Precast Hollowcore Brochure
Precast Hollowcore Brochure
THE ADVANTAGES OF PRECAST PRESTRESSED HOLLOWCORE FLOORS Factory cast by machine - off site Rapid site construction - reduces site work No propping required - clear uninterrupted work areas Efficient lightweight sections - spans up to 18 metres Design flexibility - all services can be located within cores Durability - manufactured to AS 3600 Insulation - excellent Fire and Sound Resistance qualities Quality - manufactured to AS/NZS 9001:2000
INDUSTRIAL BUILDINGS
APARTMENT BUILDINGS
35
1197
Self Weight Self Weight Cross Section Area Specific Gravity Percentage of Concrete
Concrete fc 50 MPa at 28 days 25 MPa at transfer FRL 90 has 35 mm cover to strand FRL 150 has 45 mm cover to strand Other strand configurations are possible
Hollowcore slabs
200x1200 6 core floor panel untopped Hollowcore slabs 200 LOAD load (kPa) Strand pattern FRL Ultimate capacities Allowable live TABLES 200x1200 6 core floor panel untopped minutes Phi.Mu Phi.Vu Span (m) kNm kN 4 5 6 Strand pattern FRL Ultimate capacities Allowable live load (kPa) minutes Phi.Mu Phi.Vu Span (m) 15.0 5/12.7 90 104.6 73.7 19.9 10.5 kNm kN 4 5 6 150 97.3 68.3 18.0 13.6 9.5 7/12.7 90 140.1 89.5 24.7 18.8 14.8 5/12.7 90 104.6 73.7 19.9 15.0 10.5 150 129.9 82.5 22.2 16.9 13.5 150 97.3 68.3 18.0 13.6 9.5 7/12.7 90 140.1 89.5 24.7 18.8 14.8 150 129.9 82.5 22.2 16.9 13.5 200x1200 6 core floor panel with 75 mm topping, N32 FRL Ultimate capacities Allowable live load (kPa) Strand pattern 200x1200 6 core floor panel with 75 mm topping, N32 minutes Phi.Mu Phi.Vu Span (m) kNm kN 4 5 6 FRL Ultimate capacities Allowable live load (kPa) Strand pattern minutes Phi.Mu Phi.Vu Span (m) 19.2 5/12.7 90 154.3 98.7 25.7 15.0 kNm kN 4 5 6 150 147.0 91.9 23.5 17.5 13.7 7/12.7 90 206.7 124.1 33.4 25.2 20.0 5/12.7 90 154.3 98.7 25.7 19.2 15.0 150 196.5 115.1 30.5 23.0 18.2 150 147.0 91.9 23.5 17.5 13.7 7/12.7 90 206.7 124.1 33.4 25.2 20.0 Legend: 150 196.5 115.1 30.5 23.0 18.2 Notes: Concrete f'c 50 MPa at 28 days Notes: 25 MPa at transfer FRL 90 has 35 mm cover to strand Con 150 f'c 5 cover to Pa M strand at 28 days FRL cretehas 45 mm 0 25 a Other strand configurations MPapossiblet transfer are FRL 90 has 35 mm cover to strand PRECAST FRL 150 has 45 mm cover to strand FLOOR Other strand configurations are possible
200
10
11
9.9 6.6 7 8 9.2 6.1 15.1 10.6 9.9 6.6 13.7 9.6 9.2 6.1 15.1 10.6 Shear governs 13.7 9.6
4.4 9 10 11 4.0 7.5 5.3 3.7 4.4 6.7 4.7 4.0 7.5 5.3 3.7 Deflection exceeds L/250 6.7 4.7 Legend: Shear governs Legend: Deflection exceeds L/250 Shear governs Deflection exceeds L/250
HOLLOWCORE SOLUTIONS
35
225
1197 Self Weight Self Weight Cross Section Area Specific Gravity Percentage of Concrete 465 380 190000 2450 54.20 kg/Lin.m kg/m2 mm2 kg/m3 %
300 Hollowcore
50.0 45.0 40.0 35.0 30.0 25.0 20.0 15.0 10.0 5.0 0.0 5 6 7 8 9 10 11 12 13 14 15
300
7/12.7 untopped 7/12.7 topped 9/12.7 untopped 9/12.7 topped 11/12.7 untopped 11/12.7 topped 14/12.7 untopped 14/12.7 topped
Concrete fc 50 MPa at 28 days 30 MPa at transfer FRL 90 has 35 mm cover to strand FRL 150 has 45 mm cover to strand Other strand configurations are possible 11 and 14 strand units have 2/9.3 dia strands top Seek design advice for loadings higher than 50 kPa
Span (m)
Legend:
Shear governs
35
325
1197
Self Weight Self Weight Cross Section Area Specific Gravity Percentage of Concrete
400 Hollowcore
50.0 45.0 40.0 35.0 30.0 25.0 20.0 15.0 10.0 5.0 0.0 8 10 12 14 16 18 20
400
9/12.7 untopped 9/12.7 topped 11/12.7 untopped 11/12.7 topped 14/12.7 untopped 14/12.7 topped
Concrete fc 50 MPa at 28 days 30 MPa at transfer FRL 90 has 35 mm cover to strand FRL 150 has 45 mm cover to strand Other strand configurations are possible 11 and 14 strand units have 2/9.3 dia strands top Seek design advice for loadings higher than 50 kPa
Span (m)
Legend: Legend:
BEARINGS: Precast Hollowcore planks should have a minimum bearing of at least 75mm on steel or concrete and 100mm on masonry supports.
HANGERS
Fixings and support hangers should be installed strictly in accordance with the suppliers directions. Where heavy loads are to be supported, through-bolts to a distribution plate or beam may be required. These are required to be in accordance with the design engineers specification.
Penetration Positions
CORPORATE MEMBER N P C A A
PRECAST HOLLOWCORE PTY LTD Office: 77 Cobalt Street, Carole Park. Qld 4300 Postal: P O Box 331 Goodna, Qld. Australia 4300 TEL: (07) 3271 2766 Fax: (07) 3271 3946 Email: [email protected] www.precast.com.au
The information contained within this brochure is intended only for preliminary design. Precast Hollowcore disclaims all liability for loss or damage where product information contained within this brochure is used without obtaining qualified engineering design for the use in your specific application.