Sinumerik 840D
Sinumerik 840D
Sinumerik 840D
Open, flexible, powerful the premium CNC platform for machine tools
siemens.com/sinumerik
Contents
The SINUMERIK 840D sl CNC platform SINUMERIK MDynamics SINUMERIK Operate SINUMERIK OP 019 SINUMERIK 840D sl modular system SINUMERIK Integrate SINUMERIK Ctrl-Energy SINAMICS S120 drives SIMOTICS motors SINUMERIK Safety Integrated Functions, softkeys and shortcuts Performance data 4 6 7 8 9 12 13 14 15 16 17 18
SINUMERIK 840D sl provides an open, flexible and powerful CNC system with the SINAMICS S120 design for up to 93 axes. With characteristics that describe it as decentralized, scalable, open, inter-connectable and with a wide range of functionality, the SINUMERIK 840D sl is suitable for use in almost every machining technology and it sets the standard in dynamics, precision and network integration. The SINUMERIK 840D sl offers you uniformity in its programming, operation and machining cycles. With its efficiency in programming, installation and commissioning, this CNC system platform is characterized by its optimum design, innovative NC functionality, communication and openness. The SINUMERIK 840D sl, available in several performance variants, can be perfectly customized to the practically every machine and machining technology in the manufacturing industry.
Milling
Turning
Simply innovative Once again, the SINUMERIK 840D sl proves its innovative power with new, high-performance milling and turning functions, the shortest-possible machining times coupled with excellent surface finish and an ideal integration of the turn-milling and mill-turning applications. It is the premium CNC system for multitasking machines. Several performance variants provide even more flexibility and openness so that you can configure your machine as needed. The modern SINUMERIK Operate graphical user interface permits simple and efficient operation on multi-channel machines and programSYNC allows multi-channel machining operations to be synchronized easily and efficiently. Through the use of simulation, the SINUMERIK 840D sl makes visualization of multichannel machining easy. For example, handling modules or tool changes can be controlled, programmed and visualized in another channel. This provides even more flexibility and economics throughout the manufacturing process.
Versatile The SINUMERIK 840D sl system platform provides comprehensive machine tool capabilities and innovative functionality for every machining technology. The CNC can be deployed around the world in a variety of machining applications, such as milling, turning, drilling, grinding, laser-cutting, nibbling, stamping, as well as in multi-tasking machines, namely, mill-turning and turn-milling. The SINUMERIK 840D sl is the ideal CNC for tool- and moldmaking, high-speed-cutting applications, wood and glass processing, composite machining, medical part and power generation manufacturing, and not to mention the handling in transfer lines, rotary indexing machines and shopfloor manufacturing.
Grinding
Multi-tasking
Laser machining
SINUMERIK 840D sl BASIC The entry in the modular and flexible premium class for machines with a maximum of 6 axes.
SINUMERIK 840D sl Type 1A The proven, modular and scalable system platform for as many as 31 NC axes. Type 1B The new performance class of the SINUMERIK 840D sl with increased performance for as many as 93 NC axes.
SINUMERIK MDynamics provides technology packages that consists of CNC hardware, intelligent CNC functions and CAD/CAM solutions for three and five-axis
The functions contained in the package
SINUMERIK MDynamics function scope SINUMERIK 840D sl 3-axis / 3+2-axis machining Advanced Surface Save user data on Compact Flash (CF) card Spline interpolation Transmit and peripheral surface transformation Automatic measuring cycles Simultaneous recording of 3D simulation ShopMill/ShopTurn Machining step programming Residual material detection 5-axis machining Advanced Surface Save user data on Compact Flash (CF) card Spline interpolation Transmit and peripheral surface transformation Automatic measuring cycles Simultaneous recording of 3D simulation ShopMill/ShopTurn Machining step programming Residual material detection 5 axes machining package 3D tool radius correction Kinematic measuring Volumetric compensation system (VCS)
milling machines. Surface finishes that are perfect immediately Irrespective of whether precise machining, perfect surface finishes or high process reliability milling during highspeed cutting places high demands on the entire process chain. To achieve this, we have bundled our complete milling expertise in the SINUMERIK MDynamics technology packages for three- and five-axis milling, including the innovative Advanced Surface motion control for perfect workpiece surface finishes. This ensures the best technological expertise in every manufacturing industry that demands high precision, quality and speed. And this all coupled with ease-of-operation and a complete CAD/ CAM/CNC process chain SINUMERIK is the right choice.
Optional functions
SINUMERIK Operate the innovative graphical user interface for efficient machine operation
DIN and SINUMERIK High-level language and programmGUIDE ShopMill/ShopTurn Machining step programming
programSYNC
The SINUMERIK Operate graphical user interface clearly and intuitively combines every function needed for the operation and programming of a CNC machine. It provides a consistent look-and-feel and offers you the same usability for every technology even when a switch is made between different technologies, such as multi-tasking machines.
Programming has never been so easy The SINUMERIK Operate graphical user interface has many new powerful functions. This permits the combination of machining step and high-level language programming under a single system user interface it allows for very fast, rational and intuitive NC programming and job preparation. Flexible and fast G-code programming with cycle support is combined in programGUIDE. This ensures maximum flexibility and short machining times and is ideally suited for mid- to large batch sizes. SINUMERIK CNC also supports ISO code programming. The ShopMill and ShopTurn machining step programming is the tailored programming solution for the manufacture of single part and small batch sizes. This makes it perfect for the shopfloor manufacturing.
Support for every manufacturing technology Complex workpieces demand economical manufacturing methods and innovative CNC solutions. The SINUMERIK 840D sl CNC supports multi-tasking machines for workpiece manufacturing in a single clamping for which it provides innovative functionality or even during the change between different technologies, such as mill-turning and turn-milling. The innovative SINUMERIK Operate graphical user interface provides an integrated turning functionality for milling applications and an integrated milling functionality for turning applications, augmented with innovative measuring cycles in the Animated Element design. The usability and the interfaces look-andfeel are always identical.
SINUMERIK OP 019 the new operator panel for high-end CNC applications
User-friendly, powerful, robust, modular and an attractive design these are the advantages of the new SINUMERIK OP 019 operator panel. As a tribute to its functional designs, it was awarded the iF product design award 2011. Its excellent design ensures ease-of-use A new, modern SINUMERIK operator panel with high-quality design and new command technology sets standards in modern machine operation. The robust SINUMERIK OP 019 with the new SINUMERIK PCU 50.5 was awarded the iF product design award 2011. Thanks to the capacitive sensory system, fast key operation is possible on the large 19-inch glass front with IP66 degree of protection even if the user wears gloves. The proven SINUMERIK frame geometry is augmented with large-format LEDs that make each key action immediately apparent. An integrated key lock protects against inadvertent, faulty operation. The new SINUMERIK OP 019, based upon the SINUMERIK Operate graphical user interface, can display the machines main screen with three or four channels and up to 13 axes.
You can configure the SINUMERIK 840D sl to meet your requirements. The systematic modular CNC concept allows you to implement innovative and individually tailored machines. Hardware and software can be scaled independently. Flexible construction is possible for every machine and manufacturing environment also under harsh operational conditions. Decentralized and flexible design A significant characteristic of the SINUMERIK 840D sl is its decentralized and simplified system construction fullyintegrated in the design and communications structure of our SINAMICS S120 drive system. The SINUMERIK 840D sl unites CNC, HMI, PLC, closed-loop control and communications tasks on a SINUMERIK Numerical Control Unit (NCU). When increased performance is required in the operating area (HMI), you can use the SINUMERIK PCU 50.5 industrial PC. NCU Link allows an expansion to a maximum of 93 NC axes.
The robust CNC system platform provides a high degree of freedom for the placement of the components in the machine, not least thanks to the decentralized components for operation, drive and peripherals. The components can be positioned as far as 100 m apart. This allows as many as four decentralized OPs to be deployed concurrently on a NCU/PCU. An intelligent displacement mechanism allows even more than four operator panels to be attached. Even the high-performance multiprocessor NCU modules can be installed separately as far as 100 m from the SINAMICS S120.
SINUMERIK 840D BASIC NCU 710.3 PN The entry-level package for as many as 6 axes
SINUMERIK 840D sl BASIC With the SINUMERIK 840D sl BASIC based on the SINAMICS S120 Combi, the SINUMERIK 840D sl allows entry into the modular and flexible premium class for machines with as many as six axes. This is a cost-optimum solution for machines that require comprehensive functionality and the high performance of the SINUMERIK 840D sl.
SINUMERIK 840D sl Type 1A The proven, modular and scalable SINUMERIK 840D sl system platform for sophisticated machines, together with the SINAMICS S120 drive, provides the familiar capabilities and performance for as many as 31 axes.
SINUMERIK 840D sl Type 1B The new performance class of the SINUMERIK 840D sl with increased performance provided by multicore technology and a powerful PLC based upon the innovative SINAMICS S120 drive platform achieves further increased accuracy as well as maximum control dynamics for the best surface quality results in the machining. NCU Link allows expansion to a maximum of 93 NC axes. In addition, the CU 320-2 can be used to implement further special axes on the SINUMERIK. The optimized HMI and graphical performance increases the operational efficiency and workpiece simulation speed for the machine operator.
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For operation in countries requiring export authorization, we offer the SINUMERIK 840DE sl as an export version.
HMI
OP 08T
OP 010C
OP 012
OP 019
HW
HT 2
HT 8
PCU
PCU 50.5-C 840D sl BASIC 840D sl Type 1A NCU 710.2 NCU 720.2 NCU 730.2 840D sl Type 1B NCU 710.3PN NCU 720.3PN NCU 730.3PN PCU 50.5-P
NCU
SINAMICS S120
SINAMICS S120
Drive system
COMBI Compact Blocksize Booksize Chassis
1FK7
1FT7
1FW6
Motors
1FN3
1PH8
1FE1
2SP1
Matched modular system The modular system for the SINUMERIK 840D sl CNC offers high flexibility and openness for every machine application.
In full conformance to the mix-and-match slogan, the components can be perfectly matched to each other exactly tailored to the requirements of the machine tool builder and for the subsequent end-user site.
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SINUMERIK Integrate
Integration in the SINUMERIK Machine development Customizing Know-how protection
Create-it! Creation and customization of user interfaces in SINUMERIK Operate Creation of your own compile cycles as part of Open Architecture Lock-it! Know-how protection for SINUMERIK Run-it!
Engineering Production
Runtimes for the execution of individual screen user interfaces with SINUMERIK as part of Open Architecture Execution of your own compile cycles on the NC kernel and the drives as well as the virtual NC kernel (VNCK) Manage-it! Organization and management of NC programs and tools
Access-it! Programming of interfaces to the machine tool and to the server Remote accesses to the machine for diagnosis
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SINUMERIK Ctrl-Energy provides you with a comprehensive portfolio of energy-efficient systems, solutions and services.
SINUMERIK Ctrl Energy CNC and drive functions SINUMERIK Manufacturing Excellence services
Ctrl-E Energy Analysis With the Energy Analysis function, the CNC acquires not only the energy consumption of the drive system, but also that of the entire machine. The machine user can analyze the energy consumption of each workpiece and, when necessary, optimize the machining strategy. With the Ctrl+E key shortcut, the machine operator can visualize the energy consumption at the touch of a button. Ctrl-E Profile Ctrl-E Efficient standby gives machine tool builders a configuration platform to control the energy-saving modes of the machine. This allows specific energy consumers to be shutdown during machine standstill times. With the Ctrl+E shortcut, the operator can quickly and easily influence the energy-saving modes.
With a wide range of drive and motor components, CNC and drive functions, PC software solutions as well as our SINUMERIK Manufacturing Excellence portfolio of services, SINUMERIK Ctrl-Energy sets standards for machine tool energy efficiency.
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SINAMICS S120 the flexible, modular drive system for sophisticated tasks
The state-of-the-art design of drive components, spindle and feed motors, and switchgear cabinets is the basis for advanced and energy-efficient machine tool concepts. The SINAMICS S120 drive platform provides the perfect solution for high-performance applications in industrial machinining.
Highly productive and modular SINAMICS S120 drive solutions for the coordinated motion control of your machine high-performance multi-axis configurations with modular multi-axis or independent single-axis modules. The modular system covers the 0.12 to 300 kW performance range. Together with SINUMERIK CNC, the SINAMICS S120 drive platform creates the perfect basis for modular plant and machine concepts in the power range of up to 300 kW. Uniform and integrated engineering tools ensure significantly-reduced engineering costs.
Decentralized and flexible design Integrated communication using DRIVE-CLiQ permits flexible and decentralized machine concepts. The individual components can be installed up to 100 m from each other. For user solutions that have a larger number of moving axes in the machine kinematics, the basic system units can be augmented with the SINUMERIK NX10/NX15 expansion components to increase the computing performance in the drive.
DRIVE-CLiQ the digital interface between every drive component Every component of the SINAMICS S120, including motors and encoders, as well as those from SINUMERIK, can be connected to each other using the common DRIVE-CLiQ interface. They all possess an electronic nameplate that contains relevant technical information. Because DRIVECLiQ acquires this data automatically from the SINUMERIK CNC, such data does not need to be entered during the commissioning or after replacement. This greatly reduces your machines time for commissioning.
The new SINAMICS S120 Combi a unique drive class The SINAMICS S120 Combi drive offers the usual SINAMICS functionality in an integrated drive concept, tailored for compact turning and milling machines. With its many technical highlights, the SINAMICS S120 Combi sets new standards in this drive class.
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1FT7
1FK7
1FN3
1FE1
1PH8 1FW6
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Simply safe Thanks to SINUMERIK Safety Integrated, your machine can be operated safely and practicably for all required operating conditions. For example, in the setup and test operation when the protective door is open. Also with regard to the communication with other safety-relevant components, SINUMERIK Safety Integrated is extremely flexible. Flexible, because: Controllers can communicate safely via PROFIBUS or PROFINET. For example, a SINUMERIK 840D sl with a SIMATIC F-CPU. The DP/AS-i F-Link permits safe network transition between AS-i Bus and PROFIBUS using ASisafe on PROFIsafe. The safety functions satisfy the requirements of category 3 as well as PL d in accordance with DIN EN ISO 13849-1 and the Safety Integrity Level SIL 2 in accordance with DIN EN 61508. This allows the main requirements from the EU machine regulation to be implemented easily and economically.
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1)
This product contains the software developed by the OpenSSL Project for the application in the OpenSSL Toolkit (www.openssl.org)
Control key
CTRL P
Create screenshot Toggle between languages Copy Cut Insert Repeat the input (editor functionality) Undo max. five lines in the editor (editor functionality) Select all (editor functionality) Go to program start
INSERT
CTRL
CTRL
INSERT
CTRL
CTRL
SELECT
CTRL
CTRL
CTRL
CTRL
Comment-out cycles and direct edit of programGuide cycles Calculator function Help function Simulation/simultaneous recording Move: shift cursor up/down and rotate in the 3D picture Move segment
CTRL
END
Go to program end
S
CTRL
ALT
Save NCK/PLC/drive/HMI complete archive Save the log files on USB or CF card Various
CTRL
ALT
E G M F END
SINUMERIK Ctrl-Energy Ctrl-E Analysis, Ctrl-E Profile Grid model in simulation Maximum simulation speed Search in all masks Select up to the end of the block Select up to the beginning of the line Jump to the beginning of the line
CTRL CTRL S
Override +/ (simulation) Single block on/off (simulation) Wildcards can be used in the search masks, where ? represents any character, * represents any number of any character Input of Asian characters
SHIFT
or
SHIFT
ALT END
ALT
Performance data
Optimum, digital complete solution with SINAMICS S120
Up to 10 operating mode groups 10 channels and 31 axes/spindles Channel structure: Simultaneous, asynchronous processing of part programs
Axis functions
Acceleration with jerk limitation Tracking mode Separate path feed for fillets and chamfers Travel to limit stop Coupled axes (TRAIL)
Open Architecture
Integrate configured pictures Program pictures, operating areas and command interfaces Integrate OEM-specific solutions in the NC kernel
Spindle functions
Various thread cutting functions Automatic gear ratio selection Oriented spindle stop On-the-fly synchronization of the axis
Programming
CNC programming language: Powerful programming language (DIN 66025 and high-level language extension), e.g. configurable user variables macro technique Program jumps and branches Program coordination with WAIT, START, INIT Control structures IF-ELSE-ENDIF, WHILE, FOR, REPEAT, LOOP STRING functions Program creation parallel to the machining Zero offsets Look ahead Program/workpiece management Programmer support: Powerful program editor Programmer support for geometric inputs and cycles with programGUIDE Technological cycles for drilling/milling and turning Programmer and operator support for turning and milling machines with ShopTurn/ShopMill machining step programming
Interpolation
Linear-interpolating axes Circle via center point and end point or via intermediate point Helical interpolation NURBS (non-uniform rational B-splines) universal interpolator Continuous-path mode with programmable rounding clearance Spline, polynomial and involute interpolation
Transformations
Cartesian point-to-point (PTP) travel Chained transformations Generic transformation
Measuring functions/cycles
Measuring level 1: Two probes (switching) with/without delete distance-to-go Measuring level 2: Logging of measurement results Measuring functions from synchronous actions Cyclical measurement
Simulation/visualization
Up to 10 channels can be simulated sequentially Quick View for mold making fast view (3D preview for NC programs) Simultaneous recording, simulation for turning and milling and for multitechnology machines
Technologies
Stamping and nibbling functions Oscillation functions Multiple feeds in the block (e.g. for calipers) Handwheel superimposition Electronic transfer SINUMERIK MDynamics three axes SINUMERIK MDynamics five axes
Operating modes
AUTOMATIC, JOG, TEACH IN, MDA; are supported with Repos (reapproach to the contour)
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Tools
Tool types: Turning Drilling/milling Grinding Groove cutting Tool radius corrections Tool change via T-number or plain text Tool management TDI tool management functions
PLC
Integrated SIMATIC S7-compatible CPU 317-2DP/319-3PN/DP STEP 7 programming language Decentralized peripherals using PROFIBUS DP / PROFINET
Safety functions
SINUMERIK Safety Integrated for personnel and machine protection: Safe monitoring of speed and standstill Safe working area and protection zone limitation as well as range recognition Safe inputs/outputs and safe logical link Safe brake control with cyclical braking test Safe communication Integrated acceptance test
Operation
Clear operation Operator control unit management User-oriented (hierarchical) access protection User-oriented access rights for softkeys Screen text in multiple languages Plain text display of operating states
Drive
SINAMICS S120 Booksize form SINAMICS S120 Chassis form SINAMICS S120 Blocksize form
Motors
Synchronous motors (matched for high-precision dynamic applications): 1FT7, 1FK7 motors 1PH8 motors with solid shaft / external ventilation or water cooling 1FE1 built-in motors, 1FW6 built-in torque motors 2SP1 motor spindles 1FN3/1FN6 linear motors Asynchronous motors: 1PH4 motors with solid shaft / water cooling 1PH7 motors with solid shaft / external ventilation 1PH8 motors with solid or hollow shaft / external ventilation or water cooling 1PM4 motors with hollow shaft / oil or water cooling 1PM6 motors with hollow shaft / external ventilation
Operator components
Operator panel fronts with display diagonal from 7.5 to 19, foil keys, capacitive keys or mechanical keys Machine control panels CNC complete keyboards PC standard keyboard Handheld terminals Handwheels
Monitoring functions
Work field limitation End position switch monitoring Position monitoring 2D/3D protection zones Spindle speed limitation Safety routines (continuously active for over-temperature, battery, voltage, memory, fan monitoring) Integrated tool monitoring and diagnostics with solution partner Monitoring for maximum tool speed/acceleration
Commissioning
Commissioning software Commissioning trace Software for series manufacturing and software upgrade
Compensation
Backlash compensation Leadscrew error compensation Precontrol speed-dependent Precontrol acceleration-dependent Temperature compensation Quadrant error compensation Bidirectional spindle error compensation Droop compensation, multidimensional Compensation in space VCS / for kinematic transformations Vibration absorber Compensation of magnetic detent torques
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Everything you ever wanted to know about SINUMERIK CNC: www.siemens.com/sinumerik Everything about shopfloor manufacturing: www.siemens.com/cnc4you Everything about the SINUMERIK Manufacturing Excellence portfolio of services: www.siemens.com/sinumerik/manufacturing-excellence Information about CNC training: www.siemens.com/sinumerik/training
Siemens AG Industry Sector Motion Control Systems P.O. Box 3180 91050 ERLANGEN GERMANY
Subject to change without prior notice Order No.: E20001-A1460-P610-X-7600 Dispo 06311 W/37276 STAN.52.2.02 WS 11113.0 Printed in Germany Siemens AG 2011
The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.