Syllabus Civil Qaqc Course Sdlinc 9600162099
Syllabus Civil Qaqc Course Sdlinc 9600162099
COURSE OFFERED SDLINC CERTIFIED CIVIL QA QC INSPECTOR ( Duration 30 days ) Course syllabus Module 1 Roles & responsibilities of QA/ QC Inspector Module 2 - Introduction to the Company QMS ISO 9000 and ISO 14000 standards Module 3 - International codes and standards Module 4 - Concept of Quality Inspection Module 5 - Classification of Civil work Module 6 - Materials/specifications Module 7 - Process Flow Diagram PFD Isometric Drawings Module 8 - Types of Civil constuction Module 9 - Preparation of Inspection procedures Module 10 - NDT methods Module 11 Calibration of instrument / equipment, IMTE
Module 12 Project Quality plan Module 13 Inspect as per inspection test plan (ITPs ) and Preparation Module 14 - Specific quality procedures and Preparation Module 15 Quality Control QC Job Brief on Receiving, In-process, Final Inspection Module 16 - Implementation and Monitoring QA/QC system Module 17 -Traceability, Punch list
Module 18 - Stage wise inspection B31.1/B31.3 / API 570 ) Module 19 - Final documentation, Inspection Report, Non Conformance Report, QA/QC
For any clarification please feel free to contact the undersigned at this e mail id [email protected] and in mobile +91 9600162099
Warm regards,
V Umashankar Director ( Training, Recruitment Assistance & Corporate Relations) Sridurgha Lakshmi Inc, SDL INC Educational Society, 16, Netaji Colony, 1st cross street, Velachery, Chennai - 600042, Tamilnadu ,India Mobile/Cell : +919600162099 E Mail : [email protected] [email protected], [email protected] http://www.indiamart.com/sridurgha-lakshmi-incorporation http://in.linkedin.com/pub/v-umashankar-ceo-sdl-hr-academy-ndt-qa-qc9600162099/48/204/61a http://siragu.com/?p=4706
1.1 Fineness 1.2 Consistency 1.3 Initial and final setting time 1.4 Soundness 2. Tests on Aggregates
2.1 Sieve analysis 2.2 Water absorption 2.3 Aggregate abrasion value 2.4 Aggregate impact value 2.5 Aggregate crushing value 3. Tests on Fresh Concrete
9 13 15 18 21
3.1 Workability 3.1.1 Slump 3.1.2 Compacting factor 3.1.3 Vee-Bee 4. Tests on Hardened Concrete
23 23 25 27
4.1 Non-destructive tests 4.1.1 Rebound hammer 4.1.2 Ultrasonic pulse velocity 4.2 Compression test
29 29 31 34
89 to 99 100
1. TESTS ON CEMENT
1.1 FINENESS
AIM To determine the fineness of cement by dry sieving as per IS: 4031 (Part 1) - 1996. PRINCIPLE The fineness of cement is measured by sieving it through a standard sieve. The proportion of cement, the grain sizes of which, is larger than the specified mesh size is thus determined. APPARATUS
FIG. 1 : IS SIEVE i) ii) 90m IS Sieve Balance capable of weighing 10g to the nearest 10mg
iii) A nylon or pure bristle brush, preferably with 25 to 40mm bristle, for cleaning the sieve
1
PROCEDURE i) Weigh approximately 10g of cement to the nearest 0.01g and place it on the sieve.
ii) Agitate the sieve by swirling, planetary and linear movements, until no more fine material passes through it. iii) Weigh the residue and express its mass as a percentage R1, of the quantity first placed on the sieve to the nearest 0.1 percent. iv) Gently brush all the fine material off the base of the sieve. v) Repeat the whole procedure using a fresh 10g sample to obtain R2. Then calculate R as the mean of R1 and R2 as a percentage, expressed to the nearest 0.1 percent. When the results differ by more than 1 percent absolute, carry out a third sieving and calculate the mean of the three values.
REPORTING OF RESULTS Report the value of R, to the nearest 0.1 percent, as the residue on the 90m sieve.
CIVIL QAQC
CONTENTS
+91 9600162099
Introduction Concrete Bridges Steel Bridges Masonry Bridges NON DESTRUCTIVE TESTS FOR STRENGTH ESTIMATION OF CONCRETE
CHAPTER-2 2.1
Rebound hammer test (Schmidt Hammer) 2.1.1. 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 Object Principle Methodology Procedure for obtaining correlation between compressive strength of concrete and rebound number Interpretation of results Standards
6 6 7 8 9 10 11 11 11 12 13 17 18 19 23
2.2
Ultrasonic Pulse Velocity Tester 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 Object Principle Methodology Determination of pulse velocity Interpretation of Results Factors influencing pulse velocity measurements
2.3
CIVIL QAQC
2.4 Pull Off Test 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.5 Object Principle Methodology Advantages and Limitations Standards
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23 24 24 25 26 27 27 27 27 28 29 30 30 30 30 33 35 35 36 36 37 37 38 38
Pull out Test 2.5.1 2.5.2 2.5.3 2.5.4 2.5.6 Object Principle Methodology Advantages and Limitations Standards
2.6
The Break-off Test 2.6.1 2.6.2 2.6.3 2.6.4 2.6.5 Object Principle Methodology Advantages and Limitations Standards
2.7
Penetration Resistance Methods 2.7.1 2.7.2 2.7.3 2.7.4 2.7.5 Object Principle Methodology Advantages and Limitations Standards NON DESTRUCTIVE TESTS FOR CORROSION ASSESSMENT, LOCATION AND DIAMETER OF REINFORCEMENT AND COVER THICKNESS OF CONCRETE BRIDGES
CHAPTER-3
3.1 3.2
39 39
CIVIL QAQC
3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.3 Object Principle Methodology Interpretation of test results Limitations Standards
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41 41 42 43 44 44 44 45 45 47 47 47 48 48 49 49 50 51 51 52 52 52 53
Resistivity Test 3.3.1 3.3.2 3.3.3 3.3.4 Object Principle Methodology Limitations
Tests for carbonation of Concrete Test for chloride content of concrete Profometer 3.6.1 3.6.2 3.6.3 3.6.4 Object Principle Methodology Advantages and Limitations
3.7
Micro Covermeter 3.7.1 3.7.2 3.7.3 3.7.4 Object Principle Methodology Advantages and Limitations
CHAPTER-4
NON DESTRUCTIVE TESTS FOR DETECTION OF CRACKS / VOIDS / DELAMINATIONS ETC. IN CONCRETE BRIDGES 54 54
4.1 4.2
CIVIL QAQC
4.2.2 4.2.3 4.2.4 4.3 Principle Methodology Advantages & Limitations
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56 56 57 58 60 60 61 61 62 62 63 65 65 65 66 67 68
Acoustic Emission Technique 4.3.1 4.3.2 4.3.3 4.3.4 Object Principle Methodology Limitations
4.4
Short Pulse Radar Method 4.4.1 4.4.2 4.4.3 4.4.4 Object Principle Methodology Advantages and Limitations
4.5
Stress Wave Propagation Methods 4.5.1 4.5.2 4.5.3 Pulse Echo method Impact Echo Method Impulse Response method NON DESTRUCTIVE TESTING OF STEEL BRIDGES
Introduction Liquid Penetrant Inspection 5.2.1 5.2.2 5.2.3 Methodology Material Properties Advantages and Disadvantages
70 70 71 72 73 73 74 76
5.3
CIVIL QAQC
5.4 Eddy Current Testing 5.4.1 5.4.2 5.5 Methodology Advantages and Limitations
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78 79 81 81 81 82 83 83 86 87
5.6
Ultrasonic Inspection 5.6.1 5.6.2 5.6.3 Principle Calibration and reference standards Application of Ultrasonic Testing Method NON DESTRUCTIVE TESTING OF MASONRY BRIDGES
Introduction Flat Jack Testing Impact Echo Testing Impulse Radar Testing Infrared Thermography
89 89 90 91 92 93 94
CHAPTER
III