002 is failure, replace JACK1004 or IC1002.
SDA_SINK
Is there a same No Check the IC1001 and JACK1002. signal as IC1002-pin 48 If IC1001 or JACK1002 is failure, when selecting replace IC1001 or JACK1002. IN2? (0 to 5 V) Yes * When connected the equipment to IN3 (DVR/VCR): IC1001 (Pin 36) SDA (HDMI IN3 (DVR/VCR))
Is Check the IC1002 and IC1001. there a same No If IC1002 or IC1001 is failure, signal as IC1001-pin 24 (0 to 3.3V) replace IC1002 or IC1001. ? Yes IC1002 (Pin 48) SCL_SINK
Is there a same No Check the IC1001 and JACK1001. signal as IC1002-pin 49 If IC1001 or JACK1001 is failure, when selecting replace IC1001 or JACK1001. IN3? (0 to 5 V) Yes IC1001 (Pin 35) SCL (HDMI IN3 (DVR/VCR))
Is Check the IC1002 and IC1001. there a same No If IC1002 or IC1001 is failure, signal as IC1001-pin 23 (0 to 3.3V) replace IC1002 or IC1001. ? Yes * When connected the equipment to IN1(BD/DVD); IC1001 (Pin 44) SDA (HDMI IN1(BD/DVD))
Is there a same No Check the IC1001 and JACK1001. signal as IC1002-pin 48 If IC1001 or JACK1001 is failure, when selecting replace IC1001 or JACK1001. IN3? (0 to 5 V) Yes
Is there a same No Check the IC1001 and JACK1003. signal as IC1002-pin 49 If IC1001 or JACK1003 is failure, when selecting replace IC1001 or JACK1003. IN1? (0 to 5 V) Yes IC1001 (Pin 43) SCL (HDMI IN1(BD/DVD))
To Step 8
Is there a same No Check the IC1001 and JACK1003. signal as IC1002-pin 48 If IC1001 or JACK1003 is failure, when selecting replace IC1001 or JACK1003. IN1? (0 to 5 V) Yes
Step 8: TMDS
E
No
Check the IC1001 or IC1002. If IC1001 or IC1002 is failure, replace IC1001 or IC1002.
VSX-819H-K
5 6 7 8
29
OSD display
FL display
I / U
ERR1
i P o d i Po d / U SB E r r o r 2
I / U
ERR2
Error 3 Loading Error When there is no response from the iPod. [Procedure] The power is shut off once, then the unit back on. Reset the iPod. Update the iPod software to the newest version.
i P o d
i Po d / U SB
E r r o r 3
I / U
ERR3
i P o d
i Po d / U SB
E r r o r 4
I / U
ERR4
No Track No Music Track Cautuion When a track does not exist in the selected category
E
i P o d
N o
T r a c k
NO
TRACK
30
1 2
VSX-819H-K
3 4
iPod Troubleshooting
Step 0: Preliminary confirmation
Confirm the following items before checking. REG1 (pin 2) Do screws of COAX jack securely tighten ? Yes To STEP 1 No Tighten screws securely. Is the voltage 1.8 V output? Yes No Is REG1 abnormally hot? Yes No 1.8 V output
Replace REG1.
The output and GND may be short-circuited. Check the path between them.
IC805 (pin 5)
5 V input
No
No
No
No
No
Replace IC805.
Is the voltage of 5 V input? Yes REG2 (pin 2) Is the voltage 3.3 V output? Yes
No
3.3 V output (to chassis) IC805 (pin 1) No Is REG2 abnormally hot? Yes No Is the voltage 5 V output? Yes The output and GND may be short-circuited. Check the path between them. To STEP 2 No Check the parts and patterns in the path of CN801.
E
Replace REG2.
REG1 (pin 3)
5 V input
No
VSX-819H-K
5 6 7 8
31
No
No
No
Check the parts and patterns in the path. Replace XTAL1, etc. CN802 USB_RX, TX (Pins 4, 5)
No
USB_RX and USB_TX should be high during operation. Check the pattern in the path. FRONT Assy and MAIN Assy
D+/D-
D+ and D- should have waveform during normal condition. Check the pattern in the path. IC801, etc.
Fig. D+
Fig. D-
Yes
Operation of IC801 is OK. To STEP 3 X: 1 S/div, Y: 2 V/div Initial communication [SDCLK] X: 1 S/div, Y: 2 V/div
After turning the power on and several seconds later, does SDCLK change 12 MHz to 80 MHz?
E
No
DATA and ADDRESS lines between SDRAM (IC803), FLASH ROM (IC802) and IC801 are may not be connected.
32
1 2
VSX-819H-K
3 4
No
When SCL and SDA are normal operation = High (3.3 V). No Connect iPod, and communicate it about 10 seconds later (authentication starts). And communicate it about 60 seconds later (authentication is complete).
Does RESET_AUTH (pin 4) reset it? High after the reset Yes Replace IC804.
CN805 (pin 1)
S/PDIF output
No
Check the path between IC801 (pin 105) Yes Check the parts and pattern CN805 and IC801.
No
Replace IC801.
VSX-819H-K
5 6 7 8
33
34
M
P.C.B SUB ASSY (SPEAKER)
J
P.C.B SUB ASSY (P/T)
VSX-819H-K
3 4
VSX-819H-K
5 6 7 8
35
36
1 2
VSX-819H-K
3 4
6. SERVICE MODE
6.1 SERVICE MODE
[1] Display mode for numbers of protection detections
[Purpose]
The numbers of detections for various protection processes are displayed.
A
[How to enter/exit]
During Standby mode, simultaneously press and hold the [PRESET ] and [STANDBY/ON] keys for 2 seconds to enter this mode. The display will return to the normal indication when no key operation is performed for 5 seconds.
[Basic operations]
Key Operation FL Display Time (sec.) Description of Indications
(STANDBY state) [PRESET ] + [STANDBY/ON] (Initial display) [ENTER key] *2 [ENTER key] [ENTER key] (Initial display) Counter *2 Counter 5 (-> normal) *1 Number of abnormal-temperature error detections 5 (-> normal) *1 Number of OVERLOAD error detections
*2 Counter
5 (-> normal) *1
*1 5 (-> normal) denotes that the display will return to the normal indication when no key operation is performed for 5 seconds. *2 Variable range: 0-255
VSX-819H-K
5 6 7 8
37
[How to enter/exit]
During Standby mode, simultaneously press and hold the [STANDARD SURROUND] and [STANDBY/ON] keys for 10 seconds to enter this mode. The display will return to the normal indication when no key operation is performed for 5 seconds.
B
[Basic operations]
Key Operation FL Display Time (sec.) Description of Indications
(STANDBY state) [STANDARD SURROUND] + [STANDBY/ON] (press and hold the keys for 10 seconds.)
C
5 (-> normal) *1
(Normal display) *2
usually
*1 5 (-> normal) denotes that the display will return to the normal indication when no key operation is performed for 5 seconds. *2 Indication when the BD/DVD function is selected
[Detailed explanations]
1. When the procedures for Reset mode for numbers of protection detections are completed, all the counters will be reset to 000. 2. Prohibitions: The protection detection counts cannot be cleared (reset to 000) with the MEMORY CLEAR process. They can only be cleared when the procedures of Reset mode are completed.
38
1 2
VSX-819H-K
3 4
FL Display
Time (sec.)
usually
Description of Indications
B
Normal display
FL Display
Time (sec.)
usually
Description of Indications
Normal display
C
FL Display
Time (sec.)
usually
Description of Indications
Normal display
D
*1 The time required for the unit to be shut off after an error is detected depends on the circuit configuration. *2 If the unit is automatically shut off after a DC error is detected, no key input will be accepted afterward. (The power will not be turned ON.) To turn it on again, see 3.4 How to cancel the status after detection of a DC error below. A key input will not be inhibited after an OVERLOAD/TEMP error is detected. (The unit can be turned ON.)
FL Display
Time (sec.)
Description of Indications
[Detailed explanations] Simultaneously holding the [ADVANCD SURROUND] and [STANDBY/ON] keys on the
front panel pressed for 2 seconds will cancel Key Input Inhibition mode after a DC error detection and turn the unit ON.
VSX-819H-K
5 6 7 8
39
7. DISASSEMBLY
7.1 DISASSEMBLY
A
Note 1: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common. Note 2: For performing the diagnosis shown below, the following jigs for service is required: 10P board to board extension jig cable (GGD1628) 8P board to board extension jig cable (GGD1629) Board to board extension jig cable (GGD1630)
1. Discharging
[1] P.C.B SUB ASSY (MAIN) Capacitor (C179, C180)
B
[Procedures] (1) Unplug the power cord. (2) Disconnect the 8P CONNECTOR wire that connects the CN202 of the P.C.B SUB Assy (AMP) and CP107 of the P.C.B SUB Assy (MAIN) from the CP107. (3) Connect CP107 B+ (Pins 5 and 6) and B- (Pins 7 and 8, respectively) terminals, using resistor leads with 47-100 ohms (2 W or higher), for discharging. *Discharging time: 30-60 seconds, depending on the level of resistance. (4) Check that the voltage between the B+ and GND terminals, as well as that between the B- and GND terminals, is less than 1 V, using a tester. *Be sure to connect the GND terminal of the tester to the chassis. *If the voltage is still 1 V or higher, repeat Step (3).
B+ BCP107
40
1 2
VSX-819H-K
3 4
REAR CHASSIS
CP803
[Note 2]
During repair, before checking the P.C.B SUB Assy (MAIN), etc., with the rear chassis removed, be sure to connect the GND terminal of the main capacitor to the rear chassis (TUNER PACK CHASSIS), as shown below, then connect the power cord. Without grounding connection, the protection circuit will be activated. After repairing, be sure to remove the ground wire before reassembling.
REAR CHASSIS
GND WIRE (Be sure to disconnect the GND wire before reassembly.)
VSX-819H-K
5 6 7 8
41
1
Bottom view
2
P.C.B SUB Assy (GUIDE PCB L)
2
P.C.B SUB Assy (GUIDE PCB R)
3. Remove the two screws. 4. Unhook the two hooks. 5. Arrange the front panel section as shown in the photo below.
3 4
3 4
Front panel section
42
1 2
VSX-819H-K
3 4
1
B
1 1 1 1
Bottom view
2
P.C.B SUB Assy (GUIDE PCB L)
2
P.C.B SUB Assy (GUIDE PCB R)
CP801
3
CP107
F
VSX-819H-K
5 6 7 8
43
4. Connect the two extension jig cables. 5. Rotate the heat sink section in the direction of the arrow.
Note: The Power transistor and heat sink on the P.C.B SUB Assy (MAIN) come closer. Make sure that they will not come into contact. Power transistor P.C.B SUB Assy (MAIN) Heat sink
D
44
1 2
VSX-819H-K
3 4
1 1 1 1
1
B
2. Remove the three screws. (BBZ30P080FTC) 3. Remove the six screws. (BBZ30P180FTC)
3 3 3 3 3
2
C
2
D
4. Arrange the unit as shown in the photo below. 5. Connect the chassis ground. See 2. Notes on Ground Points Connection.
5 4
45
3 1
4
22
4
B
4 2 4 4 4
5. Remove the rear chassis. 6. Remove the P.C.B SUB Assy (DSP).
5
Rear chassis
46
1 2
VSX-819H-K
3 4
7. Disconnect the two connectors. Note: When reassembling after disassembling the product for repair, before connecting the power cord, make sure that the 2P wire from the CN206 of the P.C.B SUB Assy (DSP) is connected to the CP803 of the P.C.B TOTAL Assy (INPUT). See 2. Notes on Ground Points Connection.
CP200 CN206
B
8. Reassembling the rear chassis. 9. Connect the board to board extension jig cable.
9
Board to board extension jig cable (GGD1630)
VSX-819H-K
5 6 7 8
47
Measurement Points TP201FL 3PIN : TEST POINT(+) TP201FL 1PIN : TEST POINT(-) TP201FR 3PIN : TEST POINT(+) TP201FR 1PIN : TEST POINT(-)
B
Adjustment Points
VR201FL 1 Turn on the power.
Procedure
2 Perform aging for one minute. VR201FR 3 Connect a digital voltmeter to the measurement point. 4 Turn the adjustment VR so that the voltage becomes in 2.0 mV 0.2 mV. (Condition : No signal and no load)
TP201C 3PIN : TEST POINT(+) TP201C 1PIN : TEST POINT(-) TP201SL 3PIN : TEST POINT(+) TP201SL 1PIN : TEST POINT(-) TP201SR 3PIN : TEST POINT(+) TP201SR 1PIN : TEST POINT(-)
VR201C
VR201SL
VR201SR
SIDE A
TP201FL 1PIN TEST POINT(-)
[fig 1.]
48
1 2
VSX-819H-K
3 4
VSX-819H-K
5 6 7 8
49
Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. - Screws adjacent to b mark on product are used for disassembly. - For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
-
SET
CORD AC
1/2
D
2/2
E
50
1 2
VSX-819H-K
3 4
VSX-819H-K
5 6 7 8
51
NON-CONTACT SIDE
CONTACT SIDE
B
59
S2 *2
C
27
51
S2 *2
11 12 28
D
13
14
S9 *1
F
2 15 5
C R G
16 17 18
19
F
1 6
52
1 2
VSX-819H-K
3 4
50
57 49 48
55
P N IO E E R
S5 *4
47
S3 *36 S10 *1
44 29 *7 46 43 42 45
S4 *4
S1 *4
51
M
S2 *2
41
C
39
L
40
P Q
37
38 26
S2 *2
S6 *6
32
36
D
33
S2 *32
C
S8 *6
S2 *2
56
52
34 35
S2 *3
R
58 22
20
S2 *4
28
21
16 17 18 19
S2 *6
D H
10 8
A
S2 *10 S7 *15 *5 *5 *5
25 24
A
54 53
J
30 31
23
S2 *3
VSX-819H-K
5 6 7 8
53
Mark No.
Description
Part No. 3007211276010-IL 4050211205000-IL 7028067505010-IL 7028067504010-IL L068125101710-IL 4010210196000-IL 5507000003270-IL 3070210516000-IL 1210210235000-IL 4050211365000-IL 4050211385000-IL 1210210762000-IL 7028067513010-IL
1 Window
A
50 Cabinet 51 Cushion 53 P.C.B SUB ASSY (P/T) 54 P.C.B SUB ASSY (CNT) > 55 Cord Assy 56 Bracket 57 Label Trans 58 Shield 59 Sheet 60 Cushion 61 Cushion 62 Sheet 64 P.C.B SUB ASSY (VOLUME)
2 Pioneer Badge B 3 Knob 4 Cushion NSP 5 Nut 6 Cover 7 Panel 8 Button 9 Button 10 Button
11 Holder 12 P.C.B SUB ASSY (FRONT) 13 Button 14 SW,Encoder (S701) 15 Jack,D6.5 (JA701) 16 P.C.B SUB ASSY (USB) 17 TER,RCA 3Pin (JA704) 18 Jack,D3.5 (JA702) 19 SW,Encoder (S702) NSP 20 Chassis 21 Cushion 22 Foot NSP 23 Heat Sink 24 Bracket 25 P.C.B SUB ASSY (AMP)
63 P.C.B SUB ASSY (HEADPHONE) 7028067512010-IL 65 P.C.B SUB ASSY (FUNCTION) 7028067514010-IL 66 P.C.B SUB ASSY (F-VIDEO) 67 P.C.B SUB ASSY (MIC) 68 P.C.B SUB ASSY (DSP) 70 P.C.B SUB ASSY (INPUT-819) 7028067515010-IL 7028067516010-IL 7028067561010-IL 7028067531030-IL
7028067501030-IL 2120210958010-IL 2120000818020-IL ...... E903004100020-IL G403515397000-IL 7028067571010-IL G600107A0000Y-IL G40130802000Y-IL S6 Screw S7 Screw Tapping Assy S8 Screw S9 Screw S10 Screw BBZ30P180FTC B018230141H11-IL BBZ30P080FTB 1500001456010-IL BMZ30P100FTB S1 Screw S2 Screw S3 Screw S4 Screw,Tap Tite S5 Screw BBT40P080FTB BBZ30P080FTC BBT30P100FTB B020930083B10-IL B028940101B10-IL
NSP 29 Spacer 30 P.C.B SUB ASSY (MAIN) 31 Heat Sink 32 Heat Sink NSP 33 TER Board Push 4P 34 Tuner (JA101) 35 Jack,DIN (JA1011) 36 P.C.B SUB ASSY (HDMI-819)
40 TER,RCA 6Pin (JA802-JA804) G603060056000-IL 41 RCA Jack (JA801) 42 TER,RCA 9Pin (JA1003) 43 TER,RCA (JA1002) 44 TER,RCA (JA1001) 45 TER,Board Screw 8P (JA401) 46 TER,Board Screw 2P (JA402)
F
>
54
1 2
VSX-819H-K
3 4
VSX-819H-K
5 6 7 8
55
M CP403
CN1002
CN1001
CN803
M CP402 M CP405
CN1003
CP125
J
CP126
D
CN202
B B
CN202 CN201
A B
56
NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS OF FUSE.
VSX-819H-K
1 2 3 4
CN701
CN701
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. : The power supply is shown with the marked box.
CN807
P 1/2 CN201
P 1/2 CN203
Q
K
CN804
CN1002
C D E
P 2/2 CN204
CN806
A
VSX-819H-K
5 6 7
Q
F
CN1001
CN803
P 1/2 CN202
B
10.2 P.C.B SUB ASSYS (FRONT), (VOLUME), (FUNCTION), (HEADPHONE), (F-VIDEO) and (MIC)
A
C
B
D
D
E
58
A
VSX-819H-K
FPC101
C A E D
1 2 3 4
G
CP804
CP110
B
(V)
M CP404
H
CP802
CN802
(V)
C A G H F
VSX-819H-K
5 6 7 8
59
(FL)
C
(FL) (FL) (C) (SL) (SL)
CP801
(SL)
(C)
(C)
(FL)
: Audio Signal Route (Front L ch) : Audio Signal Route (Surround L ch) : Audio Signal Route (Center ch)
(SL) (C)
J
60
1
VSX-819H-K
2 3 4
A
C
(FL) (FL) (SL) (FL)
M CN401
(C)
CP107
D
(SL) (SL) (C) (C)
J
VSX-819H-K
5 6 7 8
61
P 1/2 CN206
CP117
K
62
1 2
A
VSX-819H-K
CP118
A
4
CP119
: Audio Signal Route (Front L ch) : Audio Signal Route (Surround L ch) : Audio Signal Route (Center ch)
(FL)
(C) (SL)
CN201
CN701
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
OPTION TABLE Ref. NO. VSX-819 JK801 207AE-2NI C802,C820 10/50 C806,C818 100P-J R804,R815 330 C807,C819 220P-J R934,R935 470K CN804 TUC-P07X-B1 R952,R953 470K R890,R891 470 C834,C836 10/16 R848,R850 470K 20010WA-03A CP804 CP802 20010WA-06A J802 NC 0 J801 R892,R900 470 Q812,Q814 KTC2875B R901 4K7 R894 10K R895 470K 10N-K C896 1K R902 KRA102S Q813 D811,D812 NC R863 NC NC R869 Q810,Q811 NC R950,R951 470K
SUB WOOFER
SIRIUS
CN705
CP119
N
5
CN702
CP120
K
VSX-819H-K
6 7 8
63
(V)
*A
(Y)
(Cb)
(Cr)
D
(Y)
(Cb)
(Cr)
COMPONENT NJM2586M FUNC OSD IN1 IN2 SW1 L H H SW2 L/H L H INH H L L L INPUT A B C X X X L L L H L L L H L H H L L L H H L H L H H H H H OUT PUT FUNCTION X Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 X VIDEO BD/DVD
+5V COMP_SW1 COMP_SW2 CVBS_A COMP_MUTE CVBS_B CVBS_C CVBS_MUTE VIDEO VGND OSD_CLK OSD_DATA OSD_CE
CVBS INPUT SW
: Video Signal Route : Video Signal Route (Component Y ch) : Video Signal Route (Component Cb ch) : Video Signal Route (Component Cr ch)
L L L L
CP122
(V)
(BU4051BCF)
CP123
L
64
1 2
VSX-819H-K
3 4
B
* AREA OPTION /KUCXCN (NTSC) XTAL1001 J1005 XTAL1002 J1004 Q1015 Q1016 Q1017 14M318(18P) JUMPER X X X X X
* AREA OPTION
(SW)
(SBL)
E
(V)
(SBL) (SW)
: Audio Signal Route (Surround Back L ch) : Audio Signal Route (SubWoofer ch)
VIDEO
VGND
OSD_CLK OSD_DATA
OSD_CE
CP123
CP124
F
L
VSX-819H-K
5 6 7 8
65
10.6 P.C.B SUB ASSY (SPEAKER-819) and P.C.B SUB ASSY (CNT)
A
M
B
C
(SL)
(C)
: Audio Signal Route (Front L ch) : Audio Signal Route (Surround L ch) : Audio Signal Route (Center ch)
M
66
1 2
VSX-819H-K
3 4
CN702
CN103
CN104
CP203
CN106
N
CN106 CP121
CP203
CN104
CP805
CN702
CN103
N
VSX-819H-K
5 6 7 8
67
K
B
CP803
NO. 1 2 3 4
CP113
(SL)
(FL)
CP114
P 1/2
68
1 2
VSX-819H-K
3 4
(SW)
(SBL)
(C)
P 2/2
D
(SL) (SW) (SBL) (C)
: Audio Signal Route (Front L ch) : Audio Signal Route (Surround L ch) : Audio Signal Route (Center ch)
(SW) (SBL)
: Audio Signal Route (SubWoofer ch) : Audio Signal Route (Surround Back L ch)
F
CP114
CP115
P 1/2
VSX-819H-K
5 6 7 8
69
P 1/2
P 2/2
70
1 2
CP129
A
VSX-819H-K
3 4
CP116
CN805
B C D E F
116
VSX-819H-K
5 6 7 8
P 2/2
71
P 2/2 CP105
R
72
1 2
VSX-819H-K
3 4
CP705
CP105
R
VSX-819H-K
5 6 7 8
73
SIDE A
M CP403
CN103
M CP405 M CP403
CN106 CN104
IC
Q125
Q121
Q123
Q124
Q108
CP107
CP109
CP102
CP101
CP303
CP301
Q122
AC CORD OR INLET
L CN1003
CP124
IC
A B
74
1
Q126 Q127
VSX-819H-K
2 3
L CN1002 L CN1001
CP122 CP123
SIDE A
SIDE A SIDE B
1. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram.
P.C.Board
Chip Part
CP111
CP112
FPC101
CP126
CP125
CP129
CP121
CP110
CP105
P CP200
CP117-120
R CN807
K CN803,804,806,807 P/T)
VSX-819H-K
5 6
P CN201-204
A B
7 8
SIDE B
A
IC
IC106
IC101
IC113
A B
76
1 2
VSX-819H-K
3 4
SIDE B
A
A B
VSX-819H-K
5 6 7 8
77
Q702
E CP703
CN706
POWER TRANS
CP705
R CN802
SIDE B
Q701
E
Q703
IC701
C
78
1 2
VSX-819H-K
3 4
SIDE A
A
A FPC101
CP704
CN704
D CP701
C
SIDE B
C
VSX-819H-K
5 6 7 8
79
11.3 P.C.B SUB ASSYS (VOLUME), (FUNCTION), (HEADPHONE), (F-VIDEO) and (MIC)
A
SIDE A
SIDE A
CP701
K CP802
CN703
D E F G H
80
1 2
VSX-819H-K
3 4
SIDE B
SIDE B
A
D E F G H
VSX-819H-K
5 6 7 8
81
CP107
CN401
VR
CN202
CP203
Q202C
Q203FR Q204FR Q206C Q204C Q204SR Q203SL Q204SL Q204FL Q206SR Q203FL Q203SR Q202SL Q202SR Q206FR Q206SL Q202FL
Q206FL Q202FR
C
Q205FR Q205SR Q205C Q201SL Q201SR Q201FL Q201C Q201FR Q207FR Q207FL Q207SL Q207FL Q207SL Q205SL Q205FL
SIDE B
J
D
J
82
1 2
VSX-819H-K
3 4
SIDE A
01
A
SIDE B
J
VSX-819H-K
5 6 7 8
83
SIDE A
D
Q816 Q815
IC802
Q817 Q818
CN803,804, 806,807
CP805
CP804
CP801
CP802
A CP117-120
CN201
H CN703 I CN705
K
84
1 2
VSX-819H-K
3 4
P CN206
CP803
SIDE B
SIDE B
A
IC801
Q812
Q813 Q814 Q801 Q802 Q803 Q805 Q804 IC802 Q807 Q806 Q808 Q809 Q810 Q811
K
VSX-819H-K
5 6 7 8
K
85
IC
L
86
1 2
VSX-819H-K
3 4
CN1003
CN1002
CN1001
SIDE A
A
L
VSX-819H-K
5 6 7 8
87
SIDE B
A
IC
Q1012
IC1008
C
Q1009
IC1001
Q1017 Q1016
Q1002 Q1003
Q1013
L
88
1 2
VSX-819H-K
3 4
SIDE B
A
L
VSX-819H-K
5 6 7 8
89
SIDE A
F CN702
CP404
CP403
E
A CN104
CP402
A CN103
M
90
1 2
VSX-819H-K
3 4
CP203
CN401
CP405
A CN106
SIDE B
SIDE B
A
IC
Q404
M
VSX-819H-K
5 6 7 8
M
91
11.8 P.C.B SUB ASSY (DSP) and P.C.B SUB ASSY (CNT)
SIDE A
A
CP105
IC101
IC100
K CP803 A CP113
F
A CP114
AC
N P
92
1 2
VSX-819H-K
3 4
SIDE A
A
UPGRADE
CN205
A CP129
D E
CP200
A CP115
K CP805
F
A CP121
CN203
CN701
CN702
N P
VSX-819H-K
5 6 7 8
A CP116
93
CN204
SIDE B
A
Q802 IC806
N P
94
1 2
VSX-819H-K
3 4
SIDE B
A
N P
VSX-819H-K
5 6 7 8
95
SIDE A
CN1001
IC1002 IC1003
Q
96
1 2
CN1002
IC1001
VSX-819H-K
3 4
A CP112
A CP111
SIDE B
SIDE B
A
Q1201
Q1405
IC1005 Q1402
IC1004
Q
VSX-819H-K
5 6 7 8
Q
97
SIDE A
IC803
CN807 CN805
IC801
CN802
C
C CP705
SIDE B
SIDE B
Q2 IC802
IC804
R
98
1 2
R
VSX-819H-K
3 4
A CP105
P CP105
560 47 k 0.5 1
56 101 561 ................................................................... RD1/4PU 5 473 ................................................................... RD1/4PU 4 47 103 R50 ................................................................................................. RN2H R 5 1R0 ................................................................................................. RS1P 1 R 562 101
6 1 J 7 3 J 0 K 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62 k
-
Meaning of the figures and others in the parentheses in the parts list. Example) IC 301 is on the point (face A, 91 of x-axis, and 111 of y-axis) of the corresponding PC board. IC 301 (A, 91, 111) IC NJM2068V
PCB PARTS LIST JA*** RY*** T*** X*** FU*** V*** S*** Q***1 - Q***5
-
SCHEMATIC DIAGRAM and PCB CONNECTION DIAGRAM JACK***, JK*** RLY*** PT*** XTAL***, RES*** (CERAMIC) F*** FLT*** SW***, VEC*** (ENCODER) Q***FL, Q***FR, Q***C, Q***SL, Q***SR
Part No.
7025HK0811011-IL 7028067511010-IL 7028067512010-IL 7028067513010-IL 7028067514010-IL 7028067515010-IL 7028067516010-IL 7025HK0811012-IL 7028067521010-IL 7025HK0811015-IL 7028067561010-IL 7025HK0811016-IL 7028067571010-IL 7025HK0811017-IL 7028067591010-IL 7025HK0811030-IL 7028067501030-IL 7028067502010-IL 7028067503010-IL 7028067504010-IL 7028067505010-IL 7028067506010-IL 7025HK0811031-IL 7028067541020-IL 7025HK0811032-IL 7028067531030-IL 7025HK0811033-IL 7028067601020-IL
Part No.
LIST OF ASSEMBLIES
NSP 1..P.C.B TOTAL ASSY (FRONT) 2..P.C.B SUB ASSY (FRONT) 2..P.C.B SUB ASSY (HEADPHONE) 2..P.C.B SUB ASSY (VOLUME) 2..P.C.B SUB ASSY (FUNCTION) 2..P.C.B SUB ASSY (F-VIDEO) 2..P.C.B SUB ASSY (MIC) 1..P.C.B TOTAL ASSY (AMP) 2..P.C.B SUB ASSY (AMP) 1..P.C.B TOTAL ASSY (DSP) 2..P.C.B SUB ASSY (DSP) 1..P.C.B TOTAL ASSY (HDMI-819) 2..P.C.B SUB ASSY (HDMI-819) 1..P.C.B TOTAL ASSY (USB) 2..P.C.B SUB ASSY (USB) 1..P.C.B TOTAL ASSY (MAIN) 2..P.C.B SUB ASSY (MAIN) 2..P.C.B SUB ASSY (GUIDE PCB L) 2..P.C.B SUB ASSY (GUIDE PCB R) 2..P.C.B SUB ASSY (CNT) 2..P.C.B SUB ASSY (P/T) 2..P.C.B SUB ASSY (H/P GUIDE) 1..P.C.B TOTAL ASSY (VIDEO-819) 2..P.C.B SUB ASSY (VIDEO-819) 1..P.C.B TOTAL ASSY (INPUT-819) 2..P.C.B SUB ASSY (INPUT-819) 1..P.C.B TOTAL ASSY (SPEAKER-819) 2..P.C.B SUB ASSY (SPEAKER-819)
IC IC IC IC IC IC IC IC IC IC Q Q Q Q Q Q Q Q Q D
101 103 104 106 109 110 111,112 113-115 301 302 101,102,138,300 103,111 106,107 108 121,123,124 122 125 301 302 101-105,125,127
J020303020030-IL J126781200040-IL J126791200060-IL J000241600020-IL J040740800230-IL J040740800240-IL J126111733050-IL J126780500110-IL J126111700041-IL J126111750010-IL J522038750210-IL J522010500210-IL J501778000010-IL J5011049Y0010-IL J5001268B0050-IL J5023198Y0000-IL J5000916Y0050-IL J522038750210-IL J522107S00210-IL K005041480030-IL K005041480030-IL K005041480030-IL K047604000020-IL
NSP
NSP
NSP
NSP
> >
NSP
>
NSP
>
NSP
MISCELLANEOUS
L 101,102 (BEAD101, 102) BEAD,COIL JA 101 TUNER JA 102 TER,BOARD PUSH 2P JA 1011 JACK,DIN RY 101 RELAY RY 302 T 301 RELAY POWER TRANS 7610010030000-IL E903004100020-IL G592212A0300Y-IL G403515397000-IL G680120502050-IL G680060502010-IL 8200280150620-IL
NSP
>
VSX-819H-K
5 6 7 8
99
Part No.
E830160000060-IL 2120210958010-IL 2120000818020-IL N751226301110-IL
Part No.
>
FU 301
RESISTORS
R R R R R 101-104,201,202 105,106,203 159 174-176 178,179 C060R22065050-IL C060033065050-IL C060015165050-IL C060022265050-IL C141R10069010-IL C0604R7065050-IL C060022063050-IL C060010063050-IL
MISCELLANEOUS
S 702 SW,ENCODER G121123040010-IL
>
B
MISCELLANEOUS
S 701 S 715 SW,ENCODER SWITCH G121123050020-IL G180040500010-IL
CAPACITORS
C C C C C C C C C C 179,180 182-186 189 200 206 207 222,224 236 301 304 D040682088010-IL D02010407H080-IL D040331088230-IL D040682083000-IL D040472084020-IL D040102084060-IL D040471081070-IL D040103083000-IL D040102083030-IL D00847208H010-IL D02010306C060-IL
MISCELLANEOUS
JA 701 JACK,D6.5 G402PJ619AG0Y-IL
MISCELLANEOUS
J5001268B0050-IL J5023198Y0000-IL J5023198Y0000-IL K005041480030-IL JA 704 TER,RCA 3PIN G60603W0192GD-IL
RESISTORS
R 189 R 190 C00004736P520-IL C060047363050-IL
MISCELLANEOUS
JA 702
JACK,D3.5
G401PJ354H40Y-IL
D 701
MISCELLANEOUS
L 2011-2015 COIL,FILTER-INDUCTOR VR 2011-2015 VR,SEMI CARBON MOLD D330900001330-IL C541102315000-IL
MISCELLANEOUS
L L V S 701 COIL 702 COIL,FILTER-INDUCTOR 701 DISPLAY,FLT 701-714 SWITCH 0000 HOLDER D330101001020-IL D330100700520-IL K530126300010-IL G180040500010-IL 432004078301A-IL
RESISTORS
R R R R R R R R R R 227,229 2011-2015 2021-2025,2071-2075 2031-2035 2041-2045 2051-2055,2231-2235 2061-2065 2081-2085 2091-2095,2101-2105 2111-2115 C060010065050-IL C00007526P520-IL C060056265050-IL C00002226P520-IL C00004746P520-IL C0604R7063050-IL C00001036P520-IL C00005626P520-IL N113136647820-IL C00002216P520-IL
RESISTORS
R 779,780
F
C0602R2063050-IL
CAPACITORS
C 718,719 D02047306C060-IL
>
100
1 2
VSX-819H-K
3 4
Part No.
C00003336P520-IL C00003026P520-IL C060010065520-IL N113136647820-IL C00003346P520-IL C00005616P520-IL C00001226P520-IL C00004736P520-IL C060047063050-IL C00004716P520-IL N113135610020-IL
Part No.
>
MISCELLANEOUS
JA 401 TER,BOARD SCREW 8P JA 402 TER,BOARD SCREW 2P RY 401-403 RELAY RY 404 RELAY G614108V1010M-IL G611201A0200Y-IL G680120502050-IL G680240202030-IL
R 2281-2285
CAPACITORS
C C C C C 2011-2015,2111-2115 2031-2035 2041-2045 2091-2095 2101-2105 D00410106D050-IL D00422106D05C-IL D00033006D050-IL D004471277050-IL D004102277050-IL D020104167050-IL
RESISTORS
R 4016,4017 (R401L, R401R) C060033166520-IL
B
C 2131-2135,2141-2145
(REG103)
J001421640040-IL J005291600040-IL J080320788010-IL J126111700041-IL J040742570030-IL J080458800010-IL J040740400290-IL J030151100010-IL J126111712040-IL J522010500210-IL K005041480030-IL
Q 813 D 801-810
>
MISCELLANEOUS
JA 801 RCA JACK JA 802-804 TER,RCA 6PIN G601207AE020Y-IL G603060056000-IL D 100-104
MISCELLANEOUS RESISTORS
>
R 874,875
C060010165060-IL
CAPACITORS
C 803,830 C 804,829 C 805,828 D02022306C060-IL D02047306C060-IL D020154068050-IL
L 115,116 COIL L 117 COIL L 120 BEAD,COIL JA 102 TER,RCA 1PIN JA 105,106 OPTICAL RECEIVER JA 804 X 101 JACK,D3.5 CRYSTAL CHIP (24.576 MHz)
CAPACITORS
C 823,825 D02012306C060-IL
E
Q
> >
SEMICONDUCTORS
MISCELLANEOUS
L 1001 JA 1001 JA 1002 JA 1003 X 1001 COIL,FILTER-INDUCTOR TER,RCA TER,RCA TER,RCA 9PIN CRYSTAL D330330700520-IL G608610D0210Y-IL G608610D0209Y-IL G607902AD016Y-IL E80014R318080-IL
>
Q 1405
VSX-819H-K
5 6 7 8
101
Part No.
K005041480030-IL
MISCELLANEOUS
JA 1001-1004 CN.WAFER X 1001 CRYSTAL CHIP (27.000 MHz) X 1401 CRYSTAL CHIP (16.000 MHz) L109100190050-IL E80527R000010-IL E80516R000010-IL
IC IC IC IC IC IC IC Q Q D
(REG1) (REG2)
J126111710011-IL J126111700041-IL J085860000010-IL J005291600040-IL J001421640040-IL 341S2164 J046205100010-IL J522010200210-IL J520103S00210-IL K005041480030-IL
>
MISCELLANEOUS
JA 801 X 1 CN,PLUG CONTACT CRYSTAL G480040400020-IL E80012R000010-IL
102
1 2
VSX-819H-K
3 4