Did Catalog
Did Catalog
Did Catalog
Osaka Office
2-12-12 Minami-semba, Chuo-ku Osaka 542-0081, Japan Phone +81-6-6251-2027 Fax +81-6-6258-3230
GENERAL CATALOG
POWER TRANSMISSION & CONVEYOR CHAIN
2007
Distributed by
Note) To consistently improve our products, the specifications in this catalog are subjectto change without notice.
Printed in Japan
ISO9001/2000 Certification
It is indispensable to obtain the certification of ISO9001/2000 for supplying products to overseas markets - not only Europe and the US but also other countries. Our entire production system, including design, development, manufacturing, installation and technical assistance for all of our products including various chains, conveyor systems and welfare equipment, has been certified by the Japan Quality Assurance Organization (JQA).
Authorization by API
The American oil industry applies rigid quality control standards to all mechanical parts used in oil field development and oil refining. The organization that examines the conformity with their standards for authorization is called API (American Petroleum Institute). Since receiving authorization from API in 1972, we have been supplying DID roller chains and sprockets to many companies not only in the USA but also all over the world under our rigid quality control system.
ISO14001 Certification
ISO14001 was established in 1996 by the International Organization for Standardization, to set requirements for environmental management systems. In order to preserve the global environment, reverse contamination and enhance the health of human beings and ecosystems, DAIDO declared our policies for environmental preservation. As a result, our management system for our activities, products and service for environmental protection was certified by the organization. We have been engaged in various activities for environmental preservation and improvement, such as reduction of waste and classification of waste for recycling, in accordance with our environmental policies.
CAUTION
Before use, be sure to read the catalog and instruction manual carefully. If you find something unclear, please consult with us.
Cautions
Cautions for handling of chains and sprockets
Before handling chains and sprockets, please understand the respective structures and specifications correctly, and read the following cautions for using them safely.
2 Chain Installation
Connection (1) Before installation, please read the previous section (1). (2) Use connecting links and offset links as described below. When installing a connecting link or offset link, confirm its construction. (P17) For installing the clip on the connecting link, refer to the method illustrated below.
Chain clip installation method
Driving Direction
For installing a cotter pin on the connecting link, refer to the method illustrated below.
Cotter pin installation method
60
Handling
For installing a spring pin, refer to the method illustrated below. Spring pins are used for interference-fitted connecting links used in DIDHI-PWR-S, HK and HI-PWR-SHK series (P50 ~ 59, P60 ~ 61, P62 ~ 63).
Spring pin installation method for HI-PWR-S series
Warning Do not partially replace a part of a chain. Do not partially exchange a worn or damaged chain and sprockets. Replacing only the worn or damaged part does not restore overall strength and risks further breaking or destruction. Always replace the entire chain and sprockets. Do not modify chains or sprockets. Most of the components of a chain are heattreated. If they are reprocessed, strength is diminished and breaking or destruction can result. Electroplating may cause hydrogen embrittlement. Welding may lower the strength of chains and components due to a flaw or heat, and result in destruction. Annealing can lower the performance of products and components and may result in destruction.
4
30
S-pin
45
For installing a one-pitch offset link, follow the installation method for the cotter pin type connecting link, and for installing a twopitch offset link, follow the installation method of the connecting link used. For other special types of connecting links, please consult us.
Warning Do not attempt to modify any components. When assembling, never drill a hole on a connecting plate to make it larger and never file a pin to make it thinner for smooth insertion of the pin into the connecting plate. Do not use used chains. Do not reuse clips and do not install a used cotter pin, connecting link or any other component for a new chain. (3) For proper operation of a chain, install and adjust it correctly. (See P127 ~ 134 and P340 ~ 342.) (4) After installing a chain and sprockets, confirm Confirmation the following before switching on the power: Is the connecting link correctly and securely connected? Is the chain engaged with the teeth of the sprockets? Is the amount of lubrication proper? Is anything likely to cause interference or be scattered? Is the safety cover correctly installed? Is there anything interfering with the safety cover? Whether or not there is anything interfering with the chain. If there is anything abnormal about the connecting link portion, etc. and whether the respective components of the chain are flawed, rusty or abnormal in any other way. Do not stay in the rotation direction of the chain. (5) If any abnormal noise is generated after switching on the power, switch off the power and re-confirm. Adjustment Avoidance of Danger Install a safety cover. For the apparatus with a chain and sprockets installed, be sure to install a safety cover. Any unexpected fracture may cause the chain to be thrown from the sprockets. In addition to a sufficient protector, install a stopping device such as an overload limit switch or brake so as not to cause overload. Check for chain interference. Any obstacle which interferes with a driven chain and sprockets is dangerous and shortens the life of the chain and sprockets. Always check for any interfering objects, and remove them.
(1) Lubrication (See P.132 ~ 134 and P.342.) Except for some chains of special materials or elements, most chain life can be prolonged with lubrication. A chain which requires lubrication will be shortened in life without lubrication. For example, chain elongation, corrosion and stiff joint occur due to wear of some chain parts. (2) Washing Washing If a chain is used with a material such as sand or metallic powder, the promotion of wear, stiff joint, etc. will be caused, shortening life. Wash away such harmful materials. For washing, dip the chain into kerosene, dry, and sufficiently lubricate. However, in the case of O-ring chain, since the O-ring may be deteriorated by kerosene, do not dip it for more than 10 minutes. For washing, do not use an acid, alkali, gasoline or highly volatile solvent detrimental to the chain and sprockets. For an O-ring chain, do not use a wire brush. (3) Adjustment of tension and timing of Adjustment exchange (See P130 ~ 131, P137 and P341 ~342.) Chains and sprockets are consumable products. The wear of a chain and sprockets causes sag on the chain. Periodically check the chain for sag, and adjust the tension to the optimum condition. If a chain and sprockets show any rust or harmful flaw in appearance, or if the elongation of a chain or the wear of a sprocket becomes critical, immediately replace them. Lubrication Do not use an offset link for lifting. Excessive oil on the chain will cause fouling by scattering. Wipe off extra oil to prevent it from scattering. For washing, do not use gasoline or highly volatile solvent. Furthermore, do not allow any material containing acid or alkali to come in contact with it.
4 Others
Even chains of the same kind and size have a different service life depending on the service environment, numbers of teeth of the sprockets, lubrication and other conditions. This also applies to the life of sprockets. Chains and sprockets are different in wear life. If a new chain is used on an old sprocket with worn teeth, failure or rupture of the chain may occur. When a chain or sprocket must be replaced, replace both the chain and sprockets. If anything remains unclear, please consult us.
3 Maintenance
To prevent any serious accident caused by a chain and sprockets, and to prolong the life of the chain and sprockets, take the following maintenance actions:
5
Cautions
Cautions for using roller chains for lifting
Based on the "Chain Safety (Technical) Standards" and "End Fittings" proposed by Japan Chain Association to the Japan Parking System Manufacturers Association Incorporated and multilevel parking machine manufacturers in February and October, 1993, the cautions necessary for using roller chains (hereinafter called chains) for lifting are stated below.
1 Safety factor
The "Mechanical Parking Area Technical Standard" sets the safety factors of ropes and chains as "5 for system A", "7 for system B" and "10 for system C". However, if a chain is used at a safety factor of 5 in system A, the acting tension of the chain generally exceeds the Max. allowable tension of the chain. That is, repeated use causes the chain to rupture due to fatigue. Therefore, when a safety factor of 5 for system A is adopted, periodically replace the chain under strict life control.
2 Selection of chain
2-1 Max. tension
The Max. tension allowed to apply to a chain is set at not higher than the value obtained by dividing the minimum tensile strength of the chain by a safety factor. However, be sure to examine the selecting methods recommended by us (See P120 and 121), and adopt a safer method. The Max. tension corresponds to the "corrected chain tension" which includes dynamic load at starting and stopping in addition to offset load by a motor vehicle (difference in weight between front and rear wheels, horizontal shift of the motor vehicle in reference to a pallet, offset load due to the chain lifting position, etc.)
Unit (mm)
W
(Reference)
D'
r
(Reference)
u
(Reference)
H
(Reference)
DID DID DID DID DID DID DID DID DID DID
35-1 35-2 40-1 40-2 50-1 50-2 60-1 60-2 80-1 80-2 06.8
0.1 0 0.1 02.80
05.02 0.02
07.2 07.4
0 17.5 0.3
10.1 0.1
4.5
4.7
09.0
0 11.2 0.2
0 04.00 +0.05
6.0 6.3 7.5 18.1 0.1 7.9 9.2 12.2 29.3 0.1 15.2 35.8 0.1 18.2 45.4 0.1 21.2 48.9 0.1 24.2 58.5 0.1 25.4 22.2 19.0 15.8 12.7
03.2
0.1 0
10.9 11.1
25.4
0 0.3
12.0
0 13.8 0.2
0 05.12 +0.05
07.16 0.02
04.3
0.1 0
13.6 13.8
15.0
31.9
0 0.3
0 17.8 0.2
05.2
0.1 0
17.4 17.7 22.3 22.6 27.1 27.4 35.1 35.4 36.7 37.0 44.7 45.0
0 05.990.05
08.40 0.02 11.27 0.02 13.47 0.02 15.64 0.02 17.94 0.02 19.94 0.02
22.8 0.1
9.5
0 07.970.1
DID 100-1 DID 100-2 DID 120-1 DID 120-2 DID 140-1 DID 140-2 DID 160-1 DID 160-2 13.6
0.1 0 0 10.10.1 0 08.50.1
0 09.570.1
0 11.150.1
12.0
0.1 0
0 12.750.1
0 14.330.1
Note: 1) The dimensions of D'can be applied only when DID bushings are used. If these dimensions are applied to the bushings for chains produced by other manufacturers, the strength may be lower. 2) Dimensions "g" and "S" of duplex chain chain with bushings include the dimensions of the bushings.
INDEX
1 Roller Chains for Power Transmission
General 16 Standard Roller Chain 18 Ultimate Power Chain Series
Strong chains suitable for use in various conditions 48 HI-PWR-S Type Roller Chains 50 HK Type Roller Chains 60 HI-PWR-SHK Type Roller Chains 62 Rustless Chain 186 High Guard Chain 188 Double Guard Chain 190 Stainless Steel Chain 192 Stainless Steel X-Ring Chain 194
Technical Information
Calculation of Chain Tension 212 Strength of Loaded Components 215 Inquiry Sheet 216
3 Conveyor Chains
Outline of Conveyor Chains
Classification 218 Construction and Components of DK Conveyor Chains 219 How to Order DK Conveyor Chains 220
Related Products
Roller Chain Coupling 110 DID C-Top (Chain Cover) 114 Sprocket 115
Maintenance
Installation 127 Maintenance 130 Lubrication 132 Troubleshooting Guide 134 Timing for Replacement 137
Anti-seizing Roller Conveyor Chain 243 Dimensional Drawings (for Metric series) DK03 244 DK07 245 DK09 246 DK11 247 DK13 248 DK19 249 DK25 250 DK32 251 DK50 252 DK65 253 Dimensional Drawings (for Inch series) DK05 254 DK08 255 DK09 256 DK11 257 DK13 258 DK19 259 DK25 260
Seal Chain
Seal Chains 271 Dimensional Drawings (Seal Chains) 272
Corrosive Atmosphere
Corrosive atmosphere
(by CAS test).
Maintenance-Free
Alkaline Environment
Great Savings
Great cost savings can be achieved through longer life and less down time.
Acidic Environment
Clean Areas
100
Temperature Range in Use
Others
Draw Bench Chain 304 Chain Bearing Roller 305 Access Window (Dr. WINDOW) 306
10 100
OK
Allowable Load
5 Photo / Sprocket
Photos of Conveyor Systems and Chains in Use 308 Photos of Specialty Chains 313 DK Conveyor Chain Sprocket 314
100
VENDING MACHINE
As conveyor and drive chain in packing machine. As conveyor and drive chain in chemical processing equipment. As conveyor and drive chain in outdoor equipment. As conveyor and drive chain in textile machine. As conveyor and drive chain in printing machine. As drive chain in construction machine.
6 Technical Information
Chain Selection 330 Allowable Loads of Rollers and Attachments 337 Property of Loads and Recommended Chains 338 Corrosion Resistance Against Various Substances 339
Rust Prevention of DK Conveyor Chain 340
CONVEYOR PARKING
BOOK BINDING
As conveyor and drive chain in conveyance machine. As drive chain in vertical automated parking. As conveyor and drive chain in book binding machine. As conveyor and drive chain in food processing machine. As conveyor and drive chain in water treatment.
Glossary 345
FOOD
WATER TREATMENT
Description
Eco Slight (Small Sized Apron Conveyor Chain) 285 101 103 102 106 107 298
Page
70150180 84158188 210 209 6061 208 72152182 82156186 204 207 88162192 88162192 90164194 68148178 92166 198 206 96 74154184 74154184 86160190 172 1947115 108 108 168 110 114 50 62 105 104 104 104 287 288 285 281 283 328 294
Product No.
DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK CBR DK FHDK L..S.T 6 DK WAS DK WS DK X DK ZDK-BU X DK-HL IW ,IWH ,IWD H Z -A,B,BW,C B -SR -TR V -A-C-D-D1-D2-D3-D4-D5-D6-E-K-P-S3-S4-S5-SHBR,DK UF UR,DK UF BF
Description
Long Pan Conveyor Chain Bearing Roller Conveyor Chain Chain for Garbage Conveyor Anti-seizing Roller Conveyor Chain DK strong H Conveyor chain DK strong Z Conveyor Chain DK Conveyor Chain Sprocket Block Chain Conveyor Chain with Side Roller Conveyor Chain with Top Roller Seal Chain DK Standard Conveyor Chain: Standard DK Standard Conveyor Chain: Wear Resistant DK Standard Conveyor Chain: Wear Resistant DK Standard Conveyor chain DK Standard Conveyor chain DK Standard Conveyor chain DK Standard Conveyor chain DK Standard Conveyor chain DK Standard Conveyor chain DK Standard Conveyor chain DK Standard Conveyor chain DK Standard Conveyor chain DK Standard Conveyor chain DK Standard Conveyor chain DK Standard Conveyor chain DK Standard Conveyor chain Special Rivetless Chain Chain Bearing Roller FH Chain for Versatile Uses Towline Low-selec-tow Chain WAS Busing Chain WS Roller Chain X-type Chains for Trolley, Power & Free Conveyors Z-type Chain for Light Load Trolley Conveyor Booster Chain for Rivetless Chain High Link Chain Access Window (Dr. WINDOW) Check Gauge Chain Lube HI-PWR Lube 290
Page
261270 286 243260 274 275276 314 291 278 279 272 223226242 223 223 223 223 223 223 223 223 223 223226242 223 223 223 223 223 292 305 301 302 297 295 299 300 303 277 306 114 114 114
DK 100-152
11
memo
12
13
General
Functions Resistant against alkali, acid liquid Resistant against corrosive gas Allowable ambient temperature -10~80 C -10~60 C -10~200 C P72~79 -10~120 C 120~200 C -10~80 C -10~400 C -10~200 C P92,93 P94~97 -40~80 C -10~80 C
Classification by use
Product No.
Hygiene circumstances
Dusty circumstances
High temperature
General
JIS ISO HK
P18~47
HI-PWR-S HI-PWR-S HK T, D
P48~63
P68~71 DHA UR Ultimate Life Chain Series UR-F LX, LD LDSSP N E WG Environment Resistance Chain Series SS SSK SSLT TK Low Noise Chain Series Bicycle Chain Small pitch Chain P101~103,106 Engine Eechanism chain Agricultural Roller Chain Specialty Chain Series SCA, SCR, SC Silent Chain PS BS roller Chain Leaf Chain BL
14
P82~87
P88~91
UN
Low temperature
Low Noise
PACK TEXTILE PRINT HOME APPLIANCE CONSTRUCTION AGRICULTURE OUTDOOR PETROLIUM FORESTRY MACHINE EXCAVATION MINING CONVEYOR FOOD VENDING MACHINE CHEMICALS PARKING WATER TREATMENT CHEMICALS/medical MACHINING
Main uses
General
DID general application chains can be classified into two types in reference to strength; standard series chains complying with ANSI roller chains and HK series chains complying with ANSI, which have outer and inner plates thicker than those of standard chains. The standard series include two lines; standard roller chains, and HI-PWR-S chains improved in fatigue strength and shock resistance compared to the standard roller chains. You can use them as basic transmission chains for all applications ranging from low speed to high speed. The HK series are improved in the strength of plates to allow heavy duty transmission mainly in a low speed range, and include two lines; HK roller chains and HI-PWR-SHK roller chains further enhanced in fatigue strength.
General
Sprockets
The simplex chains can be engaged with standard sprockets of the corresponding nominal numbers. For sprockets, see P115 ~.
Selection of chains
For selecting a standard roller chain or HI-PWR-S roller chain, refer to "Selection of Chains" (P120). However, only for a special case of low speed and less shock, "Low-speed selection method" (P121) can also be referred to. For selecting an HK roller chain or HI-PWR-SHK roller chain, refer to "Slow-speed selection" (P121). For selecting a connecting link or offset link, refer to "General selection". Since selection according to "Slow-speed selection" results in insufficient strength, please consult us.
Number of chain strands and method for connecting outer plates with pins
For the numbers of available strands, refer to the table of "Dimensions" for each size of chain. The standard method for connecting pins and plates is rivet type (RP). The cotter type (CP) can be used for standard chains and HK chains of DID80 or larger. * As for HI-PWR-S chains and HI-PWR-SHK chains, only rivet type (RP) is available.
When you place an order for a cotter type connecting link of DID80, in which the pins are clearance-fitted with the upper plate:
DID 60 LX 160 R E
DAIDO's product Indicates that the overall length of chain is 160 links. Type of connecting link Clip type Cotter pin type Clearance fit: R Interference fit: F Clearance fit: C Interference fit: H
DID 80 C J
Chain No. Type of connecting link Indicates a connecting link.
Size of chain Type of chain (LX indicates an O-ring chain) Chain No.
The connecting link is connected with the chain, without forming a loop.
Some are inapplicable, depending on the chain size. See the table on P17.
DID 60 OJ
Chain No. Indicates an offset link. One-pitch type: OJ Two-pitch type: 2POJ
When you place an order for DID80CP with 121 links, three offset links and one C connecting link as a straight chain.
When you place an order for a cotter type connecting link of DID80HK, in which the pins are interference-fitted with the upper plate:
DID80HK H J
Chain No. Type of connecting link Indicates a connecting link.
*When you place an order, refer to "Set Number of Chains and Links" (P138).
16
Components
Inner plate
Connecting links
The following four types of connecting links are available (R, F, C and H).
Clip type connecting link
Offset link
An offset link is used for increasing or decreasing the length of a chain by one pitch, and the following two types are generally available.
Offset plate Offset pin Cotter pin One-pitch offset link (OJ) Offset plate
Outer plate Connecting pin Connecting plate Clip Clip type connecting link in which the connecting pins are clearance-fitted with the connecting plate is called an R connecting link (RJ), and that, interference-fitted, is called an F connecting link (FJ). Outer plate Connecting pin Connecting plate Cotter pin A cotter type connecting link in which the connecting pins are clearance-fitted with the connecting plate is called a C connecting link (CJ), and that, interference-fitted, is called an H connecting link (HJ). Outer plate Spring pin type connecting pin Connecting plate Spring pin In a standard spring pin type connecting link, the connecting pins are interference-fitted with the connecting plates (H connecting link). HI-PWR-S, HK and HI-PWR-SHK series adopt this type.
Since the "connecting link" and "offset link" are lower than the base chain in strength, consult us when using them for any service condition in excess of the Max. kilowatt ratings. * Clearance fit In this fit, a clearance is always formed between the pin and the hole when they are assembled. This method is used in standard connecting links. * Interference fit In this fit, an interference always occurs when the pin and the hole are assembled. This method is adopted in base chains and H connecting links. However, in H connecting links, the interference is smaller than that of the chain body.
17
General
Suitable uses
General use for driving and lifting equipment.
Examples
Driving transfer units and other equipment. For multilevel parking.
18
100
10 80
HOME APPLIANCE
Selection of chains
For selection of a chain, see the tables of "Max. Horsepower Ratings" for standard roller chains (P20 ~ P47) and "Designing of Chain Transmission" (P120 ~ P126). However, only for a special case of low speed and less shock, "Low-speed selection" method (P121) can also be referred to. Standard roller chains up to five strands are available. The standard method for connecting pins and plates is rivet type (RP). The cotter type (CP) is available for standard chains and HK chains of DID80 or larger.
Sprockets
The standard roller chains can be engaged with standard sprockets of the corresponding nominal numbers. For sprockets, refer to the table of "Dimensions" for each size of chain.
2POJ
Dimensions
Chain No.
DID
DID DID
Unit (mm)
JIS
Pin
G L f g
Transverse Pitch
C
Plate
T H
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. No. of weight links per Strength Strength Strength Load kg/m unit kN kgf kN kgf kN kgf kN kgf 3.6 8.7 7.4 24 367 003.63 887 008.83 754 008.83 370 004.41 450 0.73 2.15 2.35 3.72 6.86 9.31 75 0.13 220 0.32 240 0.39 380 0.63 700 1.06 950 1.44 1,500 2.55 2,300 3.79 3,100 5.49 4,100 7.11 5,400 9.82 6,300 12.7 7,500 16.5 160 320 240 240 192 160 120 96 80 68 60 54 48 40 900 011.20 1,150 900 010.70 1,100
JIS
DID
DID
DID
025 035
25 06.35 03.18 3.30 02.31 07.8 35 09.525 04.78 5.08 03.59 12.0 41 12.70 06.38 07.77 03.59 13.7 40 12.70 07.95 07.92 03.97 16.5 50 15.875 09.53 10.16 05.09 20.3 60 19.05 12.70 11.91 05.96 25.4 80 25.40 15.88 15.88 07.94 32.6 100 31.75 19.05 19.05 09.54 39.5 120 38.10 25.40 22.23 11.11 49.7 140 44.45 25.40 25.40 12.71 53.6 160 50.80 31.75 28.58 14.29 63.6 180 57.15 35.72 35.71 17.46 71.5 200 63.50 38.10 39.68 19.85 77.9 240 76.20 47.63 47.63 23.81 95.2
04.7 07.3
06.4 10.1 14.4 18.1 22.8 29.3 35.8 45.4 48.9 58.5 65.8 71.6 87.8
0.72 1.25 1.20 1.50 2.00 2.40 3.20 4.00 4.80 5.60 6.40 7.10 8.00 9.50
DID 041 DID 040 DID 050 DID 060 DID 080 DID 100 DID 120 DID 140 DID 160 DID 180 DID 200 DID 240
015.3 07.9 019.3 09.5 023.1 11.6 27.9 030.0 14.3 35.4 036.4 42.5 043.5 53.0 054.1 58.4 059.6 68.2 069.7 77.3 079.3 85.0 087.3
15.2 1,549 015.69 1,600 019.10 1,950 2,447 026.48 2,700 030.80 3,150 34.2 3,487 035.30 3,600 044.10 4,500
61.2 6,240 071.59 7,300 078.40 8,000 14.70 95.4 9,728 107.80 11,000 118.00 12,100 22.50
35.9 137.1 13,980 147.10 15,000 166.00 17,000 30.40 41.9 185.9 18,956 193.10 19,700 215.00 22,000 40.20 47.8 244.6 24,942 245.10 25,000 269.00 27,500 52.90 53.8 308.2 31,427 333.40 34,000 362.00 37,000 61.70 60.0 381.7 38,922 431.40 44,000 470.00 48,000 73.50
102.9 105.4
71.5 550.4 56,125 622.70 63,500 686.00 70,000 99.00 10,100 23.3
Note: 1. Those marked with * indicate bushing chains. 2. The values of average tensile strength and Max. allowable load are for chains.
19
RJ
Dimensions
Chain No.
DID DID25 DID25-2 DID25-3 DID25-4 DID25-5 JIS
Unit (mm)
Pin
F e f
Transverse Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 3.6 7.2 367 734 3.63 7.26 370 4.41 740 8.82 450 0.73 900 1.17 1,350 1.76 1,800 2.35 2,250 2.84 75 120 180 240 290 0.13 0.26 0.39 0.52 0.65
JIS
DID
DID
DID
08.5 15.0 21.4 27.8 34.3 3.9 4.7 6.4 0.72 5.9 5.2
1,101 10.89 1,110 13.20 1,468 14.52 1,480 17.60 1,835 18.15 1,850 20.00
Note: Values of average tensile strength and max. allowable load are for chain body.
Unit (kW)
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.) 100 500 900 1200 1800 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 10000 A B
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
0.04 0.18 0.31 0.40 0.58 0.77 0.91 1.05 1.03 0.86 0.74 0.64 0.56 0.50 0.44 0.40 0.36 0.33 0.30 0.26 0.05 0.20 0.34 0.44 0.63 0.85 1.00 1.15 1.17 0.98 0.84 0.73 0.64 0.57 0.51 0.46 0.41 0.38 0.35 0.30 0.05 0.22 0.37 0.48 0.69 0.93 1.09 1.25 1.32 1.11 0.95 0.82 0.72 0.64 0.57 0.51 0.47 0.43 0.39 0.33 0.06 0.24 0.40 0.52 0.75 1.00 1.18 1.36 1.48 1.24 1.06 0.92 0.80 0.71 0.64 0.58 0.52 0.48 0.44 0.37 0.06 0.25 0.43 0.56 0.80 1.08 1.27 1.46 1.64 1.37 1.17 1.02 0.89 0.79 0.71 0.64 0.58 0.53 0.49 0.41 0.06 0.27 0.46 0.60 0.86 1.16 1.37 1.57 1.77 1.51 1.29 1.12 0.98 0.87 0.78 0.70 0.64 0.58 0.53 0.46 0.07 0.29 0.49 0.64 0.92 1.24 1.46 1.67 1.89 1.66 1.41 1.23 1.08 0.95 0.85 0.77 0.70 0.64 0.59 0.50 0.07 0.31 0.52 0.68 0.98 1.32 1.55 1.78 2.01 1.81 1.54 1.34 1.17 1.04 0.93 0.84 0.76 0.70 0.64 0.54 0.08 0.33 0.56 0.72 1.04 1.40 1.64 1.89 2.13 1.96 1.67 1.45 1.27 1.13 1.01 0.91 0.83 0.75 0.69 0.59 0.08 0.35 0.59 0.76 1.10 1.47 1.74 2.00 2.25 2.11 1.81 1.56 1.37 1.22 1.09 0.98 0.89 0.81 0.75 0.64 0.09 0.37 0.62 0.80 1.16 1.55 1.83 2.10 2.37 2.27 1.94 1.68 1.48 1.31 1.17 1.06 0.96 0.88 0.80 0.69 0.09 0.38 0.65 0.84 1.22 1.63 1.93 2.21 2.50 2.44 2.08 1.81 1.58 1.40 1.26 1.13 1.03 0.94 0.86 0.74 0.09 0.40 0.68 0.89 1.28 1.71 2.02 2.32 2.62 2.61 2.23 1.93 1.69 1.50 1.34 1.21 1.10 1.00 0.92 0.79 0.10 0.42 0.72 0.93 1.34 1.80 2.12 2.43 2.74 2.78 2.37 2.06 1.81 1.60 1.43 1.29 1.17 1.07 0.98 0.84 0.10 0.44 0.75 0.97 1.40 1.88 2.21 2.54 2.86 2.95 2.52 2.19 1.92 1.70 1.52 1.37 1.25 1.14 1.04 0.89 0.12 0.50 0.85 1.10 1.58 2.12 2.50 2.87 3.24 3.50 2.99 2.59 2.27 2.02 1.81 1.63 1.48 1.35 1.24 1.06 0.13 0.54 0.91 1.18 1.70 2.28 2.69 3.09 3.49 3.88 3.32 2.87 2.52 2.24 2.00 1.81 1.64 1.50 1.37 1.17 0.14 0.58 0.98 1.27 1.82 2.45 2.89 3.32 3.74 4.16 3.65 3.17 2.78 2.46 2.21 1.99 1.81 1.65 1.51 1.29 0.15 0.63 1.08 1.39 2.01 2.70 3.18 3.65 4.12 4.58 4.18 3.62 3.18 2.82 2.52 2.27 2.06 1.89 1.73 1.48 0.17 0.73 1.24 1.61 2.32 3.12 3.67 4.22 4.76 5.29 5.11 4.43 3.88 3.44 3.08 2.78 2.52 2.30 2.11 1.81 0.20 0.83 1.41 1.83 2.63 3.54 4.17 4.79 5.40 6.01 6.09 5.28 4.63 4.11 3.68 3.32 3.01 2.75 2.52 2.15 C
Note: Values in the table above are for single strand chains only. For multiplex chains, please apply the coefficient of multi-strand. (See "Chain Selection" on P120).
20
DC DP D0 DS DH
Number of Teeth
N 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 48 50 54 55 60 65 70 75
Pitch Dia
DP
Tip Dia
DO
Root Dia
DS
Caliper Dia
DC
22.54 24.53 26.53 28.54 30.54 32.55 34.56 36.57 38.58 40.59 42.61 44.62 46.63 48.65 50.66 52.68 54.70 56.71 58.73 60.75 62.77 64.78 66.80 68.82 70.84 72.86 74.88 76.90 78.91 80.93 82.95 84.97 86.99 89.01 91.03 97.09 101.13 109.21 111.23 121.33 131.43 141.54 151.64
19.24 21.23 23.23 25.24 27.24 29.25 31.26 33.27 35.28 37.29 39.31 41.32 43.33 45.35 47.36 49.38 51.40 53.41 55.43 57.45 59.47 61.48 63.50 65.52 67.54 69.56 71.58 73.60 75.61 77.63 79.65 81.67 83.69 85.71 87.73 93.79 97.83 105.91 107.93 118.03 128.13 138.24 148.34
19.01 21.23 23.04 25.24 27.07 29.25 31.11 33.27 35.15 37.29 39.19 41.32 43.23 45.35 47.27 49.38 51.30 53.41 55.35 57.45 59.39 61.48 63.43 65.52 67.47 69.56 71.51 73.60 75.55 77.63 79.59 81.67 83.63 85.71 87.68 93.79 97.83 105.91 107.88 118.03 128.10 138.24 148.31
21
RJ
CJ (Special Order)
Dimensions
Chain No.
DID DID35 JIS
Unit (mm)
Pin
G e f g
Transvers e Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 8.7 17.4 887 8.83 900 11.2 1,150 2.15 2,300 3.62 3,450 5.39 4,600 7.06 5,750 8.33 220 370 550 720 850 0.32 0.69 1.05 1.41 1.77
JIS
DID
DID
DID
35
12.0 13.1 14.1 22.1 23.2 23.5 9.525 4.78 5.08 3.59 32.2 33.4 33.7 42.3 43.5 43.8 52.5 53.7 54.0 6.0 7.3 7.4 10.1 1.25 9.0 7.75
1,774 17.66 1,800 22.5 2,661 26.49 2,700 33.8 3,548 35.32 3,600 45.1 4,435 44.15 4,500 56.3
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
of
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.)
Lu bri ca tio
100
n
500 A 0.74 0.81 0.89 0.96 1.03 1.11 1.18 1.26 1.33 1.41 1.49 1.56 1.64 1.72 1.80 2.03 2.19 2.34 2.58 2.98 3.39
900 1.26 1.38 1.50 1.63 1.76 1.88 2.01 2.14 2.27 2.39 2.52 2.65 2.78 2.92 3.05 3.44 3.71 3.98 4.38 5.06 5.57
1200 1800 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 10000 B 1.63 1.79 1.95 2.11 2.27 2.44 2.60 2.77 2.94 3.10 3.27 3.44 3.61 3.78 3.95 4.46 4.81 5.15 5.68 6.56 7.45 2.34 2.57 2.81 3.04 3.28 3.51 3.75 3.99 4.23 4.47 4.71 4.95 5.20 5.44 5.69 6.43 6.92 7.42 8.18 9.45 10.7 2.88 3.28 3.70 4.09 4.40 4.72 5.04 5.36 5.68 6.01 6.33 6.66 6.98 7.31 7.64 8.64 9.31 9.98 11.0 12.7 14.4 2.19 2.50 2.82 3.15 3.49 3.84 4.21 4.59 4.97 5.37 5.78 6.20 6.63 7.06 7.51 8.90 9.87 10.9 12.4 15.0 17.0 1.74 1.98 2.23 2.50 2.77 3.05 3.34 3.64 3.95 4.26 4.59 4.92 5.26 5.60 5.96 7.06 7.83 8.63 9.87 12.1 14.4 14.2 1.62 1.83 2.04 2.27 2.50 2.73 2.98 3.23 3.49 3.75 4.03 4.30 4.59 4.88 5.78 6.41 7.06 8.08 9.87 11.8 1.19 1.36 1.53 1.71 1.90 2.09 2.29 2.50 2.71 2.92 3.15 3.37 3.61 3.84 4.09 4.84 5.37 5.92 6.77 8.27 9.87 1.02 1.16 1.31 1.46 1.62 1.79 1.96 2.13 2.31 2.50 2.69 2.88 3.08 3.28 3.49 4.14 4.59 5.05 5.78 7.06 8.43 0.88 1.01 1.13 1.27 1.41 1.55 1.70 1.85 2.00 2.16 2.33 2.50 2.67 2.84 3.02 3.58 3.98 4.38 5.01 6.12 7.30 0.77 0.88 1.00 1.11 1.23 1.36 1.49 1.62 1.76 1.90 2.04 2.19 2.34 2.50 2.65 3.15 3.49 3.84 4.40 5.37 6.41 0.69 0.78 0.88 0.99 1.09 1.21 1.32 1.44 1.56 1.68 1.81 1.94 2.08 2.21 2.35 2.79 3.09 3.41 3.90 4.76 5.68 0.61 0.70 0.79 0.88 0.98 1.08 1.18 1.29 1.40 1.51 1.62 1.74 1.86 1.98 2.11 2.50 2.77 3.05 3.49 4.26 5.09 0.55 0.63 0.71 0.80 0.88 0.97 1.07 1.16 1.26 1.36 1.46 1.57 1.68 1.79 1.90 2.25 2.50 2.75 3.15 3.84 4.59 0.50 0.57 0.65 0.72 0.80 0.88 0.97 1.05 1.14 1.23 1.33 1.42 1.52 1.62 1.72 2.04 2.27 2.50 2.86 3.49 C 0.46 0.52 0.59 0.66 0.73 0.81 0.88 0.96 1.04 1.13 1.21 1.30 1.39 1.48 1.57 1.87 2.07 2.28 2.61 0.42 0.48 0.54 0.61 0.67 0.74 0.81 0.88 0.96 1.03 1.11 1.19 1.27 1.36 1.44 1.71 1.90 2.09 2.39 0.36 0.41 0.46 0.52 0.57 0.63 0.69 0.75 0.82 0.88 0.95 1.02 1.09 1.16 1.23 1.46 1.62 1.79
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
0.17 0.19 0.21 0.23 0.24 0.26 0.28 0.30 0.31 0.33 0.35 0.37 0.39 0.40 0.42 0.48 0.51 0.55 0.61 0.70 0.80
Note: Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P.120).
22
Tip dia.
DO
Single sprocket with hub on one side (B type/ BW type) Bore d Stock 8 8 8 8 9 9 9 9 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 12 12 12 12 12 12 12 12 12 12 12 12 12 Max. 11 12 14 16.5 18 16.5 19 20 24 24.5 28.5 30 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 45 45 Hub (Dia.) DH 22 25 27 31 32 30 35 37 41 44 47 50 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 62 62 62 62 62 62 62 62 62 62 62 62 62 62 67 67 67 (Length) L 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 22 22 22 22 22 22 22 22 22 22 22 22 22 22 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Approx. weight Kg 0.06 0.08 0.09 0.12 0.12 0.12 0.16 0.19 0.22 0.25 0.28 0.32 0.36 0.37 0.38 0.43 0.44 0.45 0.46 0.48 0.49 0.51 0.52 0.54 0.55 0.57 0.59 0.61 0.82 0.82 0.83 0.85 0.85 0.86 0.87 0.90 0.95 1.00 1.05 1.20 1.22 1.30 1.50 1.70 1.80 SS400 Welded Stock Material
d
Flat plain (A type) Approx. weight Kg 0.02 0.03 0.03 0.04 0.04 0.05 0.05 0.07 0.07 0.09 0.09 0.11 0.11 0.11 0.14 0.16 0.16 0.17 0.18 0.20 0.23 0.24 0.27 0.28 0.29 0.30 0.32 0.37 0.41 0.42 0.43 0.47 SS400 Material Number of teeth
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 48 50 54 55 60 65 70 75
27.85 30.82 33.81 36.80 39.80 42.81 45.81 48.82 51.84 54.85 57.87 60.89 63.91 66.93 69.95 72.97 76.00 79.02 82.05 85.07 88.08 91.12 94.16 97.18 100.20 103.23 106.26 109.29 112.32 115.34 118.36 121.40 124.43 127.46 130.48 133.53 136.55 145.64 151.69 163.81 166.85 182.00 197.15 212.30 227.46
32 34 38 40 44 46 51 53 57 60 63 66 69 72 75 78 81 83 87 90 93 96 99 102 105 109 112 115 117 121 123 127 129 132 135 138 142 151 157 169 172 187 202 218 233
S35C
13 13 13 13 13
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. The shaded area of the above table indicates heat treated teeth. 3. Those marked * have slot on hub.
23
Dimensions
Chain No.
DID JIS
Unit (mm)
Pin
L e f R T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 7.40 754 8.83 900 10.7 1,100 2.35 240 0.39
JIS
DID
DID
DID
DID 41
7.9
8.5 1.20
9.6
8.0
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
of
Small sprocket rpm (Refer to P132 for the details of lubrication A, B and C.)
Lu bri ca tio
50
n
200 A 0.40 0.43 0.47 0.51 0.55 0.59 0.63 0.67 0.71 0.76 0.80 0.84 0.88 0.92 0.96 1.09 1.17 1.25 1.38 1.60 1.81
400 0.74 0.81 0.88 0.96 1.03 1.11 1.18 1.26 1.33 1.41 1.49 1.56 1.64 1.72 1.79 2.03 2.18 2.34 2.58 2.98 3.38
600 1.06 1.17 1.27 1.38 1.49 1.59 1.70 1.81 1.92 2.03 2.14 2.25 2.36 2.47 2.58 2.92 3.14 3.37 3.71 4.29 4.87
900 1.53 1.68 1.84 1.99 2.14 2.30 2.45 2.61 2.77 2.92 3.08 3.24 3.40 3.56 3.72 4.20 4.53 4.86 5.35 6.18 7.02
1200 1800 2400 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 9000 B 1.28 1.45 1.64 1.83 2.03 2.24 2.45 2.67 2.90 3.13 3.36 3.61 3.86 4.11 4.37 5.18 5.74 6.29 6.93 8.01 9.09 0.69 0.79 0.89 1.00 1.11 1.22 1.33 1.45 1.58 1.70 1.83 1.96 2.10 2.24 2.38 2.82 3.13 3.44 3.94 4.81 5.74 0.45 0.51 0.58 0.65 0.72 0.79 0.87 0.94 1.02 1.11 1.19 1.28 1.36 1.45 1.54 1.83 2.03 2.24 2.56 3.13 3.73 0.32 0.37 0.41 0.46 0.51 0.57 0.62 0.68 0.73 0.79 0.85 0.91 0.98 1.04 1.11 1.31 1.45 1.60 1.83 2.24 2.67 0.26 0.29 0.33 0.37 0.41 0.45 0.49 0.54 0.58 0.63 0.68 0.72 0.77 0.83 0.88 1.04 1.15 1.27 1.45 1.78 2.12 0.21 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.51 0.55 0.59 0.63 0.68 0.72 0.85 0.94 1.04 1.19 1.45 1.73 0.18 0.20 0.23 0.25 0.28 0.31 0.34 0.37 0.40 0.43 0.46 0.50 0.53 0.57 0.60 0.71 0.79 0.87 1.00 1.22 1.45 0.15 0.17 0.19 0.22 0.24 0.26 0.29 0.31 0.34 0.37 0.40 0.42 0.45 0.48 0.51 0.61 0.68 0.74 0.85 1.04 0.13 0.15 0.17 0.19 0.21 0.23 0.25 0.27 0.30 0.32 0.34 0.37 0.39 0.42 0.45 0.53 0.59 0.64 0.74 0.11 0.13 0.15 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.32 0.34 0.37 0.39 0.46 0.51 0.57 0.10 0.12 0.13 0.15 0.16 0.18 0.19 0.21 0.23 0.25 0.27 0.29 0.31 0.33 0.35 0.41 C 0.09 0.10 0.12 0.13 0.14 0.16 0.17 0.19 0.21 0.22 0.24 0.26 0.27 0.29 0.08 0.09 0.10 0.12 0.13 0.14 0.16 0.17 0.19 0.20 0.22 0.07 0.08 0.10 0.11
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
0.11 0.12 0.14 0.15 0.16 0.17 0.18 0.19 0.21 0.22 0.23 0.24 0.25 0.26 0.28 0.31 0.34 0.36 0.40 0.46 0.52
24
Unit (mm)
Single sprocket with hub on one side (B type/ BW type) Bore d 9 9 10 10 13 13 13 13 13 13 13 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 19 19 19 15 16 20 22 20 24 28 30 32 35 39 45 45 50 50 42 42 42 42 42 42 42 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 55 55 55 55 Hub
Number Approx. Stock Approx. weight Material weight Material of teeth Stock Max. (Dia.) DH (Length) L Kg Kg d 28 32 37 40 37 42 46 50 54 57 62 67 71 75 77 63 63 63 63 63 63 63 63 68 68 68 68 67 67 67 67 67 72 72 72 72 72 72 72 72 72 82 82 82 82 22 22 22 22 22 22 22 22 22 22 22 25 25 25 25 25 25 25 25 25 25 25 25 28 28 28 28 28 28 28 28 28 32 32 32 32 32 32 32 32 32 32 32 32 32 0.11 0.14 0.19 0.22 0.23 0.28 0.34 0.40 0.46 0.51 0.59 0.76 0.85 0.95 1.00 0.81 0.88 0.92 0.96 1.00 1.10 1.10 1.20 1.30 1.30 1.30 1.40 1.40 1.50 1.50 1.60 1.60 1.70 2.00 2.10 2.20 SS400 2.20 Welded 2.30 2.40 2.80 3.20 3.90 4.30 4.80 5.00 S35C 9 9 10 10 13 13 13 13 13 13 13 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 19 19 19 0.05 0.06 0.10 0.10 0.11 0.15 0.17 0.20 0.20 0.26 0.26 0.30 0.30 0.35 0.37 0.40 0.35 0.50 0.51 0.51 0.60 0.61 0.68 0.70 0.75 0.83 0.90 0.93 0.95 1.05 1.06 1.15 1.20 1.23 1.30 1.36 1.53 1.70 2.00 2.50 2.87 3.30 3.40 4.50 SS400
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 48 50 54 60 65 70 72 75
37.13 41.10 45.08 49.07 53.07 57.07 61.08 65.10 69.12 73.14 77.16 81.18 85.21 89.24 93.27 97.30 101.33 105.36 109.40 113.43 117.46 121.50 125.53 129.57 133.61 137.64 141.68 145.72 149.75 153.79 157.83 161.87 165.91 169.95 173.98 178.02 182.06 194.18 202.26 218.42 242.66 262.87 283.07 291.16 303.28
42 46 51 53 58 63 67 71 75 78 83 88 92 96 98 104 108 112 116 120 124 128 132 137 140 145 149 153 157 161 165 169 173 177 181 185 189 201 209 226 250 270 290 299 311
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. Shaded area of the above dimension table indicates heat treated teeth. 3. Those marked * have slot on hub.
25
G D
WE L
FC
f e
P
F
h H
C E C
f e
RJ
CJ (Special Order)
OJ
2POJ
Dimensions
Chain No.
DID DID40 JIS
Unit (mm)
Pin
G L e f g
Transverse Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 15.2 30.4 1,549 15.69 1,600 19.1 3,098 31.38 3,200 38.2 4,647 47.07 4,800 57.3 6,196 62.76 6,400 76.4 7,749 78.45 8,000 95.6 1,950 3.72 3,900 6.27 5,850 9.31 7,800 12.2 9,750 14.5 380 640 950 1,250 1,480 0.63 1.19 1.78 2.37 2.96
JIS
DID
DID
DID
40 12.70 7.95
16.5 17.6 18.1 19.1 31.0 32.1 32.6 33.6 7.92 3.97 45.4 46.4 47.0 47.9 8.3 59.9 61.0 61.4 61.4 74.3 75.4 75.8 75.8 9.5 10.1 14.4 1.50 12.0 10.4
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
of
Small sprocket rpm (Refer to P132 for the details of lubrication A, B and C.)
Lu bri ca tio
50
n
200 A 0.70 0.77 0.84 0.91 0.98 1.05 1.12 1.19 1.26 1.33 1.41 1.48 1.55 1.62 1.70 1.92 2.07 2.22 2.44 2.82 3.20
400 1.30 1.43 1.56 1.69 1.82 1.96 2.09 2.22 2.35 2.49 2.62 2.76 2.89 3.03 3.17 3.58 3.86 4.13 4.55 5.26 5.98
600 1.88 2.06 2.25 2.44 2.63 2.82 3.01 3.20 3.39 3.58 3.78 3.97 4.17 4.37 4.56 5.16 5.55 5.96 6.56 7.58 8.61
900 2.71 2.97 3.24 3.51 3.78 4.06 4.33 4.61 4.89 5.16 5.44 5.72 6.00 6.29 6.57 7.43 8.00 8.58 9.45 10.9 12.4
1200 1800 2400 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 9000 B 3.51 3.85 4.20 4.55 4.90 5.26 5.61 5.97 6.33 6.69 7.05 7.41 7.78 8.15 8.51 9.62 10.4 11.1 12.2 14.1 16.1 3.48 3.96 4.47 5.00 5.54 6.10 6.68 7.28 7.90 8.53 9.18 9.84 10.5 11.2 11.9 13.9 14.9 16.0 17.6 20.4 23.1 2.26 2.57 2.90 3.24 3.60 3.96 4.34 4.73 5.13 5.54 5.96 6.39 6.83 7.28 7.74 9.18 10.2 11.2 12.8 15.7 18.7 1.62 1.84 2.08 2.32 2.57 2.84 3.11 3.38 3.67 3.96 4.27 4.57 4.89 5.21 5.54 6.57 7.28 8.02 9.18 11.2 13.4 1.28 1.46 1.65 1.84 2.04 2.25 2.47 2.69 2.91 3.15 3.38 3.63 3.88 4.14 4.40 5.21 5.78 6.37 7.28 8.90 10.6 1.05 1.20 1.35 1.51 1.67 1.84 2.02 2.20 2.38 2.57 2.77 2.97 3.18 3.38 3.60 4.27 4.73 5.21 5.96 7.28 8.69 0.88 1.00 1.13 1.26 1.40 1.54 1.69 1.84 2.00 2.16 2.32 2.49 2.66 2.84 3.02 3.57 3.96 4.37 5.00 6.10 7.28 0.75 0.86 0.97 1.08 1.20 1.32 1.44 1.57 1.71 1.84 1.98 2.13 2.27 2.42 2.57 3.05 3.38 3.73 4.27 5.21 0.65 0.74 0.84 0.94 1.04 1.14 1.25 1.36 1.48 1.60 1.72 1.84 1.97 2.10 2.23 2.65 2.93 3.23 3.70 0.57 0.65 0.73 0.82 0.91 1.00 1.10 1.20 1.30 1.40 1.51 1.62 1.73 1.84 1.96 2.32 2.57 2.84 0.51 0.58 0.65 0.73 0.81 0.89 0.97 1.06 1.15 1.24 1.34 1.43 1.53 1.63 1.74 2.06 C 0.45 0.52 0.58 0.65 0.72 0.80 0.87 0.95 1.03 1.11 1.20 1.28 1.37 1.46 0.41 0.47 0.53 0.59 0.65 0.72 0.79 0.86 0.93 1.00 1.08 0.37 0.42 0.48 0.53
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
0.20 0.22 0.24 0.26 0.28 0.30 0.32 0.34 0.36 0.38 0.40 0.42 0.45 0.47 0.49 0.55 0.59 0.64 0.70 0.81 0.92
Note: Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120).
26
Single sprocket with hub on one side (B type/ BW type) Double sprocket with hub on one side (B type/ BW type) Bore d 9 9 10 10 13 13 13 13 13 13 13 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 19 19 19 15 16 20 22 20 24 28 30 32 35 39 45 45 50 50 42 42 42 42 42 42 42 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 55 55 55 55 Hub
Number Approx. Approx. Stock Approx. Bore d Hub weight Material weight Material weight Material of teeth Stock Max. (Dia.) DH (Length) L Kg Stock Max. (Dia.) DH (Length) L Kg Kg d 28 32 37 40 37 42 46 50 54 57 62 67 71 75 77 63 63 63 63 63 63 63 63 68 68 68 68 67 67 67 67 67 72 72 72 72 72 72 72 72 72 82 82 82 82 22 22 22 22 22 22 22 22 22 22 22 25 25 25 25 25 25 25 25 25 25 25 25 28 28 28 28 28 28 28 28 28 32 32 32 32 32 32 32 32 32 32 32 32 32 0.11 0.14 0.19 0.22 0.23 0.28 0.34 0.40 0.46 0.51 0.59 0.76 0.85 0.95 S35C 1.00 0.81 0.88 0.92 0.96 1.00 1.10 1.10 1.20 1.30 1.30 1.30 1.40 1.40 1.50 1.50 1.60 1.60 1.70 2.00 2.10 2.20 SS400 2.20 Welded 2.30 2.40 2.80 3.20 3.90 4.30 4.80 5.00 9 9 10 10 13 13 13 13 13 13 13 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 19 19 19 0.05 0.06 0.10 0.10 0.11 0.15 0.17 0.20 0.20 0.26 0.26 0.30 0.30 0.35 0.37 0.40 0.35 0.50 0.51 0.51 0.60 0.61 0.68 0.70 0.75 0.83 0.90 0.93 0.95 1.05 1.06 1.15 1.20 1.23 1.30 1.36 1.53 1.70 2.00 2.50 2.87 3.30 3.40 4.50
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
37.13 41.10 45.08 49.07 53.07 57.07 61.08 65.10 69.12 73.14 77.16 81.18 85.21 89.24 93.27 97.30 101.33 105.36 109.40 113.43 117.46 121.50 125.53 129.57 133.61 137.64 141.68 145.72 149.75 153.79 157.83 161.87 165.91 169.95 173.98 178.02 182.06 194.18 202.26 218.42 242.66 262.87 283.07 291.16 303.28
42 46 51 53 58 63 67 71 75 78 83 88 92 96 98 104 108 112 116 120 124 128 132 137 140 145 149 153 157 161 165 169 173 177 181 185 189 201 209 226 250 270 290 299 311
13 14 14 14 14 14 14 14 14 14 14 14 14 18 18
18 20 24 28 30 32 35 39 45 47 50 50 55 59 62
32 37 42 46 50 54 57 62 67 71 75 77 83 87 91
35 35 35 35 35 35 35 35 40 40 40 40 40 40 40
0.34 0.39 0.47 0.56 0.65 0.75 0.85 0.98 1.30 1.40 1.60 1.70 1.90 2.10 2.30
S35C
18
73
106
40
3.00
SS400
17
55
83
50
3.10
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 48 50 54 60 65 70 72 75
17
55
83
50
3.60
17
63
93
50
17 17
63 63
93 93
50 50
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. The shaded area of the above table indicates heat treated teeth. 3. Due to material availability and production reasons, forget S35C may be used for teeth portion and SS400 for hub and welded for double sprockets with 31 ~ 40 teeth without notice. 4. Those marked * have slot on hub.
27
G D
WE L
FC
f e
P
F
h H
C E C
f e
RJ
CJ (Special Order)
OJ
2POJ
Dimensions
Chain No.
DID DID50 JIS
Unit (mm)
Pin
G L e f g
Transver se Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 24 48 72 96 120 2,447 26.48 2,700 30.8 4,894 52.96 5,400 61.7 7,341 79.44 8,100 92.6 9,788 105.9 10,800 123 12,236 132.4 13,500 155 3,150 6.86 700 1.06 2.04 3.06 4.06 5.08
JIS
DID
DID
DID
50
20.3 21.9 22.1 23.2 38.5 40.1 40.3 41.3 74.8 76.4 76.6 76.6 93.0 94.5 94.7 94.7
6,300 11.6 1,190 9,450 17.1 1,750 12,600 22.6 2,310 15,750 26.7 2,730
DID50-3 50-3 15.875 9.53 10.16 5.09 56.7 58.3 58.5 59.5 10.2 11.6 12.1 18.1 2.00 15.0 13.0
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.) 50 0.48 0.53 0.58 0.63 0.67 0.72 0.77 0.82 0.87 0.92 0.97 1.02 1.07 1.12 1.17 1.32 1.42 1.53 1.68 1.94 2.21 100 A 0.90 0.99 1.08 1.17 1.26 1.35 1.44 1.53 1.62 1.71 1.81 1.90 1.99 2.09 2.18 2.47 2.66 2.85 3.14 3.62 4.12 2.42 2.65 2.89 3.14 3.38 3.62 3.87 4.11 4.36 4.61 4.86 5.11 5.36 5.61 5.86 6.63 7.14 7.66 8.43 9.74 11.1 3.83 4.20 4.58 4.96 5.35 5.74 6.12 6.51 6.90 7.30 7.69 8.09 8.49 8.89 9.29 10.5 11.3 12.1 13.4 15.4 17.5 6.49 7.13 7.78 8.43 9.08 9.73 10.4 11.1 11.7 12.4 13.1 13.7 14.4 15.1 15.8 17.8 19.2 20.6 22.7 26.2 29.7 7.64 8.71 9.82 10.9 11.8 12.6 13.5 14.3 15.2 16.1 16.9 17.8 18.7 19.5 20.4 23.1 24.9 26.7 29.4 33.9 38.5 5.47 6.23 7.02 7.85 8.71 9.59 10.5 11.4 12.4 13.4 14.4 15.5 16.5 17.6 18.7 22.2 24.6 27.1 31.0 37.9 45.2 4.16 4.74 5.34 5.97 6.62 7.30 7.99 8.71 9.44 10.2 11.0 11.8 12.6 13.4 14.3 16.9 18.7 20.6 23.6 28.8 34.4 300 500 900 1200 1500 1800 2100 2400 2700 3000 3300 3500 4000 4500 5000 5400 5800 6200 B 3.30 3.76 4.24 4.74 5.26 5.79 6.34 6.91 7.49 8.09 8.71 9.34 9.98 10.6 11.3 13.4 14.9 16.4 18.7 22.9 27.3 2.70 3.08 3.47 3.88 4.30 4.74 5.19 5.65 6.13 6.62 7.13 7.64 8.17 8.71 9.26 11.0 12.2 13.4 15.3 18.7 22.4 2.26 2.58 2.91 3.25 3.61 3.97 4.35 4.74 5.14 5.55 5.97 6.40 6.84 7.30 7.76 9.19 10.2 11.2 12.9 15.7 18.7 1.93 2.20 2.48 2.78 3.08 3.39 3.71 4.05 4.39 4.74 5.10 5.47 5.84 6.23 6.62 7.85 8.71 9.59 11.0 13.4 16.0 1.68 1.91 2.15 2.41 2.67 2.94 3.22 3.51 3.80 4.11 4.42 4.74 5.07 5.40 5.74 6.80 7.55 8.31 9.51 11.6 13.9 1.53 1.75 1.97 2.20 2.44 2.69 2.95 3.21 3.48 3.76 4.05 4.34 4.64 4.94 5.26 6.23 6.91 7.61 8.71 10.6 1.26 1.43 1.61 1.80 2.00 2.20 2.41 2.63 2.85 3.08 3.31 3.55 3.80 4.05 4.30 5.10 5.65 6.23 7.13 1.05 1.20 1.35 1.51 1.68 1.85 2.02 2.20 2.39 2.58 2.78 2.98 3.18 3.39 3.61 C 0.09 1.02 1.15 1.29 1.43 1.58 1.73 1.88 2.04 2.20 2.37 2.54 0.80 0.91 1.03 1.15 1.27 1.40 1.54 0.72 0.82 0.92
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
Note: Values in the table above are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120).
28
Single sprocket with hub on one side (B type/ BW type) Double sprocket with hub on one side (B type/ BW type) Bore d 10 10 13 13 13 13 13 13 13 13 13 14 14 16 16 16 16 16 16 16 16 16 16 16 16 16 16 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 20 20 19 22 24 32 32 32 35 40 45 47 47 47 47 47 47 47 47 48 48 48 48 48 48 48 48 48 48 55 55 55 55 55 55 55 55 55 55 55 55 55 55 63 63 63 63 Hub
Number Approx. Approx. Stock Approx. Bore d Hub weight Material weight Material weight Material of teeth Stock Max. (Dia.) DH (Length) L Kg Stock Max. (Dia.) DH (Length) L Kg Kg d 34 40 46 51 51 52 57 62 67 72 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 82 82 82 82 82 82 82 82 82 82 82 82 82 82 92 92 92 92 25 25 25 25 25 25 25 25 25 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 35 35 35 35 35 35 35 35 35 35 35 35 35 35 40 40 40 40 0.20 0.27 0.33 0.41 0.46 0.52 0.62 0.72 0.83 1.00 1.10 1.20 1.20 1.30 S35C 1.30 1.40 1.50 1.50 1.50 1.60 1.60 1.70 1.80 1.80 1.90 2.10 2.20 2.70 2.80 2.90 2.90 3.10 3.20 3.30 3.40 3.50 SS400 3.60 Welded 4.00 4.30 4.80 5.60 6.90 7.70 8.60 10 10 13 13 13 13 13 13 13 13 13 14 14 16 16 16 16 16 16 16 16 16 16 16 16 16 16 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 20 0.11 0.15 0.18 0.18 0.20 0.26 0.30 0.35 0.40 0.44 0.50 0.54 0.59 0.65 0.70 0.80 0.85 0.90 1.00 1.10 1.15 1.20 1.26 1.35 1.45 1.55 1.67 1.80 1.85 2.00 2.05 2.12 2.30 2.43 2.60 2.60 3.00 3.30 3.90 4.80 5.80 6.35 6.60 7.00
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
46.21 51.38 56.35 61.34 66.34 71.34 76.35 81.37 86.39 91.42 96.45 101.48 106.51 111.55 116.58 121.62 126.66 131.70 136.74 141.79 146.83 151.87 156.92 161.96 167.01 172.05 177.10 182.14 187.19 192.24 197.29 202.33 207.38 212.43 217.48 222.53 227.58 242.73 252.83 273.02 303.33 328.58 353.84 363.94 379.10
53 58 63 68 73 79 84 89 94 99 104 109 114 119 124 129 134 139 144 149 154 160 165 170 175 180 185 191 196 201 206 211 216 221 226 231 237 252 262 282 312 338 363 373 388
14 14 14 14 14 14 14 14 18 18 18 18 18 18 18
24 28 32 35 39 45 47 52 55 60 63 67 70 75 63
42 47 52 57 62 67 72 79 82 89 92 99 102 109 93
40 40 40 40 45 45 45 45 45 45 50 50 50 50 50
0.60 0.73 0.87 1.00 1.30 1.50 1.70 2.00 2.20 2.50 2.90 3.30 3.60 S35C 4.00 3.40
18
63
93
50
4.00
SS400
18
63
93
50
4.80
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 48 50 54 60 65 70 72 75
19
66
98
56
6.20
19
66
98
56
19 19
66 66
98 98
63 63
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. The shaded area of the above table indicates heat treated teeth. 3. Due to material availability and production reasons, forget S35C may be used for teeth portion and SS400 for hub and welded for double sprockets with 26 ~ 31 teeth without notice. 4. Those marked * have slot on hub.
29
G D
WE L
FC
f e
P
F
h H
C E C
f e
RJ
CJ (Special Order)
OJ
2POJ
Dimensions
Chain No.
DID DID60 JIS
Unit (mm)
Pin
G L e f g
Transver se Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 34.2 68.4 3,487 35.30 3,600 44.1 6,974 70.60 7,200 88.2 4,500 9.31 950 1.44 3.03 4.51 6.03 7.53
JIS
DID
DID
DID
60
25.4 26.9 27.9 29.8 48.3 49.8 50.9 52.5 94.0 95.5 96.5 96.5 116.8 118.8 119.3 119.3
9,000 15.7 1,610 13,500 23.2 2,370 18,000 30.6 3,130 22,500 36.2 3,700
19.05 12.70 11.91 5.96 71.2 72.7 73.7 75.3 12.7 14.3 15.1 22.8 2.40 18.1 15.6 102.6 10,461 105.9 10,800 132 136.8 13,948 141.2 14,400 176 171.0 17,435 176.5 18,000 220
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
of
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.)
Lu bri ca tio
50
n
100 A 1.40 1.54 1.68 1.82 1.96 2.11 2.25 2.39 2.53 2.68 2.82 2.97 3.12 3.26 3.41 3.85 4.15 4.45 4.90 5.66 6.43
200 2.62 2.88 3.14 3.40 3.66 3.93 4.19 4.46 4.73 5.00 5.27 5.54 5.81 6.09 6.36 7.19 7.75 8.30 9.15 10.6 12.0
500 5.98 6.57 7.16 7.76 8.36 8.96 9.57 10.2 10.8 11.4 12.0 12.6 13.3 13.9 14.5 16.4 17.7 18.9 20.9 24.1 27.4
700 8.09 8.89 9.69 10.5 11.3 12.1 13.0 13.8 14.6 15.4 16.3 17.1 18.0 18.8 19.6 22.2 23.9 25.6 28.3 32.6 37.1
900 10.2 11.2 12.2 13.2 14.2 15.2 16.2 17.3 18.3 19.4 20.4 21.5 22.5 23.6 24.6 27.8 30.0 32.2 35.4 40.9 46.5
1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 3800 4000 4600 B 8.84 10.1 11.4 12.7 14.1 15.5 17.0 18.5 20.1 21.7 23.3 25.0 26.7 28.5 30.3 35.9 38.9 41.7 45.9 53.0 60.2 7.02 7.99 9.01 10.1 11.2 12.3 13.5 14.7 15.9 17.2 18.5 19.9 21.2 22.6 24.0 28.5 31.6 34.8 39.8 48.7 58.1 5.74 6.54 7.38 8.24 9.14 10.1 11.0 12.0 13.0 14.1 15.2 16.2 17.4 18.5 19.7 23.3 25.9 28.5 32.6 39.8 47.5 4.81 5.48 6.18 6.91 7.66 8.44 9.25 10.1 10.9 11.8 12.7 13.6 14.6 15.5 16.5 19.5 21.7 23.9 27.3 33.4 39.8 4.11 4.68 5.28 5.90 6.54 7.21 7.89 8.60 9.33 10.1 10.8 11.6 12.4 13.2 14.1 16.7 18.5 20.4 23.3 28.5 34.0 3.56 4.06 4.58 5.11 5.67 6.25 6.84 7.45 8.08 8.73 9.39 10.1 10.8 11.5 12.2 14.5 16.0 17.7 20.2 24.7 29.5 3.13 3.56 4.02 4.49 4.98 5.48 6.01 6.54 7.10 7.66 8.24 8.84 9.45 10.1 10.7 12.7 14.1 15.5 17.7 21.7 25.9 2.77 3.16 3.56 3.98 4.41 4.86 5.33 5.80 6.29 6.80 7.31 7.84 8.38 8.93 9.50 11.3 12.5 13.8 15.7 19.2 22.9 2.48 2.83 3.19 3.56 3.95 4.35 4.77 5.19 5.63 6.08 6.54 7.02 7.50 7.99 8.50 10.1 11.2 12.3 14.1 17.2 2.24 2.55 2.87 3.21 3.56 3.92 4.30 4.68 5.08 5.48 5.90 6.33 6.76 7.21 7.66 9.08 10.1 11.1 12.7 C 1.77 2.02 2.28 2.55 2.83 3.11 3.41 3.72 4.03 4.35 4.68 5.02 5.37 5.72 6.08 7.21 1.57 1.79 2.02 2.25 2.50 2.75 3.01 3.28 3.56 3.85 4.14 4.44 1.45 1.66 1.87 2.09 2.31 2.55 2.79 3.04 3.30
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
0.75 0.83 0.90 0.98 1.05 1.13 1.20 1.28 1.36 1.44 1.51 1.59 1.67 1.75 1.83 2.06 2.22 2.38 2.63 3.03 3.45
Note: Values in the table above are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120).
30
Single sprocket with hub on one side (B type/ BW type) Double sprocket with hub on one side (B type/ BW type) Bore d 10 14 14 14 14 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 24 30 32 32 35 39 45 47 47 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 63 63 63 63 63 63 63 63 63 75 75 75 Hub
Number Approx. Approx. Stock Approx. Bore d Hub weight Material weight Material weight Material of teeth Stock Max. (Dia.) DH (Length) L Kg Stock Max. (Dia.) DH (Length) L Kg Kg d 43 49 51 51 57 62 68 73 73 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 93 93 93 93 93 93 93 93 93 107 107 107 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 0.40 0.49 0.60 0.69 0.81 0.96 1.10 1.30 1.40 2.00 2.10 S35C 2.20 2.31 2.43 2.50 2.50 2.70 2.90 3.00 3.10 3.30 3.40 3.50 3.70 3.80 4.00 4.20 4.40 4.60 4.80 4.90 5.10 5.50 SS400 6.00 Welded 6.20 6.40 6.70 7.40 7.80 8.80 10.60 12.80 14.40 16.30 10 10 14 14 14 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 0.20 0.26 0.30 0.37 0.43 0.51 0.60 0.68 0.75 0.88 0.96 1.10 1.15 1.20 1.40 1.51 1.65 1.70 1.90 2.05 2.25 2.40 2.55 2.70 2.90 3.12 3.21 3.45 3.56 3.83 4.05 4.22 4.37 4.61 4.89 5.68 5.75 6.25 7.25 9.00 10.60 12.20 12.50 13.00
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
55.70 61.65 67.62 73.60 79.60 85.61 91.62 97.65 103.67 109.71 115.74 121.78 127.82 133.86 139.90 145.95 151.99 158.04 164.09 170.14 176.20 182.25 188.30 194.35 200.41 206.46 212.52 218.57 224.63 230.69 236.74 242.80 248.86 254.92 260.98 267.03 273.09 291.27 303.39 327.63 363.99 394.30 424.61 436.73 454.92
63 68 76 82 88 93 99 107 113 119 126 132 138 144 150 156 162 168 174 180 186 193 199 205 211 217 223 229 236 241 248 253 260 266 272 278 284 302 314 338 375 405 436 448 466
16 18 18 18 18 18 18 20 20 20 20 20 20 20 20
32 35 39 45 50 55 59 63 69 75 78 66 66 66 66
50 50 56 56 56 56 56 56 56 56 56 56 56 56 56
1.10 1.30 1.70 2.00 2.40 2.80 3.10 3.60 4.10 4.50 5.00 S35C 4.60 4.80 5.00 5.00
20
66
98
56
6.50
SS400
20
66
98
56
7.80
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 48 50 54 60 65 70 72 75
20
66
98
56
9.70
20
75
107
71
20 20
75 75
107 107
71 71
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. The shaded area of the above table indicates heat treated teeth. 3. Due to material availability and production reasons, forget S35C may be used for teeth portion and SS400 for hub and welded for double sprockets with 23 ~ 35 teeth without notice. 4. Those marked * have slot on hub.
31
CJ (Special Order)
Dimensions
Chain No.
DID DID80 JIS
Unit (mm)
Pitch
P
Pin
L e g
Transvers e Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 61.2 6,240 71.59 7,300 078.4 8,000 14.7 1,500 16,000 25.0 2,550 24,000 36.7 3,750 2.55 5.07 7.58
JIS
DID
DID
DID
32.5 35.5 37.1 61.8 64.7 66.3 120.6 123.3 124.4 149.9 152.6 153.7
122.4 12,480 143.1 14,600 156 244.8 24,960 286.3 29,200 313 306.0 31,200 357.9 36,500 392
91.3 94.0 95.1 16.3 19.25 29.3 3.20 24.1 20.8 183.6 18,720 214.7 21,900 235
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.) 20 50 A 100 200 300 400 500 700 900 1000 1200 1400 1600 1800 2000 2200 2400 2600 2700 2800 3000 3200 3400 3600 3800 B C
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
1.13 2.12 3.95 7.37 10.6 13.8 16.8 22.8 17.1 14.6 11.1 8.83 7.23 6.06 5.17 4.48 3.93 3.49 3.30 3.12 2.82 2.56 2.33 1.25 2.33 4.34 8.10 11.7 15.1 18.5 25.0 19.5 16.7 12.7 10.1 8.24 6.90 5.89 5.11 4.48 3.98 3.76 3.56 3.21 2.91 2.66 1.36 2.54 4.73 8.83 12.7 16.5 20.1 27.3 22.0 18.8 14.3 11.4 9.29 7.78 6.64 5.76 5.05 4.48 4.24 4.01 3.62 3.28 3.00 1.47 2.75 5.13 9.56 13.8 17.9 21.8 29.5 24.6 21.0 16.0 12.7 10.4 8.70 7.43 6.44 5.65 5.01 4.73 4.48 4.04 3.67 3.35 1.59 2.96 5.52 10.3 14.8 19.2 23.5 31.8 27.3 23.3 17.7 14.1 11.5 9.65 8.24 7.14 6.27 5.56 5.25 4.97 4.48 4.07 1.70 3.17 5.92 11.1 15.9 20.6 25.2 34.1 30.1 25.7 19.5 15.5 12.7 10.6 9.07 7.86 6.90 6.12 5.78 5.48 4.94 4.48 1.82 3.39 6.32 11.8 17.0 22.0 26.9 36.4 32.9 28.1 21.4 17.0 13.9 11.6 9.94 8.61 7.56 6.70 6.34 6.00 5.41 4.91 1.93 3.60 6.72 12.6 18.1 23.4 28.6 38.7 35.9 30.6 23.3 18.5 15.1 12.7 10.8 9.38 8.24 7.30 6.90 6.54 5.89 5.35 2.05 3.82 7.13 13.3 19.2 24.8 30.3 41.1 38.9 33.2 25.3 20.1 16.4 13.8 11.7 10.2 8.93 7.92 7.49 7.09 6.39 2.16 4.04 7.33 14.1 20.3 26.2 32.1 43.4 42.0 35.9 27.3 21.7 17.7 14.9 12.7 11.0 9.65 8.55 8.08 7.65 6.90 2.28 4.26 7.94 14.8 21.4 27.7 33.8 45.8 45.2 38.6 29.4 23.3 19.1 16.0 13.6 11.8 10.4 9.20 8.70 8.24 7.43 2.40 4.48 8.35 15.6 22.5 29.1 35.6 48.1 48.5 41.4 31.5 25.0 20.4 17.1 14.6 12.7 11.1 9.87 9.33 8.83 7.96 2.52 4.70 8.76 16.4 23.6 30.5 37.3 50.5 51.8 44.2 33.7 26.7 21.9 18.3 15.6 13.6 11.9 10.6 9.97 9.44 3.66 2.63 4.92 9.17 17.1 24.7 31.9 39.1 52.9 55.2 47.2 35.9 28.5 23.3 19.5 16.7 14.5 12.7 11.3 10.6 10.1 2.75 5.14 9.59 17.9 25.8 33.4 40.8 55.2 58.7 50.1 38.1 30.3 24.8 20.8 17.7 15.4 13.5 12.0 11.3 10.7 3.11 5.81 10.8 20.2 29.1 37.7 46.1 62.4 69.6 59.4 45.2 35.9 29.4 24.6 21.0 18.2 16.0 14.2 13.4 3.35 6.26 11.7 21.9 31.4 40.1 49.7 67.3 77.2 65.9 50.1 39.8 32.6 27.3 23.3 20.2 17.7 15.7 6.03 3.59 6.71 12.5 23.4 33.6 43.6 53.3 72.1 85.0 72.6 55.2 43.8 35.9 30.1 25.7 22.2 19.5 3.96 7.39 13.8 25.7 37.1 48.0 58.7 79.5 97.2 83.0 63.2 50.4 41.0 34.4 29.4 25.4 4.57 8.54 15.9 29.7 42.8 55.5 67.8 91.8 115 101 77.2 61.2 50.1 42.0 35.9 5.19 9.69 18.1 33.8 48.6 63.0 77.0 104 131 121 92.1 73.1 59.8 50.1
Note: 1. Values in the table above are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120). 2. Consult us when the ratings beyond the dotted line to rightward.
32
Single sprocket with hub on one side (B type/ BW type) Double sprocket with hub on one side (B type/ BW type) Bore d Hub
74.27 82.19 90.16 98.14 106.14 114.15 122.17 130.20 138.23 146.27 154.32 162.37 170.42 178.48 186.54 194.60 202.66 210.72 218.79 226.86 234.93 243.00 251.07 259.14 267.21 275.29 283.36 291.43 299.51 307.58 315.66 323.74 331.81 339.89 347.97 356.04 364.12 388.36 404.52 436.84 485.33 525.73 566.15 606.56
85 93 101 110 118 126 134 142 151 159 167 175 183 192 200 208 216 224 233 241 249 257 265 273 281 289 297 306 314 322 330 338 346 354 362 370 378 403 419 451 500 540 581 621
Number Approx. Approx. Stock Approx. Bore d Hub weight Material weight Material weight Material of teeth Stock Max. (Dia.) DH (Length) L Kg Stock Max. (Dia.) DH (Length) L Kg Kg d 35 0.87 58 40 11 11 9 0.97 40 52 0.58 17 17 10 32 1.20 40 60 0.62 17 17 11 38 1.50 40 67 0.55 17 17 2.50 63 67 23 45.5 12 45 1.90 40 77 0.87 17 17 3.10 63 77 23 50 13 48 2.00 40 77 1.02 17 17 3.70 63 86 23 58 14 50 2.59 S35C 40 93 1.20 20 20 4.30 S35C 63 93 23 64 15 63 2.78 40 93 1.35 20 20 5.50 71 102 23 70 16 63 3.00 40 93 1.54 20 20 6.40 71 110 23 76 17 63 3.20 40 93 1.75 20 20 6.00 71 98 23 66 18 63 3.40 40 93 1.95 20 20 6.50 71 98 23 66 19 63 3.60 40 93 2.15 20 20 7.60 71 107 23 75 20 63 3.80 40 93 2.41 20 20 7.80 71 107 23 75 21 63 4.80 45 2.63 20 20 8.80 71 117 20 80 22 75 107 5.10 45 2.90 20 20 9.30 71 117 20 80 23 75 107 5.40 45 3.20 20 20 80 10.50 117 20 80 24 75 107 5.60 45 3.45 20 20 80 11.10 117 20 80 25 75 107 5.90 45 3.70 20 20 80 11.70 117 20 80 26 75 107 6.10 45 3.96 20 20 27 75 107 6.50 45 4.26 20 20 28 75 107 6.90 45 4.65 20 20 29 75 107 7.10 45 5.00 20 20 80 14.20 117 20 80 30 75 107 SS400 7.40 45 5.30 20 20 31 75 107 7.80 45 5.60 20 20 32 75 107 8.10 45 6.00 20 20 33 75 107 8.50 45 6.40 20 20 34 75 107 8.90 45 6.85 20 20 80 17.90 117 20 80 35 75 107 50 10.10 7.20 20 20 36 80 117 SS400 50 10.50 SS400 7.40 20 20 37 80 117 Welded Welded 50 10.90 8.00 20 20 38 80 117 50 11.50 8.47 20 20 39 80 117 50 11.80 9.00 20 20 90 23.70 127 20 89 40 80 117 50 12.30 9.42 20 20 41 80 117 50 12.70 9.75 20 20 42 80 117 50 13.20 10.34 20 20 43 80 117 50 13.70 10.65 20 20 44 80 117 50 14.20 11.25 20 20 90 127 20 89 45 80 117 50 15.80 13.00 20 20 48 80 117 50 16.80 14.80 20 20 90 127 20 89 50 80 117 50 19.20 17.00 20 20 54 80 117 50 23.10 21.00 20 20 90 46.20 127 20 89 60 80 117 50 28.80 25.00 20 20 65 80 117 63 32.10 28.30 20 20 70 89 127 63 36.20 32.00 20 20 75 89 127
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. The shaded area of the above table indicates heat treated teeth. 3. Those marked * have slot on hub.
33
CJ
Dimensions
Chain No.
DID DID100 JIS
Unit (mm)
Pitch
P
Pin
L e g
Transvers e Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 95.4 9,728 107.0 11,000 118 12,100 22.5 2,300 237 24,200 38.3 3,910 3.79 7.53
JIS
DID
DID
DID
39.5 42.6 45.2 75.4 78.3 81.1 9.54 111.2 114.2 115.2 19.8 22.8 35.8 147.0 150.0 151.0 182.9 185.9 186.9 4.0
190.8 19,456 215.7 22,000 30.1 26.0 286.2 29,184 323.6 33,000 381.6 38,912 431.4 44,000 477.0 48,640 539.3 55,000
355 36,300 56.3 5,750 11.3 474 48,400 74.4 7,590 15.1 593 60,500 87.9 8,970 18.9
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.) 10 25 A 50 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1600 1800 2000 2200 2400 2500 2600 2700 B C
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
0.90 2.05 3.83 7.14 13.3 19.2 24.9 30.4 35.8 29.9 24.4 20.5 17.5 15.2 13.3 11.8 10.6 8.64 7.24 6.18 5.36 4.70 4.42 4.17 1.09 0.99 2.25 4.20 7.85 14.6 21.1 27.3 33.4 39.4 34.0 27.9 23.3 19.9 17.3 15.2 13.4 12.0 9.85 8.25 7.04 6.11 5.36 5.04 4.75 1.08 2.46 4.58 8.55 16.0 23.0 29.8 36.4 42.9 38.4 31.4 26.3 22.5 19.5 17.1 15.2 13.6 11.1 9.30 7.94 6.89 6.04 5.68 5.36 1.17 2.66 4.97 9.27 17.3 24.9 32.3 39.5 46.5 42.9 35.1 29.4 25.1 21.8 19.1 16.9 15.2 12.4 10.4 8.88 7.69 6.75 6.35 1.26 2.87 5.35 9.98 18.6 26.8 34.8 42.5 50.1 47.6 38.9 32.6 27.9 24.1 21.2 18.8 16.8 13.8 11.5 9.85 8.53 7.49 7.04 1.35 3.07 5.74 10.7 20.0 28.8 37.3 45.6 53.7 52.4 42.9 35.9 30.7 26.6 23.3 20.7 18.5 15.2 12.7 10.9 9.40 8.25 7.76 1.44 3.28 6.12 11.4 21.3 30.7 39.8 48.7 57.3 57.4 47.0 39.4 33.6 29.1 25.6 22.7 20.3 16.6 13.9 11.9 10.3 9.04 1.53 3.49 6.51 12.2 22.7 32.7 42.3 51.8 61.0 62.5 51.2 42.9 36.6 31.7 27.9 24.7 22.1 18.1 15.2 12.9 11.2 9.85 1.62 3.70 6.91 12.9 24.1 34.6 44.9 54.9 64.6 67.8 55.5 46.5 39.7 34.4 30.2 26.8 24.0 19.6 16.4 14.0 12.2 10.7 1.71 3.91 7.30 13.6 25.4 36.6 47.4 58.0 68.3 73.2 60.0 50.2 42.9 37.2 32.6 28.9 25.9 21.2 17.8 15.2 13.1 1.81 4.12 7.70 14.4 26.8 38.6 50.0 61.1 72.0 78.8 64.5 54.0 46.1 40.0 35.1 31.1 27.9 22.8 19.1 16.3 14.1 1.90 4.34 8.09 15.1 28.2 40.6 52.6 64.3 75.7 84.5 69.1 57.9 49.5 42.9 37.6 33.4 29.9 24.4 20.5 17.5 15.2 1.99 4.55 8.49 15.8 29.6 42.6 55.2 67.4 79.5 90.3 73.9 61.9 52.9 45.8 40.2 35.7 31.9 26.1 21.9 18.7 16.2 2.09 4.76 8.89 16.6 31.0 44.6 57.8 70.6 83.2 95.6 78.8 66.0 56.4 48.9 42.9 38.0 34.0 27.9 23.3 19.9 17.3 2.18 4.98 9.29 17.3 32.4 46.6 60.4 73.8 87.0 100 83.7 70.2 59.9 51.9 45.6 40.4 36.2 29.6 24.8 21.2 18.3 2.47 5.63 10.5 19.6 36.6 52.7 68.2 83.4 98.3 113 99.3 83.2 71.0 61.6 54.0 47.9 42.9 35.1 29.4 25.1 2.66 6.06 11.3 21.1 39.4 56.7 73.5 89.9 106 122 110 92.3 78.8 68.3 59.9 53.1 47.6 38.9 32.6 2.85 6.50 12.1 22.6 42.2 60.8 78.8 96.3 114 130 121 102 86.8 75.2 66.0 58.5 52.4 42.9 35.9 3.14 7.16 13.4 24.9 46.5 67.0 86.8 106 125 144 139 116 99.3 86.0 75.5 67.0 59.9 49.4 3.63 8.27 15.4 28.8 53.7 77.4 100 123 144 166 169 142 121 105 92.3 81.8 73.2 4.12 9.39 17.5 32.7 61.0 87.9 114 139 164 188 202 169 145 125 110 97.6
Note: 1. Values in the table above are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120). 2. Please consult with us when the ratings beyond the dotted line to rightward.
34
Single sprocket with hub on one side (B type/ BW type) Double sprocket with hub on one side (B type/ BW type) Bore d Hub
Number Approx. Approx. Stock Approx. Bore d Hub weight Material weight Material weight Material of teeth Stock Max. (Dia.) DH (Length) L Kg Stock Max. (Dia.) DH (Length) L Kg Kg d 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 43 50 57 59 59 70 66 75 75 75 75 75 80 80 80 80 80 80 80 80 80 80 80 80 80 89 89 89 89 89 90 90 90 90 90 90 90 90 103 103 103 103 103 65 75 86 88 88 98 98 107 107 107 107 107 117 117 117 117 117 117 117 117 117 117 117 117 127 127 127 127 127 127 127 127 127 127 127 127 127 127 147 147 147 147 147 50 50 50 50 50 50 50 50 50 50 50 50 56 56 56 56 56 56 56 56 56 56 56 56 63 63 63 63 63 63 63 63 63 63 63 63 63 63 80 80 80 100 100 1.86 2.30 2.90 3.10 3.60 4.20 4.60 5.30 5.70 6.10 6.50 7.00 7.90 8.40 8.80 9.30 9.80 10.40 10.90 11.60 12.10 12.80 13.40 14.10 14.80 16.60 17.20 17.90 SS400 19.40 Welded 19.90 20.40 21.50 22.70 23.50 24.10 24.70 27.50 28.50 37.40 44.30 54.88 64.96 72.98 28 28 28 28 28 28 28 28 28 28 58 65 72 66 66 75 75 89 89 89 86 95 105 98 98 107 107 127 127 127 80 80 80 80 80 80 80 90 90 90 5.00 6.00 7.10 7.10 7.70 8.90 9.60 12.70 13.50 14.30 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 SS400 Welded 20 103 147 90 40.70 20 20 20 20 20 20 1.68 3.00 3.86 3.40 5.60 6.00 6.50 7.60 7.90 8.30 8.60 8.90 8.56 9.12 9.60 10.10 10.70 11.50 11.90 12.60 13.20 SS400 15.98 16.90 17.88 16.90 18.80 20.08 21.98 22.50 23.68
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 48 50 54 60 65 70 75
102.74 112.70 122.67 132.67 142.68 152.71 162.74 172.79 182.84 192.90 202.96 213.03 223.10 233.17 243.25 253.32 263.40 273.49 283.57 293.66 303.75 313.83 323.92 334.01 344.11 354.20 364.29 374.38 384.47 394.57 404.67 414.77 424.86 434.96 445.06 455.16 485.45 505.65 546.05 606.66 657.17 707.68 758.20
116 127 137 147 157 167 178 188 198 209 219 229 240 250 260 270 281 291 301 311 321 331 341 352 362 372 382 392 402 412 422 433 443 453 463 473 503 524 564 625 675 726 777
S35C
S35C
20
95
137
90
17.80
20
95
137
90
24.30
20
95
137
90
30.90
20
103
147
100
49.30
20 20 20 20 20 20 20
20
103
147
125
89.00
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. The shaded area of the above table indicates heat treated teeth.
35
CJ
Dimensions
Chain No.
DID DID120 JIS
Unit (mm)
Pitch
P
Pin
L e g
Transvers e Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 137.1 13,980 147.1 15,000 274.2 27,960 294.2 30,000 548.4 55,920 588.4 60,000 685.5 69,900 735.5 75,000 166 17,000 30.4 333 34,000 51.6 500 51,000 76.0 666 68,000 833 85,000 3,100 5.49 5,270 11.0 7,750 16.5
JIS
DID
DID
DID
120 25.40
49.8 53.8 56.1 75.4 99.2 99.6 186.1 189.4 190.5 231.5 234.8 235.9
22.23 11.11 140.6 143.9 145.0 24.9 28.9 45.4 4.80 36.2 31.2 411.3 41,940 441.3 45,000
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.) 10 25 A 50 100 150 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 B C
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
1.51 3.45 6.45 12.0 17.3 22.5 32.3 41.9 51.2 43.5 34.6 28.3 23.7 20.2 17.5 15.4 13.7 12.2 11.0 10.0 9.13 8.38 7.73 7.15 6.65 1.66 3.79 7.08 13.2 19.0 24.7 35.5 46.0 56.3 49.6 39.4 32.2 27.0 23.1 20.0 17.5 15.6 13.9 12.6 11.4 10.4 9.55 8.80 8.15 1.81 4.14 7.72 14.4 20.8 26.9 38.7 50.2 61.3 55.9 44.4 36.3 30.5 26.0 22.5 19.8 17.5 15.7 14.2 12.8 11.7 10.8 9.93 9.19 1.96 4.48 8.36 15.6 22.5 29.1 42.0 54.4 66.4 62.5 49.6 40.6 34.0 29.1 25.2 22.1 19.6 17.5 15.8 14.4 13.1 12.0 11.1 10.3 2.12 4.83 9.01 16.8 24.2 31.4 45.2 58.6 71.6 69.3 55.0 45.0 37.7 32.2 27.9 24.5 21.7 19.5 17.5 15.9 14.5 13.3 12.3 2.27 5.18 9.66 18.0 26.0 33.6 48.5 62.8 76.7 76.4 60.6 49.6 41.6 35.5 30.8 27.0 24.0 21.4 19.3 17.5 16.0 14.7 13.6 2.42 5.53 10.3 19.3 27.7 35.9 51.7 67.0 81.9 83.6 66.4 54.3 45.5 38.9 33.7 29.6 26.2 23.5 21.2 19.2 17.5 16.1 14.8 2.58 5.88 11.0 20.5 29.5 38.2 55.0 71.3 87.2 91.1 72.3 59.2 49.6 42.4 36.7 32.2 28.6 25.6 23.1 20.9 19.1 17.5 16.2 2.73 6.23 11.6 21.7 31.3 40.5 58.3 75.6 92.4 98.8 78.4 64.2 53.8 45.9 39.8 34.9 31.0 27.7 25.0 22.7 20.7 19.0 2.89 6.59 12.3 22.9 33.0 42.8 61.7 79.9 97.7 107 84.7 69.3 58.1 49.6 43.0 37.7 33.5 30.0 27.0 24.5 22.4 20.5 3.04 6.94 13.0 24.2 34.8 45.1 65.0 84.2 103 115 91.1 74.6 62.5 53.4 46.3 40.6 36.0 32.2 29.1 26.4 24.1 22.1 3.20 7.30 13.6 25.4 36.6 47.5 68.4 88.6 108 123 97.7 80.0 67.0 57.2 49.6 43.5 38.6 34.6 31.2 28.3 25.8 23.7 3.36 7.66 14.3 26.7 38.4 49.8 71.7 92.9 114 132 104 85.5 71.7 61.2 53.0 46.5 41.3 36.9 33.3 30.2 27.6 3.52 8.02 15.0 27.9 40.2 52.1 75.1 97.3 119 140 111 91.1 76.4 65.2 56.5 49.6 44.0 39.4 35.5 32.2 29.4 3.68 8.38 15.6 29.2 42.1 54.5 78.5 102 124 146 118 96.9 81.2 69.3 60.1 52.7 46.8 41.9 37.7 34.3 31.3 4.15 9.47 17.7 33.0 47.5 61.6 88.7 115 140 165 140 115 96.2 82.2 71.2 62.5 55.4 49.6 44.7 40.6 4.47 10.2 19.1 35.6 51.2 66.3 95.5 124 151 178 156 127 107 91.1 79.0 69.3 61.5 55.0 49.6 4.80 10.9 20.4 38.1 54.9 71.1 102 133 162 191 171 140 118 100 87.0 76.4 67.7 60.6 5.29 12.1 22.5 42.0 60.5 78.4 113 146 179 211 196 160 135 115 99.5 87.4 77.5 6.11 13.9 26.0 48.5 69.9 90.5 130 169 206 243 240 196 164 140 122 6.93 15.8 29.5 55.1 79.3 103 148 192 234 276 286 234 196 167
Note: 1. Values in the table above are for simplex chains only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120). 2. Consult us when the ratings beyond the dotted line to rightward.
36
Single sprocket with hub on one side (B type/ BW type) Double sprocket with hub on one side (B type/ BW type) Bore d Hub
Number Approx. Approx. Stock Approx. Bore d Hub weight Material weight Material weight Material of teeth Stock Max. (Dia.) DH (Length) L Kg Stock Max. (Dia.) DH (Length) L Kg Kg d 25 25 25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 50 60 65 70 70 80 80 80 80 80 89 89 89 89 89 89 89 89 95 95 95 95 95 95 103 103 103 103 103 103 118 118 118 118 78 91 98 98 107 117 117 117 117 117 127 127 127 127 127 127 127 127 137 137 137 137 137 137 147 147 147 147 147 147 167 167 167 167 56 56 56 56 56 63 63 63 63 63 63 63 63 63 63 63 63 63 71 71 71 71 71 71 80 80 80 80 100 100 100 100 112 112 3.20 4.00 4.80 5.30 6.30 7.80 8.40 9.10 9.90 10.70 12.10 13.00 13.40 14.30 15.20 16.20 17.20 18.30 21.84 23.20 25.70 29.70 30.70 SS400 34.70 Welded 38.20 42.00 47.60 53.00 62.87 71.72 75.00 81.00 82.30 90.40 26 26 28 28 28 33 33 33 33 33 33 33 50 60 71 80 75 80 80 80 89 89 89 89 80 90 103 115 120 120 140 140 150 150 150 150 100 100 100 100 100 100 100 100 100 100 100 100 9.20 11.10 11.40 13.20 14.40 15.70 18.00 19.40 21.00 22.60 25 25 25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 15.50 30 30 30 SS400 Welded 30 30 125 125 177 177 140 140 81.30 98.50 30 30 30 30 30 30 30 30 30 1.80 2.27 2.60 3.20 3.67 4.22 5.00 5.60 6.25 7.00 7.86 8.90 9.80 10.50 11.50 12.56 14.00 16.50 19.00 21.50 26.00 27.50 31.00 34.00 38.00 43.00 49.00 60.00 71.50 SS400
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 32 35 36 38 40 42 45 48 50 54 60 65 70 75
123.29 135.24 147.21 159.20 171.22 183.25 195.29 207.35 219.41 231.48 243.55 255.63 267.72 279.80 291.90 303.99 316.09 328.19 340.29 364.50 388.71 425.04 437.15 461.38 485.60 509.84 546.19 582.54 606.78 655.26 727.99 788.60 849.22 909.84
140 152 165 177 190 202 214 227 239 251 263 276 288 300 312 324 337 349 361 385 410 446 458 483 507 531 568 604 628 677 750 811 871 932
S35C
S35C
30
110
157
100
31.00
30 30
110 110
157 157
100 100
43.90 56.80
30
125
177
160
131.60
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. The shaded area of the above table indicates heat treated teeth.
37
CJ
Dimensions
Chain No.
DID DID140 JIS
Unit (mm)
Pitch
P
Pin
L e g
Transvers e Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 185.9 18,956 193.1 19,700 371.8 37,912 386.3 39,400 557.7 56,868 579.5 59,100 743.6 75,824 772.7 78,800 215 431 647 862 22,000 40.2 44,000 68.3 66,000 100 88,000 132 4,100 7.11 6,970 14.1 10,250 21.1 13,530 28.1 15,990 34.9
JIS
DID
DID
DID
140 25.40
53.6 58.4 59.6 102.6 107.4 108.6 25.40 12.71 151.5 156.3 157.5 26.8 31.7 48.9 5.60 41.9 36.3 200.5 205.3 206.5 249.4 254.2 255.4
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.) 10 25 A 50 100 150 200 250 300 350 400 450 500 550 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1650 B C
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
2.34 5.34 9.97 18.6 26.8 34.7 42.5 50.0 57.5 64.8 72.1 64.7 56.1 49.3 39.1 32.0 26.8 22.9 19.8 17.4 15.4 13.8 12.5 11.3 10.8 2.57 5.87 11.0 20.4 29.5 38.2 46.6 55.0 63.1 71.2 79.2 73.8 63.9 56.1 44.5 36.5 30.6 26.1 22.6 19.8 17.6 15.7 14.2 12.9 12.3 2.81 6.40 12.0 22.3 32.1 41.6 50.9 59.9 68.8 77.6 86.3 83.2 72.1 63.3 50.2 41.1 34.4 29.4 25.5 22.4 19.8 17.8 16.0 14.5 3.04 6.93 12.9 24.2 34.8 45.1 55.1 64.9 74.6 84.1 93.5 93.0 80.6 70.7 56.1 45.9 38.5 32.9 28.5 25.0 22.2 19.8 17.9 16.2 3.28 7.47 13.9 26.0 37.5 48.6 59.3 69.9 80.3 90.6 101 103 89.4 78.4 62.2 50.9 42.7 36.5 31.6 27.7 24.6 22.0 19.8 5.76 3.51 8.01 15.0 27.9 40.2 52.1 63.6 75.0 86.1 97.1 108 114 98.4 86.4 68.6 56.1 47.0 40.2 34.8 30.6 27.1 24.2 21.9 3.75 8.55 16.0 29.8 42.9 55.6 67.9 80.1 92.0 104 115 124 108 94.6 75.1 61.5 51.5 44.0 38.1 33.5 29.7 26.6 23.9 3.99 9.10 17.0 31.7 45.6 59.1 72.3 85.2 97.8 110 123 135 117 103 81.8 67.0 56.1 47.9 41.5 36.5 32.3 28.9 26.1 4.23 9.64 18.0 33.6 48.4 62.7 76.6 90.3 104 117 130 143 127 112 88.7 72.6 60.9 52.0 45.0 40.0 35.1 31.4 28.3 4.47 10.2 19.0 35.5 51.1 66.2 81.0 95.4 110 124 137 151 138 121 95.8 78.4 65.7 56.0 48.6 43.0 37.9 33.9 5.69 4.71 10.7 20.1 37.4 53.9 69.8 85.4 101 116 130 145 159 148 130 103 84.4 70.7 60.4 52.3 45.9 40.7 36.5 4.95 11.3 21.1 39.3 56.7 73.4 89.8 106 121 137 152 167 159 139 111 90.5 75.8 64.7 56.1 49.3 43.7 39.1 5.20 11.9 22.1 41.3 59.5 77.0 94.2 111 127 144 160 176 170 149 118 96.7 81.1 69.2 60.0 52.7 46.7 41.8 5.44 12.4 23.2 43.2 62.3 80.7 98.6 116 133 151 167 184 181 159 126 103 86.4 73.8 63.9 56.1 49.8 44.2 5.69 13.0 24.2 45.2 65.1 84.3 103 121 139 157 175 192 192 169 134 110 91.9 78.4 68.0 59.7 52.9 15.5 6.43 14.7 27.4 51.1 73.5 95.3 116 137 158 178 198 217 228 200 159 130 109 93.0 80.6 70.7 6.92 15.8 29.5 55.0 79.2 103 125 148 170 192 213 234 253 222 176 144 121 103 89.4 7.42 16.9 31.6 59.0 85.0 110 135 159 182 205 228 251 273 244 194 159 133 114 98.0 8.18 18.7 34.8 65.0 93.6 121 148 175 201 226 252 277 301 280 222 182 152 130 9.45 21.6 40.2 75.0 108 140 171 202 232 261 291 319 348 342 271 222 10.73 24.5 45.7 85.2 123 159 194 229 263 297 330 363 395 408 323
Note: 1. Values in the table above are for simplex chains only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120). 2. Consult us when the ratings beyond the dotted line to rightward.
38
Tip dia.
DO
Single sprocket with hub on one side (B type/ BW type) Flat plain (A type) Number Approx. Stock Approx. weight Material weight Material of teeth Stock Max. (Dia.) DH (Length) L Kg d Kg Bore d Hub 25 25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 30 30 30 30 30 30 30 30 30 38 60 73 80 80 89 89 89 89 89 95 95 95 95 95 95 103 103 103 110 110 110 110 110 118 118 118 91 106 117 117 127 127 127 127 127 137 137 137 137 137 137 147 147 147 157 157 157 157 157 167 167 167 56 56 56 63 63 63 63 63 63 71 71 71 71 71 71 80 80 80 90 90 90 90 90 100 100 4.40 5.50 6.60 S35C 7.90 9.30 10.10 11.19 12.14 S35C 13.00 SS400 15.60 Welded 16.70 17.90 18.40 18.90 20.90 24.10 25.50 31.50 34.00 SS400 40.10 Welded 51.00 53.10 60.00 67.60 74.30 25 25 25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 30 30 30 30 30 30 30 30 30 2.90 3.40 4.00 4.70 5.50 6.30 7.20 8.10 9.10 10.30 11.40 12.60 13.80 SS400 15.10 16.40 17.80 19.20 25.50 29.00 34.60 41.00 45.40 50.00 57.30 65.20 120.00
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 30 32 35 38 40 42 45 48 60
Double sprocket with hub on one side (B type), Both Sides (C type) Type Number of teeth
13 14 15 16
Pitch dia.
DP
Tip Bore d Hub Approx. weight Material dia. DO Min. Max. (Dia.) DH (Length) L Kg 40 40 45 45 80 130 100 80 140 100 90 155 110 95 170 120 14.6 17.0 19.9 23.3 26.6 30.6 34.1 37.8 42.1 72.0 82.7 74.5 Carbon 76.5 steel or 80.9 cast 87.5 steel 93.8 98.9 112.0 141.0 65 85 140 100 158.0 176.0 196.0 217.0 239.0 261.0 314.0
143.84 157.78 171.74 185.74 199.76 213.79 227.84 241.91 255.98 270.06 284.15 298.24 312.34 326.44 340.54 354.65 368.77 425.24 453.49 495.88 538.27 566.54 594.81 637.22 679.63 849.32
163 178 193 207 221 236 250 264 279 293 307 322 336 350 364 379 393 450 478 521 563 591 620 662 705 875
185.74 207 199.76 221 213.79 236 227.84 250 241.91 264 255.98 279 270.06 293 284.15 307 298.24 322 312.34 336 340.54 364 368.77 393 425.24 450 453.49 478 495.88 521 538.27 563 566.54 591 637.22 662 707.91 733 778.61 804 849.32 875 920.03 946 990.75 1,016 1,061.47 1,087 1,132.20 1,158 1,273.66 1,300
17 18 19 20 21 22 24 26 30 32 35 38 40
50 105 185 130 50 115 200 150 60 125 215 150 60 130 225 160 65 140 240 170 65 150 250 170 65 160 260 170
65
85 140 100
45 50 55 60 65 70 75 80 90
112 111.20
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. DID's finishing process is the basic application to the bore surface finishing for doubled sprockets of B type and C type. 3. For double C type sprockets, three or four types of bore size are available in 26 and larger number of teeth than that. The bigger standard bore is applied in case the required bore size ranges between the two types of bore size. 4. Heat treatment on teeth portion is available when requested.
85 110 180 130 110 145 225 170 145 175 270 200
39
CJ
Dimensions
Chain No.
DID DID160 JIS
Unit (mm)
Pitch
P
Pin
L e g
Transvers e Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 244.6 24,942 245.1 25,000 489.2 49,884 490.3 50,000 733.8 74,826 735.5 75,000 269 539 809 27,500 52.9 55,000 90.9 82,500 132 5,400 9.82 9,180 19.4 13,500 29.0 17,820 38.6 21,060 48.2
JIS
DID
DID
DID
160 31.75
63.6 68.2 69.7 122.2 126.8 128.3 28.58 14.29 180.8 185.4 186.9 31.9 36.5 58.5 6.40 47.8 41.4 239.3 243.8 245.4 297.8 303.4 303.9
978.4 99,768 980.6 100,000 1,070 110,000 178 1,223.0 124,710 1,225 125,000 1,340 137,500 206
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.) 10 25 A 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1100 1200 1300 1400 B C
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
3.40 7.75 14.5 27.0 38.9 50.4 61.6 72.6 83.4 94.0 84.4 72.0 62.4 54.8 48.6 43.5 39.2 35.6 32.5 29.8 25.5 22.1 19.4 17.2 3.73 8.52 15.9 29.7 42.7 55.4 67.7 79.7 91.6 103 96.1 82.1 71.2 62.4 55.4 49.6 44.7 40.6 37.0 34.0 29.0 25.2 22.1 19.6 4.07 9.29 17.3 32.3 46.6 60.4 73.8 86.9 99.9 113 108 92.6 80.2 70.4 62.4 55.9 50.4 45.7 41.8 38.3 32.7 28.4 24.9 22.1 4.41 10.1 18.8 35.0 50.5 65.4 79.9 94.2 108 122 121 103 89.7 78.7 69.8 62.4 56.3 51.1 46.7 42.8 36.6 31.7 27.8 24.7 4.75 11.6 20.2 37.7 54.4 70.4 86.1 101 117 131 134 115 99.4 87.3 77.4 69.3 62.4 56.7 51.8 47.5 40.6 35.2 30.9 14.7 5.09 11.6 21.7 40.5 58.3 75.5 92.3 109 125 141 148 126 110 96.1 85.3 76.3 68.8 62.4 57.0 52.3 44.7 38.7 34.0 5.44 12.4 23.2 43.2 62.2 80.6 98.6 116 133 150 162 138 120 105 93.4 83.6 75.3 68.4 62.4 57.3 48.9 42.4 37.2 5.79 13.2 24.6 46.0 66.2 85.8 105 124 142 160 177 151 131 115 102 91.0 82.1 74.5 68.0 62.4 53.3 46.2 40.6 6.13 14.0 26.1 48.7 70.2 90.9 111 131 150 170 189 164 142 124 110 98.7 89.0 80.8 73.8 67.7 57.8 50.1 44.0 6.48 14.8 27.6 51.5 74.2 96.1 117 138 159 179 199 177 153 134 119 107 96.1 87.3 79.7 73.1 62.4 54.1 47.5 6.83 15.6 29.1 54.3 78.2 101 124 146 168 189 210 190 165 145 128 115 103 93.9 85.7 78.7 67.2 58.2 25.9 7.19 16.4 30.6 57.1 82.2 107 130 153 176 199 221 204 177 155 137 123 111 101 91.9 84.4 72.0 62.4 7.54 17.2 32.1 59.9 86.3 112 137 161 185 209 232 218 189 166 147 131 119 108 98.3 90.2 77.0 66.8 7.89 18.0 33.6 62.7 90.3 117 143 169 194 218 243 232 201 177 157 140 126 115 105 96.1 82.1 71.2 8.25 18.8 35.1 65.5 94.4 122 149 176 202 228 254 247 214 188 167 149 134 122 111 102 87.3 75.6 9.32 21.3 39.7 74.1 107 138 169 199 229 258 287 293 254 223 197 177 159 145 132 121 10.1 22.9 42.8 79.8 115 149 182 215 246 278 309 324 281 247 219 196 177 160 146 134 10.8 24.6 45.9 85.6 123 160 195 230 264 298 331 357 310 272 241 216 195 177 161 11.9 27.1 50.5 94.2 136 176 215 253 291 328 365 401 534 311 276 247 223 13.7 31.3 58.3 109 157 203 248 293 336 379 421 463 433 380 337 15.6 35.5 66.3 124 178 231 282 332 382 431 479 526 517 453
Note: 1. Values in the table above are for simplex chains only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120). 2. Consult us when the ratings beyond the dotted line to rightward.
40
Tip dia.
DO
Single sprocket with hub on one side (B type/ BW type) Flat plain (A type) Number Approx. Stock Approx. weight Material weight Material of teeth Stock Max. (Dia.) DH (Length) L Kg d Kg Bore d Hub 25 25 25 25 25 30 30 30 30 30 30 30 35 35 35 35 35 35 35 35 35 35 35 70 80 89 95 95 95 103 103 103 103 103 103 118 118 118 118 118 118 118 118 132 132 132 105 117 127 137 137 137 147 147 147 147 147 147 167 167 167 167 167 167 167 167 187 187 187 63 63 63 71 71 71 71 71 71 71 71 71 80 80 80 80 100 100 100 112 6.80 8.30 S35C 9.90 12.50 13.80 15.20 17.40 18.97 20.62 22.38 24.20 26.10 30.20 34.40 36.60 38.40 52.30 SS400 62.00 66.90 85.80 S35C SS400 25 25 25 25 25 30 30 30 30 30 30 30 35 35 35 35 35 35 35 35 35 35 35 4.80 5.79 6.86 8.03 9.28 10.63 12.08 13.61 15.23 16.95 18.75 20.65 SS400 22.64 26.90 29.16 31.52 41.86 47.95 57.24 74.57 94.71 107.61 168.14
10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 30 32 35 40 45 48 60
Double sprocket with hub on one side (B type), Both Sides (C type) Type Number of teeth
13 14 15 16
Pitch dia.
DP
Tip Bore d Hub Approx. weight Material dia. DO Min. Max. (Dia.) DH (Length) L Kg 45 45 90 155 120 90 165 120 23.9 27.7 32.3 41.5 49.3 59.2 69.8 84.2 89.8 95.7
164.39 180.31 196.28 212.27 228.30 244.33 260.39 276.46 292.55 308.64 324.74 340.84 356.96 389.19 405.32 421.45 485.99 518.28 566.71 647.47
186 204 220 237 253 269 286 302 319 335 351 368 384 416 433 449 514 546 595 676
212.27 237 228.30 253 244.33 269 260.39 286 276.46 302 292.55 319 308.64 335 324.74 351 340.84 368 356.95 384 389.19 416 421.45 449
45 100 180 120 50 105 195 140 60 120 210 150 60 130 225 160 65 140 240 170 65 150 260 180 65 150 260 180 65 150 260 180
17 18 19 20 21 22 24 26 30 32 35 38 40
141.0 Carbon 485.99 514 121.0 steel 85 110 180 130 or 518.28 546 128.0 cast 110 145 225 170 566.71 595 138.0 steel 145 175 270 200 615.17 644 150.0 647.47 676 728.25 757 809.04 838 889.84 919 970.65 1,000 1,051.47 1,081 1,132.29 1,162 1,213.11 1,243 1,293.94 1,323 1,455.61 1,485 85 110 180 130 110 145 225 170 145 180 270 200 180 225 340 235 157.0 214.0 238.0 264.0 293.0 322.0 352.0 386.0 420.0 502.0
45 50 55 60 65 70 75 80 90
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. DID's finishing process is the basic application to the bore surface finishing for doubled sprockets of B type and C type. 3. For double C type sprockets, three or four types of bore size are available in 26 and larger number of teeth than that. The bigger standard bore is applied in case the required bore size ranges between the two types of bore size. 4. Heat treatment on teeth portion is available when requested. 5. Due to production reasons, S35C may be used for those with 13 ~ 21 teeth without notice.
41
CJ
Dimensions
Chain No.
DID DID180 JIS
Unit (mm)
Pitch
P
Pin
L e g
Transvers e Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 308.2 31,427 333.4 34,000 616.4 62,854 666.8 68,000 362 725 37,000 61.7 74,000 105 6,300 12.7 10,710 25.0 15,750 37.3 20,790 49.6 24,570 61.9
JIS
DID
DID
DID
180 35.72
71.5 77.3 79.3 137.4 143.2 145.2 35.71 17.46 203.3 209.1 211.1 35.8 41.6 65.8 7.10 53.8 46.6 269.1 274.9 276.9 334.9 340.7 342.7
924.6 94,281 1,000 102,000 1,088 111,000 154 1,232.8 125,708 1,333 136,000 1,451 148,000 203 1,541.0 157,135 1,667 170,000 1,814 185,500 240
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.) 10 A 25 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 B C
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40 45
4.51 10.3 19.2 35.8 51.6 66.9 81.7 96.3 111 111 92.7 79.2 68.6 60.2 53.4 47.8 43.1 39.1 35.7 32.8 30.2 28.0 26.0 24.3 4.96 11.3 21.1 39.4 56.7 73.5 89.8 106 122 126 106 90.2 78.2 68.6 60.9 54.5 49.1 44.6 40.7 37.4 34.4 31.9 29.6 27.6 5.40 12.3 23.0 42.9 61.8 80.1 97.9 115 133 142 119 102 88.2 77.4 68.6 61.4 55.4 50.3 45.9 42.1 38.8 36.0 33.4 15.0 5.85 13.4 24.9 46.5 67.0 86.8 106 125 144 159 133 114 98.5 86.5 76.7 68.6 61.9 56.2 51.3 47.1 43.4 40.2 37.4 6.31 14.4 26.8 50.1 72.2 93.5 114 135 155 174 148 126 109 95.9 85.0 76.1 68.6 62.3 56.9 52.2 48.1 44.6 41.4 6.76 15.4 28.8 53.7 77.4 100 123 144 166 187 163 139 120 106 93.7 83.8 75.6 68.6 62.7 57.5 53.0 49.1 38.3 7.22 16.5 30.7 57.3 82.6 107 131 154 177 200 178 152 132 116 103 91.8 82.8 75.2 68.6 63.0 58.1 53.8 9.67 7.68 17.5 32.7 61.0 87.9 114 139 164 188 212 194 166 144 126 112 100 90.2 81.8 74.8 68.6 63.3 58.6 8.14 18.6 34.7 64.7 93.1 121 147 174 200 225 210 180 156 137 121 108 97.8 88.8 81.1 74.4 68.6 63.5 8.60 19.6 36.6 68.3 98.4 128 156 184 211 238 227 194 168 148 131 117 106 95.9 87.6 80.4 74.1 38.4 9.07 20.7 38.6 72.0 104 134 164 194 222 251 245 209 181 159 141 126 114 103 94.2 86.5 79.7 9.54 21.8 40.6 75.8 109 141 173 204 234 264 262 224 194 170 151 135 122 111 101 92.7 85.5 10.0 22.8 42.6 79.5 114 148 181 214 245 277 280 239 207 182 161 144 130 118 108 99.1 10.5 23.9 44.6 83.2 120 155 190 224 257 290 299 255 221 194 172 154 139 126 115 11.0 25.0 46.6 87.0 125 162 198 234 269 303 318 271 235 206 183 164 148 134 12.4 28.2 52.7 98.3 142 183 224 264 304 342 377 321 279 245 217 194 13.3 30.4 56.8 106 153 198 242 285 327 369 410 357 309 271 241 14.3 32.6 60.8 114 164 212 259 305 351 395 440 393 340 299 265 15.8 35.9 67.0 125 180 233 285 336 386 436 484 449 389 18.2 41.5 77.4 144 208 270 330 388 446 503 559 549 20.7 47.1 87.9 164 236 306 374 441 507 571 635
Note: 1. Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120.). 2. Consult us when the ratings beyond the dotted line to rightward.
42
Single sprocket with hub on one side (B type), Both Sides (C type) Type Number of teeth
13 14 15
Double sprocket with hub on one side (B type), Both Sides (C type) Type Number of teeth
13 14 15
Pitch dia.
DP
Tip dia.
DO
Bore d
Hub
Min. Max. (Dia.) DH (Length) L 50 50 50 90 160 110 90 160 110 90 160 110
Pitch dia.
DP
Tip dia.
DO
Bore
Hub
Min. Max. (Dia.) DH (Length) L 60 100 170 130 60 110 190 140 60 120 210 150 60 130 225 160 65 140 245 170 65 150 265 180 70 170 280 190 70 185 300 200 70 185 300 200 70 185 300 200 70 185 300 200
238.81 256.83 274.87 292.94 311.02 329.12 347.21 365.33 383.45 401.58 437.84 474.13 546.74 583.06 637.55 692.06 728.41 819.28 910.17
266 285 303 322 340 358 377 395 413 432 468 505 578 615 669 724 760 852 943
93.45 93.45 S35C, carbon 113.45 steel 93.45 113.45 113.45 113.45 113.45 or cast steel
238.81 256.83 274.87 292.94 311.02 329.12 347.21 365.33 383.45 401.58 437.84 474.13 546.74 583.06 637.55 692.06 728.41 819.28 910.17
266 285 303 322 340 358 377 395 413 432 468 505 578 615 669 724 760
16 17 18 19 20 21 22 24 26 30 32 35 38
60 105 180 130 60 105 180 130 60 105 180 130 60 105 180 130 60 105 180 130 70 120 195 140 70 120 195 140 70 120 195 140 70 120 195 140 70 120 195 140 70 120 195 140 70 120 195 140 80 135 215 170 80 135 215 170 80 135 215 170 80 135 215 170 80 135 215 170 80 135 215 170 90 150 250 190 90 150 250 190 90 150 250 190 90 150 250 190 90 150 250 190
16 17 18 19 20 21 22 24 26 30 32 35
40 45 50
38
40 45 50
852 110 145 225 170 943 145 180 270 200
55 1,001.07 1,034 60 1,091.98 1,125 65 1,182.90 1,216 70 1,273.83 1,307 75 1,364.75 1,398 80 1,455.69 1,489 90 1,637.56 1,671
55 1,001.07 1,034 180 225 340 235 60 1,091.98 1,125 65 1,182.90 1,216 70 1,273.83 1,307 75 1,364.75 1,398 80 1,455.69 1,489 90 1,637.56 1,671
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. Given dimensions of bore and DH and L of hub to those with 21 teeth and larger is reference. Please consult with us about them when ordering. 3. DID's finishing process is the basic application to the bore surface finishing for double sprockets of B Type and C type. 4. For double C type sprockets, three or four types of bore size are available in 26 and larger number of teeth than that. The bigger standard bore is applied in case the required bore size ranges between the two types of bore size. 5. Heat treatment on teeth portion is available when requested.
43
CJ
Dimensions
Chain No.
DID DID200 JIS
Unit (mm)
Pitch
P
Pin
L e g
Transvers e Pitch
C T
Plate
h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 381.7 38,922 431.4 44,000 763.4 77,844 862.9 88,000 470 941 48,000 73.5 96,000 125 7,500 16.5 12,750 32.5 18,750 48.5 24,750 64.5 29,250 80.5
JIS
DID
DID
DID
200 38.10
77.9 85.0 87.3 149.6 156.6 159.0 39.68 19.85 221.3 228.3 230.6 39.0 292.9 299.9 302.2 364.5 371.5 373.8
71.6 8.00 60.0 52.0 1,145.1 116,766 1,294 132,000 1,412 144,000 183 1,526.8 155,688 1,725 176,000 1,882 192,000 242 1,908.5 194,610 2,157 220,000 2,353 240,000 286
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
of
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.)
Lu bri ca tio
10
n
15 A
20
30
40
50
60
80
100 150 200 250 300 350 400 450 550 600 650 700 750 800 850 900 950 B C
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
5.86 8.45 10.9 15.8 20.4 25.0 29.4 38.1 46.6 67.1 86.9 106 125 144 120 101 74.7 65.5 58.1 52.0 46.9 42.6 38.9 35.7 6.44 9.28 12.0 17.3 22.4 27.4 32.3 41.9 51.2 73.7 95.5 117 138 158 137 115 85.1 74.7 66.2 59.2 53.4 48.5 44.3 40.6 7.02 10.1 13.1 18.9 24.5 29.9 35.2 45.6 55.8 80.4 104 127 150 172 155 130 95.9 84.2 74.7 66.8 60.2 54.7 49.9 45.8 7.61 11.0 14.2 20.5 26.5 32.4 38.2 49.4 60.4 87.1 113 138 162 187 173 145 107 94.1 83.4 74.7 67.3 61.1 55.8 30.2 8.20 11.8 15.3 22.0 28.5 34.9 41.1 53.3 65.1 93.8 122 149 175 201 192 161 119 104 92.5 82.8 74.7 67.8 61.9 1.58 8.79 12.7 16.4 23.6 30.6 37.4 44.1 57.1 69.8 101 130 159 188 216 211 177 131 115 102 91.2 82.2 74.7 68.2 9.38 13.5 17.5 25.2 32.7 39.9 47.1 61.0 74.5 107 139 170 200 230 231 194 143 126 112 99.9 90.1 81.8 74.7 9.98 14.4 18.6 26.8 34.8 42.5 50.1 64.9 79.3 114 148 181 213 245 252 211 156 137 122 109 98.1 89.1 53.1 10.6 15.2 19.8 28.4 36.9 45.0 53.1 68.8 84.1 121 157 192 226 260 273 229 169 149 132 118 106 96.6 11.2 16.1 20.9 30.1 38.9 47.6 56.1 72.7 88.8 128 166 203 239 274 293 247 183 161 142 127 115 11.8 17.0 22.0 31.7 41.1 50.2 59.1 76.6 93.6 135 175 214 252 289 317 266 197 173 153 137 12.4 17.9 23.1 33.3 43.2 52.8 62.2 80.6 98.5 142 184 225 265 304 340 285 211 185 164 147 13.0 18.7 24.3 35.0 45.3 55.4 65.2 84.5 103 149 193 236 278 319 360 305 226 198 176 13.6 19.6 25.4 36.6 47.4 58.0 68.3 88.5 108 156 202 247 291 334 377 325 241 211 187 14.2 20.5 26.6 38.3 49.6 60.6 71.4 92.5 113 163 211 258 304 349 394 346 256 224
Note: 1. Value in the above table is for simplex chain only. For multiplex chains, please apply the coefficient of Multi-strand. (Please refer to Chain selection on P.120). 2. Consult us when the ratings beyond the dotted line to rightward.
44
Single sprocket with hub on one side (B type), Both Sides (C type) Type Number of teeth
13 14 15
Double sprocket with hub on one side (B type), Both Sides (C type) Type Number of teeth
13 14 15 16
Pitch dia.
DP
Tip dia.
DO
Center Approx. position weight Material Min. Max. (Dia.) DH (Length) L I Kg Bore d Hub 60 100 170 120 102.40 29.0 60 100 170 120 102.40 31.5 60 100 170 120 102.40 34.2 70 120 195 140 122.40 45.4 70 120 195 140 122.40 48.5 70 120 195 140 122.40 51.8 70 120 195 140 122.40 55.3 70 120 195 140 122.40 59.0 70 120 195 140 70 120 195 140 70 120 195 140 70 120 215 150 70 120 215 150 70 120 215 150 70 120 215 150 80 150 250 170 80 150 250 170 80 150 250 170 80 150 250 170 80 150 250 170 90 150 250 190 90 150 250 190 90 150 250 190 90 170 290 190 90 170 290 190 90 170 290 190 63.4 66.8 73.9 89.3 Carbon steel 105 or 113 cast steel 113 141 162 180 200 221 251 271 296 350 377 418
Pitch dia.
DP
Tip dia.
DO
Center Approx. position weight Material Min. Max. (Dia.) DH (Length) L I Kg Bore d Hub 60 105 190 140 60 115 205 150 87.15 43.0 97.15 52.6
265.34 285.37 305.42 325.49 345.58 365.68 385.79 405.92 426.05 446.20 486.49 526.81 607.49 647.85 708.39 768.96 809.34 910.31
296 316 337 357 378 398 419 439 459 480 520 561 642 683 744 804 845 946
265.34 285.37 305.42 325.49 345.58 365.68 385.79 405.92 426.05 446.20 486.49 526.81 607.49 647.85 708.39 768.96 809.34 910.31
296 316 337 357 378 398 419 439 459 480 520 561 642 683 744 804 845
60 130 225 160 107.15 64.9 70 145 245 170 117.15 77.8 70 160 265 190 137.15 98.0 70 175 285 200 147.15 117 70 190 305 210 157.15 133 70 190 305 210 157.15 149 70 190 305 210 157.15 159 70 190 305 210 70 190 305 210 171 181 201 224 237 256 284 296 336 380 422 473 528 582 643 704 839 Carbon steel or cast steel
16 17 18 19 20 21 22 24 26 30 32 35 38
17 18 19 20 21 22 24 26 30 32 35 38 40
40 45
45
50 1,011.30 1,047 55 1,112.30 1,149 60 1,213.31 1,250 65 1,314.34 1,351 70 1,415.36 1,452 75 1,516.39 1,553 80 1,617.43 1,654 90 1,819.51 1,856
50 1,011.30 1,047 145 180 270 200 55 1,112.30 1,149 180 225 340 235 60 1,213.31 1,250 65 1,314.34 1,351 70 1,415.36 1,452 75 1,516.39 1,553 80 1,617.43 1,654 90 1,819.51 1,856
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. DID's finishing process is the basic application to the bore surface finishing for double sprockets of B type and C type. 3. For double C type sprockets, three or four types of bore size are available in 26 and larger number of teeth than that. The bigger standard bore is applied in case the required bore size ranges between the two types of bore size.
45
CJ
Dimensions
Chain No.
DID DID240 JIS
Unit (mm)
Pitch
P
Pin
L e g
Transvers e Pitch
C T
Plate
H h
Min. Tensile Min. Tensile Avg. Tensile Max. Allowable Approx. Weight Strength Strength Strength Load kg/m kN kgf kN kgf kN kgf kN kgf 550.4 56,125 622.7 63,500 686 70,000 99.0 10,100 23.3 17,170 46.0 25,250 68.7 33,330 91.3 39,390 114
JIS
DID
DID
DID
240 47.63
95.2 102.9 105.4 183.1 190.8 193.3 358.7 366.4 368.9 446.5 454.2 456.7
1,100.8 112,250 1,245 127,000 1,370 140,000 168 2,201.6 224,500 2,490 254,000 2,740 280,000 326 2,752.0 280,625 3,113 317,500 3,430 350,000 386
47.63 23.81 270.9 278.6 281.1 47.7 55.3 87.8 9.50 71.5 62.0 1,651.2 168,375 1,868 190,500 2,050 210,000 247
Note: The values of average tensile strength and Max. allowable tension are for chains.
Unit (kW)
of
Small Sprocket revolutions per minute (rpm) (See P132 for the details of type of lubrication A, B and C.)
Lu bri ca tio
5
n
10
15 A
20
25
30
40
50
60
80
100 125 150 175 200 250 300 350 400 450 500 550 600 650 B C
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
5.06 9.44 13.6 17.6 21.5 25.4 32.9 40.2 47.4 61.4 75.0 91.7 108 124 140 171 202 170 139 117 99.6 86.4 75.8 67.2 5.56 10.4 14.9 19.4 23.7 27.9 36.1 44.2 52.0 67.4 82.4 101 119 136 154 188 222 194 159 133 114 98.4 86.4 44.4 6.06 11.3 16.3 21.1 25.8 30.4 39.4 48.2 56.7 73.5 89.9 110 129 149 168 205 242 219 179 150 128 111 97.4 15.7 6.57 12.3 17.7 22.9 28.0 32.9 42.7 52.2 61.5 79.6 97.3 119 140 161 182 222 262 244 200 168 143 124 109 7.07 13.2 19.0 24.6 30.1 35.5 46.0 56.2 66.2 85.8 105 128 151 174 196 239 282 271 222 186 159 138 121 7.59 14.2 20.4 26.4 32.3 38.1 49.3 60.3 71.0 92.0 112 138 162 186 210 256 302 298 244 205 175 152 130 8.10 15.1 21.8 28.2 34.5 40.6 52.6 64.3 75.8 98.2 120 147 173 199 224 274 323 327 268 224 191 166 101 8.61 16.1 23.2 30.0 36.7 43.2 56.0 68.4 80.6 105 128 156 184 211 238 291 343 356 292 244 209 181 72.6 9.13 17.0 24.6 31.8 38.9 45.8 59.3 72.5 85.5 111 135 165 195 224 253 309 364 386 316 265 226 196 44.0 9.65 18.0 26.0 33.6 41.1 48.4 62.7 76.7 90.4 117 143 175 206 237 267 326 385 417 341 286 244 212 15.3 10.2 19.0 27.4 35.4 43.3 51.0 66.0 80.8 95.2 123 151 184 217 250 281 344 405 449 367 308 263 204 10.7 20.0 28.8 37.3 45.5 53.7 69.5 85.0 100 130 159 194 228 262 296 362 426 481 394 330 282 176 11.2 21.0 30.2 39.1 47.8 56.3 72.9 89.2 105 136 165 203 240 275 311 380 447 514 421 353 301 147 11.8 21.9 31.6 40.9 50.0 59.0 76.4 93.4 110 143 174 213 251 288 325 397 468 538 449 376 321 12.3 22.9 33.0 42.8 52.3 61.6 79.8 97.6 115 149 182 223 262 301 340 415 489 562 477 400 328
Note: 1. Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120). 2. Consult us when the ratings beyond the dotted line to rightward.
46
Single sprocket with hub on one side (B type), Both Sides (C type) Type Number of teeth
13 14 15
Double sprocket with hub on one side (B type), Both Sides (C type) Type Number of teeth
13 14 15 16
Pitch dia.
DP
Tip dia.
DO
Center Approx. position weight Material Min. Max. (Dia.) DH (Length) L I Kg Bore d Hub 70 120 195 150 127.95 49.9 70 120 195 150 127.95 54.5 70 120 195 150 127.95 59.4 80 135 230 170 147.95 79.1 80 135 230 170 147.95 84.7 80 135 230 170 147.95 90.3 80 135 230 170 147.95 92.0 80 150 250 170 147.95 111 80 150 250 170 80 150 250 170 80 135 215 170 80 135 215 170 80 135 215 170 80 135 215 170 90 150 250 190 90 150 250 190 90 150 250 190 90 150 250 190 90 150 250 190 90 150 250 190 121 128 126 140 Carbon 155 steel or 164 cast 202 steel 253 271 307 348 391 468 509 558 636 696 781
Pitch dia.
DP
Tip dia.
DO
Center Approx. position weight Material Min. Max. (Dia.) DH (Length) L I Kg Bore d Hub 70 130 225 170 104.75 75.3 70 145 250 170 104.75 89.9 70 160 270 190 124.75 70 175 290 200 134.75 70 190 310 210 144.75 70 210 340 210 144.75 70 210 340 210 144.75 70 210 340 210 144.75 70 210 340 210 144.75 70 210 340 210 113 135 159 185 201 220 238 260 255 265 Carbon 322 steel or 352 cast 390 steel 432 110 145 225 170 145 180 270 200 180 225 340 235 462 534 624 715 806 911 1,030 1,130 1,260 1,550
318.41 342.44 366.50 390.59 414.70 438.82 462.95 487.11 511.26 535.43 583.79 632.17 728.99 777.42 850.07 922.75
355 380 404 429 453 478 502 527 551 576 625 673 771 819 892 965
318.41 342.44 366.50 390.59 414.70 438.82 462.95 487.11 511.26 535.43 583.79 632.17 728.99 777.42 850.07 922.75
355 380 404 429 453 478 502 527 551 576 625 673 771 819 892 965
16 17 18 19 20 21 22 24 26 30 32 35 38
17 18 19 20 21 22 24 26 30 32 35 38 40
40
971.21 1,014
971.21 1,014
45 1,092.37 1,135 50 1,213.56 1,257 55 1,334.76 1,378 60 1,455.98 1,500 65 1,577.20 1,621 70 1,698.44 1,742 75 1,819.67 1,864 80 1,940.91 1,985 90 2,183.41 2,228
60 1,455.98 1,500 100 170 290 200 65 1,577.20 1,621 100 170 290 200 70 1,698.44 1,742 100 170 290 200 75 1,819.67 1,864 100 200 330 200 80 1,940.91 1,985 100 200 330 200 90 2,183.41 2,228 100 200 330 200
Note: 1. Determine the required bore size less than the Max. value shown above taking strength reduction into consideration. 2. DID's finishing process is the basic application to the bore surface finishing for double sprockets of B type and C type. 3. For double C type sprockets, three or four types of bore size are available in 26 and larger number of teeth than that. The bigger standard bore is applied in case the required bore size ranges between the two types of bore size.
47
HK Roller Chain
Features
Name
qHigher fatigue strength and shock strength are provided without changing dimensions from standard roller chain wOval figured link-plates are provided
qThickness of inner and outer plates are the same as the linkplates of the next size larger standard chain wAllows the selection of a chain one size smaller than would be necessary
Allowable Load
130
CONSTRUCTION
110
AGRICULTURE
10 80
Allowable Load
115
PETROLIUM
120
CONSTRUCTION
10 80
OUTDOOR
FORESTRY
MACHINE
AGRICULTURE
HI-PWR-S
HI-PWR-S HI-PWR-S HI-PWR-S HI-PWR-S HI-PWR-S HI-PWR-S HI-PWR-S HI-PWR-S
HK
HK HK HK HK HK HK HK HK HK HK
HI-PWR-SHK
HI-PWR-SHK HI-PWR-SHK HI-PWR-SHK HI-PWR-SHK HI-PWR-SHK HI-PWR-SHK HI-PWR-SHK HI-PWR-SHK
130
qBoth thicker link plates and oval figured link plates are provided wThus it makes it possible to have maximum tensile strength and allowable load
Features
120
110
Allowable Load
DID HI-PWR-S
100
150
CONSTRUCTION
125
EXCAVATION
10 80
DID STANDARD
90
MINING
80
ANSI JIS
50 60 100 110 120 130 140 150 160
Symbols
Functions
130
110
10 temperature 80
CONSTRUCTION
Feed and drive in construction machines Feed and drive of forestry-related equipment Drive of excavation machines
OUTDOOR
Feed and drive in outdoor equipment Feed and drive of industrial machinery equipment Feed and drive of mining equipment
PETROLIUM
Main uses
FORESTRY
MACHINE
AGRICULTURE
EXCAVATION
MINING
49
Name
High power roller chains with improved fatigue strength and impact strength
HI-PWR-S roller chains are enhanced in fatigue strength and impact strength without changing the dimension in the pin length direction of standard roller chains. Plates are enlarged, and the machining accuracy and assembling accuracy of components are improved. The roller chains hold high transmission efficiency for applications from low to high speeds and are powerful enough to withstand long-term use.
Recommended uses
Compared to standard roller chains, HI-PWR-S roller chains are higher in maximum kilowatt rating by about 30 percent in a medium to low speed range. They exhibit excellent capability in places where large shock loads are applied, drive units for frequent start/ stop, and also in high speed applications.
<Examples>
Civil engineering machines such as skid steer, trenchers, trucks, cranes, agitating trucks, forklifts and drive units for conveyors, elevators, stackers, etc.
50
Allowable Load
130
110
10 80
AGRICULTURE
CONSTRUCTION
OUTDOOR
Selection of chains
In general, select your chain with reference to "Designing of Chain Transmission" (P120~126) and also to the tables of "Drive Performance" and "Dimensions" of HI-PWR-S type roller chains (P52~59) However, only for a special case of low speed and less shock, "Low-speed selection" (P121) is also applicable.
Sprockets
HI-PWR-S Roller chains and ANSI standard chains are the same in basic dimensions. Use ANSI standard sprockets.
HJ
Dimensions
Chain No. DID DID HI-PWR-S DID HI-PWR-S DID HI-PWR-S DID HI-PWR-S DID HI-PWR-S DID HI-PWR-S DID HI-PWR-S DID HI-PWR-S 80 100 120 140 160 180 200 240 ANSI*
Unit (mm)
Pin
G e g
Transverse pitch
C T
Plate
H
7.94 32.6 9.54 39.5 11.11 49.7 12.71 53.6 14.29 63.6 17.46 71.5 19.85 77.9
35.4 16.4 42.5 19.8 53.0 24.9 58.4 26.8 68.2 31.9 77.3 35.8 85.0 39.0
Approx. Avg. tensile strength Max. allowable load Max. allowable load Weight h kN kN kN kgf kgf kgf kg/m 20.8 075.51 7,700 84 8,600 18.6 1,900 02.82 26.0 116.70 11,900 31.2 171.60 17,500 36.3 225.50 23,000 41.4 288.30 29,400 46.6 378.50 38,600 52.0 459.90 46,900 62.0 666.80 68,000 127 186 245 313 412 500 725 13,000 19,000 25,000 32,000 42,000 51,000 30.4 40.2 53.9 70.6 83.3 3,100 04.18 4,100 06.12 5,500 07.71 7,200 10.50 8,500 14.40
DID
DID
DID
Note: 1. The values of average tensile strength and maximum allowable load are for chains. 2. Ask us for the delivery time. 3. *Equivalent to ANSI
51
HJ
Dimensions
Chain No.
DID DID HI-PWR-S 80 DID HI-PWR-S 80-2 DID HI-PWR-S 80-3 ANSI*
Unit (mm)
Roller dia.
D d E
Pin
G e g
Transverse Pitch
C T
Plate
H h
DID
DID
Max. Allowable Approx. Weight Load kg/m kN kgf 1,900 3,230 4,750 2.82 5.61 8.24
DID
Note: The values of average tensile strength and maximum allowable tension are for chains. *Equivalent to ANSI
Unit (kW)
Small sprocket rpm (Refer to P132 for the details of lubrication A, B and C.) 25 A 1.47 1.62 1.76 1.91 2.06 2.21 2.36 2.51 2.66 2.81 2.96 3.11 3.27 3.42 3.57 4.04 4.35 4.67 5.14 5.94 2.75 3.02 3.29 3.57 3.84 4.12 4.40 4.68 4.96 5.24 5.53 5.81 6.10 6.38 6.67 7.54 8.12 8.71 9.59 11.1 5.13 5.63 6.14 6.66 7.17 7.69 8.21 8.73 9.26 9.78 10.3 10.8 11.4 11.9 12.5 14.1 15.2 16.3 17.9 20.7 9.57 10.5 11.5 12.4 13.4 14.4 15.3 16.3 17.3 18.3 19.2 20.2 21.2 22.2 23.2 26.3 28.3 30.3 33.4 38.6 50 100 200 300 B 13.8 15.1 16.5 17.9 19.3 20.7 22.1 23.5 24.9 26.3 27.7 29.1 30.6 32.0 33.5 37.8 40.7 43.7 48.1 55.6 17.9 19.6 21.4 23.2 25.0 26.8 28.6 30.4 32.2 34.1 35.9 37.8 39.6 41.5 43.4 49.0 52.8 56.6 62.3 72.0 21.8 24.0 26.2 28.3 30.5 32.7 34.9 37.2 39.4 41.6 43.9 46.2 48.4 50.7 53.0 59.9 64.5 69.2 76.2 88.0 29.6 32.5 35.4 38.4 41.3 44.3 47.3 50.3 53.3 56.3 59.4 62.5 65.6 68.6 71.7 81.1 87.3 93.6 103 119 400 500 700 900 C 24.0 27.3 30.8 34.4 38.2 42.1 46.1 50.2 54.5 58.8 63.3 67.8 72.5 77.3 82.2 97.4 108 117 129 149 50.2 54.0 57.9 61.9 66.0 70.2 83.2 92.2 102 116 142 1000
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40
Note: Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120.).
52
Dimensions
Chain No.
DID DID HI-PWR-S 100 DID HI-PWR-S 100-2 DID HI-PWR-S 100-3 ANSI*
Unit (mm)
Roller dia.
D d E
Pin
G e g
Transverse Pitch
C T
Plate
H h
DID
DID
Max. Allowable Approx. Weight Load kg/m kN kgf 3,100 5,270 7,750 04.18 08.21 12.20
DID
39.5 75.3
233.4 350.1
111.2 114.2
Note: The values of average tensile strength and maximum allowable tension are for chains. *Equivalent to ANSI
Unit (kW)
Small sprocket rpm (Refer to P132 for the details of lubrication A, B and C.) 10 1.05 1.15 1.26 1.36 1.47 1.57 1.68 1.79 1.90 2.00 2.11 2.22 2.33 2.44 2.55 2.88 3.10 3.33 3.67 4.23 25 A 2.40 2.63 2.87 3.11 3.35 3.59 3.83 4.08 4.32 4.57 4.82 5.06 5.31 5.56 5.81 6.57 7.08 7.59 8.36 9.66 4.47 4.91 5.35 5.80 6.25 6.70 7.15 7.61 8.07 8.53 8.99 9.45 9.92 10.4 10.9 12.3 13.2 14.2 15.6 18.0 8.34 9.16 9.99 10.8 11.7 12.5 13.4 14.2 15.1 15.9 16.8 17.6 18.5 19.4 20.3 22.9 24.7 26.4 29.1 33.6 50 100 200 B 15.6 17.1 18.7 20.2 21.8 23.3 24.9 26.5 28.1 29.7 31.3 32.9 34.5 36.2 37.8 42.7 46.0 49.3 54.3 62.8 22.4 24.6 26.9 29.1 31.3 33.6 35.9 38.2 40.5 42.8 45.1 47.4 49.7 52.1 54.4 61.5 66.3 71.1 78.3 90.4 29.1 31.9 34.8 37.7 40.6 43.5 46.5 49.5 52.4 55.4 58.4 61.4 64.4 67.5 70.5 79.7 85.9 92.0 101 117 35.5 39.0 42.5 46.1 49.6 53.2 56.8 60.4 64.1 67.7 71.4 75.1 78.8 82.5 86.2 97.4 105 113 124 143 41.8 46.0 50.1 54.3 58.5 62.7 67.0 71.2 75.5 79.8 84.1 88.5 92.8 97.2 102 115 124 133 146 169 300 400 500 600 C 41.8 47.6 53.7 60.0 66.6 72.1 76.9 81.8 86.7 91.7 96.6 102 107 112 117 132 142 152 168 194 54.5 60.0 65.7 71.6 77.7 83.9 90.2 96.8 103 110 117 139 154 170 189 219 700 800 900
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40
Note: Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120.).
53
HJ
Dimensions
Chain No.
DID DID HI-PWR-S 120 DID HI-PWR-S 120-2 DID HI-PWR-S 120-3 ANSI*
Unit (mm)
Roller dia.
D d E
Pin
G e g
Transverse Pitch
C T
Plate
H h
DID
DID
Max. Allowable Approx. Weight Load kg/m kN kgf 40.2 68.3 4,100 6,970 06.12 12.20 18.20
DID
49.7 95.2
140.6 143.9
Note: The values of average tensile strength and maximum allowable tension are for chains. *Equivalent to ANSI
Unit (kW)
Small sprocket rpm (Refer to P132 for the details of lubrication A, B and C.) 10 A 1.88 2.06 2.25 2.44 2.63 2.82 3.01 3.20 3.39 3.58 3.78 3.97 4.17 4.37 4.56 5.16 5.55 5.96 6.56 7.58 4.29 4.71 5.14 5.56 5.99 6.43 6.86 7.30 7.74 8.18 8.62 9.06 9.51 9.96 10.4 11.8 12.7 13.6 15.0 17.3 8.00 8.79 9.58 10.4 11.2 12.0 12.8 13.6 14.4 15.3 16.1 16.9 17.8 18.6 19.4 22.0 23.6 25.4 27.9 32.3 14.9 16.4 17.9 19.4 20.0 22.4 23.9 25.4 26.9 28.5 30.0 31.6 33.1 34.7 36.2 41.0 44.1 47.3 52.1 60.2 25 50 100 B 21.5 23.6 25.8 27.9 30.1 32.2 34.4 36.6 38.8 41.0 43.2 45.5 47.7 49.9 52.2 59.0 63.6 68.1 75.1 86.7 27.9 30.6 33.4 36.2 39.0 41.8 44.6 47.4 50.3 53.1 56.0 58.9 61.8 64.7 67.6 76.4 82.3 88.3 97.3 112 40.1 44.1 48.1 52.1 56.1 60.2 64.2 68.3 72.4 76.5 80.7 84.8 89.0 93.2 97.4 110 119 127 140 162 52.0 57.1 62.3 67.5 72.7 77.9 83.2 88.5 93.8 99.2 105 110 115 121 126 143 154 165 181 210 63.6 69.8 76.1 82.5 88.8 95.3 102 108 115 121 128 134 141 148 154 174 188 201 222 256 150 200 300 400 500 C 60.9 69.4 78.3 87.5 97.1 107 117 127 135 143 151 158 166 174 182 205 221 237 261 302 92.9 101 110 119 128 137 146 156 166 196 218 240 274 235 274 600 700 800
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40
Note: Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120.).
54
Dimensions
Chain No.
DID DID HI-PWR-S 140 DID HI-PWR-S 140-2 DID HI-PWR-S 140-3 ANSI*
Unit (mm)
Roller dia.
D d E
Pin
G e g
Transverse Pitch
C T
Plate
H h
DID
DID
Max. Allowable Approx. Weight Load kg/m kN kgf 53.9 91.7 5,500 9,350 07.71 15.30 22.90
DID
53.6
Note: The values of average tensile strength and maximum allowable tension are for chains. *Equivalent to ANSI
Unit (kW)
Small sprocket rpm (Refer to P132 for the details of lubrication A, B and C.) 10 A 2.89 3.18 3.46 3.75 4.04 4.33 4.63 4.92 5.22 5.52 5.81 6.11 6.42 6.72 7.02 7.93 8.55 9.16 10.1 11.7 6.60 7.25 7.90 8.56 9.22 9.89 10.6 11.2 11.9 12.6 13.3 14.0 14.6 15.3 16.0 18.1 19.5 20.9 23.0 26.6 12.3 13.5 14.8 16.0 17.2 18.5 19.7 21.0 22.2 23.5 24.8 26.0 27.3 28.6 29.9 33.8 36.4 39.0 43.0 49.6 25 50 100 B 23.0 25.2 27.5 29.8 32.1 34.4 36.8 39.1 41.5 43.8 46.2 48.6 51.0 53.4 55.8 63.0 67.9 72.8 80.2 92.6 33.1 36.4 39.6 42.9 46.3 49.6 53.0 56.3 59.7 63.1 66.5 70.0 73.4 76.9 80.3 90.8 97.8 105 116 133 42.9 47.1 51.4 55.6 59.9 64.3 68.6 73.0 77.4 81.8 86.2 90.6 95.1 99.6 104 118 127 136 150 173 52.4 57.6 62.8 68.0 73.3 78.6 83.9 89.2 94.6 100 105 111 116 122 127 144 155 166 183 211 61.8 67.8 74.0 80.1 86.3 92.6 98.8 105 111 118 124 131 137 143 150 169 182 196 216 249 70.9 77.9 85.0 92.1 99.2 106 114 121 128 135 143 150 157 165 172 195 210 225 248 286 150 200 250 300 350 400 C 80.0 87.9 95.8 104 112 120 128 136 144 153 161 169 177 186 194 219 236 253 279 323 89.0 97.7 107 115 124 133 142 151 161 170 179 188 197 207 216 244 263 282 310 359 90.6 103 116 127 137 147 156 166 176 187 197 207 217 227 237 268 289 310 341 394 78.6 89.5 101 112 125 138 151 164 178 193 207 222 236 247 259 292 315 338 372 430 68.9 78.6 88.6 99.0 110 121 132 144 157 169 182 195 208 222 236 280 311 342 391 450 500 550 600
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40
Note: Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120.).
55
HJ
Dimensions
Chain No.
DID DID HI-PWR-S 160 DID HI-PWR-S 160-2 DID HI-PWR-S 160-3 ANSI*
Unit (mm)
Roller dia.
D d E
Pin
G e g
Transverse Pitch
C T
Plate
H h
DID
DID
Max. Allowable Approx. Weight Load kg/m kN kgf 70.6 7,200 10.5 20.8 31.2
DID
63.6
Note: The values of average tensile strength and maximum allowable tension are for chains. *Equivalent to ANSI
Unit (kW)
Small sprocket rpm (Refer to P132 for the details of lubrication A, B and C.) 10 A 4.03 4.42 4.82 5.23 5.63 6.04 6.44 6.85 7.27 7.68 8.10 8.51 8.93 9.35 9.77 11.1 11.9 12.8 14.1 16.2 9.19 10.1 11.0 11.9 12.8 13.8 14.7 15.6 16.6 17.5 18.5 19.4 20.4 21.3 22.3 25.2 27.2 29.1 32.1 37.0 17.1 18.8 20.5 22.2 24.0 25.7 27.4 29.2 30.9 32.7 34.5 36.2 38.0 39.8 41.6 47.0 50.7 54.3 59.8 69.1 25 50 B 32.0 35.1 38.3 41.5 44.7 47.9 51.2 54.5 57.7 61.0 64.3 67.6 71.0 74.3 77.6 87.7 94.5 101 112 129 46.1 50.6 55.2 59.8 64.4 69.1 73.7 78.4 83.1 87.9 92.6 97.4 102 107 112 126 136 146 161 186 59.7 65.6 71.5 77.5 83.4 89.5 95.5 102 108 114 120 126 132 139 145 164 176 189 208 241 73.0 80.2 87.4 94.7 102 109 117 124 132 139 147 154 162 169 177 200 216 231 255 294 86.0 94.5 103 112 120 129 138 146 155 164 173 182 191 200 209 236 254 272 300 347 98.8 109 118 128 138 148 158 168 178 188 199 200 219 229 240 271 292 313 345 398 100 150 200 250 300 350 C 111 122 133 145 156 167 178 190 201 212 224 235 247 259 270 306 329 353 389 449 118 135 148 161 173 186 198 211 223 236 249 262 275 288 301 340 366 392 432 499 101 115 130 145 161 177 194 211 229 247 266 285 302 316 330 373 402 431 475 549 400 450 500 550
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40
198 214 231 247 264 282 299 355 394 434 496 598
Note: Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120.).
56
Dimensions
Chain No.
DID DID HI-PWR-S 180 DID HI-PWR-S 180-2 DID HI-PWR-S 180-3 ANSI*
Unit (mm)
Roller dia.
D d E
Pin
G e g
Transverse Pitch
C T
Plate
H h
DID
DID
Max. Allowable Approx. Weight Load kg/m kN kgf 83.3 8,500 14.4 28.6 42.7
DID
71.5
Note: The values of average tensile strength and maximum allowable tension are for chains. *Equivalent to ANSI
Unit (kW)
Small sprocket rpm (Refer to P132 for the details of lubrication A, B and C.) 10 A 5.24 5.76 6.28 6.80 7.33 7.86 8.39 8.92 9.46 10.0 10.5 11.1 11.6 12.2 12.7 14.4 15.5 16.6 18.3 21.1 12.0 13.1 14.3 15.5 16.7 17.9 19.1 20.4 21.6 22.8 24.0 25.3 26.5 27.8 29.0 32.8 35.3 37.9 41.7 48.2 25 50 B 22.3 24.5 26.7 29.0 31.2 33.4 35.7 38.0 40.3 42.6 44.9 47.2 49.5 51.8 54.2 61.2 65.9 70.7 77.9 90.0 41.6 45.7 49.9 54.0 58.2 62.4 66.6 70.9 75.1 79.4 83.7 88.0 92.4 96.7 101 114 123 132 145 168 60.0 65.9 71.8 77.8 83.8 89.9 96.0 102 108 114 121 127 133 139 146 165 177 190 209 242 77.7 85.4 93.1 101 109 116 124 132 140 148 156 164 172 180 189 213 230 246 271 313 95.0 104 114 123 133 142 152 162 171 181 191 201 211 221 231 261 281 301 332 383 100 150 200 250 C 112 123 134 145 156 168 179 191 202 213 225 237 248 260 272 307 331 355 391 451 129 141 154 167 180 193 206 219 232 245 259 272 285 299 312 353 380 407 449 518 277 292 307 322 337 352 398 429 459 506 585 300 350 400
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40
Note: Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120.).
57
HJ
Dimensions
Chain No.
DID DID HI-PWR-S 200 DID HI-PWR-S 200-2 DID HI-PWR-S 200-3 ANSI*
Unit (mm)
Roller dia.
D d E
Pin
G e g
Transverse Pitch
C T
Plate
H h
DID
DID
Max. Allowable Approx. Weight Load kg/m kN kgf 17.5 34.7 52.0
DID
77.9
52.0 1,919.8
Note: The values of average tensile strength and maximum allowable tension are for chains. *Equivalent to ANSI
Unit (kW)
Small sprocket rpm (Refer to P132 for the details of lubrication A, B and C.) 10 A 6.95 7.63 8.32 9.01 9.71 10.4 11.1 11.8 12.5 13.3 14.0 14.7 15.4 16.1 16.9 19.1 20.5 22.0 24.2 28.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.1 19.1 20.1 21.2 22.2 23.2 24.3 27.4 29.6 31.7 34.9 40.3 13.0 14.2 15.5 16.8 18.1 19.4 20.7 22.1 23.4 24.7 26.1 27.4 28.8 30.1 31.5 35.6 38.3 41.1 45.2 52.3 18.7 20.5 22.4 24.2 26.1 28.0 29.9 31.8 33.7 35.6 37.5 39.5 41.4 43.4 45.3 51.2 55.2 59.2 65.2 75.3 24.2 26.6 29.0 31.4 33.8 36.3 38.7 41.2 43.7 46.1 46.8 51.1 53.7 56.2 58.7 66.4 71.5 76.6 84.4 97.5 15 20 30 40 50 B 29.6 32.5 35.4 38.4 41.3 44.3 47.3 50.3 53.6 56.4 59.4 62.5 65.6 68.7 71.8 81.1 87.4 93.7 103 119 34.8 38.3 41.7 45.2 48.7 52.2 55.8 59.3 62.9 66.5 70.0 73.7 77.3 80.9 84.6 95.6 103 110 122 140 45.1 49.6 54.1 58.6 63.1 67.7 72.2 76.8 81.4 86.1 90.7 95.4 100 105 110 124 133 143 158 182 55.2 60.6 66.1 71.6 77.1 82.7 88.3 93.9 99.6 105 111 117 122 128 134 151 163 175 193 222 79.5 87.3 95.2 103 111 119 127 135 143 152 160 168 176 185 193 218 235 252 277 320 60 80 100 150 200 C 103 113 123 134 144 154 165 175 186 196 207 218 228 239 250 282 304 326 359 415 126 138 151 163 176 189 201 214 227 240 253 266 279 292 250
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40
Note: Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120.).
58
Dimensions
Chain No.
DID DID HI-PWR-S 240 DID HI-PWR-S 240-2 DID HI-PWR-S 240-3 ANSI*
Unit (mm)
Roller dia.
D d E
Pin
G e g
Transverse Pitch
C T
Plate
H h
DID
DID
Max. Allowable Approx. Weight Load kg/m kN kgf 132 225 331 13,500 22,950 33,750 24.7 49.0 73.3
DID
95.2 102.9 23.81 183.1 190.8 47.7 270.9 278.6 55.3 87.8 9.50 72.2 62.0
0,666.8 68,000
Note: The values of average tensile strength and maximum allowable tension are for chains. *Equivalent to ANSI
Unit (kW)
Small sprocket rpm (Refer to P132 for the details of lubrication A, B and C.) 5 A 5.95 6.53 7.12 7.72 8.31 8.91 9.52 10.1 10.7 11.3 12.0 12.6 13.2 13.8 14.4 16.3 17.6 18.8 20.8 24.0 11.1 12.2 13.3 14.4 15.5 16.6 17.8 18.9 20.0 21.2 22.3 23.5 24.6 25.8 26.9 30.4 32.8 35.2 38.7 44.7 16.0 17.6 19.1 20.7 22.3 24.0 25.6 27.2 28.8 30.5 32.1 33.8 35.5 37.1 38.8 43.8 47.2 50.6 55.8 64.4 20.7 22.8 24.8 26.9 29.0 31.0 33.1 35.3 37.4 39.5 41.6 43.8 45.9 48.1 50.3 56.8 61.2 65.6 72.3 83.5 25.3 27.8 30.3 32.8 35.4 37.9 40.5 43.1 45.7 48.3 50.9 53.5 56.1 58.8 61.4 69.4 74.8 80.2 88.4 102 10 15 20 25 30 B 29.8 32.8 35.7 38.7 41.7 44.7 47.7 50.8 53.8 56.9 60.0 63.1 66.2 69.3 72.4 81.8 88.1 94.5 104 120 38.6 42.5 46.3 50.1 54.0 57.9 61.8 65.8 69.7 73.7 77.7 81.7 85.7 89.7 93.8 106 114 122 135 156 47.2 51.9 56.6 61.3 66.0 70.8 75.6 80.4 85.2 90.1 95.0 99.9 105 110 115 130 140 150 165 190 55.7 61.1 66.7 72.2 77.8 83.4 89.1 94.7 100 106 112 118 123 129 135 153 164 176 194 224 72.1 79.2 86.4 93.6 101 108 115 123 130 138 145 152 160 167 175 198 213 228 252 291 88.1 96.8 106 114 123 132 141 150 159 168 177 186 196 205 214 242 260 279 308 355 40 50 60 80 100 C 108 118 129 140 151 161 172 183 194 206 217 228 239 250 262 296 318 341 127 139 152 165 177 190 203 216 229 242 255 125 150
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 30 32 35 40
Note: Values in the above table are for simplex chain only. For multiplex chains, please multiply the coefficient of multi-strand. (See "Chain Selection" on P120.).
59
Selection of chains
Select a proper HK type roller chain based on "Lowspeed selection" (P121) For the maximum allowable load, see the following table of dimensions. HK type roller chains are available up to triplex.
<Examples>
Asphalt finishers
Connecting link and offset link HK Type Connecting Link and Offset Link
Connecting link Offset link
2-Pitch Offset link (Interference fit)
2POJ: exclusive use for HK unavailable for DID 40HK & under
The tensile strength of connecting links and offset links are listed on the left, but the maximum allowable load is lower than that of the base chain. Please consult us should you have any questions. It is recommended to use the connecting link of interference-fitted (FJ, HJ) Never make the holes of the connecting plate larger and never make the pins thinner to facilitate the work for fitting the pins into the connecting plate, since otherwise the fatigue strength will be lowered.
)(
Tensile Strength
Same as chain
60
Allowable Load
115
120
10 80
PETROLIUM
CONSTRUCTION
E F f d D G g e
h P P
RJ R FJ F
CJ C HJ H
Unit (mm)
Dimensions
Pitch Chain No.
P DID 40HK DID 50HK DID 60HK
Pin
G f g T
Plate
H h
12.700 07.95 07.92 3.97 18.5 19.5 15.875 09.53 10.16 5.09 21.8 23.4
10.5 12.6
12.0 10.4 019.6 2,000 15.0 13.0 33.34 3,400 18.1 15.6 47.07 4,800
2,000 04.51 0,460 0.72 3,700 08.63 0,880 1.12 5,300 10.70 1,100 1.81
Note: 1. The values of average tensile strength and maximum allowable tension are for chains. 2. When grooving using sprockets with smaller number of teeth, the grooves may interfere with the chain outer plate. Consult us for advise. 3. Ask us for the delivery time.
CP CJ HJ
Dimensions
Chain No. Roller link Roller Pitch width dia. Pin Transverse Pitch Plate Min. tensile strength kN kgf P W D d E G e g C T H h 1,081.3 008,300 1,096.1 009,800 016.6 036.1 038.7 DID 080HK DID 080HK-2 25.40 15.88 15.88 07.94 068.5 071.3 18.1 20.6 032.6 4.0 24.0 20.8 1,162 016,600 1,192 019,600 028.3 1,244 024,900 1,288 029,400 041.6 101.2 104.0 DID 080HK-3 1,123 012,600 1,142 014,500 026.4 043.6 045.8 DID 100HK DID 100HK-2 31.75 19.05 19.05 09.54 082.0 085.1 21.8 24.4 039.1 4.8 29.9 26.0 1,246 025,200 1,284 029,000 045.0 1,369 037,800 1,426 043,500 066.1 121.1 124.1 DID 100HK-3 1,166 017,000 1,191 019,500 034.3 054.1 056.5 DID 120HK DID 120HK-2 38.10 25.40 22.23 11.11 102.2 105.5 27.1 29.9 048.9 5.6 35.9 31.2 1,332 034,000 1,426 039,000 058.3 1,498 051,000 1,573 058,500 085.8 151.1 154.4 DID 120HK-3 1,217 022,200 1,250 025,500 045.1 057.9 061.7 DID 140HK DID 140HK-2 44.45 25.40 25.40 12.71 109.2 114.0 29.0 33.3 052.2 6.4 41.9 36.3 1,434 044,400 1,500 051,000 076.6 1,651 066,600 1,750 076,500 112.7 161.4 166.2 DID 140HK-3 1,277 028,300 1,318 032,500 058.8 068.0 071.6 DID 160HK DID 160HK-2 50.80 31.75 28.58 14.29 133.9 135.1 34.0 38.2 061.9 7.1 47.8 41.4 1,554 056,600 1,637 065,000 100 1,831 084,900 1,956 097,500 147 195.6 197.1 DID 160HK-3 1,402 041,000 1,441 045,000 071.5 075.5 080.8 DID 180HK DID 180HK-2 57.15 35.72 35.71 17.46 150.0 152.0 37.8 43.3 069.2 8.0 53.8 46.6 1,804 082,000 1,882 090,000 121 1,200 123,000 1,320 135,000 178 219.3 221.3 DID 180HK-3 1,486 049,600 1,558 057,000 083.3 084.4 091.7 DID 200HK DID 200HK-2 63.50 38.10 39.68 19.85 170.0 172.3 42.2 49.4 078.3 9.5 60.0 52.0 1,972 099,200 1,110 114,000 141 1,450 148,800 1,670 171,000 208 248.4 250.7 DID 200HK-3 1,767 078,300 1,882 090,000 112 108.0 116.3 DID 240HK DID 240HK-2 76.20 47.63 47.63 23.81 217.6 220.1 54.0 61.9 101.2 12.7 71.5 62.0 1,530 156,600 1,760 180,000 191 2,300 234,900 2,640 270,000 281 318.8 321.3 DID 240HK-3 Note: 1. The above chains are of riveted pin type (RP). As for cotter pin type (CP), consult us. 2. The values of average tensile strength and maximum allowable tension are for chains. 3. When grooving using sprockets with smaller number of teeth, the grooves may interfere with the chain outer plate. Consult us.
Unit (mm)
Avg. tensile Max. allowable Approx. weight load strength kN kN kgf kg/m kgf 01,700 02,890 04,250 02,700 04,590 06,750 03,500 05,950 08,750 04,600 07,820 11,500 06,000 10,200 15,000 07,300 12,410 18,250 08,500 14,450 21,250 11,500 19,550 28,750 02.97 05.88 08.76 04.16 08.23 12.27 06.08 12.04 17.94 08.81 17.44 25.99 10.93 21.64 32.24 14.81 29.32 43.69 19.17 37.95 56.55 28.30 56.03 83.48
61
120
Recommended uses
The HI-PWR-SHK roller chains are 25 percent higher in tensile strength and 50 percent higher in maximum allowable load than the standard roller chains, but since their weight is heavier, driving performance declines at high speed. So, they are suitable for heavy duty at low speed applications.
110
DID HI-PWR-S
100
DID STANDARD
90
<Examples>
Multilevel parking machines, pipe benders, construction machines, etc.
80
ANSI JIS
50 60 100 110 120 130 140 150 160
62
Allowable Load
150
125
10 80
CONSTRUCTION
EXCAVATION MINING
Selection of chains
Select a proper HI-PWR-SHK type chain based on "Low-speed selection" (P121) For the maximum allowable load, see the following table of dimensions. HI-PWR-SHK series is available in simplex.
Sprockets
Standard sprockets for multiplex chains cannot be used.
HJ
Dimensions
Chain No.
Unit (mm)
Pin
G g T
Plate
H h
Avg. tensile Max. allowable Approx. load strength weight kg/m kN kN kgf kgf
DID HI-PWR-S 180HK DID HI-PWR-S 100HK DID HI-PWR-S 120HK DID HI-PWR-S 140HK DID HI-PWR-S 160HK DID HI-PWR-S 180HK DID HI-PWR-S 200HK DID HI-PWR-S 240HK
25.40 15.88 15.88 07.94 036.1 038.7 20.6 31.75 19.05 19.05 09.54 043.6 046.2 24.4 38.10 25.40 22.23 11.11 054.1 057.0 29.9 44.45 25.40 25.40 12.71 057.9 062.1 33.3 50.80 31.75 28.58 14.29 068.0 072.2 38.2 57.15 35.72 35.71 17.46 075.5 081.0 43.3 63.50 38.10 39.68 19.85 084.4 091.3 49.4 76.20 47.63 47.63 23.81 108.0 115.6 61.7
20.8 085.3 26.0 126 31.2 170 36.3 221 41.4 281 46.6 421 52.0 519 62.0 802
8,700 098.1 10,000 022.5 02,300 03.12 12,900 145 17,400 196 22,600 255 28,700 323 43,000 461 53,000 598 81,800 922 14,800 034.3 03,500 04.37 20,000 045.1 04,600 06.39 26,000 060.8 06,200 09.25 33,000 077.4 07,900 11.48 47,000 091.2 09,300 15.55 61,000 112 94,000 155 11,500 20.13 15,900 29.72
Note: 1. The values of average tensile strength and maximum allowable tension are for chains. 2. When grooving using sprockets with smaller number of teeth, the grooves may interfere with the chain outer plate. Consult us.
63
Features
Name
qIncorporating high precision solid bushing. wIdeally suited when increased wear resistance is required. eUp to S times longer wear life than standard chain.
qForming extremely hardened carbide layer on pin surface. wSuitable for bad atmosphere such as deterioration of lubrication and invasion of contaminant particles between pin and bushing. eUp to V times longer wear life than standard chain.
Functions
Dirty Environment
100
TEXTILE
10 80
100
TEXTILE PRINT
10 80
Main uses
PACK
HOME APPLIANCE
PACK AGRICULTURE
CONVEYOR
CONSTRUCTION
Long Life
HT T D D D D D -
DH-
DHA DHA DHA DHA DHA DHA -
O-Ring
LD LX LX LX LD LD LD LD LD LD LD
Sintered Bushing
UR, URN UR, URN UR, URN UR, URN -
Chain dimensions
Dimensions for Roller Chains for Transmission are shown on the pages of their descriptions and dimensions for Small Chains for Conveyor System are on P148-P155. 64
Name
qDID X-Ring chain is the best value of maintenance-free chain available. wThe patented X-Ring design has half the friction of normal O-Ring chain and provides great sealing performance. It keeps the dirt out and the grease in much better than any other O-rings. eUp to 2 times longer wear resistance performance compared to normal ORing chains. rGreat cost savings can be achieved through longer life and less down time. qSintered bushing is incorporated. wUltimate Life Chain for low speed and light lord applications. eUp to T times longer wear life than standard chain.
100
PRINT AGRICULTURE
10 120
Maintenance-Free
70
PACK
10 60
FOOD
VENDING MACHINE
PACK
CONSTRUCTION
TEXTILE
HOME APPLIANCE
CONVEYOR
FOOD
HOME APPLIANCE
TEXTILE
CONVEYOR
Symbols
Resistant against
Functions
Maintenance-Free
No lubrication or maintenance
10 temperature 100
100
FOOD
Main uses
Feed and drive in food processing machines Feed and drive in printing machines Feed and drive in construction machines
PACK CONVEYOR
Feed and drive in packaging machines Feed and drive in the conveyors and transfer equipment
TEXTILE
VENDING MACHINE
Feed and drive in textile machines Feed and drive in can conveyors and for painting and drying cans Drive of agricultural machines
PRINT
CONSTRUCTION
AGRICULTURE
65
Main uses
Functions
Features
O-Ring Chain and Sintered Bushing Roller Chain applicable for use under various conditions
The Ultimate Life Chain Series includes two types of maintenance-free chains, O-Ring Chain and Sintered Bushing Roller Chain. They can be applied in various conditions from low-speed to high-speed operation, or from low-load to high-load operation as you can see in the chart below.
High 9
10
Safety rate
Chain load
11
12
13
Low
14
100 Low
200
300
400
500
600 High
66
512
O-ring/X-ring chain
520
1.3
DH- chain
1.23
1.53
1.84
Multiple of life
Multiple of life
New oil
Deteriorated oil
1.52
DH- chain
37
1.3
1.21.5
Multiple of life
Multiple of life
67
Normal environments
Dusty environments
Recommended uses
For improving wear resistance while retaining the merits of standard roller chains. For Circumstances where chain elongation occurs frequently or lubrication is difficult.
Wear
resistance can be further enhanced when DH- coating pins are used.
68
Dirty Environment
100
10 80
HOME APPLIANCE
Wear resistance
Selection of chains
The strength of a solid bushing chain is the same as that of standard roller chains. For selecting a suitable chain, refer to "Selection of Chains" (P120~123).
Solid bushing chain
Sprockets
Operating time (Tested by DAIDO)
The dimensions of the solid bushing chain are the same as those of the standard roller chain. The standard sprocket can be used.
T W f d F E D
OJ
2POJ
Dimensions
Chain No.
DID DID DID DID DID DID
Unit (mm)
Pin
f L R T
Plate
H
3.30 2.31 07.92 10.16 11.91 15.88 19.05 3.97 5.09 5.96 7.94 9.54
Max. allowable Approx. weight load kN kgf kg/m 110 220 380 700 950 0.16 0.32 0.63 1.06 1.44 2.55 3.79
09.525 04.78 5.08 3.59 12.700 07.95 15.875 09.53 19.050 12.70 25.400 15.88 31.750 19.05
07.75 011.20 1,150 02.15 10.40 019.10 1,950 03.72 13.00 030.80 3,150 06.86 15.60 044.10 4,500 09.31
20.80 078.40 8,000 14.70 1,500 26.00 118.00 12,100 22.50 2,300
DID 100D
Note: 1. Those marked with indicate bushing chains. 2. Consult us for the delivery time.
69
Perfect lubrication makes chain life longer. It is not easy to avoid deterioration due to its own oxidation and mixture with contaminants. In this case, DH- chain shows good performance. Excellent performance can be expected under non-lubricated conditions and in such critical conditions where dirt, dust or fine metal particles work into the chain.
The pin with a super-hard surface coating protects the critical area from adverse environments
(Test conditions) qChain Sample: DID06B (p=9.525) wDrive: 14N.T/10,000rpm33N.T/ 4242rpm eTension: 30kgf (6.0kW) rLubrication: By oil bath with wasted automobile engine oil
Recommended uses
Environments where soil, sand or dust directly comes into contact with the chain (O-ring chains are recommended if applicable.). Applications where a chain is lubricated in an oil bath and the oil is heavily deteriorated due to the contamination of foreign objects. To avoid chain kinking by heat between pin and bushing.
(Test conditions) qChain Sample: DID40 (p=12.70) wDrive: 21N.T/ 1090rpm21N.T/ 1090rpm eTension: 140kgf (6.8kW) rLubrication: Initial grease only. Continuous scattering of sand on the chain in operation
Tested by DAIDO
70
100
10 80
CONSTRUCTION
AGRICULTURE
Comparison of properties
Carburizing
Layer Surface hardness (HV)
Actual thickness of treated layer Surface hardness lowering temperature Peeling resistance
Selection of chains
DH-
Chrome carbide
Nitriding
Iron nitride
H-Cr plating
Chrome
High carbon
The strength of DH- chain is the same as that of standard roller chains. For selecting a suitable DH- chain, refer to "Selection of Chains" (P120~123).
7501,100 10 or more
Wear resistance
Structure of DH-
DH- refers to a hard layer formed on the surface of a pin. This layer contains harder carbide as illustrated below, so it provides excellent wear resistance even in the use for adverse conditions such as the contamination of hard foreign objects as well as in oxidation resistance. (Patented)
Bushing Hard carbide
Sprockets
The dimensions of DH- chain is the same as those of standard roller chains. Use standard sprockets for standard roller chains.
Microstructure
Pin
Soft -phase
The white layer is a layer by DH- treatment, and the black grains visible in the layer are chromium carbide.
T W f d F E D
OJ
2POJ
Dimensions
Chain No.
DID 25 DHA
Unit (mm)
Pin
f L R T
Plate
H
06.350 03.18 3.30 2.31 DID 35 DHA 09.525 04.78 5.08 3.59 07.77 3.59 DID 40 DHA 12.700 07.95 07.92 3.97
DID 41 DHA 12.700 06.38 DID 50 DHA DID 60 DHA
Max. allowable Approx. load weight kN kgf kg/m 0.73 2.15 2.35 3.72 6.86 9.31 75 220 240 380 700 950 0.13 0.32 0.39 0.63 1.06 1.44
07.75 11.20 08.00 10.70 10.40 19.10 13.00 30.90 15.60 44.10
71
Highest wear resistance available by sealing grease between pins and bushings
The durability of chain is dramatically improved since grease is sealed between the pins and bushings by Orings. The O-ring chain is the most dependable model of the Ultimate Life Chain Series with its excellent wear resistance even in the conditions or environments where chain maintenance is difficult. In an environment with much soil, sand, dust, etc. Applications that require strength higher than that of a sintered bushing roller chain
Other features
Reducing noise. (The noise level is 3 dB lower compared to standard roller chains.) Reducing vibration with the friction created by ORing. (The power loss due to the friction is almost negligible, since the frictional force between the pins and bushings is for usually in the applications.)
Recommended uses.
Circumstances where frequent chain replacement is required due to wear stretch Circumstances where lubrication during the service is impossible
Operating hours Operating hours Test conditions: Dry: No contamination of dust or water in the ambient air Dusty: With contamination of dust such as alumina Initial lubrication only. No lubrication during service. The operating hours of the chains are different. The operating time of a standard roller chain can be extended when it is periodically lubricated or an oil bath is used during operation.
Tested by DAIDO
72
100
10 120
CONSTRUCTION
HOME APPLIANCE
AGRICULTURE
Sprockets
O-ring chain uses longer pins than a standard roller chain. When using multiplex O-ring chain, the standard sprocket for multiplex chains cannot be used.
Caution
O-ring chain is not recommended in applications where solvents or other substances may attack Nitric Rubber. Special material O-rings are also available for these conditions: Please consult us for details. In general, Nitric Rubber is damaged by contact with the following chemical materials. Gasoline, Light oil, Benzene, Toluene, Trichloroethylene, Ether, Ketone (MEK), Ethyl acetate, Phosphoric acid, Ester hydraulic oil, Organic acid, High-concentration inorganic acid
Selection of chains
The strength of an O-ring chain is almost the same as that of a standard roller chain. (Since the pins are longer than those of standard roller chain, the average rupture strength is slightly lower.) For selecting a suitable chain, refer to "Selection of Chains" (P120~123). When the service ambient temperature is higher than 80 C, special heat resistant O-rings must be used. In this case, contact us for more information.
W E
Offset link Interference fit RJ (D clip type) FJ (D clip type) RJ (M clip type) FJ (M clip type) CJ HJ (Cotter pin type) (Cotter pin type) BJ (Cotter pin type. with nut) 2POJ 2 pitch (offset link )
NJ
CJ / HJ
RJ / FJ
F2 f F2
2POJ
Dimensions
Chain No.
DID 35 LD DID 40 LX DID 50 LX DID 60 LX DID 80 LD DID 100 LD DID 120 LD DID 140 LD DID 160 LD DID 200 LD DID 240 LD
Unit (mm)
Pin
F f T
Plate
H h
Avg. tensile strength kN 9.8 18.1 30.1 42.8 72.5 107.0 156.9 196 245 428 624 kgf 1,000 1,850 3,070 4,370 7,400 11,000 16,000 20,000 25,000 43,700 63,700 7.75 10.4 13.0 15.6 20.6 26.0 31.2 36.3 41.4 52.0 62.0
Max. allowable Approx. tension weight kN kgf kg/m 1.47 3.72 6.86 9.31 14.7 22.5 30.4 40.2 52.9 73.5 99.0 150 380 700 950 1,500 2.300 3,100 4,100 5,400 7,500 10,100 0.35 0.67 1.08 1.62 2.83 4.07 5.90 7.87 10.31 16.89 24.80
9.525 12.70 15.875 19.05 25.40 31.75 38.10 44.45 50.80 63.50 76.20
4.60 7.95 9.53 12.70 15.88 19.05 25.40 25.40 31.75 38.10 47.63
5.08 7.92 10.16 11.91 15.88 19.05 22.23 25.40 28.58 39.68 47.63
3.59 3.97 5.09 5.96 7.94 9.54 11.11 12.71 14.29 19.85 23.81
13.0 20.0 23.4 29.2 36.5 44.0 54.0 58.6 69.0 83.8 101.2
14.45 20.0 23.9 30.0 38.9 46.2 56.8 69.2 80.3 96.5 116.4
7.8 10.7 12.8 16.0 20.9 24.7 30.2 40.2 46.2 55.0 66.2
1.25 1.5 2.0 2.4 3.2 4.0 4.8 5.6 6.4 8.0 9.5
9.0 12.0 15.0 18.1 24.0 29.9 35.9 41.9 47.8 60.0 71.5
Note: 1. Those marked with indicate bushing chain. 2. The values of average tensile strength and maximum allowable load are for chains. 3. When grooving using sprockets with smaller number of teeth, the grooves may interfere with the chain outer plate. Consult us for advise. 4. LX-type is a less-friction O-ring chain using specially formed X-rings.
73
74
Elongation
Recommended uses
Maintenance-Free
70
10 60
HOME APPLIANCE
Selection of chains
As for sintered bushing roller chains, the inner plates are thicker and the pins are longer than those of standard roller chains in order to compensate for the strength lowered by the use of sintered bushings. For selecting a suitable chain, refer to "Selection of Chains" (P120~123). Use the tables of maximum kilowatt ratings for sintered bushing roller chains that cover low speed ranges (P76~79). For sintered bushing roller chains, "Low-speed selection" cannot be used since the "Maximum allowable load" in the dimension table considers only the chain tensile tension and neglects the bushing strength.
For sintered bushing roller chain, R connecting links are used for DID60 or smaller, and C connecting links for DID80 or larger. OJ can be used as offset links. Please place an order the connecting links and offset links specifying the type for sintered bushing roller chain. In the tables of maximum kilowatt ratings, the strength of the connecting links and offset links are taken into account.
Sprockets
Standard sprockets can be used for sintered bushing roller chains.
Sintered alloy
75
RJ
Dimensions
Pitch Roller link Roller Chain No. DID 40UR, URN
width dia.
Unit (mm)
P 12.70
W 7.95
D 7.92
Avg. tensile strength Max. allowable load Approx. weight kN kN kgf kg/m kgf 17.8 1,820 3.72 380 0.69
1.5
Note: The values of average tensile strength and maximum allowable load are for chains.
Unit(kW)
1300 1.76
10 0.04 11 0.05 12 0.05 13 0.06 14 0.06 15 0.07 16 0.07 17 0.08 18 0.08 19 0.09 20 0.09 21 0.09 22 0.10 23 0.10 24 0.11 25 0.11 28 0.13 30 0.14 32 0.15 35 0.16 40 0.19
Note: The drive performance (kilowatt ratings) of sintered bushing chains is obtained on the basis of approx. 1,000 hour endurance time.
76
Dimensions
Pitch Roller link Roller Chain No. DID 50UR, URN
width dia.
Unit (mm)
D 10.16
Avg. tensile strength Max. allowable load Approx. weight kN kN kgf kg/m kgf 29.9 3,050 6.86 700 1.09
15.875 9.53
2.0
Note: The values of average tensile strength and maximum allowable load are for chains.
Unit(kW)
1000 3.12
10 0.10 11 0.11 12 0.12 13 0.14 14 0.15 15 0.16 16 0.17 17 0.18 18 0.19 19 0.20 20 0.22 21 0.23 22 0.24 23 0.25 24 0.26 25 0.27 28 0.31 30 0.33 32 0.36 35 0.40 40 0.46
Note: The drive performance (kilowatt ratings) of sintered bushing chains is obtained on the basis of approx. 1,000 hour endurance time.
77
RJ
Dimensions
Pitch Roller link Roller Chain No. DID 60UR, URN
width dia.
Unit (mm)
Avg. tensile strength Max. allowable load Approx. weight kN kN kgf kg/m kgf 42.1 4,300 9.31 950 1.71
2.4
Note: The values of average tensile strength and maximum allowable load are for chains.
Unit(kW)
800 5.05
10 0.16 11 0.18 12 0.19 13 0.21 14 0.23 15 0.25 16 0.27 17 0.28 18 0.30 19 0.32 20 0.34 21 0.36 22 0.37 23 0.39 24 0.41 25 0.43 28 0.48 30 0.52 32 0.56 35 0.62 40 0.71
Note: The drive performance (kilowatt ratings) of sintered bushing chains is obtained on the basis of approx. 1,000 hour endurance time.
78
Dimensions
Pitch Roller link Roller Chain No. DID 80UR, URN
width dia.
Unit (mm)
Avg. tensile strength Max. allowable load Approx. weight kN kN kgf kg/m kgf 77.0 7,850 14.7 1,500 2.80
3.2
Note: The values of average tensile strength and maximum allowable load are for chains.
Unit(kW)
550
600
0.35 0.64 0.93 1.20 1.47 1.73 1.99 2.24 2.49 2.74 3.23 3.71 4.19 4.65 5.12 6.25 7.37 9.55 10.62 11.67 11.16 9.79 2.23 2.51 2.79 3.07 3.62 4.16 4.69 5.21 5.73 7.01 8.26 10.70 11.89 13.08 13.07 2.47 2.79 3.10 3.41 4.01 4.61 5.20 5.78 6.35 7.77 9.15 11.86 13.18 14.50 2.71 3.06 3.40 3.74 4.41 5.06 5.71 6.35 6.98 8.53 10.05 13.03 14.48 2.96 3.34 3.71 4.08 4.81 5.52 6.23 6.92 7.61 9.30 10.96 14.20 15.79 3.21 3.61 4.02 4.42 5.21 5.98 6.74 7.50 8.25 10.08 11.88 15.39 3.45 3.89 4.33 4.76 5.61 6.44 7.27 8.08 8.88 10.86 12.80 3.70 4.18 4.64 5.10 6.01 6.91 7.79 8.66 9.52 11.64 13.72 3.95 4.46 4.96 5.45 6.42 7.38 8.32 9.25 10.17 12.43 14.65 4.20 4.74 5.27 5.80 6.83 7.85 8.85 9.84 10.82 13.22 15.58 4.46 5.03 5.59 6.14 7.24 8.32 9.38 10.43 11.47 14.02 16.52 4.71 5.31 5.91 6.49 7.65 8.79 9.91 11.02 12.12 14.82 4.97 5.60 6.23 6.85 8.07 9.27 10.45 11.62 12.78 15.62 5.22 5.89 6.55 7.20 8.48 9.75 10.99 12.22 13.43 16.42 5.48 6.18 6.87 7.55 8.90 10.22 11.53 12.82 14.09 17.23 5.74 6.47 7.19 7.91 9.32 10.71 12.07 13.42 14.76 6.00 6.76 7.52 8.26 9.74 11.19 12.62 14.03 15.42 6.78 7.64 8.50 9.34 11.01 12.64 14.26 15.85 17.43 7.30 8.23 9.15 10.06 11.86 13.62 15.36 17.08 7.83 8.83 9.81 10.79 12.71 14.61 16.47 18.31
10 0.39 0.72 1.04 1.35 1.65 1.94 11 0.43 0.80 1.15 1.49 1.82 2.15 12 0.47 0.88 1.27 1.64 2.00 2.36 13 0.51 0.96 1.38 1.79 2.19 2.58 14 0.56 1.04 1.50 1.94 2.37 2.79 15 0.60 1.12 1.61 2.09 2.55 3.01 16 0.64 1.20 1.73 2.24 2.74 3.22 17 0.69 1.28 1.84 2.39 2.92 3.44 18 0.73 1.36 1.96 2.54 3.11 3.66 19 0.77 1.44 2.08 2.69 3.29 3.88 20 0.82 1.53 2.20 2.85 3.48 4.10 21 0.86 1.61 2.32 3.00 3.67 4.32 22 0.91 1.69 2.44 3.16 3.86 4.55 23 0.95 1.77 2.56 3.31 4.05 4.77 24 1.00 1.86 2.68 3.47 4.24 4.99 25 1.04 1.94 2.80 3.62 4.43 5.22 28 1.18 2.19 3.16 4.09 5.01 5.90 30 1.27 2.36 3.41 4.41 5.39 6.35 32 1.36 2.53 3.65 4.73 5.78 6.81 35 1.50 2.79 4.02 5.21 6.37 7.51
8.62 9.72 10.81 11.89 14.01 16.09 18.14 40 1.73 3.23 4.65 6.02 7.36 8.67 9.96 11.23 12.49 13.73 16.18 18.59
Note: The drive performance (kilowatt ratings) of sintered bushing chains is obtained on the basis of approx. 1,000 hour endurance time.
79
qSpecial nickel plated finish. w Where brilliance and cleanliness are required. eStrong corrosion resistance e(highly resistant to salt water spray ard acid atmophere).
Corrosive Atmosphere Moisture, Salt Water Alkaline Environment
qHigh corrosion resistant film coating. wWhere long periods of seasonal inactivity create need for orotection against indoor or out. e Outstanding resistance to rusting or corrosion, particularly in salt water environments.
Corrosive Atmosphere Moisture, Salt Water Allowable Load
qRust protection "twice as tough" as DID Hi-Guard Chain. w Amazing performance in acidic and alkaline atmospheres. eThe tensile strength and working load is the same as ANSI standard chain and makes the downsizing possible where stainless steel chain is used.
Corrosive Atmosphere Moisture, Salt Water Alkaline Environment Acidic Environment
Features
Functions
Allowable Load
OK
100
OK
100
Allowable Load
OK
100
Main uses
TEXTILE CONVEYOR
CONSTRUCTION
PARKING
WATER TREATMENT
OUTDOOR
TEXTILE CONVEYOR
2
PARKING
2
2 WATER TREATMENT
OUTDOOR
CONSTRUCTION
FOOD CHEMICALS
HI-Guard
E E E E E E E -
Double Guard
WG WG WG WG 80
X-Ring
SSLT SSLT SSLT SSLT -
Low temperature
TK TK TK TK TK TK TK TK -
qSUS304 wWhere chains is exposed to chemicals, water and high temperature. e The best resistance to corrosion and heat.
q SUS304 (plate) + SUS631 (pin,bushing,and roller). wWhere chain is exposed to chemicals, water and high temperature. e1.5 times higher max allowable load than SS type.
Acidic Environment Temperature Range in Use
qUp to 10 times greater wear resistance performance compared to standard stainless steel chain. wGreat cost saving can be achieved through longer life and less down time. eThe patented X-ring design provides great sealing performance at half the friction of standard O-ring.
Corrosive Atmosphere Moisture, Salt Water Alkaline Environment Acidic Environment
q Chain is made of special alloy steel lubricated with a special grease,both ideally suited for cold temperature operation. wWhere temperature reaches to -40 degree C. (-40 degree F.) eExcellent strength and operation at low temperatures.
Corrosive Atmosphere Alkaline Environment Temperature Range in Use
10 400
40 80
100
Allowable Load
Allowable Load
10
15
Great Savings
Allowable Load
10
10 200
CONVEYOR
FOOD CHEMICALS
WATER TREATMENT
CONVEYOR
FOOD CHEMICALS
WATER TREATMENT
PACK
CONVEYOR
FOOD
CONSTRUCTION
Symbols
Corrosive Atmosphere Resistant against
corrosive gas
(by CASS test)
Alkaline Moisture, Salt Water Resistant against rain, Environment Resistant against
acid liquid
Allowable Allowable tension Load
Functions
20 temperature 400
OK
Dusty
100
index
Maintenance-Free
No lubrication or maintenance
maintenance cost can be saved Feed and drive in food processing machines Feed and drive in equipment
PACK
Main uses
Feed and drive in packaging machines Feed and drive in chemicals facilities Feed and drive in outdoor equipment
TEXTILE
Feed and drive in textile machines Feed and drive in printing machines Feed and drive in construction machines
CONVEYOR
Feed and drive in the conveyors and transfer equipment Feed and drive in multilevel parking machines Feed and drive in medical facilities
FOOD
CHEMICALS
PRINT
CONSTRUCTION
PARKING CHEMICALS
OUTDOOR
1. Consult us when you use chains for hoisting. 2. Consult us when you use chains for these particular uses.
81
Main uses
Functions
Corrosive Atmosphere
Alkaline Environment
Clean Areas
Allowable Load
Features
Specialized nickel plating for a neat and clean appearance and corrosion resistance
The surface of Rustless Chains is nickel plated for an appealing exterior and corrosion resistance. It will exhibit excellent corrosion resistance especially when used in combination with grease lubrication. You can expect the effect to delay hydrogen brittle destruction when used in circumstances where chains are exposed to sea breeze or acidic sprays.
Features
The chain is protected even when in use with gilding or alumite machines that emit corrosive steam. The effectiveness of rust resistance and corrosion resistance of the nickel plating does not deteriorate even under conditions of high temperature and continues to protect the chain. The chain's fine exterior makes it ideal for machines for demonstration.
Surface rust rate (%)
19 18 17 16 15
13 12 11 10 9 3
Recommended uses
When a clean appearance is preferable Food sanitation machines, office machines, textile machines, printing machines, pulp processing machines etc. When using in a corrosive environment Chemical machines, gilding machines, alumite machines When a neat exterior is necessary Demonstration machines at exhibitions etc.
8 7 6 5 4 3 5 2 1 0 0 2 4 6 8 10 12 14 16 18 20 22 6 7 8 9 10
Time (Hrs)
(Tested by DAIDO)
82
14
Corrosive Atmosphere
Alkaline Environment
Allowable Load
OK
100
Selection of chains
The strength of Rustless Chain is equivalent with standard roller chains. For chain selection, refer to P120-122.
Sprockets Caution
qPlease use stainless steel chains when the chains are to be constantly exposed to water, sea water, liquid solutions or corrosive solutions. w Unless wot so specified by the customer, chains are coated with grease before delivery. Please use the recommended lubricant (p.132) for the maintenance of the chain since lubrication using grease can cause lubrication failure. eConsult us if the chain is to be used for hoisting applications.
Environment Resistant Chain Series
Standard sprockets for Rustless Chains can be used since the dimensions are the same as standard roller chains.
F f d F E
OJ
2POJ
Dimensions
Chain No. DID DID DID DID DID DID DID 25N 35N 41N 40N 50N 60N 80N Pitch P Roller link Roller (Bush) width dia. W D d E F Pin f L R T Plate H h Avg. tensile strength
6.35 9.525 12.70 12.70 15.875 19.05 25.40 31.75 38.10 44.45 50.80
3.18 3.30 2.31 4.78 5.08 3.59 6.38 7.95 9.53 12.70 15.88 19.05 25.40 25.40 31.75 7.77 7.92 10.16 11.91 15.88 19.05 3.59 3.97 5.09 5.96 7.94 9.54
7.8 12.0 13.7 16.5 20.3 25.4 32.6 39.5 49.7 53.6 63.6
8.5 13.1 14.6 17.6 21.9 26.9 35.4 42.5 53.0 58.4 68.2
4.7 7.3 7.9 9.5 11.6 14.3 19.0 22.8 28.2 31.6 36.4
13.9 15.3 19.3 23.1 30.0 36.4 43.5 54.1 59.6 69.7
7.8 8.6 10.6 12.1 15.7 19.5 23.5 28.2 31.7 36.5
0.72 1.25 1.20 1.50 2.00 2.40 3.20 4.00 4.80 5.60 6.40
5.9 9.0 9.6 12.0 15.0 18.1 24.0 29.9 35.9 41.9 47.8
kgf 450 1,150 1,100 1,950 3,150 4,500 8,000 12,100 17,000 22,000 27,500
kN 0.73 2.15 2.35 3.72 6.86 9.31 14.7 22.5 30.4 40.2 52.9
kgf kg/m 75 0.13 220 240 380 700 950 1,500 2,300 3,100 4,100 5,400 0.32 0.39 0.63 1.06 1.44 2.55 3.79 5.49 7.11 9.82
83
Highly protective coating that goes far beyond the performance of nickel plating
Hi-Guard Chain has higher corrosion resistance next to stainless steel chains. The surface of the chain is finished in non-gloss white highly protective coating. It has superb resistance to anti-corrostion and rusting. It has equal strength to standard roller chains, and can be used in circumstances where strength higher than that of stainless steel chains is required.
Features
Since high guard coating acts as a sacrificial anode for the chain body, you can expect sufficient corrosion resistance even when the coating has come off to some extent. The coating consists of environmentally friendly chromium free material. To comply with the EU's Restriction of Hazardous Substances (RoHS) Directive, hexavalent chromium is not used.
Wear resistance
Recommended uses
Applications require both strength and corrosion resistance Multilevel parking facility, moving decks, cleansing lines etc. Conditions exposed to rain or sea water Machines installed outside, amusement machines
Rate of elongation
Operating time
(Tested by DAIDO)
84
Corrosive Atmosphere
Allowable Load
OK
100
WATER TREATMENT
OUTDOOR
CONSTRUCTION
Selection of chains
High Guard Chain has strength equivalent to standard roller chain. Refer to p.120~122 for chain selection.
Caution
qUse stainless steel chains if the chains come in direct contact with food. w High Guard Chain does not have a gloss like the plated chain. e High-guard coating has superb general corrosion resistance, but has poor alkaline and acidic resistance. rUnless not so specified by the customer, chains are coated with grease before delivery. If possible, lubricate the spaces between pins and bushings and bushes and rollers. Please use the recommended lubricant (p.132) for the maintenance of the chain since lubrication using grease can cause flexion failure.
Sprockets
Standard sprockets for High Guard Chains can be used since their dimensions are the same as those of standard roller chains.
F f d F E
OJ
2POJ
Dimensions
Chain No.
DID DID DID DID DID 35E 40E 50E 60E 80E Roller link Roller (Bush) Pitch width dia. P W D d E F Pin f L R T Plate H h Avg. tensile strength
4.78 5.08 3.59 3.97 7.95 7.92 9.53 12.70 15.88 19.05 25.40 10.16 11.91 15.88 19.05 5.09 5.96 7.94 9.54
kgf kg/m 220 0.32 380 700 950 1,500 2,300 3,100 0.63 1.06 1.44 2.55 3.79 5.49
22.23 11.11
Note: 1. Those marked with indicate bushing chains. 2. Consult us for sizes not included in the chart or multiplex chains. 3. Ask us for the delivery time. Also, consult us for High Guard Chains not included in the chart.
85
Features
With its improved corrosion resistance, it can be used in circumstances where High-Guard or Rustless Chains cannot be used, and even in some conditions where only stainless steel can be used. The coating consists of environmentally friendly non-chrome material. To comply with the EU's Restriction of Hazardous Substances (RoHS) Directive, hexavalent chromium is not used.
Recommended uses
Conditions that require both strength and corrosion resistance Multilevel parking facility, moving decks, cleansing lines etc. Conditions exposed to rain or sea water Machines installed outside, amusement machines Conditions exposed to mild alkaline and mild acidic chemical agents, sea water or wastewater. Various chemical plants and water treatment plants.
Nickel plated chain
Performance Comparison
Name Double-Guard Hi-Guard Standard Nickel plated Stainless steel Code WG E N SS
86
Corrosive Atmosphere
Alkaline Environment
Acidic Environment
Allowable Load
OK
100
WATER TREATMENT
OUTDOOR
CONSTRUCTION
FOOD CHEMICALS
Selection of chains
Double Guard Chain has an equivalent strength to a standard roller chain. Please refer to p120~122 for chain selection.
Standard sprockets for high-guard chains can be used since the dimensions are the same as standard roller chains.
Caution
qUse stainless steel chains if the chains will come in direct contact with food. wDouble Guard chain does not have a gloss like the nickel coated chain. eUnless not so specified by the customer, chains are coated with grease and shipped. If possible, oil the spaces between pins and bushes and bushes and rollers. Please use the recommended lubrication oil (P132) for the maintenance of the chain as oiling with grease can cause flexion failure.
F f d D
WE
P h H
RJ
CJ
OJ
2POJ
Dimensions
Chain No.
DID 40WG DID 50WG DID 60WG DID 80WG Roller link Roller (Bush) Pitch width dia. P W D d E F Pin f L R T Plate H h Avg. tensile strength
87
Sprockets
Excellent resistance to corrosion and heat that allows use in almost everywhere
There are two types of Stainless Steel Chain: SS and SSK. The SS type has the highest resistance to corrosion and heat. However, it is made entirely of austenite stainless steel and thus its tensile strength is slightly lower than 70% of a standard roller chain, and maximum allowable load drops to a little over 10%. By using precipitation hardened stainless steel for the pins, bushes and rollers, the SSK type has 1.5 times higher maximum allowable load compared to the SS type. Select SSK when you need more strength than SS, or desire longer product life. Both types have equivalent corrosion resistance.
Average tensile strength kN 3.33 7.55 13.3 20.9 30.0 53.4 82.3 kgf 340 770 1,360 2,130 3,060 5,450 8,390
Maximum allowable load kN 0.117 0.264 0.441 0.686 1.07 1.76 2.54 kgf 12 27 45 70 110 180 260
Recommended uses
Conditions exposed to mild alkaline and mild acidic chemical agents, sea water and wastewater. Various chemical plats and water treatment plants. Conditions of high temperature Heat-treating furnaces, dry furnaces, incinerators
DID 100SS
SSK
Chain No. Average tensile strength kN
DID 40SSK DID 50SSK
Maximum allowable load kN 0.686 1.03 1.57 2.65 3.82 kgf 70 105 160 270 390
88
Corrosive Atmosphere
Alkaline Environment
Acidic Environment
Clean Areas
10 400
Allowable Load
Allowable Load
10
SS
15
SSK
WATER TREATMENT
Selection of chains
Stainless Steel Chain has lower average tensile strength and maximum allowable load compared to the standard roller chain. Please refer to the maximum allowable load chart in the previous page and p120~122 for chain selection.
Corrosion resistance
Medium
Aceton Sulfurous gas (wet) Sulfurous gas (dry) Ammonia gas (cool) Ammonia gas (hot) Ammonia water Ethanol Sodium chloride, salt Hydrochloric acid Chlorine gas (wet) Sea water Hydrogen peroxide Caustic soda (20%) Gasoline Potassium permanganate Formic acid Milk Citric acid Glycerin Acetic acid (10%) Bleaching powder, sodium hypochlorite Carbon tetrachloride (dry) Alcoholic soap Oxalic acid (5%) Oxalic acid (10%, boiled) Nitric acid Vinegar Calcium hypochlorite Baking soda Water Calcium hydroxide Phenic acid, Phenol Petroleum Soapwater Carbonic water Sodium carbonate Kerosene Lactic acid (5%) Lactic acid (10%, 65C) Paraffin Beer Benzene, benzol Boric acid (5%) Pottasium alum Methanol Iodine Butyric acid Sulfuric acid Phosphoric acid (10%) Sodium sulfate (5%) Wine
Standard
Stainless steel
Sprockets
Standard sprockets for Stainless Steel chains can be used since the dimensions are the same as standard roller chains.
Caution
qAs a general property of stainless steel, stress corrosion cracking and pitting corrosion can be caused by chlorine and chlorine ion (CR-). wThe chart on right shows the data of tests on the level of corrosion resistance for each medium and does not guarantee the performance of the chains. Please take into consideration the conditions, temperature, level and other overall situation when using.
Dimensional Drawing
T F f d F E D W
Note: 1. :Corrosion resistant :Corrosion resistant depending on conditions : No resistance 2. Unless specified, tests were conducted at 20C.
Dimensions
Chain No.
DID DID DID DID DID DID 25SS 35SS 40SS 50SS 60SS 80SS 40SSK 50SSK 60SSK 80SSK Pitch P Roller link width W Roller (Bush) dia. D d E Pin F f T Plate H h
Unit (mm)
Approx. weight kg/m 0.13 0.34 0.64 1.06 1.56 2.62 4.13
89
Rate of elongation
Stainless Steel Chains with the features of environment resistant and wear resistant chain series. With the use of X-rings, durability improved remarkably.
X rings were added to the Stainless Steel Chain (SS) that has the best resistance to corrosion and heat. Compared to the conventional Stainless Steel Chain, this chain has about 5~10 times resistance to abrasion. This improvement makes possible a large reduction in the running and maintenance costs.
Standard (SS)
Recommended uses
Conditions continuously exposed to chemical agents, sea water and wastewater. Various chemical plants, water treatment plants Conditions of high temperature Heat-treating furnaces, dry furnaces, incinerators
Friction chart
100
Squashed
Friction
The grease and seal rings meet the standards of the Food Sanitation Law. Consult us about the environmental conditions and chain selection.
50
Twisted
O-Ring
X-Ring
90
Corrosive Atmosphere
Clean Areas
Alkaline Environment
Acidic Environment
10 200
Allowable Load
Great Savings
10
Selection of chains
The average tensile strength and maximum allowable load of the Stainless Steel Chain are both lower than a standard roller chain. Refer to the maximum allowable load for the selection of chains.
Corrosion resistance
Medium
Aceton Sulfurous gas (wet) Sulfurous gas (dry) Ammonia gas (cool) Ammonia gas (hot) Ammonia water Ethanol Sodium chloride, salt Hydrochloric acid Chlorine gas (wet) Sea water Hydrogen peroxide Caustic soda (20%) Gasoline Potassium permanganate Formic acid Milk Citric acid Glycerin Acetic acid (10%) Bleaching powder, sodium hypochlorite Carbon tetrachloride (dry) Alcoholic soap Oxalic acid (5%) Oxalic acid (10%, boiled) Nitric acid Vinegar Calcium hypochlorite Baking soda Water Calcium hydroxide Phenic acid, Phenol Petroleum Soapwater Carbonic water Sodium carbonate Kerosene Lactic acid (5%) Lactic acid (10%, 65C) Paraffin Beer Benzene, benzol Boric acid (5%) Pottasium alum Methanol Iodine Butyric acid Sulfuric acid Phosphoric acid (10%) Sodium sulfate (5%) Wine
Standard
Stainless steel
Connecting links
R connecting links are used for Stainless Steel Chains #60 or smaller and C connecting links for #80 or larger.
Sprockets
The pins for the X-Ring chains are longer than those of standard roller chains, and thus standard sprockets for multiplex chain cannot be used for the X-Ring chains when using this chain in multiplex.
Caution
q As a general property of stainless steel, stress corrosion cracking and pitting corrosion can be caused by chlorine and chlorine ion (CR-). wThe chart on right shows the data of tests on the level of corrosion resistance for each medium and does not guarantee the performance of the chains. Please take into consideration the conditions, temperature, level and other overall situation when using.
T
F f d W
H P P
Note: 1. :Corrosion resistant :Corrosion resistant depending on conditions : No resistance 2. Unless specified, tests were conducted at 20C.
Dimensions
Chain No.
DID 40SSLT Pitch P Roller link Roller (Bush) dia. width W D d Pin E f T Plate H Avg. tensile strength Max. allowable load
Unit (mm)
2,130 0.686
91
Recommended uses
Inside freezers, conditions of high altitude or cold climates
-11C~ -30C kgf 380 700 950 1,500 kN 2.54 4.80 6.47 10.29 kgf 260 490 660 1,050 kN 2.15 3.92 5.39 8.53
92
Corrosive Atmosphere
40 80
Allowable Load
100
CONSTRUCTION
Selection of chains
The maximum allowable load of Low-temperature Resistant chains differ by temperature. Please refer to the table in the previous page for chain selection. Please refer to P120~122 for other criteria. If used in normal temperature, better shock resistance can be expected compared to standard roller chains.
Sprockets
Roller Chains for Power Transmission Environment Resistant Chain Series
T W f d F E D h P RJ (#60 or smaller) P CJ (#80 or larger) H
Unit (mm)
Standard sprockets can be used for Low-temperature Resistance Chain as their dimensions are equivalent to standard roller chains.
Caution
Please use lubrication oil for cold resistance for the maintenance of the chain.
Dimensions
Chain No.
DID DID DID DID 40TK 50TK 60TK 80TK
Pitch
P
Pin
F f T
Plate
H h
93
Super Low Noise Chain (UN) has achieved a higher drive performance while having equivalent noise reduction performance to Previous Low Noise Chain (TB). By improving the drive performance to the level of standard roller chains, Low Noise Chains are now applicable to many more machines and equipment.
Features
Name
qApprox. 10dB noise reduction compared to a standard chain wTwo Piece roller eEquivalent durability (strength) to standard roller chains
Max. KW Rating
Noiseless
100
PRINT PACK
10dB
Noise reduction values differ by the chain sizes and conditions for use
40 50 60 80
(Unit: kW)
DID 40TB
2. 3.
Noiseless
Noise reduction value differs by the chain sizes and conditions for use
The noise emitted when the chain engages with the sprockets can be reduced by approx. 10dB. For conveyor chains, sliding noise of the rails and the rollers can be reduced as well.
Noise Comparison
Standard (STD)
Noise level
The chains exhibit durability higher than Previous Low Noise chains and at the same level as standard chains.
Super Low Noise (UN) Revolutions (rpm)
(r/min)
Triple-layer roller
Steel Steel Rubber Steel
Standard (STD)
Standard connecting links and sprockets can be used. Offset links are specialized. Low noise chains available in sizes DID40UN~80UN. Preventing partial wear of sprockets and rails Compared to Previous Low Noise chains, the steel rollers of the Super Low Noise are in staggered assembling in the traveling direction to reduce partial wear of the sprockets and rails.
95
1.
Max. KW Rating
100
70
Features
Sound pressure (dB)
Super Low Noise Chain was developed in response to the needs for a wider application of low noise chains by modifying the triple-layer roller structure of the TB Chain into a double layer roller. Noise reduction level is equivalent to that of TB Chain.
60
50
40
Recommended uses
Circumstances requiring the drive performance of chains at the noise level of belt conveyors Printing machines, packaging machines, office appliances etc
100
200
300
400
Tested by DAIDO
Load
Chain No.
DID 40UN DID 50UN DID 60UN DID 80UN
96
Max. KW Rating
Noiseless
100
10dB
Selection of chains
See the "Selection by max. kilowatt ratings" (P120) or "Low-speed selection" (P121) for chain selection. Note: Set the chain speed within 210 m/min. Super low noise chains are available up to five strands.
Caution
The rollers are made of risen and their performance deteriorates when exposed to ultraviolet (UV) rays. In addition, do not use in circumstances where the resin roller are exposed to sprays and vapors of substances listed below: Nonflammable hydraulic oil (phosphoric esters, waterglycol fluid), oils containing extreme-pressure additives, hot water, vapor, ester, ketone, organohalogen, pure aromatic compounds, strong acid, strong basic agents, strong acidic reagents, carbon disulfide, sulfur dioxide. The applicable conditions are equivalent to those of standard roller chains. The corrosion resistance against water, acid, alkaline, and other chemical substances are also equivalent to that of standard roller chains.
Standard sprockets and connecting links can be used. Offset links are also available. It is recommended to use the sprockets with teeth of odd numbers or even numbers indivisible by four to engage them with the chain rollers.
RJ (DID 60 or smaller)
CJ (DID 80)
OJ
2POJ
Dimensions
Roller link Roller (Bush) Pitch width dia. Chain No.
P DID 40UN 12.70 DID 50UN 15.875 DID 60UN 19.05 DID 80UN 25.40 W D1 D2 d E F
Unit (mm)
Pin
f L R T
Plate
H h
Avg. tensile strength kN 19.1 30.8 44.1 78.1 kgf 1,950 3,150 4,500 8,000 10.4 13.0 15.6 20.8
Max. allowable Approx. load weight kN kgf kg/m 3.72 6.86 9.31 14.7 380 700 950 1,500 0.59 0.98 1.43 2.36
7.95 9.53
Note: 1. The values of the average tensile strength and maximum allowable tension are for the chain body. 2. Consult us for multiplex chains and other specifications. 3. Refer to the table "Allowable Load of Rollers" on P96 for an optimum sprocket.
97
Bicycle Chain
Features
Name
qDID brand Major product wRustproof treated Hi-Guard (E) available e Lightest of the same size models
qCamshaft drive timing chain wDrive chain of attached units (oil pumps etc) e For high performance engines
qIdeal engaging structure w High-speed strong tensile transmission possible eHigh noise reduction
Main uses
PRINT CONVEYOR
HOME APPLIANCE
HOME APPLIANCE
98
Silent Chain PS
Leaf Chain
Name
qHigher durability compared to SC w Larger noise reduction compared to SC qHighly wear resistant wHighly heavy-load resistant eHighly shock load resistant qComplying with ISO "B series" standard wComplying with the British and German Standards eSprockets comply with the British Standard. qComposed of pins and plates only. wHigher strength compared to roller chains eTwo types are available: AL and BL
AGRICULTURE
Symbols
PRINT
Main uses
CONSTRUCTION
Feed and drive in printing machines Feed and drive in construction machines Feed and drive in packaging machines
CONVEYOR
TEXTILE
AGRICULTURE
PACK
99
Main uses
CONSTRUCTION
AGRICULTURE
PARKING
CONSTRUCTION
CONVEYOR
Features
In addition to general chains, we also manufacture numerous chains developed for specific applications such as bicycle chains and motorcycle chains. Some specialty chains can be engaged with standard sprockets. Wear resistant properties of general chains are included in the specifications of each type of specialty chains. Specialty chains are classified as follows:
Bicycle Chain Small Pitch Chain Engine Mechanism Chain Silent Chain Agricultural Chain Leaf Chain BS type Roller Chain (British Standard Roller Chain)
100
Bicycle Chain
Bicycle chains are emblematic of the DID brand, and we were founded originally for the production of bicycle chains. They have been used in many bicycles made in Japan and worldwide countries. Recently, our Hi Guard Chain (E) with an additional rust preventive treatment has favorable reputation by users. The bicycle chains have been continuously examined and improved in performance, quality and specifications as seen in the availability of current products. As a result, they are the lightest and most compact chains among products of the same size. Presently, they are used not only for bicycles but for many purposes such as the driving of vending machines and agricultural implements and for conveyor systems.
Roller Chains for Power Transmission
Unit (mm)
Dimensions
Chain No. DID 1/21/8 DID 1/21/8M DID 1/21/8 DID 1/21/8 Track racer DID 1/23/16 Pitch Roller link Roller width dia.
P W D
Pin
d E F G J f g i
Plate
H T
Guaranteed Avg. tensile strength Approx. weight tensile strength kN kgf kg/m kN 8.14 8.14 8.14 8.82 8.14 9.02 9.02 9.02 9.61 9.02 920 920 920 980 920 0.271 0.271 0.271 0.274 0.313
3.62 9.10 3.62 9.10 3.62 9.10 3.62 9.40 3.62 10.75
Note: 1. Bolt connecting link is the standard connecting link for the track racer chain. 2. M and (E) models are high anti-tight type. 3. The values of avg. tensile strength are for chains.
101
The smallest chain complying to ANSI is DID25 of 6.35 mm pitch. However, in response to the demands for smaller chains in recent years for high technology machinery such as office equipment, medical machines and industrial robots, we provide DID15 of 4.7625 mm (3/16 inch) pitch and also DID15H1 as a high-power version of DID15. These high precision chains are manufactured under severe quality control especially required for small sizes, taking wear resistance also into account.
Selection of chain
Refer to the "Low-speed selection" (P.121). However, the chain operation speed can be set considerably high depending on the type of lubrication as shown in the table below.
DID25: Smallest bushing chain among ANSI standard chains using curl bushings.
200m/min or less
150
Over 1200m/min
110
R connecting link
Dimensions
Chain No.
DID 15 DID 15H1 DID 25 DID 25H DID 25T DID 35 DID 35T
Unit (mm)
Pitch
P
Dia.
d
Pin Length
E F
Avg. tensile strength kN 1.96 3.14 4.41 5.88 4.41 11.20 11.20 kgf 270 320 450 600 450 1,150 1,150
Max. allowable load kN 0.49 0.58 0.73 1.07 0.73 2.15 2.15 kgf 50 60 75 110 75 220 220
Approx. weight kg/m 0.089 0.103 0.134 0.163 0.134 0.332 0.332
6.25 6.90 7.30 7.80 8.50 9.00 9.45 8.00 8.50 12.00 13.00 12.00 13.00
Note: The values of max. allowable tension are not applied to connecting links.
102
Dimensional Drawing
R connecting link
Dimensions
Chain No.
DID 25 DID 25H DID 25SH DID 25SD DID 25-2 DID 25H-2 DID 215F DHA DID 219H DID 219HTM DID 219FTS DHA DID 219FTH1 DID 05T DHA DID 05R SDH DID 05S SDH DID 270H DID 270S DHA DID 270FH DHA DID 06B DHA DID 06BH DHA DID 06B-2 DID 317FM2 DID 317FM-2
Conne- Pitch Roller link Roller width dia. cting link P W D RJ RJ RJ RJ RJ RJ RJ RJ 6.35 6.35 6.35 6.35 6.35 6.35 7.00 7.774 7.774 7.774 7.774 8.00 8.00 8.00 8.50 8.50 8.50 9.525 9.525 9.525 9.525 9.525 3.18 3.18 3.18 3.18 3.18 3.18 3.50 5.00 4.60 5.00 5.00 4.61 4.61 4.61 4.75 4.75 4.75 5.72 5.72 5.72 5.05 5.05
3.30 3.30 3.30 3.30 3.30 3.30 4.00 4.59 4.59 4.59 4.59 4.71
Pin
d E F f T t
Plate
H h
Avg. tensile strength 5.2 5.2 5.2 5.2 5.2 5.2 6.7 6.6 6.5 7.6 7.6 7.8 7.8 7.8 7.1 7.1 8.6 8.2 8.2 8.2 8.2 8.2 kN 4.41 5.88 5.09 5.59 8.23 10.79 8.14 7.74 9.80 8.92 8.92 9.61 8.97 12.1 12.1 10.7 14.7 10.4 11.1 19.4 12.7 24.3 kgf 450 600 520 570 840 1,100 830 790 1,000 910 910 980 915 1,230 1,240 1,100 1,500 1,070 1,130 1,980 1,300 2,480
Max. allowable Approx. load weight kg/m kN kgf 0.73 1.07 0.91 0.88 1.17 1.76 1.62 1.27 1.76 1.77 2.15 2.15 2.15 3.00 2.15 1.96 2.45 1.96 2.65 3.13 3.23 4.90 75 110 93 90 120 180 165 130 180 180 220 220 220 305 220 200 250 200 270 320 330 500 0.13 0.16 0.17 0.17 0.26 0.38 0.26 0.27 0.30 0.31 0.33 0.33 0.37 0.40 0.39 0.33 0.50 0.39 0.43 0.74 0.28 0.81
5.65 5.65 5.00 5.00 5.00 6.35 6.35 6.35 6.35 6.35
2.31 2.31 2.01 2.00 2.31 2.29 2.51 3.01 3.01 2.61 2.62 3.01 2.62 3.00 3.28 3.01 3.28 3.28 3.27 3.28 3.28 3.27
7.8 9.0 9.0 9.0 14.4 16.6 10.15 12.0 12.15 11.85 12.3 11.5 11.85 12.30 13.15 12.0 13.15 13.15 13.85 22.75 13.15 24.7
0.72 1.0 1.0 1.0 0.72 1.0 1.2 1.2 1.4 1.2 1.2 1.3 1.3 1.3 1.8 1.3 1.8 1.3 1.4 1.3 1.5 1.5
0.72 1.0 1.0 1.0 0.72 1.0 1.0 1.0 1.3 1.0 1.2 1.0 1.0 1.2 1.4 1.2 1.4 1.0 1.2 1.0 1.2 1.2
5.9 5.9 5.9 5.9 5.9 5.9 6.7 7.6 7.6 7.6 7.6 7.8 7.8 7.8 8.6 8.6 8.6 8.2 8.2 8.2 8.2 8.2
Note: 1. Those marked with are bushing chains, and thus the values indicate bushing diameters. 2. Chains marked with have flat oval-shaped plates. 3. DH- treatment (DHA) is available. Consult us for DHA types. 4. The values of max. allowable load are not applied to connecting links. Don't use connecting links in engines.
103
Silent Chain
Roller Chains for Power Transmission
Dimensions
Chain No.
DID SCA-0404A SDH DID SCA-0409A SDH DID SCA-0412A SDH DID SCR-0404 SDH DID SCR-0409 SDH DID SCR-0412 SDH DID SC-2614H SDH DID SC-0624A SDH DID SC-0628A SDH
Unit (mm)
Pitch
P
kgf 640 1,000 1,250 705 1,020 1,350 1,950 4,180 4,900
Approx. weight kg/m 0.161 0.238 0.316 0.172 0.255 0.322 0.520 1.05 1.20
6.35
06.70
104
Silent Chain
PS silent chain
A PS type silent chain has a structure in which a set of specially formed connecting pins and locker pins contact each other while rotating at each flexible bearing position. Thus, it generates less heat especially in high speed operation and is excellent in durability. Furthermore, the specially formed pins greatly reduce shock when the chain is engaged with sprockets, providing a higher silencing effect than SC silent chains.
Roller Chains for Power Transmission
Locker pin
Unit (mm)
Sprockets
Sprockets for DID silent chains adopt special modules in involute tooth forms for the SCA 04, SC 25, SC 06 on the previous page and PS silent chains to ensure silent high speed operation. For all sizes, the sprocket tooth heads are usually hardened by induction hardening or carburizing.
Connecting pin
Dimensions
Chain No.
DID PS-207 DHA DID PS-314 DHA
Pitch
P
kN 15.4 39.2
6.35 9.525
11.30 20.80
15.20 26.10
7.15 10.85
105
The roller chains used for agricultural machinery like tractors, combines, binders, power tillers, and planters that provide higher productivity in modern agriculture are required to have the strength and durability to withstand wear, heavy load and shocks. Agricultural roller chains can sufficiently satisfy these conditions.
HJ
RJ
Dimensions
Chain No.
DID
Unit (mm)
Pin
f G g T t
Plate
H h
Avg. tensile Max. allowable Approx. load strength weight kN kN kgf kg/m kgf 220 260 330 240 380 380 380 460 400 500 700 700 800 880 1,300 950 1,100 1,100 1,100 1,800 1,800 1,100 1,100 950 1,100 1,100 1,100 1,900 2,300 2,800 3,100 3,500 0.32 0.39 0.46 0.43 0.55 0.58 0.68 0.72 0.66 0.76 0.89 1.06 1.00 1.12 1.40 1.37 1.72 1.72 2.03 2.42 2.47 2.21 2.48 1.44 1.81 1.81 2.23 2.82 3.12 4.31 4.18 4.37
35 DID 35HS DID 35HK2 DID 083 DID 415S DID 420 DID 40 DID 40HK DID 428 DID 428H DID 520 DID 50 DID 520HK DID 50HK DID 50Y DID 630K DID 630HK DID 630HKS DID 630SK DID 630FSK DID 630FSK2 DID 635SK DID 635ST DID 60 DID 60H DID 60HK DID 60SK HI-PWR-S80 HI-PWR-S80HK DID 80GS HI-PWR-S100 HI-PWR-S100HK
RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ HJ HJ HJ HJ HJ
9.525 9.525 9.525 12.70 12.70 12.70 12.70 12.70 12.70 12.70 15.875 15.875 15.875 15.875 15.875 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 25.40 25.40 25.40 31.75 31.75
4.78 4.78 4.78 4.88 4.76 6.35 7.95 7.95 7.94 7.94 6.35 9.53 6.35 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 11.10 11.10 12.70 12.70 12.70 12.70 15.88 15.88 15.88 19.05 19.05
(5.08) (5.08) (5.08) 7.75 7.77 7.77 7.92 7.92 8.50 8.50 10.16 10.16 10.16 10.16 10.22 11.91 11.91 11.91 14.28 14.28 14.28 14.28 14.28 11.91 11.91 11.91 14.28 15.88 15.88 15.88 19.05 19.05
3.59 3.59 3.59 4.09 3.97 3.97 3.97 3.97 4.51 4.51 5.09 5.09 5.09 5.09 5.40 5.96 5.96 5.96 7.11 6.63 7.11 7.11 7.51 5.96 5.96 5.96 7.11 7.94 7.94 8.71 9.54 9.54
12.0 13.1 15.5 12.5 13.25 14.75 16.5 18.5 16.7 18.9 17.45 20.3 18.6 21.8 22.5 22.1 25.7 25.7 26.25 27.4 28.5 27.8 30.0 25.4 28.7 28.7 29.8 32.6 36.1 37.7 39.5 43.6
13.1 13.7 15.4 13.55 14.3 16.15 17.6 19.50 18.05 20.1 18.85 21.9 20.2 23.4
7.3 7.8 7.35 7.98 8.80 9.5 10.5 9.83 10.88 10.25 11.6 10.7 12.7
10.1
12.0
15.1 31.2 31.2 35.3 38.7 40.3 42.8 46.2 19.0 20.6 22.7 24.4
1.25 1.50 2.00 1.25 1.5 1.5 1.5 2.0 1.5 2.0 2.0 2.0 2.4 2.4 2.4 2.4 3.2 3.2 3.6 4.0 4.2 3.6 4.2 2.4 3.2 3.2 3.6 3.2 4.0 4.8 4.0 4.8
1.25 1.50 2.00 1.25 1.5 1.5 1.5 2.0 1.5 2.0 2.0 2.0 2.4 2.4 2.4 2.4 3.2 3.2 3.2 3.2 3.4 3.2 3.4 2.4 3.2 3.2 3.2 3.2 4.0 4.0 4.0 4.8
9.0 9.0 9.0 10.3 12.0 12.0 12.0 12.0 12.0 12.0 15.0 15.0 15.0 15.0 15.6 18.1 18.1 18.1 18.1 19.1 19.1 18.1 18.4 18.1 18.1 18.1 18.1 24.1 24.1 24.7 30.1 30.1
7.75 11.2 1,150 2.15 7.75 12.7 1,300 2.54 7.75 19.1 1,950 3.23 13.1 1,340 2.35 9.6 19.1 1,950 3.72 10.4 17.8 1,820 3.72 10.4 19.1 1,950 3.72 10.4 21.5 2,200 4.51 10.4 19.6 2,000 3.92 10.4 23.3 2,380 4.90 10.4 30.4 3,100 6.86 13.0 30.8 3,150 6.86 13.0 36.2 3,700 7.84 13.0 37.6 3,840 8.63 13.0 44.1 4,500 12.74 15.6 44.1 4,500 9.31 15.6 50.5 5,150 10.7 15.6 53.9 5,500 10.7 15.6 64.7 6,600 10.7 18.1 67.1 6,850 17.6 19.1 72.5 7,400 17.6 19.1 64.7 6,600 10.7 18.1 72.5 7,400 10.7 18.4 44.1 4,500 9.3 15.6 46.0 4,700 10.7 15.6 53.9 5,500 10.7 15.6 64.7 6,600 10.7 18.1 84.3 8,600 18.6 20.8 98.0 10,000 22.5 20.8 24.7 117.0 12,000 27.4 26.0 127.0 13,000 30.4 26.0 145.0 14,800 34.3
Note: 1. DID630FSK, DID630FSK2, DID80GS have flat oval-shaped plates. 2. The values of max. allowable tension are not applied to connecting links. 3. Those marked with are bushing chains.
106
Dimensional drawing
Speciality Chain Series
RJ CJ (DID 12B or smaller) (DID 16B or larger)
Dimensions
Chain No.
DID
DID 04B DID 05B DID 05B-2 DID 06B DID 06B-2 DID 06B-3 DID 08B DID 08B-2 DID 08B-3 DID 10B DID 10B-2 DID 10B-3 DID 12B DID 12B-2 DID 12B-3 DID 16B DID 16B-2 DID 16B-3 DID 20B DID 20B-2 DID 20B-3 DID 24B DID 24B-2 DID 24B-3
Pin
d
1.85
Transverse pitch
G f
4.15
Plate
T
0.63
JIS B
05B 05B-2 06B 06B-2 06B-3 08B 08B-2 08B-3 10B 10B-2 10B-3 12B 12B-2 12B-3 16B 16B-2 16B-3 20B 20B-2 20B-3 24B 24B-2 24B-3
W
2.80
D
4.00
E
6.45 7.60
F
7.35 8.60
t
0.63
H
4.9
h
4.9
Approx. Avg. tensile strength Min. tensile strength weight kN kN kgf kg/m kgf
4.4 449 795 908 1,720 2,539 1,815 3,170 4,537 2,260 4,537 6,800 2,946 5,890 8,840 6,118 10,808 16,315 9,687 17,335 25,490 16,315 28,550 43,337 3.33 5.68 9.21 10.4 19.4 27.4 19.6 34.3 49.0 25.4 50.9 76.4 31.3 62.7 94.1 63.7 127 191 98.0 196 294 166 333 500 340 580 940 1,070 1,980 2,800 2,000 3,500 5,000 2,600 5,200 7,800 3,200 6,400 9,600 6,500 13,000 19,500 10,000 20,000 30,000 17,000 34,000 51,000 0.12 0.18 0.34 0.39 0.74 1.10 0.67 1.30 1.92 0.86 1.68 2.54 1.14 2.28 3.46 2.56 5.12 7.59 3.81 7.57 11.3 7.08 13.9 20.7
JIS
DID
38.2
8.00
3.00
5.00
2.31
4.80
5.64
0.75
0.75
7.1
6.2
7.8 8.9
9.525
5.72
6.35
3.28
22.75 23.9 33.0 16.7 34.3 18.1 32.0 46.0 20.4 37.0 53.7 23.6 43.1 62.7
7.4
10.24
1.3
1.0
8.2
8.2
12.70
7.75
8.51
4.45
9.9
13.92
1.5
1.5
11.9
10.4
15.875
9.65
10.16
5.08
10.9
16.59
1.5
1.5
14.7
13.0
19.05
11.68
12.07
5.72
12.7
19.46
1.8
1.8
16.1
14.6
57.8 86.7 60
25.40
17.02
15.88
8.28
20.7
31.88
4.0
3.2
21.0
21.0
106 160 95
31.75
19.56
19.05
10.19
23.5
36.45
4.5
3.5
26.4
26.4
38.10
25.40
25.40
107.1 155.5
32.0
48.36
6.0
5.0
33.4
33.4
280 425
Note: 1. 2POJ offset links are used for DID04B and DID05B. 2. DID06B has flat oval-shaped plates. 3. Clip connecting links (RJ) are used for DID06B-12B and cotter connecting links (CJ) for DID16B-24B.
107
Leaf Chain
Roller Chains for Power Transmission
Leaf chains consist of pins and plates only and are higher in strength than roller chains. They are suitable for tasks like hoisting and pulling. Leaf chains conform to ANSI and have two types: AL and BL.
Fitting
Dimensions
Pitch Chain No.
DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID AL AL AL AL AL AL AL AL AL AL AL AL AL AL AL AL AL AL AL AL AL AL BL BL BL BL BL BL BL BL BL BL BL BL BL BL BL BL BL BL BL BL BL BL BL BL 422 444 466 522 544 566 622 644 666 822 844 866 1022 1044 1066 1222 1244 1266 1444 1446 1644 1666 423 434 446 523 534 546 623 634 646 823 834 846 1023 1034 1046 1223 1234 1246 1423 1434 1446 1623 1634 1646
Unit (mm)
Plate H Max
10.4
P
12.59
T
1.5
d
3.97
Pin Min. tensile strength Max. allowable load Approx. weight L L1 b kN kN kgf kgf kg/m Max Max Min
8.1 14.6 21.1 10.5 19.0 27.5 12.5 22.7 32.8 16.4 29.7 43.1 19.1 36.4 53.1 23.8 43.4 63.4 50.6 73.6 57.5 83.6 12.5 16.9 23.2 15.0 20.2 27.7 19.8 26.7 36.7 24.0 32.4 44.8 28.6 38.6 53.9 33.3 44.8 61.7 37.6 50.7 70.4 41.7 56.4 78.0 6.0 9.8 12.6 7.3 11.5 15.8 8.8 13.9 19.0 11.0 17.8 24.5 13.1 21.3 29.7 15.3 25.2 35.1 30.1 41.6 33.4 46.4 8.5 10.6 13.7 9.9 12.5 16.3 12.6 16.2 21.1 15.3 19.3 25.5 17.7 22.7 30.2 21.5 27.2 36.1 23.4 30.0 39.8 26.7 34.0 44.8 16.6 33.3 50.0 27.9 55.8 83.8 38.2 76.4 114 66.6 133 200 100 200 423 141 282 423 372 558 470 706 24.5 37.2 49.0 39.2 58.8 78.4 68.6 103 127 102 154 205 141 220 282 193 313 386 254 421 509 353 554 706 1,700 3,400 5,100 2,850 5,700 8,550 3,900 7,800 11,700 6,800 13,600 20,400 10,200 20,400 30,600 14,400 28,800 43,200 38,000 57,000 48,000 72,000 2,500 3,800 5,000 4,000 6,000 8,000 7,000 10,500 13,000 10,500 15,800 21,000 14,400 22,500 28,800 19,700 32,000 39,400 26,000 43,000 52,000 36,000 56,500 72,000 1.86 3.43 3.92 3.04 5.29 6.27 4.41 7.45 8.72 7.35 13.2 15.3 11.5 20.5 24.0 16.4 29.1 34.2 38.9 46.0 49.9 58.8 4.51 5.29 5.98 6.86 8.33 9.41 9.80 12.2 13.7 16.9 20.5 23.5 25.9 31.3 36.2 36.7 44.1 50.5 49.0 58.8 67.6 58.8 70.6 80.4 190 350 400 310 540 640 450 760 890 750 1,350 1,570 1,180 2,100 2,450 1,680 2,970 3,490 3,970 4,700 5,090 6,000 460 540 610 700 850 960 1,000 1,250 1,400 1,730 2,100 2,400 2,650 3,200 3,700 3,750 4,500 5,150 5,000 6,000 6,900 6,000 7,200 8,200 0.40 0.77 1.14 0.65 1.26 1.85 0.90 1.75 2.59 1.55 3.04 4.51 2.46 4.80 7.15 3.32 6.50 9.68 10.0 14.6 12.7 19.6 0.86 1.16 1.69 1.30 1.73 2.44 2.08 2.85 4.07 3.25 4.50 6.39 4.33 6.03 8.53 6.06 8.45 12.0 8.74 10.9 20.3 11.9 16.6 23.6 4.00
6.3
15.75
13.0
2.0
5.09
5.12
7.9
7.9
19.05
15.6
2.4
5.96
6.00
9.5
9.5
25.28
20.8
3.2
7.94
8.00
12.7
12.7
31.64
26.0
4.0
9.54
9.60
15.8
15.8
4.8
11.11
12.70
12.0
5.12
6.3
6.3
15.875
15.0
2.4
5.96
6.00
7.9
7.9
19.05
18.1
3.2
7.94
8.00
9.5
9.5
25.40
24.0
4.0
9.54
9.60
12.7
12.7
31.75
29.9
4.8
11.11
11.20
15.8
15.8
38.10
35.9
5.6
12.71
12.80
19.0
19.0
44.45
41.9
6.4
14.29
14.40
22.2
22.2
50.80
47.8
7.1
17.46
17.60
25.4
25.4
Note: 1. Except for Al-60 series, the pitch of AL type chains is slightly different to that of ANSI standard. 2. The values of max. allowable tension are not applied to connecting links.
108
AL type
For the use that static load is applied with little concern of wearing.
BL type
For the use that wear resistance is required since impact load is applied.
Wear
Oblique wear of plate and pin head Misalignment of guide or pulleys Align the unit.
Stiff link
Dust or foreign substances are contained in a bending portion Corrosion and rust Bent pin
Excessive tension by Replace the chain overload or insufficient Lubricate and eliminate lubrication overload.
Normal pin
Rotating pin
Wear elongation
Wear
Replace the chain when its length becomes 1.03L. Note: Wear elongation of a chain lowers its tensile strength. Wear elongation of 3% lowers the tensile strength by 18 percent. Permanent deformation The wear life of chain can be (elongation) due to improved by lubrication. Replace the chain. overload
Load exceeding the Replace the chain with a allowable tension chain of higher maximum allowable tension, or of chain lower the load or dynamic (shock) load.
Crack: From the hole of a link plate toward the end of the link plate in the direction perpendicular to tension direction. Cracked plate (2) Heavy rust or exposure Replace the chain, and to an acid or corrosive protect from corrosive material circumstances.
Service factor
Type of Impact
When starts and Smooth stops are smooth transmission and loads hardly vary. With some shock With large shock When starts, stops, load variations or reversing occurs often. When sudden start, stop or reversing occurs and load largely varies.
1.2
1.4
Corrosive circumstances Replace the chain, and protect from corrosive circumstances. Normal wear Replace the worn component.
109
Problem
Possible cause
Solution
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1. Advantages of housing
Holding of lubrication Since a roller chain coupling rotates with flexibility, the teeth of the roller chain and sprockets slide slightly during operation. So, they must be kept lubricated for prevention of wear as much as possible. The housing functions as a grease box for the lubrication. Prevention of grease scattering Especially in high speed rotation, grease may be scattered by centrifugal force. The housing functions as a protector that prevents this. Protection from dust and moisture (corrosive atmosphere) When a roller chain coupling is used in a wearcausing or corrosive circumstances, the chain life is extremely shortened unless the coupling is perfectly shielded from the circumstances. The housing functions to protect the roller chain coupling, preventing the shortening of life. High safety and neat appearance Since the housing has no protrusions outside, it is safe even if it rotates with the roller chain coupling. It is also neat in appearance. (To avoid possible injury, do not touch the housing when rotating.)
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2. Easy alignment
Owing to the play between the respective components of the chain and the play between the roller chain and the sprockets, the eccentricity and angle error can be generally allowed as follows:
Angle error : Up to 1
2. Structure
The roller chain coupling can be split in the direction perpendicular to the shafts. The hole on the driving shaft side of the housing firmly holds the coupling's sprocket hub. The hole on the driven shaft side keeps a clearance of 1 mm or more from the sprocket hub to maintain flexibility of the coupling. Oil leakage from this portion is prevented by a seal ring.
When the roller chain coupling is used for high speed rotation (in the range of lubrication types B and C), keep the allowances less than half of the above.
4. Excellent durability
The roller chain is made of heat-treated steel and manufactured precisely and solidly to the highest manufacturing standard. The durability is outstanding and little time is required for maintenance as the sprockets have induction-hardened special teeth, and are always engaged with the roller chain.
For safe work
Cautions
Always wear clothing suitable for work and proper protection (safety glasses, safety shoes, etc.). Strictly observe Section 1 "General standards (prevention of danger by motors, revolving shafts, etc.), Chapter 1, Part 2 of Occupational Safety and Health Regulations. Be sure to switch off the electric power source or any other power source before starting maintenance work, and ensure that the power is never accidentally switched on. Furthermore, make sure not to allow your clothes or any parts of the body to be caught by the chain or sprockets, or by any other nearby equipment. Be sure to install a chain housing for type C and type B (see "Table of Lubrication Types"). For installing the roller chain coupling into a highspeed machine or heavily vibrating machine, coat the bolts with a loosening preventive. Install a safety cover to prevent any unexpected flying of loosened bolts, or scattering of a broken housing or chain. Never partially replace or re-use the coupling as its strength will be lowered, causing damage or destruction. Furthermore, since the coupling is heattreated, never modify the cotter holes or any other parts. When replacement is necessary, replace the roller chain coupling or housing as a set respectively. Noise during operation may be caused by malfunction and the unit may need to be replaced. Immediately switch off the power, and check the cause.
5. Protection of machine
Rational flexibility decreases vibration, overheating and wear of the bearings caused by the eccentricities and angle errors of the shafts.
Housings and safety covers
Standard housing
The standard housings for No. 8022 or smaller are made of aluminum alloy die casting, and those for No. 10020 or larger are made of aluminum alloy casting. Installation of housings has the following advantages.
110
Inhibition of modification, re-use, and partial replacement Noise
1. Lubrication types
Type A Type B Type C Greasing once a month. Greasing every 1 ~ 2 weeks, or install a lubrication housing. Be sure to install a housing, and replace grease every 3 months.
3. Greasing amount
Fill appropriate amount of grease in the housing in accordance with the following table.
Roller chain coupling No.
DID DID DID DID DID DID DID DID DID DID C-4012 C-4014 C-4016 C-5014 C-5016 C-5018 C-6018 C-6022 C-8018 C-8022 Required amount Required amount of grease of grease Roller chain coupling No.
kg 0.10 0.13 0.17 0.22 0.26 0.36 0.5 0.7 0.9 1.2
DID DID DID DID DID DID DID DID DID C-10020 C-12018 C-12022 C-16018 C-16022 C-20018 C-20022 C-24022 C-24026
2. Grease
Since a roller chain coupling is usually used at high speed for a long time, grease must satisfy the following conditions. Excellent in mechanical stability, oxidation stability and adhesion. Grease based on metallic soap: For low speed
Dimensions
Roller chain coupling No. Applicable Prepared E range of DID JIS shaft dia. hole dia.
DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID C-4012 C-4014 C-4016 C-5014 C-5016 C-5018 C-6018 C-6022 C-8018 C-8022 C-10020 C-12018 C-12022 C-16018 C-16022 C-20018 C-20022 C-24022 C-24026 F A max. L R C B
Unit (mm)
Allowable Approx. Moment of inertia Set Max. allowable torque of under 50rpm 10-3 G rotation weight screw kNm kgfm (r/min) (kg) kgm 9 9 6 11 11 11 15 15 27 19 29 47 37 64 36 15 M06 M06 M06 M08 M08 M08 M10 M10 M12 M12 M12 M12 M12 M16 M16 M20 M20 M20 M20 000.249 000.329 000.419 000.620 000.791 000.979 001.810 002.610 003.920 005.640 008.400 012.700 018.300 026.400 038.100 054.100 077.800 137.000 186.000 00,025.4 00,033.6 00,042.8 00,063.3 00,080.7 00,099.9 00,185.0 00,267.0 00,400.0 00,576.0 00,857.0 01,300.0 01,870.0 02,700.0 03,890.0 05,520.0 07,940.0 14,000.0 19,000.0 4,800 4,800 4,800 3,600 3,600 3,000 2,500 2,500 2,000 1,800 1,800 1,500 1,250 1,100 1,000 0,800 0,600 0,600 0,500 0,001.10 0,001.30 0,001.85 0,002.70 0,003.25 0,004.25 0,007.30 0,011.60 0,016.15 0,024.30 0,039.70 0,053.80 0,077.10 0,108.00 0,187.00 0,286.00 0,440.00 0,869.00 1,260.00 00,000.55 00,000.97 00,001.44 00,002.80 00,003.70 00,005.63 00,013.73 00,029.50 00,052.00 0,111.00 0,244.00 0,394.00 0,781.00 1,453.00 3,222.00 5,098.00 11,110.00 31,000.00 59,850.00
GD2 10-3 kgfm2 000,002.20000 000,003.85000 000,005.76000 000,011.20000 000,014.80000 000,022.50000 000,054.90000 000,118.00000 000,208.00000 000,444.00000 000,976.00000 001,575.00000 003,122.00000 005,811.00000 012,890.00000 020,390.00000 044,450.00000 124,100.00000 239,400.00000
4012 4014 4016 5014 5016 5018 6018 6022 8018 8022 10020 12018 12022 16018 16022
011022 014028 016032 016035 018040 018045 022056 028075 032080 040100 045110 050125 056140 063160 080200 082205 100255 120310 150360
10 10 14 14 14 14 18 18 23 28 40 45 50 55 70 75 90 110 140
75 84 92 102 111 122 142 167 186 220 255 280 330 375 440 465 545 650 745
75 75 75 85 85 85 106 106 130 130 160 184 190 240 245 285 300 340 350
0061 0069 0077 0086 0096 0106 0128 0152 0170 0203 0233 0255 0303 0340 0405 0425 0506 0607 0704
79.4 79.4 87.4 99.7 99.7 99.7 123.5 123.5 141.2 157.2 178.8 202.7 222.7 254.1 310.1 437.5 477.5 650 700
7.4 7.4 7.4 9.7 9.7 9.7 11.5 11.5 15.2 15.2 18.8 22.7 22.7 30.1 30.1 37.5 37.5 45.0 45.0
35 43 50 53 60 70 85 110 115 140 160 170 200 225 280 290 360 445 525
Note: 1. Dimension G indicates the required margin for assembling and deassembling of the roller chain coupling. 2. Allowable rotation is applicable only when the housing is mounted.
3. The weight of the housing and grease is included in Approx. weight and GD2.
111
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3. Select a roller chain coupling in the drive performance (kW ratings) table: Identify the chain coupling number when the transmission power starts to exceed the corrected transmission power (calculated in 2.) according to the motor rpm. 4. When the shaft diameter is within the range of the selected roller chain coupling shaft diameter, select the coupling. When the shaft diameter exceeds the maximum shaft diameter of the roller chain coupling, select a one size larger coupling. A table of ANSI key slot dimensions is shown on the following page.
Load variation, 8 hrs or less impact, start torque is small 8-16 hrs (No reverse) 16 hrs or more Load variation, 8 hrs or less impact is at 8-16 hrs medium level (No reverse) 16 hrs or more Load variation, 8 hrs or less impact, start 8-16 hrs torque is large, (No reverse) 16 hrs or more
DID C-4016
Note: Service factor of 8 hours or less to be applied regardless of operation time when the revolution is under 50 r/min.
Note: 1. Drive performance selecting method to be applied when the output of motor exceeds 15 kW. 2. Table of dimensions of roller chain coupling is applied when the shaft diameter of motor is not given in the table above.
Unit (kW)
Number of revolution (r/min) 1 5 10 25 50 100 200 300 400 500 600 800 1000 1200 1500 1800 2000 2500 3000 3600 4000 4800 5200 6000
kgfm
DID C-40120 000.249 00,025.4 0.03 0.13 0.26 0.65 1.31 2.00 3.11 4.06 4.91 5.72 6.48 7.94 9.33 10.6 12.6 14.5 15.7 18.9 21.9 25.6 28.1 33.0 DID C-40140 000.329 00,033.6 0.03 0.17 0.35 0.86 1.73 2.65 4.12 5.37 6.50 7.56 8.58 10.5 12.3 14.1 16.7 19.2 20.8 25.0 29.0 33.9 37.1 43.6 DID C-40160 000.419 00,042.8 0.04 0.22 0.44 1.10 2.20 3.38 5.25 6.84 8.28 9.64 10.9 13.3 15.7 17.9 21.2 24.5 26.6 31.8 37.0 43.2 47.3 55.6 DID C-50140 000.620 00,063.3 0.07 0.33 0.65 1.63 3.25 4.99 7.75 10.1 12.2 14.2 16.1 19.7 23.2 26.5 31.4 36.1 39.3 47.0 54.7 63.8 DID C-50160 000.791 00,080.7 0.08 0.41 0.83 2.07 4.14 6.35 9.88 12.8 15.5 18.1 20.5 25.1 29.5 33.8 40.0 46.1 50.0 59.9 69.7 81.3 DID C-50180 000.979 00,099.9 0.10 0.51 1.03 2.57 5.13 7.87 12.2 15.9 19.3 22.4 25.4 31.1 36.6 41.8 49.5 57.0 62.0 74.2 86.3 DID C-60180 001.810 00,185.0 0.19 0.95 1.91 4.77 9.54 14.6 22.7 29.6 35.8 41.7 47.3 57.9 68.1 77.8 92.1 106 115 138 DID C-60220 002.610 00,267.0 0.27 1.37 2.74 6.86 13.7 21.0 32.7 42.6 51.6 60.0 68.1 83.4 97.9 112 132 152 165 198 DID C-80180 003.920 00,400.0 0.41 2.06 4.11 10.2 20.6 31.5 49.0 63.8 77.3 89.9 102 124 146 167 198 228 248 DID C-80220 005.640 00,576.0 0.59 2.96 5.91 14.8 29.6 45.3 70.4 91.8 111 129 146 179 211 241 285 329 357 DID C-10020 008.400 00,857.0 0.88 4.40 8.80 22.0 44.0 67.4 104 136 165 192 218 267 314 359 425 489 DID C-12018 012.700 01,300.0 1.33 6.67 13.3 33.4 66.7 102 159 207 251 292 331 405 476 544 644 DID C-12022 018.300 01,870.0 1.92 9.60 19.2 48.0 96.0 147 228 298 361 420 476 583 685 783 DID C-16018 026.400 02,700.0 2.78 13.9 27.8 69.5 139 213 331 431 523 608 690 845 992 DID C-16022 038.100 03,890.0 4.00 20.0 40.0 100 200 306 476 621 752 875 992 1210 1420 DID C-20018 054.100 05,520.0 5.67 28.3 56.7 142 283 434 675 880 1060 1240 1400 1720 DID C-20022 077.800 07,940.0 8.15 40.8 81.5 204 408 625 971 1260 1530 1780 2020 DID C-24022 137.000 14,000.0 14.4 72.2 144 361 722 1100 1720 2240 2710 3160 3580 DID C-24026 186.000 19,000.0 19.5 97.7 195 489 977 1490 2320 3030 3670 4270
Type of lubrication
112
3. Dimensions of ANSI key slot New ANSI key slot (ANSI 1301-1976) ANSI parallel, sloped key slot (ANSI B 1301-1959)
Shaft dia. d 0Over 6 008 010 012 017 020 022 030 038 044 050 050 058 065 075 8 or less 010 012 017 022 025 030 038 044 050 055 058 065 075 085 090 095 110 130 140 150 160 170 180 200
Depth of key slot Dimension of key Hub dt2 Shaft t1 bh Parallel key Sloped key 22 33 44 55 66 77 87 1008 1208 1409 1510 1610 1811 2012 2214 2416 2514 2816 3218 3522 3620 3824 4022 4226 4525 5028 01.2 01.8 02.5 03.0 03.5 04.0 04.0 05.0 05.0 05.5 05.0 06.0 07.0 07.5 09.0 08.0 09.0 10.0 11.0 11.0 12.0 12.0 13.0 13.0 15.0 17.0 d01.0 d01.4 d01.8 d02.3 d02.8 d03.0 d03.3 d03.3 d03.3 d03.8 d05.0 d04.3 d04.4 d04.9 d05.4 d08.0 d05.4 d06.4 d07.4 d11.0 d08.4 d12.0 d09.4 d13.0 d10.4 d11.4 d00.5 d00.9 d01.2 d01.7 d02.2 d03.0 d02.4 d02.4 d02.4 d02.9 d05.0 d03.4 d03.4 d03.9 d04.4 d08.0 d04.4 d05.4 d06.4 d11.0 d07.1 d12.0 d08.1 d13.0 d09.1 d10.1
Shaft dia. d 10 or more 0Over 13 020 030 040 050 060 070 080 095 110 125 140 160 180 13 or less 020 030 040 050 060 070 080 095 110 125 140 160 180 200
Dimension of key bh t2t1 0404 0505 0707 1008 1208 1510 1812 2013 2416 2818 3220 3522 3824 4226 4528 5031.5 5635.5
Depth of key slot Shaft t1 02.5 03.0 04.0 04.5 04.5 05.0 06.0 07.0 08.0 09.0 10.0 11.0 12.0 13.0 14.0 16.0 18.0 Hub dt2 d01.5 d02.0 d03.0 d03.5 d03.5 d05.0 d06.0 d06.0 d08.0 d09.0 d10.0 d11.0 d12.0 d13.0 d14.0 d15.5 d17.5
080 085 095 110 125 130 140 150 160 170 200
200 224
224 250
230
113
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PAT.
DID C-Top is a plastic cover for chains that can be easily attached. It has sufficient load strength for chains conveying goods. Unlike conventional plastic chains, it can be used under high tension as stainless steel chains. It is an ideal solution for the use that requires the strength of steel chains free from concerns of damaging, soiling, and jamming of products. It also prevents operators from being caught by the chains. It can also be used as the cover for chains used for elevating devices such as multilevel parking machines.
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Applicable chains
Can be attached to chains corresponding to ANSI #40, 50, 60.
Dimensions
P D E F DID CT-40 12.70 27 10 7.6 DID CT-50 15.88 32 12 9.5 DID CT-60 19.05 37 14 11.2 Material: POM 200/package Cover No.
Dimension (mm)
Live load
DID CT-40 DID CT-50 DID CT-60 06kg/pitch 08kg/pitch 10kg/pitch
Color
The standard color for this product is blue gray. Other colors can be provided depending on the quantity. Consult us.
DID Chain Lube (420 ml)/ DID HI-PWR Lube (330 ml)
Chain Lube is a spray type lubricant that was developed specifically for chains. It has outstanding features that lengthens the chain life preventing it from wearing and maximizes the chain's transmission efficiency.
Applications
Roller Chains for Power Transmissions O-ring chains Leaf chains General conveyor chains Motorcycle chains Bicycle chains Sprockets
Features
Good adhesion and less splatter. Good lubricity to enhance wear resistance. Good penetration. High corrosion prevention effect. Good water resistance and unlikely to be washed away by water. Excellent heat resistance. Does not impair the O-rings. Set number: Chain Lubes: 24/case, HI-PWR Lubes: 48/case Stock product
114
Sprocket
made of carbon steel or cast steel should be used and high-frequency hardening should be conducted. The standard sprockets DID40 to DID120 with a hub on only one side for single and double strand chains are induction-hardened even if the number of teeth is small. Whether the product is induction hardened or not is shown in the tables of dimensions of respective sprockets for your reference. Furthermore, in the following cases, induction-harden the teeth of the sprocket. The small sprocket has 20 or less teeth and is used at 1/6 or more of the maximum speed stated in the table of maximum kilowatt ratings. The small sprocket is used at a change gear ratio of 4:1 or more. The small sprocket is used for a low speed large load transmission as in cases of selection based on the "Low-speed selection". Sprockets are used in circumstances where the teeth are heavily worn. Sprockets are used under conditions where there are frequent starts and stops or sudden regular or reverse rotations.
Roller Chains for Power Transmission Sprocket
General cautions
For selecting the number of teeth and speed ration of the sprocket, see "How to select proper chain" (P120~123). For cautions for installing a sprocket on a shaft and replacement timing, see "Installation adjustment maintenance" (P127~137).
Single
Double
A sprocket with a hub on one side only. The standard hub diameter and hub length are set relative to the shaft diameter range used. Two structural types are available: integral structure (B type) and welded structure (BW type).
Carbon steel for machine structural purposes Cast steel Rolled steel for general structural purposes
Single
Double A sprocket with hubs on both sides. The standard hub diameter and hub length are set relative to the shaft diameter range used. Integral structure and welded structure types are available. Carbon steel for machine structural purpose Cast steel
Single
Single
Double
Double
115
Sprocket
Dimensions of Sprocket
Roller Chains for Power Transmission
Sprockets can be classified into standard sprockets, HK sprockets and other sprockets.
1. Standard sprocket
Standard sprockets are ANSI sprockets which can be engaged with standard series roller chains. See P125 for dimensions. There are two types of tooth profiles: U-tooth and S-tooth. See P119 for tooth profile.
3. Other sprockets
Other sprockets are designed according to the following calculation formulas to suit respective specialty chains. Calculation results of sprocket tooth profiles of main sprockets are shown in the corresponding table on P117. The sprockets used for the following chains are the same as the standard sprockets in tooth gap form, but different in tooth thickness (sprocket tooth profile).
Sprockets identical in tooth gap form (different in tooth thickness)
DID40=DID415, DID420 DID50=DID520, DID525 DID60=DID630
Sprocket
2. HK sprocket
HK sprockets can be engaged with HK series roller chains, and those for single strand chains are identical to standard sprockets. However, sprockets for multiple strand chains are different from standard sprockets in sprocket tooth profile. See the corresponding table in P117.
Pitch line
Pitch diameter Dp
Tooth width
Dc Caliper diameter
N 1 P Dr 180 2sin 2N
Tooth face radius (Rc) Center position of Rc (h) Depth of face (groove) from pitch line to maximum hub diameter (Q)
Maximum hub diameter 180 and maximum groove DHP cot N N1 0.76 DH diameter
Q0.5P
116
Unit (mm)
Unit (mm)
3.2
6.8
3.5 7.0
6.4
9.1 15.5 21.6 28.0 14.2 24.3 34.1 44.2 21.4 35.8 49.7 64.1 26.5 44.6 62.2 80.3
DID 15 DID 06B DID 083 DID 415 DID 420 DID 428 DID 520 DID 525 DID 630 DID 635
0.5 20 2.6 4.2 6.4 6.4 6.4 6.4 7.9 7.9 9.5 9.5 9.5 13.5 13.5 13.5 13.5 16.9 16.9 20.3 7.0 7.0 7.0 7.0 8.8 8.8 10.6
2.0 5.3 4.5 4.3 5.8 7.2 5.8 7.2 8.7 10.1
5.0 10.24
9.5 20.3 10.6 22.8 11.7 11.3 10.6 27.0 14.1 29.3 14.6 14.1 13.3 33.8 17.6 35.8 17.6 17.0 16.1 40.5 21.1 45.4 23.5 22.7 21.5 47.3 24.7 48.9 23.5 22.7 21.5 54.0 28.2 58.5 29.4 28.4 27.0 60.8 31.7 65.8 33.1 32.0
34.1 56.9 79.0 101.8 124.6 43.4 72.7 101.2 130.5 159.8 52.8 88.6 123.5 159.3 195.1 68.1 113.5 157.7 203.1 248.5 71.6 120.5 168.2 217.1 266.0 86.9 145.4 202.5 261.0 319.5 97.8 163.6
DID 80 12.7 DID 100 15.9 DID 120 19.1 DID 140 22.2 DID 160 25.4 DID 180 28.6 DID 200 31.8 DID 240 38.1
20.3 10.6
67.5 35.2 71.6 35.3 34.1 32.5 105.7 177.3 247.3 318.9 390.5 81.0 42.3 87.8 44.1 42.7 40.7 130.5 218.3 304.1 391.9 479.7
Unit (mm)
3.2
6.8
46.7 56.1
79.3 95.2
9.5 20.3 10.6 12.7 27.0 14.1 15.9 33.8 17.6 19.1 40.5 21.1 22.2 47.3 24.7 25.4 54.0 28.2 28.6 60.8 31.7 31.8 67.5 35.2
32.6 14.6 14.1 39.1 17.6 17.0 48.9 23.5 22.7 52.2 23.5 22.7 61.9 29.4 28.4
DID 100HK DID 120HK DID 140HK DID 160HK DID 180HK DID 200HK DID 240HK
69.2 33.1 32.0 101.2 170.4 78.3 35.3 34.1 112.4 190.7
117
Sprocket
Sprocket
Calculation formulas for diameters and tooth gap forms Calculation formulas for diameters
Calculation of pitch diameter, tip diameter and caliper diameter The basic dimensions of a sprocket suitable for a chain pitch of 1 mm are respectively called pitch diameter factor, tip diameter factor and caliper diameter factor. The respective factors for respective numbers of teeth are listed below. If these factors are multiplied by chain pitch, the basic dimensions of the corresponding sprocket can be obtained. Example: In the case of DID80 (25.40 mm pitch) with 35 teeth Pitch diameter (Dp) PPitch diameter factor 25.4011.1558283.36 Tip diameter (Do) PPitch diameter factor 25.4011.711297 Root diameter (DB) Pitch diameter (Dp)Roller diameter (Dr) 283.3615.88267.48 Caliper diameter factor (Dc) PCaliper diameter factorRoller diameter (Dr) 25.4011.144615.88267.19 Note: Above sign () means approximate value.
Number Pitch dia. Tip dia. Caliper dia. Number Pitch dia. Tip dia. Caliper dia. Number Pitch dia. Tip dia. Caliper dia. Number Pitch dia. Tip dia. Caliper dia. of teeth factor factor factor of teeth factor factor factor of teeth factor factor factor of teeth factor factor factor
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
Sprocket
3.5495 3.8637 4.1786 4.4940 4.8097 5.1258 5.4422 5.7588 6.0755 6.3925 6.7095 7.0267 7.3439 7.6613 7.9787 8.2962 8.6138 8.9314 9.2491 9.5668 9.8845 10.2023 10.5201 10.8380 11.1558 11.4737 11.7916 12.1096
4.006 4.332 4.657 4.981 5.304 5.627 5.949 6.271 6.593 6.914 7.235 7.555 7.876 8.196 8.516 8.836 9.156 9.475 9.795 10.114 10.434 10.753
3.5133 4.1481 4.7834 5.4190 6.0543 6.6907 7.3268 7.9630 8.5992 9.2355 9.8718
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66
12.4275 12.7455 13.0635 13.3815 13.6995 14.0175 14.3356 14.6536 14.9717 15.2898 15.6079 15.9260 16.2441 16.5622 16.8803 17.1984 17.5166 17.8347 18.1529 18.4710 18.7892 19.1073 19.4255 19.7437 20.0618 20.3800 20.6982 21.0164
67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94
21.3346 21.6528 21.9710 22.2892 22.6074 22.9256 23.2438 23.5620 23.8802 24.1984 24.5167 24.8349 25.1531 25.4713 25.7896 26.1078 26.4261 26.7443 27.0625 27.3807 27.6990 28.0172 28.3355 28.6537 28.9720 29.2902 29.6085 29.9267
118
U-tooth form
Sprocket
Item
Formula
Item
Formula
Ds
(Tooth arc diameter)
Gab1.4Dr G
Point b is on the line drawn from point a on line xy at an angle of 180/N. (With U-tooth form, aa' is parallel to chordal pitch line e-e.)
R U
U0.07PDr0.051 (S-tooth form: U=0) (Pitch clearance) P: Chain pitch A 60 A35 N 56 B18 N ac0.8Dr 60 Q0.8Dr cos 35 N
F N: Number of teeth H
1.3025 0.038
U Pt U 180 180 H F 2 sin cos 1.4Dr N 2 N 2 2
DsDr Chordal pitch equal to chain pitch P1 Pt Dp
56 64 1.4cos 18 17 N N
2
ac
S
Approximate outer diameter of sprocket Outer diameter of sprocket when sprocket tooth heads are sharp
Pt
180 0.6cot N
180
60 T0.8Dr sin 35 N
(In this case, generally this formula is corrected to obtain the outer diameter.)
xy
64 N
yz
92 N
1. The description in this chapter can be applied when a chain is endlessly engaged for transmission with two sprockets parallel in their Top End Driven shafts and accurate in Drive alignment as illustrated below.
(b) Selection of chain size and the number of teeth of small sprocket
Use of simple selection chart The number of teeth of small sprocket and the chain to be used are tentatively decided with reference to the simple selection chart (P122~P123) and the corrected power (P120~P121). Using the table of maximum kilowatt ratings If the results tentatively decided as described above are close to the design values, the number of teeth of small sprocket can be finalized with reference to the table of maximum kilowatt ratings. The maximum kilowatt ratings are established anticipating that an endless chain with 100 links has a life of 15,000 hours under the following conditions. (That is, the breaking of the chain and the loss of bushings and rollers do not occur at a wear elongation of 2 percent or less.) qOperation is carried out in ambient temperature (-10C~ +60C) free from dust and dust-containing liquid. wThere is no corrosive gas, or humidity, etc. to adversely affect the chain. eProper lubrication is maintained. rThe chain is used under conditions of a low start-stop frequency and a fairly stable load.
Smooth (agitator, centrifugal blower, feeder, textile machines, etc.) Moderate shock (general work machines, compressors, machining tools, dryers, etc.) Large shock (presses, civil engineering or mining machines, vibration machines, machines with reverse impact, etc.)
Low-speed selection
The low-speed selection method is used when the chain operation speed is 50 m/min or less and there is no worry of wear elongation and shock fracture of rollers and bushings. In low-speed selection, the chain is selected in reference to the tensile fatigue strength of the chain. Therefore, a chain selected according to this method will be subject to more severe conditions than one selected according to the selection by drive performance method. When the Low-speed selection method is used, special care must be exercised. The Low-speed selection method cannot be used for the connecting links and offset links.
Shaft diameter
After the number of teeth of small sprocket is determined, multiply it by the speed ratio, and confirm whether the required shaft bore can be secured in reference to the maximum shaft bore in the table of sprocket dimensions. If the required shaft bore is larger than the maximum shaft bore, increase the number of teeth, or choose a one size larger chain.
To calculate the corrected chain tension, identify the exact maximum tension acting on the chain. The shock is considered to some extent in the service factor, but it is not absolute. Also consider the increase of tension by the inertia of equipment caused by starting and stopping.
Speed ratio
A speed ratio refers to the ratio of the speed of the driving shaft to the speed of the driven shaft, and usually a speed ratio of 7:1 or less is safe. If the speed ratio is larger than this ratio, the take-up angle of the chain on the small sprocket decreases, and chain jumping or abnormal wear of sprocket are likely to occur. If a large speed ratio is necessary, two-step speed change may be necessary.
If the corrected maximum allowable tension is larger than the corrected chain tension, you can select the chain. For the number of teeth and speed of small sprocket not stated in Table 1 or 2, obtain the sprocket tooth factor and rotating factor by linear interpolation.
121
Roller Chains for Power Transmission Chart for chain selection DID standard roller chain
Number of chain strand Double Triple
500
1000 700 4 0 0 600 800 700 500 3 0 0 600 400 500 200 300 400 300 200 200 100 100 80 70 60 50 40 30 20
10 9 8 7 6 5 4 100 90 80 70 60 50 40
23 40 DI D2 1 23 3 80 DI D1 1 23 3 40 13 60 D1 DI DI D1 23 DI 13 D1 00 13 17 17 13 23 17 DI D1 20 17 1 23 7 17 23 DI D2 00 17
Corrective kW value
80 70 60 50 40 30 20
30 20
10 10 8 7 6 5 4 3 2 1 1 0.8 0.7 0.6 0.5 0.4 0.3 0.1 0.7 0.6 0.5 0.4 8 7 6 5 4 3 2
23
23 17 DI D8 17 DI D6 0 13 13 23 D5 23
17
13
0.3 0.2
122
DI
D2
0.5
13
1 13 7
DI
D4
13
DI
17
23
17
DI
D3
23
30
1000 700 600 800 700 500 600 400 500 300 400 300 200
200
80 70 100 60 80 50 100 70 40 60 80 70 50 30 60 40 20 50 30 40 30 20 10 10 8 7 6 5 4 3 2 8 7 6 5 4 3 2 1 0.8 0.7 1 0.6 0.8 0.5 0.7 0.4 0.6 0.5 0.3 0.4 0.2 0.3 20 10 8 7 6 5 4 3 2
-S
20
0.3 0.2
123
500
This is a chain selection method taking deterioration of strength in relation to temperature into consideration. Please use appropriate lubricant for the temperature at which the chain is to be used. Consult us for details.
1. Effects of temperature on the chains 1.1 Effects of high temperature 1) Increased wear caused by decrease in hardness 2) Increased elongation caused by softening 3) Lubricant degradation, defective flexion caused by carbonization 4) Increase in wear and defective flexion caused by development of scales 2. Kilowatt ratings according to temperature Roller Chain DID60 or smaller NA Catalog value0.50 Catalog value0.75 Catalog value Catalog value Catalog value0.33 Catalog value0.25 NA NA NA
1.2 Effects of low temperature 1) Decrease in resistance to shock caused by low temperature brittleness. 2) Defective flexion caused by lubrication oil coagulation. 3) Defective flexion caused by adhesion of frost and ice. 4) Rusting caused by water-drops.
Temperature 250C and above 200C to less than 250C 150C to less than 200C 80C to less than 150C -10C to less than 80C -30C to less than -10C -40C to less than -30C -50C to less than -40C -60C to less than -50C -60C or less
DID80 or larger NA Catalog value0.50 Catalog value0.75 Catalog value Catalog value Catalog value0.50 Catalog value0.33 Catalog value0.25 NA NA
Low Temperature resistance (TK) NA NA NA Catalog value (Max. allowable load at normal temperature) Catalog value (Max. allowable load at normal temperature) Catalog value (Max. allowable load at normal temperature0.70) Catalog value (Max. allowable load at normal temperature0.58) Catalog value0.46 (Max. allowable load at normal temperature0.46) Catalog value0.41 (Max. allowable load at normal temperature0.41) NA
Please be aware that ambient temperature and the temperature of chains may differ. 3. Chain Selection according to Temperature See slow-speed selection (p121) for use at extreme temperatures other than normal temperature. (Chain speed=50m/min or less) Use of Stainless Steel Chains (SS, SSK) at high temperatures Stainless steel chains (SS, SSK) can be used up to 400C, but be aware that the ambient temperature and the chain temperature may differ. The strength of the chain decreases as the temperature rises. Especially at high temperatures, the higher the temperature rises, the chain will rupture by a lower load (creep rupture). In addition, defective flexion or defective chain revolution occurs due to heat expansion. In order to prevent such problems, adjust the clearance between chains. Consult us when using chains at 400C or higher. Chains cannot be used at 700C or higher.
124
4.
Overall length of chain (Pitch number) Number of teeth of small sprocket Number of teeth of large sprocket Center distance between two sprocket shafts (Chain pitch)
The Lp (pitch number) obtained from the above formula hardly becomes an integer, and usually includes a decimal fraction. Round up the decimal to an integer. Use an offset link if the number is odd, but select an even number as much as possible. When Lp is determined, re-calculate the center distance between the driving shaft and driven shaft as described in the following paragraph. If the sprocket center distance cannot be altered, tighten the chain using an idler or chain tightener shown on P.126.
N2N1 N2N1 /2 N2N1 N2N1 /2 N2N1 N2N1 /2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 0.03 0.10 0.23 0.41 0.63 0.91 1.24 1.62 2.05 2.53 3.07 3.65 4.28 4.97 5.70 6.49 7.32 8.21 9.14 10.13 11.17 12.26 13.40 14.59 15.83 17.12 18.47 19.86 21.30 22.80 24.34 25.94 27.59 29.28 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 31.03 32.83 34.68 36.58 38.53 40.53 42.58 44.68 46.84 49.04 51.29 53.60 55.96 58.36 60.82 63.33 65.88 68.49 71.15 73.86 76.62 79.44 82.30 85.21 88.18 91.19 94.25 97.37 100.54 103.75 107.02 110.34 113.71 117.13 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 120.60 124.12 127.69 131.31 134.99 138.71 142.48 146.31 150.18 154.11 158.09 162.12 166.19 170.32 174.50 178.73 183.01 187.34 191.72 196.16 200.64 205.17 209.76 214.40 219.08 223.82 228.61 233.44 238.33 243.27 248.26 253.30
2 2 2
N1N2
N1N2
Sprocket center distance (pitch number) Overall length of chain (pitch number) Number of teeth of small sprocket Number of teeth of large sprocket
125
Layout
Roller Chains for Power Transmission
When a roller chain is used, shaft positions can be arbitrarily determined. However, in principle, follow the illustration shown below. That is, if the chain is tensioned horizontally, keep the top tensioned. Avoid vertical transmission whenever possible. In an inevitable case, place the large sprocket at the bottom regardless of the direction of rotation.
Undesirable layout
Desirable layout
Travel
When the top is sagging and the sprocket center distance is long: As illustrated below, install an idler from inside to eliminate the sag. Idler
Idler
When the chain is vertical or inclined: As illustrated below, eliminate the extra sag by a tensioner. In this case, a tensioner that automatically eliminates the sag gives better results.
Tensioner
Note: Chordal action refers to the vertical motion of chain caused when it is engaged with sprockets.
Guide stopper
126
Maintenance
Roller Chains for Power Transmission Maintenance
Installation
Installation of sprockets
For smooth transmission and extended life of the roller chain, it is important to correctly install proper sprockets. Use the following installation procedure. 1. Properly install a sprocket on a shaft, and fix it with a key to prevent it from rattling during operation. Also, place the sprocket as close as possible to the bearing. 3. Adjust the shaft parallelism
A B to 1/300 or less. L
4. Adjust the level of driving and driven sprockets using a linear scale. (Also adjust the idler and the sprockets, or the tensioner and the sprockets in the same way.)
127
Maintenance
Maintenance
Direction of rotation
Pay extra attention not to damage the tooth heads of the sprocket.
2. In circumstances where the sprocket center distance can hardly be adjusted, an odd number of links may be used. However, add one link, to use an even number of links and eliminate the sag by shifting a sprocket or installing an idler. 3. When an H-connecting link is used, pins must be driven into the connecting plate because of interference. In this case, ensure that the pair of pins are kept parallel to each other when inserted into the connecting plate. Never make the holes of the connecting plate larger or make the pins thinner for easier connection work. This applies also when a cotter type outer link (CP) is used instead of a connecting link.
128
1. A connecting link of an O-ring Chain for general application is pre-coated with grease at the pins. Before connection, confirm the grease on the surfaces of pins, and if the amount of grease is small, apply grease with bare hands. (If gloves are used, the grease will be absorbed by the gloves.) Example: When the connecting link (I) of an O-ring chain for general application is shipped, O-rings are fitted at the roots of the pins. If the O-rings come loose Pin link plate due to vibration during transport, refit the O-rings in to the roots of the pins. In this case, be sure to return the grease collected at the roots of the pins to the central surfaces of the pins, more at portion A than at portions B shown in the above illustration. (Portions A is worn because of sliding with the bushings.) 2. The chain can be most easily connected on the teeth of a sprocket. Engage the links at both ends of the chain with the sprocket teeth and fit connecting pins. If the sprocket can be moved, the chain can also be connected on the loosened side.
3. Connecting procedure qConfirm that O-rings are attached to the roots of the pins. wIf the amount of grease applied on the connecting pins is small, coat the pins with grease at the central portions. eInsert the connecting pins into the bushings of the inner links at both ends. rConfirm that the grease is applied to the entire face of the O-ring, and fit the O-ring onto the connecting pins. tInsert the connecting pins into the connecting plate and while pressing the connecting plate, install the spring clip. Confirm whether the head (the end without a split) of the spring clip is turned in the feeding direction of the chain. (See the following illustration.) yBe sure to confirm that the spring clip is securely fitted in the clip grooves of the connecting pins.
Caution when fitting the O-rings: Grease must be applied on both sides of the O-rings.
This completes jointing of the connecting link. Note that grease on the surfaces of connecting pins and O-rings can be removed during installation work. In this case, re-grease using the grease on the surface of the base chain or the grease in the polyethylene bag in which the connecting link was contained.
Sprocket tooth
129
Maintenance
Maintenance
wear of pins, bushings, etc. If the sag is excessive, the following will occur. a. Abnormal vibration b. Chain rollers ride over the heads of sprocket teeth. c. The chain is seized by a sprocket. d. The chain contacts the chain case. These conditions can often cause abnormal noise. Should any abnormal noise occur, immediately stop operation, and check carefully to determine the cause. Such conditions often cause damage not only to the chains, but to the entire equipment. A preliminary check is necessary. Elongation limit of chain Even if sag adjustment is normal, excessive elongation of the chain can cause abnormalities similar to those caused by sag failure that inhibit smooth transmission. In such cases, replace the chain. A guide for replacement based on chain elongation limit is listed below. Even if only one link reaches the elongation limit, replace the entire chain with a new one. Unless lubrication is normal, the chain will elongate quickly, causing the aforementioned troubles. Read the contents of "Lubrication" in the next section carefully for performing proper maintenance.
Maintenance
Roller Chains for Power Transmission
Check
a. Confirm the following before operation
Connected joint Confirm that the connection is sufficient and that components have no problem. Confirm that bending is smooth (in the case of O-ring chain, bending is slightly stiff). Confirm that there is no serious flaw, rust or wear. Confirm that sag is proper. Confirm that no pin rotates. Confirm that rollers rotate smoothly. Confirm that the chain engages with the teeth of sprockets. Confirm that there is nothing interfering with the chain, or that nothing is likely to interfere with the chain or safety cover. Confirm that the amount of lubrication is appropriate. (For the amount of lubrication, see the table of lubrication types.) Confirm that the axial measurement and parallel measurement are proper. Confirm that the difference of sprocket planes is within the allowance. Confirm that peripheral equipment is installed correctly.
Maintenance
b. After confirmation and adjustment of the above a, install the safety cover, and switch on the power to start operation. It is possible for the chain to be thrown should it break. Do not stay in the direction of rotation during operation.
Caution
Obstacles may cause breaking or fracturing which can scatter materials and injure people nearby. Be sure to remove all obstacles. Abnormal noise Abnormal noise during operation is a sign of trouble. Immediately switch off the power, and determine the cause. Flaws and rust If any serious flaws or rust is visible, it may cause the chain to break and fracture and possibly injure people nearby. Confirm that the chain has no serious flaws or rust. If a sprocket is worn, the sprocket may break, or the chain Sprocket may ride over the sprocket, breaking it and possibly resulting in injury to people nearby. Confirm that the sprockets are not worn. Install accident prevention devices. Devices that prevent accidents To avoid human injury caused by scattered materials, install safety devices (safety cover, safety net, etc.). Install an emergency stop device. To avoid human injury due to unexpected overload, install an emergency shutdown device such as a load controller or a brake. Obstacles
Elongation measuring method 1. To eliminate rattling other than a slight amount of play in the chain as a whole, tighten the chain lightly and measure the elongation.
Note: For an accurate measurement, measure the elongation of the chain applying a measuring load (specified by ANSI) to the chain.
2. As illustrated below, measure the inner length (L1) and the outer length (L2) and obtain the measured length (L).
L L1L2 2
Reference length = Chain pitch Number of links 4. In order to reduce the measuring gap, measure the length of about six to ten links.
Optimum sag
In general, keep sag S at about 2 % of span L, but in the case described below, keep it at about 1 %.
Adjust
3. Increase or decrease of pitch number by offset link By using an offset link, the total length of a chain can be increased or decreased by one pitch. However, since offset link performance is generally poor, an even number of links, if possible, is recommended.
Other checks
Keep sag at 0.01L or less in the following cases: When the chain is installed vertically or almost vertically. When the chain is installed horizontally or almost horizontally with the top slackened. When the center distance between sprockets exceeds 50 times the chain pitch. When vibration or shock occurs. When the chain is frequently started and stopped. When the chain is suddenly reversed. When the speed ratio is 7:1 or more (keeping the speed ratio at 7:1 or less is safer and preferable). Checking sprocket If a sprocket is not installed at the correct position of the shaft or is not parallel to the shaft, the plates of the chain may be flawed, or the chain may be twisted. This can be judged by examining the contact faces of the sprocket teeth. In this illustration, a uniform contact as indicated by A is normal. If the contact is different on both sides as indicated by B, correction is necessary. Checking idler or tensioner When sag is adjusted, check also whether the idler or tensioner itself is damaged. If the contact between an idler or tensioner and a chain is at the center of the tooth gap bottom as indicated by C, it is normal. If the contact is as indicated by A or B, the bearing of the idler or tensioner may be abnormal. Checking chain attachments In the case of a chain with attachments, it can result in accidents if a mounted part is loosely installed or comes off. Furthermore, if an installation hole is enlarged due to wear, the chain life may be shortened. For troubles during operation, see "Trouble Shooting".
Adjust
131
Maintenance
Maintenance
Lubricating points
If the chain is immersed in an oil bath, oil penetrates every part of the chain. In the case of manual lubrication, brush lubrication or drip lubrication, ensure that the oil sufficiently penetrates the portions of q and w in the following illustration.
Lubricating points qBetween outer links and inner links (for prevention of elongation) wBetween bushings and inner plates (for noise reduction and protection against wear and impact damage on bushings and rollers.)
Lubrication
Roller Chains for Power Transmission
Necessity of lubrication
In a roller chain transmission, even if the chain and sprockets are designed to suit the service conditions, poor lubrication inhibits maintaining performance and life to design specifications. In the case of a roller chain, the wear loss caused under proper lubrication is dramatically different from that caused without it. Troubles caused due to insufficient lubrication include the wear of pins and bushings, rough engagement with the sprockets, increased noise, and breakage as a result of prolonged undesirable conditions. Proper lubrication is very important. Requirements of lubrication and the effects of proper lubrication are listed below.
Requirements of lubrication Selection of lubricant Lubricating points Lubrication type (lubricating method, lubrication intervals, amount of lubrication) Effects of proper lubrication The wear of frictional portions is decreased. Power loss is decreased. Seizure is prevented. Frictional heat is decreased. Generated heat is eliminated. Ensure smooth operation and extends machine life.
Maintenance
Pin
Outer plate
Selection of lubricant
Select the lubricant of a roller chain in reference to the lubrication type (P.133), ambient temperature and chain No., according to the following table. Lubricant should be a mineral oil of good quality. It is important that the lubricant contains no dust or foreign substance. Never use waste oil. If the ambient temperature is extremely low (-10C or lower) or high (+60C or higher), a specific oil is necessary. In this case, please consult our engineering department.
Lubricate on the sag side of the chain, i.e., at the position indicated in the following illustration. Since the lubricant is also useful for rust prevention, coating the entire surface of the chain with the oil is recommended.
Oil
A, B 40 SAE20 SAE30 SAE40 4050 SAE30 SAE40 SAE50 5060 SAE40 10 SAE10W 40 SAE20
SAE50
SAE20
SAE30
SAE40
SAE50
Special kind of lubricant must be applied when ambient temperature is -10C or lower or 60C or higher. Please consult us for appropriate selection of lubricant.
132
Lubrication types (Explanation of A, B and C in the tables of Drive performance (kW ratings)
The allowable kilowatt ratings of chains shown in table of the drive performance (kW ratings) is based on the condition that any of the following lubrication is adopted. If any of the following lubrication cannot be adopted or in circumstances where earth, sand or dust exists, see the DID Ultimate Life Chain Series (see P.64).
Lubrication type Lubricator Brush Name and method Lubrication intervals and amount Carry out periodical using a lubricator or brush at least once a day. Caution While rotating the chain slowly, lubricate the entire length uniformly three to four times. Take care not to allow your hand or clothes to be caught by the chain during lubrication. Note that extra oil will be scattered when the operation is started.
A
Drip lubrication
In this case, since extra oil is scattered, installing a simple casing is recommended.
Keep the chain immersed in oil, about 10 mm below the oil surface. If immersion is too deep, the oil will become abnormally hot.
The container should be leak proof. Before using the container for the first time, thoroughly wash the inside to remove dust and other foreign substance.
B
Disk lubrication Disk A disk is used to apply oil to the chain. Keep the disk immersed in oil, at a depth of about 20 mm. Keep the peripheral speed higher than 200 m/ min.
C
Pump
The amount of lubrication must be set to avoid abnormal heating. In general, the oil amount should be set at a level not to allow the chain high temperature over 60C.
The oil container should be leak proof. When using the container for the first time, thoroughly wash the inside to remove all dust and foreign substance.
133
Maintenance
Maintenance
Maintenance
Dust contamination must be avoided to maintain wear resistance. If temperature rises abnormally or the chain squeaks, the oil may be exhausted. Check to verify the condition.
Troubleshooting Guide
Trouble Possible cause High speed revolution exceeding the tolerance of chain and sprockets Correction Decelerate the speed, or select a chain with a smaller pitch. Otherwise, select a sprocket with a larger number of teeth. Refer to the details of "Selection by Drive Performance (kilowatt ratings)" (P.120). Avoid shock load as much as possible. Install a damper, etc., to damp the shock load. Periodically supply the correct lubricant. Spray type chain oil "DID Chain Lube" is recommended. Check the service circumstances and lubrication condition, and select a proper chain. Replace it with a new one. Use a sprocket conforming to the correct standard dimensions. Immediately remove the foreign substances, and strictly control the service circumstances. Pay constant attention to the chain sag. Correct by adjusting it according to the procedure stated in "Sag adjustment of roller chain" (P.131). Check the alignment between both the large and small sprockets. Replace chains that are elongated beyond the tolerance and worn sprockets with new ones. If the chain contacts the chain case, immediately correct and adjust. Lubricate properly and periodically. (See "Lubrication types" (P.133). When replacing the chain, use the correct chain size and sprocket sizes. Select a chain suitable for sprocket sizes, and sprockets suitable for the chain size. (Especially be alert when replacing HK Series multiplex chain.)
Sudden large shock load A pin, bushing or roller is fractured. Improper lubrication Corrosion of chain
Note: See "Fracture patterns of respective chain components" on P.136.
Wear of sprocket Seized foreign substances Chain is excessively tensioned or sagged. Incorrect alignment of sprockets Large wear elongation of chain or wear of sprocket
134
Trouble
Correction Replace the excessively worn chain with a new one. A chain with too much slack causes the chain to ride over a sprocket, and can damage the tooth heads of a sprocket. Correctly adjust it. Replace the worn sprocket with a new one. If foreign substances are deposited on the bottoms of the teeth, immediately remove them. Misalignment of large and small sprockets result in abnormal wear of the sides of link plates and the sprockets, thereby shortening chain life. Apply a straight edge to the lateral sides of sprockets to check alignment. Adjust to a proper sag. Consider the installation of spring type idler or tensioner. Imperfect and uneven lubrication causes uneven wear and pitch irregularity. Immediately replace the chain, and lubricate the entire chain evenly. See the following column. Select a DID chain with a larger allowable tension. If the alignment between sprockets is incorrect, the force applied from the sides of the sprockets opens the inner plates, which interferes with the outer plates and cause stiff links. Align the large and small sprockets properly. If a chain is left without lubrication for a long time or in a corrosive atmosphere, rust is generated and smooth motion is inhibited. A corroded chain must be replaced. Be sure to lubricate periodically. If a chain comes in contact with foreign substances during feeding, the inner and outer plates may be opened. Immediately remove the foreign substance. If sand or mud enters bending sections, remove the chain, and wash and lubricate, or replace the chain. Furthermore, install a case, etc. to prevent the ingress of sand and mud. If a chain is used for a long time at a load exceeding the maximum allowable tension, fatigue fracture of plates and bending fatigue fracture of pins occur. If the chain life before fatigue fracture is shorter than the expected life, select a chain with a larger maximum allowable tension. For example, if a DID50 Standard Roller Chain is used for 750 cc motor-cycles, it may be fractured in a short time. In this case, rather than the chain being faulty, the selection was incorrect. If a load or impact extremely larger than the allowable tension acts on a chain, ductile fracture of plates or fracture of pins by shear or bending occurs. This fracture occurs when the chain size selected is incorrect and allowable tension is too small. Re-select a proper chain. The fracture caused when the chain rides over a sprocket is mainly caused by wear elongation. Select an appropriate chain, and lubricate properly. Remember that a chain might be broken suddenly by hydrogen embrittlement if it comes in contact with acids. If foreign substances interfere with or are seized by the chain during feeding, excessive load acts on the chain, and its life will be shortened or it may break suddenly. Make necessary arrangements for an appropriate service circumstances, and be sure to immediately remove any foreign substances. If excessive tension is the cause, select a chain larger in allowable tension. See the column "When the chain rides over a sprocket". See the third frame of "Stiff link".
Chain too slack Worn sprocket or deposition of foreign substances on tooth gap bottom
Misalignment of sprockets
Stiff link
Corrosion of chain Improper lubrication Interference between plates and foreign substances Ingress of foreign substances into bending sections of chain.
Fatigue fracture
Fractured chain
Hydrogen embrittlement
Note: See "Fracture patterns of respective chain components" on P.136.
Excessive tension Riding of chain over sprocket Corrosion of chain and improper lubrication
135
Maintenance
Maintenance
Maintenance
When a roller fractures during operation, typically vertical splitting occurs as shown in the photo, and in general, pitch marks of fatigue extend from the inside of the roller and cause splitting. If splitting occurs all at once due to a large tension, the cause can be identified easily since the split faces are not polished. If tension is excessive, the rollers are forcefully pressed against the tooth faces of sprockets, and a roller end may be cracked and deformed. Rotation of pins As shown in the photo, the rotation of a pin can be identified by the deviance of the rivet mark on the pin head from the correct position. If the chain is disassembled, galling is found between pins and bushings in most cases. The cause of galling is improper lubrication or excessive tension. When a machine has been out of use for a long period of time, rust may develop between pins and bushings, causing the pin to rotate.
Elongation of chain
In general, the elongation of chains includes the following three types; 1. Elastic elongation by chain tension If a load acts on a chain, the respective components of the chain are elastically deformed, causing elongation. If the load is removed, the original length is restored. 2. Plastic elongation by chain tension If a load in excess of the elastic limit acts on a chain, plastic elongation occurs. In this case, even if the load is removed, the original length cannot be restored. Plastic elongation of chain may diminish its performance. Replace it without delay. 3. Wear elongation of chain Chains are subject to wear since pins and bushings are worn by mutual contact. After use for a long time, the wear appears as an increase of chain length. This is wear elongation. Wear elongation is an important factor for deciding the timing of chain replacement. See P.137.
136
137
Maintenance
Single Pitch
139
General
General
[Example]
DID C2050 2P K 1 96 R T
Chain No. Indicates that the overall length of chain is 96 links. Attachment intervals Number of holes on attachment Type of connecting link R: Clip type (DID60 or DIDC2060H or smaller) C: Cotter type (DID80 or DIDC2080H or larger)
Types of attachments K: Bent attachments are installed on both sides A: Bent attachments are installed on one side SK: Straight attachments are installed on both sides SA: Straight attachments are installed on one side
B E T J
Conditions of connecting link Apart from the base chain Connected with the base chain to form a loop Connected with the base chain to form a straight shape Connecting link only
For connections other than those above, see P.145. For any other style, please consult us. In case of top roller chains or side roller chains, see the corresponding pages.
140
Classification
Major division Medium division Single pitch Standard Conveyor Chain with Attachments Double pitch Minor division Standard Ultimate Life Environment Resistance Standard Ultimate Life Environment Resistance Standard Ultimate Life Environment Resistance Standard Ultimate Life Environment Resistance Standard Ultimate Life Environment Resistance Standard Ultimate Life Environment Resistance Standard Ultimate Life Environment Resistance Standard Ultimate Life Environment Resistance Standard Ultimate Life Environment Resistance Standard Ultimate Life Environment Resistance Page P144P167
P174P195
Single pitch Top Roller Chain Double pitch Free Flow Chain Single pitch Side Roller Chain Double pitch
P198P203,P206
P204P205,P207
Single pitch Hollow Pin Chain Double pitch Others Flexible Chain Single pitch
P208
P209
Double pitch
P210
141
General
Single Pitch
qUltra hardening coated qGrease is filled between qUsing sintered alloy pin surface qUsing high precision qSpecialized nickel coating pins and bushings. for bushings solid bushings wSuitable for circumstances w High-end product of w Long life chain for wSuitable for circumstances wHigher wear resistance where foreign substance low-speed and light Ultimate Life Chain that requiring a clean impression contamination or extreme than standard chains load operation can be used anywhere and neat appearance oil degradation occurs eWear life is improved eWear life is improved eWear life is improved eWithstands salt breeze by 1.2 to 4 times of eWear life is improved by by 5 times of standard by 5 to 20 times of and acidic conditions standard chains 1.2 to 7 times of standard chains standard chains chains
Tensile strength index Temperature Range in Use
Features
Functions
100
10 80
Dirty Environment
100
10 80
Dusty Dirty Environment Tensile strength index Maintenance-Free Temperature Range in Use Maintenance-Free
100
70
10 60
Corrosive Atmosphere
Alkaline Environment
10 80
100
10 120
Allowable Load
OK
100
Main uses
PACK
HOME APPLIANCE
TEXTILE
PACK
TEXTILE PRINT
CONSTRUCTION
CONVEYOR
VENDING MACHINE
CONSTRUCTION
FOOD
PACK
TEXTILE
HOME APPLIANCE
TEXTILE
CONVEYOR
FOOD
CONVEYOR
AGRICULTURE
FOOD
HOME APPLIANCE
PACK
TEXTILE
CONVEYOR
CHEMICALS
PARKING
AGRICULTURE PRINT
Standard Conveyor Chain with attachments (Single pitch): Chain No. and Codes
Chain No.
DID DID DID DID 25 35 41 40
Standard
Solid Bushing
HT T D D D D D -
DHA
DHA DHA DHA DHA DHA DHA -
Hi-Guard
E E E E E E E -
DID 50 DID 60 DID 80 DID 100 DID 120 DID DID DID DID 140 160 180 200
Note: 1. Standard chains are available for those indicated with . 2. Although the ones marked with - aren't standard products, consult us.
142
Name Features
Small Conveyor Chains
Clean Areas
OK
Allowable Load Acidic Environment Allowable Load
10 400
Great Savings
40 80
Allowable Load
100
OK
100
Allowable Load Allowable Load
10 200
10
100
10
TEXTILE
WATER TREATMENT
15
CHEMICALS
WATER TREATMENT
CONVEYOR
PARKING
CONSTRUCTION
TEXTILE
WATER TREATMENT
CONVEYOR
PARKING
CONSTRUCTION
CONVEYOR
FOOD
CONVEYOR
WATER TREATMENT
FOOD
CHEMICALS
PACK
CONSTRUCTION
CONVEYOR
FOOD
OUTDOOR
OUTDOOR
FOOD
CHEMICALS
Double Guard
WG WG WG WG -
Stainless Steel
SS SS SS SS SS SS SS SS SS SS SS SS SSK SSK SSK SSK SSK SSK -
143
Main uses
Functions
Corrosive Atmosphere
Corrosive Atmosphere
Alkaline Environment
Corrosive Atmosphere
Alkaline Environment
Acidic Environment
Corrosive Atmosphere
Alkaline Environment
Single Pitch
q18-8 stainless steel (plate) qHigh corrosion resistance qApprox. twice more corrosion q Using material suitable + precipitation hardened q18-8 stainless steel coating resistant compared to High for low temperature and steel (pin/ bush/ roller) wSuitable for circumstances qSuperb wear resistance Guard Chain specialized grease wSuitable for circumstances exposed to chemical wSuitable for places exposed w Outstanding cost both indoors and outdoors wApplicable in mildly acidic wSuitable for circumstances agents, water or high to chemical agents, water performance where long-term resistance or mildly alkaline conditions where temperatures drop temperature and high temperature eSignificant reduction to rusting is required down to -40 C. e Downsizing is possible in friction-loss eBest corrosion resistance e1.5 times more allowable compared to Stainless Steel e Excellent resistance to eExcellent low temperature and heat resistance tension compared to SS Chain corrosion, salt and rusting strength type
Standard Attachments
For "DID Small Conveyor Chains", various links are available for coupling and attaching custom devices directly to the chains. These links are called attachments. The following standard attachments are available.
DID 60
4P
1
Types of attachments
Attachment intervals
The above indicates a DID60 chain provided with Attachment As with one hole at every four links.
Single Pitch
Ref : D pin in longer length is called "LP attachment" (abbreviation of Long Pin)
Conveyance of long article by two stands of Attachment SA1 Installation of L metal fitting with D3 attachment Installation of a dog with D1 attachment
144
DID standard attachment Standard type Wide type One-side bent Both-side bent One-side straight Both-side straight Extended pin One-side bent Both side bent One-side straight Both-side straight A1 A2 K1 K2 SA1 SA2 SK1 SK2 D1 D3 WA1 WA2 WK1 WK2 WSA1 WSA2 WSK1 WSK2
Side B 10Link 6Link 1Link 2Link 2Link 2Link 3Link 1Link 2Link 6Link 2Link 2Link 3Link 9Link 4Link 1Link 2Link 2Link 5Link 10Link
A chain with Attachment K1s specially arranged as above is indicated as follows: CJ K1 innerPL 33LLPL K1 innerPL 3 3LLK1 outer RLK1 outer 25LL
Consult us for other arrangements that cannot be indicated as above. Note: When attaching attachments to every even-number link, they are attached to outer links, unless specified.
"CJ" stands for a C connecting link; "K1 inner", an inner link Attachment K1; "PL", an outer link; "3LL", three links from an inner link to an inner link; "K1 outer", an outer link Attachment K1; and "RL", an inner link, respectively. A "" sign means "connection", and a "" sign means "repeat". (For one-side attachments such as Attachment A and Attachment SA, the position of attachment plates is on side A in the above illustration.)
145
Single Pitch
Single pitch
F f d F E
OJ
2POJ
Single Pitch
Attachment
Attachment A1
B O T F f C Y F W f W C Y
Attachment K1
B O T C Y F f
Attachment SA1
Attachment SK1
T W F f B Y1
T W
O Y1
S P P P P
S P P
C1
C1 P P
T W
C Y C F Y f Bw Pw
T W F f Bw Pw
T W
O Y1
S P P P P
S P P
C1
C1 P P
Y1
Attachment D
L f
T W
These figures show R connecting links (RJ), but C connecting links (CJ) are used for #80 or larger.
146
100
10 80
Roller link Roller (bushing) width dia. W D 3.18 4.78 6.38 7.95 9.53 12.70 15.88 19.05 25.40 25.40 31.75 38.10 (3.30) (5.08) 7.77 7.92 10.16 11.91 15.88 19.05 22.23 25.40 28.58 39.68
Pin d 2.31 3.59 3.59 3.97 5.09 5.96 7.94 9.54 11.11 12.71 14.29 19.85 E 7.8 12.0 13.7 16.5 20.3 25.4 32.6 39.5 49.7 53.6 63.6 77.9 F 8.50 13.1 14.6 17.6 21.9 26.9 35.4 42.5 53.0 58.4 68.2 85.0 f 4.7 7.3 7.9 9.5 11.6 14.3 19.0 22.7 28.2 31.7 36.5 46.0 T
Plate H 5.9 9.0 9.6 12.0 15.0 18.1 24.0 29.9 35.9 41.9 47.8 60.0
Avg. tensile strength Max. allowable load kN 4.02 9.31 10.1 16.6 27.9 40.2 78.4 118 166 215 269 470 kgf 410 950 1,030 1,700 2,850 4,100 8,000 12,100 17,000 22,000 27,500 48,000 kN 0.63 1.47 1.67 2.64 4.41 6.37 10.7 17.1 24.5 32.3 41.2 68.6 kgf 65 150 170 270 450 650 1,100 1,750 2,500 3,300 4,200 7,000
Approx. weight without attachments kg/m 0.13 0.32 0.39 0.63 1.06 1.44 2.55 3.79 5.49 7.11 9.82 16.50
6.35 9.525 12.70 12.70 15.875 19.05 25.40 31.75 38.10 44.45 50.80 63.50
0.72 1.25 1.20 1.50 2.00 2.40 3.20 4.00 4.80 5.60 6.40 8.00
Dimensions of attachment
Pitch Chain No. P
DID 25 DID 35 DID 41 DID 40 DID 50 DID 60 DID 80 DID100 DID120 DID140 DID160 DID200
Attachment A1, K1 C 7.15 9.52 11.91 12.70 15.88 19.05 25.40 31.75 38.10 44.45 50.80 63.50 Y 10.7 14.4 17.5 17.6 23.0 27.0 34.9 43.3 53.2 61.9 69.9 90.0 S 4.76 6.35 7.14 7.92 10.31 11.91 15.88 19.84 23.01 28.58 31.75 42.87
Attachment SA1, SK1 C1 7.94 9.52 12.30 12.70 15.88 18.26 24.61 31.75 36.53 44.45 50.80 63.50 Y1 11.50 14.70 17.50 17.50 22.60 26.20 34.05 42.75 50.30 62.40 68.10 84.50
Common dimensions B 5.56 7.94 9.53 9.53 12.70 15.88 19.05 25.40 28.58 34.92 38.10 47.60 O 3.4 3.5 3.5 3.5 5.2 5.2 6.8 8.7 10.3 12.3 14.3 17.0
weight per attachment Attachment D Approx. additional (kg) I 6.00 9.52 9.52 9.52 11.91 14.27 19.05 23.83 28.58 33.32 38.10 47.62 L 9.2 14.6 15.4 16.8 21.0 25.7 33.9 41.9 51.4 57.8 67.4 83.4 A,SA 0.0003 0.001 0.0015 0.002 0.003 0.006 0.011 0.024 0.037 0.068 0.091 0.186 K,SK 0.0006 0.002 0.003 0.004 0.006 0.012 0.022 0.048 0.074 0.136 0.182 0.372 D 0.00002 0.0009 0.0009 0.001 0.002 0.003 0.007 0.012 0.02 0.03 0.045 0.106
6.35 9.525 12.70 12.70 15.875 19.05 25.40 31.75 38.10 44.45 50.80 63.50
Pitch P
12.700 15.875 19.050 25.400 31.750
Common dimensions O
04.5 05.5 06.6 09.0 11.0
Y
17.6 23.0 27.0 34.9 43.3
S
07.92 10.31 11.91 15.88 19.84
Y1
17.5 22.6 26.2 34.1 42.8
Bw
23.0 28.8 34.6 46.1 57.8
Pw
09.5 11.9 14.3 19.1 23.8
WK,WSK
0.006 0.014 0.024 0.052 0.102
Note: 1. Those marked with indicate Bushing Chain. 2. The values of the Avg. tensile strength and Max. allowable load are for the chain body (attachments aren't included).
147
Single Pitch
F f d F
OJ
2POJ
Single Pitch
Attachment
Attachment A1
B O T F f C Y F W f W C Y
Attachment K1
B O T C Y F f
Attachment SA1
Attachment SK1
T W F f B Y1
T W
O Y1
S P P P P
S P P
C1
C1 P P
T W
C Y C F Y f Bw Pw
T W F f Bw Pw
T W
O Y1
S P P P P
S P P
C1
C1 P P
Y1
Attachment D
L f
T W
These figures show R connecting links (RJ), but C connecting links (CJ) are used for #80 or larger.
148
Dirty Environment
100
10 80
HOME APPLIANCE
Roller link Roller (bush) width dia. W D 4.78 7.95 9.53 12.70 15.88 19.05 (5.08) 7.92 10.16 11.91 14.88 19.05
Pin d 3.59 3.97 5.09 5.96 7.94 9.54 F 13.1 17.6 21.9 26.9 35.4 42.5 f 7.3 9.5 11.6 14.3 19.0 22.7
Plate T 1.25 1.50 2.00 2.40 3.20 4.00 H 9.0 12.0 15.0 18.1 24.0 29.9
Dimensions of attachment
Chain No.
DID 35T DID 40D DID 50D DID 60D DID 80D DID100D
Attachment A1, K1 C 9.52 12.70 15.88 19.05 25.40 31.75 Y 14.4 17.6 23.0 27.0 34.9 43.3 S 6.35 7.92 10.31 11.91 15.88 19.84
Attachment Common Attachment D Approx. additional weight kg per attachment SA1, SK1 dimensions C1 9.52 12.70 15.88 18.26 24.61 31.75 Y1 14.70 17.50 22.60 26.20 34.05 42.75 B 7.94 9.53 12.70 15.88 19.05 25.40 O 3.5 3.5 5.2 5.2 6.8 8.7 I 9.52 9.52 11.91 14.27 19.05 23.83 L A,SA K,SK 0.002 0.004 0.006 0.012 0.022 0.048 D 0.0009 0.0010 0.0020 0.0030 0.0070 0.0120 14.6 0.001 16.8 0.002 21.0 0.003 25.7 0.006 33.9 0.011 41.9 0.024
Common dimensions O
04.5 05.5 06.6 09.0 11.0
Y
17.6 23.0 27.0 34.9 43.3
S
07.92 10.31 11.91 15.88 19.84
Y1
17.5 22.6 26.2 34.1 42.8
Bw
23.0 28.8 34.6 46.1 57.7
Pw
09.5 11.9 14.3 19.1 23.8
WK,WSK
0.006 0.014 0.024 0.052 0.102
Note: 1. Those marked with indicate Bushing Chain. 2. The values of the Avg. tensile strength and Max. allowable load are for the chain body (attachments aren't included).
149
Single Pitch
Approx. weight Avg. tensile strength Max. allowable load without attachments kg/m kN kgf kN kgf 9.31 950 1.47 150 0.32 16.60 1,700 2.64 270 0.63 27.90 2,850 4.41 450 1.06 40.20 4,100 6.37 650 1.44 78.40 8,000 10.70 1,100 2.67 118 000 12,100 17.10 1,750 3.99
F f d F E
H P RJ P CJ
OJ
2POJ
Single Pitch
Attachment
Attachment A1
B O T F f C Y F W f W C Y
Attachment K1
B O T C Y F f
Attachment SA1
Attachment SK1
T W F f B Y1
T W
O Y1
S P P P P
S P P
C1
C1 P P
T W
C Y C F Y f Bw Pw
T W F f Bw Pw
T W
O Y1
S P P P P
S P P
C1
C1 P P
Y1
Attachment D
L f
T W
These figures show R connecting links (RJ), but C connecting links (CJ) are used for #80 or larger.
150
100
10 80
CONSTRUCTION
AGRICULTURE
Roller link Roller (bush) width dia. W D 3.18 4.78 6.38 7.95 9.53 12.70 (3.30) (5.08) 7.77 7.92 10.16 11.91
Pin d 2.31 3.59 3.59 3.97 5.09 5.96 E 7.8 12.0 13.7 16.5 20.3 25.4 F 8.5 13.1 14.6 17.6 21.9 26.9 f 4.7 7.3 7.9 9.5 11.6 14.3
Plate T 0.72 1.25 1.20 1.50 2.00 2.40 H 5.9 9.0 9.6 12.0 15.0 18.1
Dimensions of attachment
Chain No.
DID 25DHA DID 35DHA DID 41DHA DID 40DHA DID 50DHA DID 60DHA
Attachment Common Attachment D Approx. additional weight kg per attachment SA1, SK1 dimensions C1 Y1 B O I L A,SA K,SK 0.0003 0.0006 0.0010 0.0020 0.0015 0.0030 0.0020 0.0040 0.0030 0.0060 0.0060 0.0120 D 0.00002 0.00090 0.00090 0.00100 0.00200 0.00300 11.5 5.56 3.4 6.00 9.2 14.7 7.94 3.5 9.52 14.6 17.5 9.53 3.5 9.52 15.4 17.5 9.53 3.5 9.52 16.8 22.6 12.70 5.2 11.91 21.0 26.2 15.88 5.2 14.27 25.7
10.7 4.76 7.94 14.4 6.35 9.52 17.5 7.14 12.30 17.6 7.92 12.70 23.0 10.31 15.88 27.0 11.91 18.26
Common dimensions O
4.5 5.5 6.6
Y
17.6 23.0 27.0
S
07.92 10.31 11.91
Y1
17.5 22.6 26.2
Bw
23.0 28.8 34.6
Pw
09.5 11.9 14.3
WK,WSK
0.006 0.014 0.024
Note: 1. Those marked with indicate Bushing Chain. 2. The values of the Avg. tensile strength and Max. allowable load are for chain bodies (attachments aren't included).
151
Single Pitch
Approx. weight Avg. tensile strength Max. allowable load without attachments kg/m kN kgf kN kgf 4.02 410 0.63 65 0.13 9.31 950 1.47 150 0.32 10.1 1,030 1.67 170 0.39 16.6 1,700 2.64 270 0.63 27.9 2,850 4.41 450 1.06 40.2 4,100 6.37 650 1.44
F f d P P D
H
CJ / HJ RJ / FJ
Single Pitch
Attachment
Attachment A1
B O T F f D W C Y F f d D
Attachment K1
B O T W Y F f
Attachment SA1
Attachment SK1
T W d B D O Y1 F f d B D O
T W
S H P P P P
S C1 H P P
C1 P P
Y1
Attachment D
d L f D I T W
152
100
10 120
VENDING MACHINE
CONSTRUCTION
HOME APPLIANCE
AGRICULTURE
Rustless
DID 40LXN DID 50LXN DID 60LXN DID 80LDN DID100LDN
Pitch Roller link Roller (bush) width dia. W D P 12.700 7.95 15.875 9.53 19.050 12.70 25.400 15.88 31.750 19.05 7.92 10.16 11.91 15.88 19.05
Pin d 3.97 5.09 5.96 7.94 9.54 E 20.0 23.4 29.2 36.5 44.0 F 20.0 23.9 30.0 38.5 46.2 f 10.7 12.8 16.0 20.9 24.7 T 1.5 2.0 2.4 3.2 4.0
Avg. tensile strength kN kgf 18.1 1,850 30.1 3,070 42.8 4,370 72.5 7,400 107.0 11,000
Note: The values of the Avg. tensile strength and Max. allowable load are for chain bodies (attachments aren't included).
Dimensions of attachment
Chain No. Standard
DID 40LX DID 50LX DID 60LX DID 80LD
Attachment A1, K1 C 12.70 15.88 19.05 25.40 31.75 Y 18.8 24.1 28.4 36.6 45.1 S 7.92 10.31 11.91 15.88 19.84
Attachment SA1, SK1 C1 12.70 15.88 18.26 24.61 31.75 Y1 17.50 22.60 26.20 34.05 42.75
Common dimensions B 9.53 12.70 15.88 19.05 25.40 O 3.5 5.2 5.2 6.8 8.7
Attachment D I 9.5 11.9 14.3 19.1 23.8 L 17.9 22.1 27.2 35.4 43.6
Approx. additional weight per attachment kg A,SA 0.002 0.003 0.006 0.011 0.024 K,SK 0.004 0.006 0.012 0.022 0.048 D 0.001 0.002 0.003 0.007 0.012
Rustless
DID 40LXN DID 50LXN DID 60LXN DID 80LDN
DID100LD DID100LDN Note: Consult us for the use of Attachment WA, WSA, WK, and WSK for O-Ring Chains.
153
Single Pitch
Approx. weight Max. allowable load without attachments kg/m kN kgf 3.72 380 0.67 6.86 700 1.08 9.31 950 1.62 14.7 1,500 2.83 22.5 2,300 4.07
F f d F
OJ
Single Pitch
Attachment
Attachment A1
B O T F f C Y F W f W C Y
Attachment K1
B O T C Y F f
Attachment SA1
Attachment SK1
T W F f B Y1
T W
O Y1
S P P P P
S P P
C1
C1 P P
Attachment D
L f
T W
These figures show R connecting links (RJ), but C connecting links (CJ) are used for #80 or larger.
154
Maintenance-Free
70
10 60
HOME APPLIANCE
Rustless
DID C40 URN
Pitch Roller link Roller (bush) width dia. W D P 7.92 10.16 11.91 15.88
Pin d 3.97 5.09 5.96 7.94 E 16.5 20.3 25.4 32.5 F f 17.6 9.5 21.9 11.6 27.1 14.3 35.4 19.0 T 1.5 2.0 2.4 3.2
Avg. tensile strength kN 15.6 25.4 37.2 63.7 kgf 1,600 2,600 3,800 6,500
12.70 7.95 9.53 DID C50 URN 15.875 12.70 DID C60 URN 19.05 15.88 DID C80 URN 25.40
Approx. weight Max. allowable load without attachments kg/m kN kgf 2.64 270 0.63 4.31 440 1.06 6.27 640 1.44 10.68 1,090 2.67
Dimensions of attachment
Chain No. Standard
DID C40 UR DID C50 UR DID C60 UR DID C80 UR
Attachment A1, K1 Y 17.6 23.0 27.0 34.9 S 7.92 10.31 11.91 15.88 12.70 15.88 19.05 25.40
Attachment SA, SK C1 12.70 15.88 18.26 24.61 Y1 17.50 22.60 26.20 34.05
Common dimensions B 9.53 12.70 15.88 19.05 O 3.5 5.2 5.2 6.8
Approx. additional weight per attachment kg A,SA 0.002 0.003 0.006 0.011 K,SK 0.004 0.006 0.012 0.022 D 0.001 0.002 0.003 0.007
Rustless
DID C40 URN DID C50 URN DID C60 URN DID C80 URN
Note: 1. The values of the Avg. tensile strength and Max. allowable load are for chain bodies (attachments aren't included). 2. The alphabet C following DID indicates that the chain is for a conveyor system, and the thickness of the inner plate is the same as the outer plate. (The thickness of the inner plate of the Bushing Roller Chain for Transmission is thicker.)
155
Single Pitch
F f d F E
OJ
2POJ
Single Pitch
Attachment
Attachment A1
B O T F f C Y F W f W C Y
Attachment K1
B O T C Y F f
Attachment SA1
Attachment SK1
T W F f B Y1
T W
O Y1
S P P P P
S P P
C1
C1 P P
T W
C Y C F Y f Bw Pw
T W F f Bw Pw
T W
O Y1
S P P P P
S P P
C1
C1 P P
Y1
Attachment D
L f
T W
These figures show R connecting links (RJ), but C connecting links (CJ) are used for #80 or larger.
156
Corrosive Atmosphere
Alkaline Environment
Allowable Load
OK
100
Roller link Roller (bush) dia. width W D 3.18 4.78 6.38 7.95 9.53 12.70 15.88 19.05 25.40 25.40 31.75 (3.30) (5.08) 7.77 7.92 10.16 11.91 15.88 19.05 22.23 25.40 28.58
Pin d 2.31 3.59 3.59 3.97 5.09 5.96 7.94 9.54 11.11 12.71 14.29 E 7.8 12.0 13.7 16.5 20.3 25.4 32.6 39.5 49.7 53.6 63.6 F 8.50 13.10 14.60 17.60 21.90 26.90 35.40 42.50 53.00 58.40 68.20 f 4.7 7.3 7.9 9.5 11.6 14.3 19.0 22.7 28.2 31.7 36.5 T
Plate H 5.9 9.0 9.6 12.0 15.0 18.1 24.0 29.9 35.9 41.9 47.8
Avg. tensile strength Max. allowable load kN 4.02 9.31 10.1 16.6 27.9 40.2 78.4 118.00 166.00 215.00 269.00 kgf 410 950 1,030 1,700 2,850 4,100 8,000 12,100 17,000 22,000 27,500 kN 0.63 1.47 1.67 2.64 4.41 6.37 10.7 17.1 24.5 32.3 41.2 kgf 65 150 170 270 450 650 1,100 1,750 2,500 3,300 4,200
Approx. weight without attachments kg/m 0.13 0.32 0.39 0.63 1.06 1.44 2.55 3.79 5.49 7.11 9.82
Dimensions of attachment
Pitch Chain No. P
DID 25N DID 35N DID 41N DID 40N DID 50N DID 60N DID 80N DID100N DID120N DID140N DID160N
Attachment A1, K1 C 7.15 9.52 11.91 12.70 15.88 19.05 25.40 31.75 38.10 44.45 50.80 Y 10.7 14.4 17.5 17.6 23.0 27.0 34.9 43.3 53.2 61.9 69.9 S 4.76 6.35 7.14 7.92 10.31 11.91 15.88 19.84 23.02 28.58 31.75
Attachment SA1, SK1 C1 7.94 9.52 12.30 12.70 15.88 18.26 24.61 31.75 36.51 44.45 50.80 Y1 11.50 14.70 17.50 17.50 22.60 26.20 34.05 42.75 50.30 62.40 68.10
Common dimensions B 5.56 7.94 9.53 9.53 12.70 15.88 19.05 25.40 28.58 34.92 38.10 O 3.4 3.5 3.5 3.5 5.2 5.2 6.8 8.7 10.3 12.3 14.3
Attachment D I 6.00 9.52 9.52 9.52 11.91 14.27 19.05 23.83 28.58 33.32 38.10 L 9.2 14.6 15.4 16.8 21.0 25.7 33.9 41.9 51.4 57.8 67.4
Approx. additional weight per attachment kg A,SA 0.0003 0.001 0.0015 0.002 0.003 0.006 0.011 0.024 0.037 0.068 0.091 K,SK 0.0006 0.002 0.003 0.004 0.006 0.012 0.022 0.048 0.074 0.136 0.182 D 0.00002 0.0009 0.0009 0.001 0.002 0.003 0.007 0.012 0.02 0.03 0.045
6.35 9.525 12.70 12.70 15.875 19.05 25.40 31.75 38.10 44.45 50.80
Common dimensions O
04.5 05.5 06.6 09.0 11.0
Y
17.6 23.0 27.0 34.9 43.3
S
07.92 10.31 11.91 15.88 19.84
Y1
17.5 22.6 26.2 34.1 42.8
Bw
23.0 28.8 34.6 46.1 57.8
Pw
09.5 11.9 14.3 19.1 23.8
WK,WSK
0.006 0.014 0.024 0.052 0.102
Note: 1. Those marked with indicate Bushing Chain. 2. The values of the Avg. tensile strength and Max. allowable load are for chain bodies (attachments aren't included).
157
Single Pitch
6.350 9.525 12.700 12.700 15.875 19.050 25.400 31.750 38.100 44.450 50.800
0.72 1.25 1.20 1.50 2.00 2.40 3.20 4.00 4.80 5.60 6.40
F f d F E
OJ
2POJ
Single Pitch
Attachment
Attachment A1
B O T F f C Y F W f W C Y
Attachment K1
B O T C Y F f
Attachment SA1
Attachment SK1
T W F f B Y1
T W
O Y1
S P P P P
S P P
C1
C1 P P
T W
C Y C F Y f Bw Pw
T W F f Bw Pw
T W
O Y1
S P P P P
S P P
C1
C1 P P
Y1
Attachment D
L f
T W
These figures show R connecting links (RJ), but C connecting links (CJ) are used for #80 or larger.
158
Corrosive Atmosphere
Allowable Load
OK
100
WATER TREATMENT
OUTDOOR
CONSTRUCTION
Roller link Roller (bush) dia. width W D 4.78 7.95 9.53 12.70 15.88 19.05 25.40 (5.08) 7.92 10.16 11.91 15.88 19.05 22.23
Pin d 3.59 3.97 5.09 5.96 7.94 9.54 11.11 E 12.0 16.5 20.3 25.4 32.6 39.5 49.7 F 13.1 17.6 21.9 26.9 35.4 42.5 53.0 f 7.3 9.5 11.6 14.3 19.0 22.8 28.2 T
Avg. tensile strength Max. allowable load kN kgf kN 2.15 3.72 6.86 9.31 14.7 22.5 30.4 kgf 220 380 700 950 1,500 2,300 3,100
Approx. weight without attachments kg/m 0.32 0.63 1.06 1.44 2.55 3.79 5.49
Dimensions of attachment
Pitch Chain No. P
DID 35E DID 40E DID 50E DID 60E DID 80E DID100E DID120E
Attachment A1, K1 C 9.52 12.70 15.88 19.05 25.40 31.75 38.10 Y 14.4 17.6 23.0 27.0 34.9 43.3 53.2 S 6.35 7.92 10.31 11.91 15.88 19.84 23.02
Attachment SA1, SK1 C1 9.52 12.70 15.88 18.26 24.61 31.75 36.51 Y1 14.70 17.50 22.60 26.20 34.05 42.75 50.30
Common dimensions B 7.94 9.53 12.70 15.88 19.05 25.40 28.58 O 3.5 3.5 5.2 5.2 6.8 8.7 10.3
Attachment D I 9.52 9.52 11.91 14.27 19.05 23.83 28.58 L 14.6 16.8 21.0 25.7 33.9 41.9 51.4
Approx. additional weight per attachment kg A,SA 0.001 0.002 0.003 0.006 0.011 0.024 0.037 K,SK 0.002 0.004 0.006 0.012 0.022 0.048 0.074 D 0.0009 0.001 0.002 0.003 0.007 0.012 0.02
Common dimensions O
4.5 5.5 6.6 9.0
Y
17.6 23.0 27.0 34.9
S
07.92 10.31 11.91 15.88
Y1
17.5 22.6 26.2 34.1
Bw
23.0 28.8 34.6 46.1
Pw
09.5 11.9 14.3 19.1
WK,WSK
0.006 0.014 0.024 0.052
Note: 1. Those marked with indicate Bushing Chain. 2. The values of the Avg. tensile strength and Max. allowable load are for chain bodies (attachments aren't included).
159
Single Pitch
10.20 1,050 16.60 1,700 28.40 2,900 40.20 4,100 75.00 7,650 112.000 11,500 157.000 16,100
F f d F E
OJ
2POJ
Single Pitch
Attachment
Attachment A1
B O T F f C Y F W f W C Y
Attachment K1
B O T C Y F f
Attachment SA1
Attachment SK1
T W F f B Y1
T W
O Y1
S P P P P
S P P
C1
C1 P P
T W
C Y C F Y f Bw Pw
T W F f Bw Pw
T W
O Y1
S P P P P
S P P
C1
C1 P P
Y1
Attachment D
L f
T W
These figures show R connecting links (RJ), but C connecting links (CJ) are used for #80 or larger.
160
Corrosive Atmosphere
Alkaline Environment
Acidic Environment
Allowable Load
OK
100
WATER TREATMENT
OUTDOOR
CONSTRUCTION
FOOD CHEMICALS
Roller link Roller (bush) dia. width W D 07.95 09.53 12.70 15.88 07.92 10.16 11.91 15.88
Pin d 3.97 5.09 5.96 7.94 E 16.5 20.3 25.4 32.6 F 17.6 21.9 26.9 35.4 f 09.5 11.6 14.3 19.0
Avg. tensile strength Max. allowable load kN 16.6 28.4 40.2 75.0 kgf 1,700 2,900 4,100 7,650 kN 03.72 06.86 09.31 14.70 kgf 380 700 950 1,500
Dimensions of attachment
Pitch Chain No. P
DID 40WG DID 50WG DID 60WG DID 80WG
Attachment A1, K1 C 12.70 15.88 19.05 25.40 Y 17.6 23.0 27.0 34.9 S 7.92 10.31 11.91 15.88
Attachment SA1, SK1 C1 12.70 15.88 18.26 24.61 Y1 17.50 22.60 26.20 34.05
Common dimensions B 9.53 12.70 15.88 19.05 O 3.5 5.2 5.2 6.8
Approx. additional weight per attachment kg A,SA 0.002 0.003 0.006 0.011 K,SK 0.004 0.006 0.012 0.022 D 0.001 0.002 0.003 0.007
Common dimensions O
4.5 5.5 6.6 9.0
Y
17.6 23.0 27.0 34.9
S
07.92 10.31 11.91 15.88
Y1
17.5 22.6 26.2 34.1
Bw
23.0 28.8 34.6 46.1
Pw
09.5 11.9 14.3 19.1
WK,WSK
0.006 0.014 0.024 0.052
Note: The values of the Avg. tensile strength and Max. allowable load are for chain bodies (attachments aren't included).
161
Single Pitch
F f d F E
OJ
2POJ
Single Pitch
Attachment
Attachment A1
B O T F f C Y F W f W C Y
Attachment K1
B O T C Y F f
Attachment SA1
Attachment SK1
T W F f B Y1
T W
O Y1
S P P P P
S P P
C1
C1 P P
T W
C Y C F Y f Bw Pw
T W F f Bw Pw
T W
O Y1
S P P P P
S P P
C1
C1 P P
Y1
Attachment D
L f
T W
These figures show R connecting links (RJ), but C connecting links (CJ) are used for #80 or larger.
162
SS
SSK
Corrosive Atmosphere
Alkaline Environment
Acidic Environment
Clean Areas
10 400
Allowable Load
Allowable Load
10
15
WATER TREATMENT
CHEMICALS
Roller link Roller (bush) width dia. W D 3.10 4.68 7.85 9.40 12.57 15.75 18.90 3.30 5.08 7.95 10.16 11.91 15.88 19.05
Pin d 2.30 3.58 3.96 5.08 5.95 7.93 9.53 E 7.60 11.80 16.30 20.50 25.85 32.50 40.30 F 13.20 17.50 21.60 27.00 34.70 42.35 f 7.15 9.35 11.35 14.10 18.45 22.20 T 0.75 1.27 1.50 2.00 2.40 3.20 4.00
Plate H 6.0 9.0 12.0 15.0 18.1 24.1 30.1 h 5.2 7.8 10.4 13.0 15.6 20.8 26.0
Avg. tensile strength Max. allowable load Approx. weight kN kgf kN kgf kg/m 3.33 7.55 13.3 20.9 30.0 53.4 82.3 340 770 1,360 2,130 3,060 5,450 8,390 0.117 0.264 0.441 0.686 1.070 1.760 2.540 12 27 45 70 110 180 260 0.13 0.34 0.64 1.06 1.56 2.62 4.13
Dimensions of attachment
Chain No.
DID 25SS DID 35SS DID 40SS.SSK DID 50SS.SSK DID 60SS.SSK DID 80SS.SSK
Attachment Common Approx. additional weight SA1, SK1 dimensions Attachment D per attachment kg C1 Y1 B O I L A,SA K,SK D 2.8 6.00 13.90 0.0003 2.8 9.52 21.60 0.0008 3.6 9.52 25.80 0.0020 5.2 11.91 32.30 0.0030 5.2 14.27 40.00 0.0070 6.8 19.05 52.35 0.0130 0.0006 0.0002 0.0016 0.0008 0.0040 0.0010 0.0060 0.0020 0.0140 0.0030 0.0260 0.0070
10.7 4.8 7.95 11.7 5.6 14.3 6.4 9.50 14.7 7.9 18.0 7.9 12.70 17.6 9.6 22.9 10.3 15.90 22.6 12.8 27.7 11.9 18.30 26.4 16.1 35.2 15.9 24.60 34.1 19.0
Common dimensions O
3.6 5.2 5.2 6.8
Y
18.0 22.9 27.7 35.2
S
07.9 10.3 11.9 15.9
Y1
17.5 22.6 26.2 34.1
Bw
24.2 30.2 36.1 48.0
Pw
12.70 15.88 19.05 25.40
WK,WSK
0.006 0.014 0.024 0.052
Note: 1. Those marked with indicate Bushing Chain. 2. The values of the Avg. tensile strength and Max. allowable load are for chain bodies (attachments aren't included).
163
Single Pitch
Pin d E F f T
Plate H h
Avg. tensile strength Max. allowable tension Approx. weight kN kgf kN kgf kg/m
T
F f d D W
H P P
Attachment
Single Pitch
Attachment A1
B O T F f d D S H P P W C Y F f
Attachment K1
B O T W d D S H P P Y
Attachment SA1
T F W f d B D O Y1 F f
Attachment SK1
T W d B D O Y1
C1 P P
C1 P P
d L f I
Attachment D
T W D
These figures show R connecting links (RJ), but C connecting links (CJ) are used for #80 or larger.
164
Corrosive Atmosphere
Clean Areas
Alkaline Environment
Acidic Environment
10 200
Allowable Load
10
Roller link Roller (bush) width dia. W D 7.95 7.92 9.53 10.16 12.70 11.91 15.88 15.88
Pin d 3.96 5.08 5.95 7.93 F 20.0 23.9 30.0 38.5 f 10.7 12.8 16.0 20.9 T
Avg. tensile strength Max. allowable load kN 13.3 20.9 30.0 53.4 kgf 1,360 2,130 3,060 5,450 kN 0.41 0.68 1.07 1.76 kgf 45 70 110 180
Dimensions of attachment
Pitch Chain No. P
DID40SSLT DID50SSLT DID60SSLT DID80SSLT
Attachment A1, K1 C 12.70 15.88 19.05 25.40 Y 18.8 24.1 28.4 36.6 S 7.92 10.31 11.91 15.88
Attachment SA1, SK1 C1 12.70 15.88 18.26 24.61 Y1 17.50 22.60 26.20 34.05
Common dimensions B 9.6 12.8 16.1 19.0 O 3.5 5.2 5.2 6.8
Approx. additional weight per attachment kg A,SA 0.002 0.003 0.006 0.011 K,SK 0.004 0.006 0.012 0.022 D 0.001 0.002 0.003 0.007
Note: The values of the Avg. tensile strength and Max. allowable load are for chain bodies (attachments aren't included).
165
Single Pitch
F f d F
OJ
2POJ
Single Pitch
Attachment
Attachment A1
B O T F f C Y F W f W C Y
Attachment K1
B O T C Y F f
Attachment SA1
Attachment SK1
T W F f B Y1
T W
O Y1
S P P P P
S P P
C1
C1 P P
T W
C Y C F Y f Bw Pw
T W F f Bw Pw
T W
O Y1
S P P P P
S P P
C1
C1 P P
Y1
Attachment D
L f
T W
These figures show R connecting links (RJ), but C connecting links (CJ) are used for #80 or larger.
166
Corrosive Atmosphere
Alkaline Environment
40 80
Allowable Load
100
CONSTRUCTION
Roller link Roller (bush) dia. width W D 7.95 9.53 12.70 15.88 19.05 25.40 25.40 31.75 7.92 10.16 11.91 15.88 19.05 22.23 25.40 28.58
Pin d 3.97 5.09 5.96 7.94 9.54 11.11 12.71 14.29 F 17.6 21.9 26.9 35.4 42.5 53.0 58.4 68.2 f 9.5 11.6 14.3 19.0 22.8 28.2 31.6 36.4 T
Plate H 12.0 15.0 18.1 24.0 29.9 35.9 41.9 47.8 kN 3.72 6.86 9.31 14.70 22.55 30.40 40.20 52.95
Max. allowable load +80-10 -11-30 kN 2.54 4.80 6.47 10.29 15.78 21.28 28.14 37.06 kgf 260 490 660 1,050 1,610 2,170 2,870 3,780 -31-40 kN 2.15 3.92 5.39 8.53 13.04 17.55 23.24 30.69 kgf 220 400 550 870 1,330 1,790 2,370 3,130
Dimensions of attachment
Pitch Chain No. P
DID 40TK DID 50TK DID 60TK DID 80TK DID100TK DID120TK DID140TK DID160TK
Attachment A1, K1 C 12.70 15.88 19.05 25.40 31.75 38.10 44.45 50.80 Y 17.6 23.0 27.0 34.9 43.3 53.2 61.9 69.9 S 7.92 10.31 11.91 15.88 19.84 23.02 28.58 31.75
Attachment SA1, SK1 C1 12.70 15.88 18.26 24.61 31.75 36.51 44.45 50.80 Y1 17.50 22.60 26.20 34.05 42.75 50.30 62.40 68.10
Common dimensions B 9.53 12.70 15.88 19.05 25.40 28.58 34.92 38.10 O 3.5 5.2 5.2 6.8 8.7 10.3 12.3 14.3
Attachment D I 9.52 11.91 14.27 19.05 23.83 28.58 33.32 38.10 L 16.8 21.0 25.7 33.9 41.9 51.4 57.8 67.4
Approx. additional weight per attachment kg A,SA 0.002 0.003 0.006 0.011 0.024 0.037 0.068 0.091 K,SK 0.004 0.006 0.012 0.022 0.048 0.074 0.136 0.182 D 0.001 0.002 0.003 0.007 0.012 0.020 0.030 0.045
Common dimensions O
04.5 05.5 06.6 09.0 11.0
Y
17.6 23.0 27.0 34.9 43.3
S
07.92 10.31 11.91 15.88 19.84
Y1
17.5 22.6 26.2 34.1 42.8
Bw
23.0 28.8 34.6 46.1 57.8
Pw
09.5 11.9 14.3 19.1 23.8
WK,WSK
0.006 0.014 0.024 0.052 0.102
Note: The values of the Avg. tensile strength and Max. allowable load are for chain bodies (attachments aren't included).
167
Single Pitch
Approx. weight without attachments kg/m 0.63 1.06 1.44 2.55 3.79 5.49 7.11 9.82
Double Pitch
qUse of high precision qUltra hardening coated qGrease filled between qSintered alloy used q Specialized nickel solid bushing pin surface pins and bushes for bushes wSuitable for circum- w Suitable for circumcoating w Top product of the w Long life chain for wSuitable for circumstances requiring stances where foreign Wear Resistance low-speed and light stances requiring a wear resistance substance contaminaChains that can be clean impression slightly better than tion or extreme oil load operation used for any condition and neat appearance standard chains degradation occurs e Wear life improved by e Wear life improved e Wear life improved eWear life improved by 5 times of standard eWithstands salt breeze by 5 to 20 times of by 1.2 to 4 times of 1.2 to 7 times of standard and acidic conditions chains standard chains standard chains chains
Tensile strength index Temperature Range in Use
Features
Functions
100
10 80
Dirty Environment
100
10 80
Dusty Dirty Environment Tensile strength index Maintenance-Free Temperature Range in Use Maintenance-Free
100
70
10 60
Corrosive Atmosphere
Alkaline Environment
10 80
100
10 120
Allowable Load
OK
100
Main uses
PACK
HOME APPLIANCE
TEXTILE
PACK
TEXTILE PRINT
CONSTRUCTION
CONVEYOR
VENDING MACHINE
CONSTRUCTION
FOOD
PACK
TEXTILE
HOME APPLIANCE
TEXTILE
CONVEYOR
FOOD
CONVEYOR
AGRICULTURE
FOOD
HOME APPLIANCE
PACK
TEXTILE
CONVEYOR
CHEMICALS
PARKING
AGRICULTURE PRINT
Conveyor Chain with Standard Attachments Series (Double Pitch): Chain No. and Codes
Chain No.
DID DID DID DID DID DID DID DID DID DID DID DID DID DID C2040 C2042 C2050 C2052 C2060H C2062H C2080H C2082H C2100H C2102H C2120H C2122H C2160H C2162H
Standard
Solid Bushing
D D D D D D D D D D D D D D
DHA
DHA DHA DHA DHA DHA DHA -
Note: 1. Standard chains are available for those indicated with . 2. Although the ones marked with - aren't standard products, consult us. 3. Heat resistance (URF) chains are available for Sintered Bushing Roller Chain.
168
Name
Clean Areas
OK
Acidic Environment Allowable Load Allowable Load
10 400
Great Savings
OK
100
100
Allowable Load Allowable Load
10 200
10
10
TEXTILE
2
WATER TREATMENT
15
CHEMICALS
WATER TREATMENT
CONVEYOR
PARKING
CONSTRUCTION
TEXTILE
WATER TREATMENT
CONVEYOR
PARKING
CONSTRUCTION
CONVEYOR
FOOD
CONVEYOR
WATER TREATMENT
FOOD
CHEMICALS
OUTDOOR
2
OUTDOOR
FOOD
CHEMICALS
1. Consult us when using the chain for hanging. 2. Consult us before using.
Hi-Guard
E E E E E E E E E E E E E E
Stainless Steel
SS SS SS SS SS SS SSK SSK SSK SSK SSK SSK -
169
Main uses
Functions
Corrosive Atmosphere
Alkaline Environment
Corrosive Atmosphere
Corrosive Atmosphere
Alkaline Environment
Acidic Environment
Double Pitch
q Approx. twice more qHigh corrosion resistq 18-8 stain (plate) + q18-8 stain corrosion resistant ance coating precipitation hardened wSuitable for circumcompared to the High wSuitable for circumline (pin/ bush/ roller) qSuperb wear resiststances exposed to w Suitable for circumstances both indoors ance Guard Chain chemical agents, w Suitable for circumstances with chemical w Outstanding cost and outdoors where water and high stances with mild acidic performance agents, water and/or long term resistance temperature eSignificant reduction or mild alkaline solutions high temperature to rusting is required eBest corrosion resisteDownsizing is possible eExcellent resistance e1.5 times more tension in friction-loss ance and heat resistcompared to Stainless to corrosion, salt and allowance compared ance Steel Chains rusting to SS type
Features
In general, conveyor chains are operated for longer distances and at lower speeds than transmission chains. Accordingly, even though the pins, bushings and rollers are left unchanged, and the plate pitch is doubled to reduce the number of sprocket teeth engaged with the chain to half, the wear of pins, bushings and rollers is small since the chain speed is low. DID Double Pitch Chains, conform to ANSI standard and "Ultimate Life Chain Series" and "Environment Resistant Chain Series", as are single pitch chains are also available. For information for sprokets, see "Sprockets for double pitch chains" on P.172.
Roller S
Roller R
Double Pitch
This figure shows C connecting links (CJ), but R connecting links (RJ) are used for DID 2060 or smaller.
This figure shows a C connecting link (CJ) but R connecting links (RJ) are used for DID 2060 or smaller.
Chain No.
DID C20420 DID C20520 DID C2062H DID C2082H
Roller material
Specification of chain components excluding rollers 3 variations are available. Standard steel Rustless type (nickel plated) Stainless steel
Max. allowable load Max. allowable load of resin roller kN kgf kN kgf 0.44 0.68 1.03 1.76 045 070 105 180 0.19 0.29 0.49 0.88 20 30 50 90
Resin (polyacetal)
170
Connecting links
For the connecting links of double pitch chains of all sizes, the connecting plates and connecting pins are clearancefitted. For DIDC2060H or smaller, the spring clip type (R connecting link) is standard. For DIDC2080H or larger, the cotter type (C connecting link) is standard. Connecting links with an attachment, top roller or side roller are also available.
Indicates that the thickness of plates is larger by one size, that is, equal to the thickness of the plates of DID100. If there is no symbol, the thickness is equal to the thickness of the plates of DID80.
DID C 2 082 H
082 indicates that the base is DID80, and that rollers with a large outer diameter (Roller R) are used. In the case of regular rollers, 080 is stated here. Indicates that the chain is a double pitch chain. Indicates that the chain is for a conveyor system. Indication that the chain is a DAIDO product.
171
Double Pitch
[Type indication]
Recommended sprocket Avoid using a sprocket with nine or fewer teeth if possible, since the noise is greater and the vibration shortens the life of the chain and equipment. When the number of teeth is 9.5 to 14, use a hob for the base single pitch chain, and cut the sprocket teeth to achieve the Dp shown in the left table on P.173. Make the number of cut teeth double the intended operating teeth of the double pitch sprocket, or oddnumbered teeth larger than this by one. With odd-numbered teeth, the operating teeth alter with each revolution of the sprocket, enhancing sprocket durability. In general, the Dp of the sprocket for a double pitch chain obtained by teeth cut using a hob for a single pitch chain is larger than the Dp of the sprocket for a single pitch chain with the same number of teeth.
9 or less
Double Pitch
9.5 to 14
(Example) For DIDC2050 chain If a sprocket with 13 operating teeth is necessary, adopt a DID50 hob for 26 teeth or preferably 27 teeth. From the table at the bottom left on P.173, Dp4.178631.75 132.67 (since 26 teeth mean 13 operating teeth), or PCD4.336231.75 137.67 (since 27 teeth mean 13.5 operating teeth). (In the above formulas, 31.75 is the chain pitch of DIDC2050.)
The above illustration shows a Roller S Double Pitch Chain engaged with a sprocket with 19 teeth for single pitch chain. The number of operating teeth for the double pitch chain is 9.5.
When the number of teeth is in this range, do not use the sprocket for a single pitch chain. The wear life of the chain becomes about one half of a chain where a correct sprocket is used. (For example, if a double pitch chain is engaged with a single pitch sprocket with 22 teeth, it is equivalent to a chain elongated by about 1.0% from the beginning.) When the number of teeth is 15 or more, the sprocket for a single pitch chain can be used practically without any problem. Of course, the number of teeth of the single pitch sprocket should be double the number of teeth of the double pitch sprocket. Preferably use odd-numbered teeth by adding one more.
(Example)
15 or more
The above illustration shows a Roller R Double Pitch Chain and Standard Roller Chain with the same pitch engaged with a sprocket. It shows that the sprocket is different in thickness only. No single pitch chain sprocket is available for using differing chains. Consult us should you need such a sprocket.
172
Transverse pitch
Unit (mm)
Unit (mm)
Size
DID C2040 DID C2050
Pitch circle Outer Tooth Transverse Shaft bore dia. d Hub Approx. No. of Operating dia. dia. thickness pitch P Max Dia. Length weight Material teeth teeth Dp Do T E dia. dia. DH L kg
19 19 19 9 1/2 9 1/2 78.23 97.78 84 105 7.0 14.4 14 32 54 22 0.58 8.4 18.1 15 40 65 28 1.00
Size
Pitch circle Outer Tooth Transverse Shaft bore dia. d Hub Approx. No. of Operating dia. dia. thickness pitch P Max Dia. Length weight Material teeth teeth Dp Do T E dia. dia. DH L kg
10 11 12 13 10 11 12 13 14 15 16 17 18 19 20 10 11 12 13 14 15 16 17 18 19 20 10 11 12 13 14 15 16 17 18 19 20 11 82.20 90.16 98.14 106.14 114.15 122.17 130.20 138.23 146.27 154.32 162.37 102.75 112.70 122.67 132.67 142.68 152.71 162.74 172.79 182.84 192.90 202.96 123.30 135.24 147.21 159.20 171.22 183.25 195.29 207.35 219.41 231.48 243.55 180.31 93 102 108 118 127 135 143 151 159 167 176 116 127 138 148 158 168 179 189 199 209 220 7.0 14.4 15 34 56 25 0.63 7.0 14.4 15 34 56 25 0.72 7.0 14.4 15 34 56 25 0.75 7.0 14.4 15 42 63 25 0.97 7.0 14.4 15 42 63 25 1.00 7.0 14.4 15 43 63 28 1.15 7.0 14.4 15 43 63 28 1.25 7.0 14.4 17 45 70 28 1.45 7.0 14.4 17 45 70 28 1.53 7.0 14.4 17 45 70 28 1.65 7.0 14.4 17 45 70 28 2.00 8.4 18.1 17 45 70 28 1.30 8.4 18.1 17 45 70 28 1.32 8.4 18.1 17 45 70 28 1.45 8.4 18.1 17 45 70 28 1.55 8.4 18.1 17 45 70 28 1.80 8.4 18.1 17 45 70 28 1.90 8.4 18.1 17 45 70 28 2.15 S35C 8.4 18.1 20 50 85 35 2.50 8.4 18.1 20 55 90 40 3.00 8.4 18.1 20 55 90 40 3.20 8.4 18.1 20 55 90 40 3.40
9 1/2 117.34
126 11.3 26.2 17 45 70 40 1.80 138 11.3 26.2 17 50 80 40 2.25 150 11.3 26.2 17 50 80 40 2.50 162 11.3 26.2 17 50 80 40 2.75 167 14.1 32.6 22 60 90 40 3.40 209 17.0 39.1 26 75 107 50 6.10 S35C DID C2042
DID C2060H
21 10 1/2 129.26 23 11 1/2 141.22 25 12 1/2 153.20 19 19 9 1/2 156.45 9 1/2 195.58
Pitch circle diameter (Dp) is generally calculated by the following formula using the number of operating teeth (Z) that engage with a double pitch chain. Dp KpP Kp: Coefficient of pitch circle diameter (refer to the table given below) P: Nominal pitch of double pitch chain
Operating teeth Coefficient of pitch circle dia. Operating teeth Coefficient of pitch circle dia. Kp Kp Z Z
5 5 1/2 6 6 1/2 7 7 1/2 8 8 1/2 9 9 1/2 10 10 1/2 1.7013 1.8497 2.0000 2.1518 2.3048 2.4586 2.6131 2.7682 2.9238 3.0798 3.2361 3.3926 11 11 1/2 12 12 1/2 13 13 1/2 14 14 1/2 3.5495 3.7065 3.8637 4.0211 4.1786 4.3362 4.4940 4.6518
140 11.3 26.2 17 50 80 45 2.40 153 11.3 26.2 17 50 80 45 2.60 165 11.3 26.2 17 50 80 45 2.80 177 11.3 26.2 21 50 85 45 3.00 190 11.3 26.2 21 50 85 45 3.70 202 11.3 26.2 21 50 85 45 3.80 214 11.3 26.2 21 50 85 50 4.00 227 11.3 26.2 23 55 90 55 4.90 239 11.3 26.2 23 55 90 55 5.30 251 11.3 26.2 23 55 90 55 5.60 263 11.3 26.2 23 55 90 55 6.00 204 14.6 32.6 25 75 107 45 4.80
225.39 254 17.6 39.1 30 80 117 56 7.90 11 DID C2102H 11 Note: 1. Teeth end is not hardened. 2. P dia refers to prepared bore diameter. 3. Ask us for the delivery time.
173
Double Pitch
Roller S
Roller R
Standard Attachments
For DID Small Conveyor Chain, various links are available for coupling and attaching custom devices directly to the chains. These links are called attachments. The following standard attachments are available.
Number of holes
1
Types of attachments
Attachment intervals
The above indicates that a DID2060H chain has an Attachment A with one hole for every four links.
Double Pitch
Above figure shows D1 (an extended pin set on every two links)
Ref : D pin with a particular length is called "Attachment LP" (abbreviation of Long Pin)
Conveyance of a long article by two strands of Attachment SA1 Installation of an L fitting with Attachment D3 Installation of a dog with Attachment D1
174
DID standard attachment Standard attachment Both sides bent One side straight Both sides straight K1 K2 SA1 SA2 SK1 SK2
Extended pin D1 D3
Roller S
DID C2060H DID C2080H DID C2100H DID C2120H DID C2160H DID C2042 DID C2052
Roller R
DID C2062H DID C2082H DID C2102H DID C2122H DID C2162H
Side B 10Link 6Link 1Link 2Link 2Link 2Link 3Link 1Link 2Link 6Link 2Link 2Link 3Link 9Link 4Link 1Link 2Link 2Link 5Link 10Link
A specially arranged chain with Attachment K1s, as in the above illustration, is indicated as follows: CJ K1 innerPL 33LLPL K1 innerPL 3 3LLK1 outer RLK1 outer 25LL
Consult us for other styles not mentioned here. Note: When attaching attachments to every even-number link, they are attached to outer links, unless specified.
"CJ" stands for a C connecting link; "K1 inner", an inner link Attachment K1; "PL", an outer link; "3LL", three links from an inner link to an inner link; "K1 outer", an outer link Attachment K1; and "RL", an inner link. A "" sign means "connect", and an sign means "repeat". (For one-side attachments such as Attachment A and Attachment SA, the position of attachment plates is on side A in the above illustration.)
175
Double Pitch
Double pitch
Roller S
T
F f d D W F f d
Roller R
T
W
Use R connecting links (RJ) for #2060 or smaller and C connecting links (CJ) for #2080 or larger.
Double Pitch
Attachment
A
O B B K O O B
K
B K O
SA
SK
T
F f
Y
F f
Y
F f
T W
F f
T W
W C
Y
O1 B B K O O1 B B K O
T S
P P P P
T S
C1 C2
Y1 C1 C2
Y1
This figure shows C connecting links (CJ) but R connecting links (RJ) are used for #2060 or smaller.
176
Dimensions of attachment
Chain No. Pitch P S C Y Y1 C1 Attachment C2 K B O O1 T Approx. additional weight per attachmentkg A,SA 0.003 0.006 0.016 0.034 0.064 0.108 0.246 K,SK 0.006 0.012 0.032 0.068 0.128 0.216 0.492
DID C2040 25.40 9.13 12.70 19.4 19.8 11.11 13.50 9.53 19.1 3.5 5.2 1.5 DID C2042 DID C2050 31.75 11.11 15.88 24.4 24.6 14.29 15.88 11.91 23.8 5.2 6.8 2.0 DID C2052 DID C2060H 38.10 14.68 21.43 33.3 30.6 17.46 19.05 14.29 28.6 5.2 8.7 3.2 DID C2062H DID C2080H 50.80 19.05 27.78 40.8 40.5 22.23 25.40 19.05 38.1 6.8 10.3 4.0 DID C2082H DID C2100H 63.50 23.42 33.34 51.6 50.4 28.58 31.75 23.81 47.6 8.7 14.3 4.8 DID C2102H DID C2120H 76.20 27.78 39.69 62.9 59.9 33.34 37.31 28.58 57.1 10.3 16.0 5.6 DID C2122H DID C2160H 101.60 36.51 52.39 79.0 78.6 44.45 50.80 38.10 76.2 14.3 22.0 7.1 DID C2162H Note: Attachments with one hole are indicated as SA1, SK1, A1, K1, and those with two holes are indicated as SA2, SK2, A2, K2.
177
Double Pitch
DID C2040 025.40 17.6 9.5 1.5 11.7 17.0 1,740 DID C2042 DID C2050 031.75 21.9 11.6 2.0 15.1 28.7 2,930 DID C2052 DID C2060H 038.10 30.1 16.1 3.2 17.2 40.2 4,100 DID C2062H DID C2080H 050.80 38.7 20.6 4.0 23.3 68.6 7,000 DID C2082H DID C2100H 063.50 45.8 24.4 4.8 28.8 112.0 11,500 DID C2102H DID C2120H 076.20 56.5 29.9 5.6 33.8 156.0 16,000 DID C2122H DID C2160H 101.60 71.6 38.2 7.1 47.4 259.0 26,500 DID C2162H Note: The values of the avg. tensile strength and max. allowable load are for the chains (attachments aren't included).
Approx. weight without attachments kg/m 0.49 0.86 0.84 1.32 1.45 2.17 2.46 3.53 3.60 5.81 5.09 8.09 8.91 13.60
Roller S
T
F f d D W F f d
Roller R
T
W
Use R connecting links (RJ) for #2060 or smaller and C connecting links (CJ) for #2080 or larger.
Double Pitch
Attachment
A
O B B K O O B
K
B K O
SA
SK
T
F f
C W
Y
F f
C W C
Y
F f
T W
F f
T W
Y
O1 B B K O O1 B B K O
T S
P P P P
T S
C1 C2
Y1 C1 C2
Y1
This figure shows C connecting links (CJ) but R connecting links (RJ) are used for #2060 or smaller.
178
Dirty Environment
100
10 80
HOME APPLIANCE
Roller link Roller (bush) dia. width d W D 7.92 7.95 3.97 15.88 10.16 9.53 5.09 19.05 11.91 12.70 5.96 22.23 15.88 15.88 7.94 28.58 19.05 19.05 9.54 39.68 22.23 25.40 11.11 44.45 28.58 31.75 14.29 57.15
Pin F 17.6 21.9 30.1 38.7 45.8 56.5 71.6 f 9.5 11.6 16.1 20.6 24.4 29.9 38.2 T
Avg. tensile strength Max. allowable load kN 17.0 28.7 40.2 68.6 112.0 156.0 259.0 kgf 1,740 2,930 4,100 7,000 11,500 16,000 26,500 kN 2.64 4.41 6.47 11.20 18.60 25.50 42.10 kgf 270 450 660 1,150 1,900 2,600 4,300
Approx. weight without attachments kg/m 0.49 0.86 0.84 1.32 1.45 2.17 2.46 3.53 3.60 5.81 5.09 8.09 8.91 13.60
Dimensions of attachment
Pitch Chain No. P
DIDC2040D DIDC2042D DIDC2050D DIDC2052D DIDC2060HD DIDC2062HD DIDC2080HD DIDC2082HD DIDC2100HD DIDC2102HD DIDC2120HD DIDC2122HD DIDC2160HD
Attachment S 9.13 11.11 14.68 19.05 23.42 27.78 36.51 C 12.70 15.88 21.43 27.78 33.34 39.69 52.39 Y 19.4 24.4 33.3 40.8 51.6 62.9 79.0 Y1 19.8 24.6 30.6 40.5 50.4 59.9 78.6 C1 11.11 14.29 17.46 22.23 28.58 33.34 44.45 C2 13.50 15.88 19.05 25.40 31.75 37.31 50.80 K 9.53 11.91 14.29 19.05 23.81 28.58 38.10 B 19.1 23.8 28.6 38.1 47.6 57.1 76.2 O 3.5 5.2 5.2 6.8 8.7 10.3 14.3 O1 5.2 6.8 8.7 10.3 14.3 16.0 22.0 T 1.5 2.0 3.2 4.0 4.8 5.6 7.1
Approx. additional weight per attachmentkg A,SA 0.003 0.006 0.016 0.034 0.064 0.108 0.246 K,SK 0.006 0.012 0.032 0.068 0.128 0.216 0.492
DIDC2162HD Note: Attachments with one hole are indicated as SA1, SK1, A1, K1, and those with two holes are indicated as SA2, SK2, A2, K2.
179
Double Pitch
Note: The values of the avg. tensile strength and max. allowable load are for the chains (attachments aren't included).
Roller S
Roller R
Double Pitch
Attachment
A K SA SK
180
100
10 80
CONSTRUCTION
AGRICULTURE
Note: The values of the avg. tensile strength and max. allowable load are for the chains (attachments aren't included).
Dimensions of attachment
Pitch Chain No. P
DIDC2040DHA DIDC2042DHA DIDC2050DHA DIDC2052DHA DIDC2060HDHA
Attachment S 9.13 11.11 14.68 C 12.70 15.88 21.43 Y 19.4 24.4 33.3 Y1 19.8 24.6 30.6 C1 11.11 14.29 17.46 C2 13.50 15.88 19.05 K 9.53 11.91 14.29 B 19.1 23.8 28.6 O 3.5 5.2 5.2 O1 5.2 6.8 8.7 T 1.5 2.0 3.2
Approx. additional weight per attachmentkg A,SA 0.003 0.006 0.016 K,SK 0.006 0.012 0.032
DIDC2062HDHA Note: 1. Attachments with one hole are indicated as SA1, SK1, A1, K1, and those with two holes are indicated as SA2, SK2, A2, K2. 2. Specify the intervals between the attachments when ordering. 3. Unless otherwise specified, the attachments are attached to the outer links of even numbers.
181
Double Pitch
Roller link Roller (bush) dia. width d W D 7.92 7.95 3.97 15.88 10.16 9.53 5.09 19.05 11.91 12.70 5.96 22.23
Avg. tensile strength Max. allowable load kN 17.0 28.7 40.2 kgf 1,740 2,930 4,100 kN 2.64 4.41 6.47 kgf 270 450 660
Approx. weight without attachments kg/m 0.49 0.86 0.84 1.32 1.45 2.17
Roller S
Roller R
Double Pitch
Attachment
A
O B B K O O B
K
B K O
SA
SK
T
F f
C W
Y
F f
Y
F f
T
F
T
f
WC Y
W
O1 B B K
W
O1 B B K
T S
P P
T S
C1
Y1 C2
C1
Y1 C2
182
100
10 120
VENDING MACHINE
CONSTRUCTION
HOME APPLIANCE
AGRICULTURE
Rustless
DIDC2040LXN DIDC2042LXN DIDC2050LXN DIDC2052LXN DIDC2060HLXN
Pitch Roller link Roller (bush) dia. width W D P 25.40 31.75 38.10 7.95 9.53 12.70 7.92 15.88 10.16 19.05 11.91 22.23
Pin d 3.97 5.09 5.96 F 20.0 23.9 33.5 f 10.7 12.8 17.9 T 1.5 2.0 3.2
Avg. tensile strength kN 16.18 27.45 38.24 kgf 1,650 2,800 3,900
DIDC2062HLX DIDC2062HLXN Note: The values of the avg. tensile strength and max. allowable load are for the chains (attachments aren't included).
Dimensions of attachment
Chain No. Standard
DIDC2040LX DIDC2042LX DIDC2050LX DIDC2052LX DIDC2060HLX DIDC2062HLX
Attachment A, K Y 20.6 25.6 34.7 S 9.13 11.11 14.68 Y1 19.8 24.6 30.6
Attachment SA, SK C1 11.11 14.29 17.46 C2 13.50 15.88 19.05 O1 5.2 6.8 8.7 B
Approx. additional weight kg per attachment A,SA 0.003 0.006 0.016 K,SK 0.006 0.012 0.032
Rustless
DIDC2040LXN DIDC2042LXN DIDC2050LXN DIDC2052LXN DIDC2060HLXN DIDC2062HLXN
183
Double Pitch
Approx. weight Max. allowable load without attachments kg/m kN kgf 0.52 2.64 270 0.89 0.87 4.41 450 1.35 1.46 6.47 660 2.18
Roller S
T
F f d D W F f d
Roller R
T
W
Use R connecting links (RJ) for #2060 or smaller and C connecting links (CJ) for #2080 or larger.
Double Pitch
Attachment
A
O B B K O O B
K
B K O
SA
SK
T
F f
C W
Y
F f
C W C
Y
F f
T W
F f
T W
Y
O1 B B K O O1 B B K O
T S
P P P P
T S
C1 C2
Y1 C1 C2
Y1
This figure shows C connecting links (CJ) but R connecting links (RJ) are used for #2060 or smaller.
184
Maintenance-Free
70
10 60
HOME APPLIANCE
Rustless
DIDC2040URN DIDC2042URN DIDC2050URN DIDC2052URN DIDC2060HURN DIDC2062HURN DIDC2080HURN DIDC2082HURN
Pitch Roller link Roller (bush) dia. width W D P 25.40 31.75 38.10 50.80 7.95 9.53 12.70 15.88 7.92 15.88 10.16 19.05 11.91 22.23 15.88 25.58
Pin d 3.97 5.09 5.96 7.94 F 17.6 21.9 30.1 38.7 f 9.5 11.6 17.0 20.6 T 1.5 2.0 3.2 4.0
Avg. tensile strength kN 15.69 25.49 37.26 63.74 kgf 1,600 2,600 3,800 6,500
Dimensions of attachment
Chain No. Standard
DIDC2040UR DIDC2042UR DIDC2050UR DIDC2052UR DIDC2060HUR DIDC2062HUR DIDC2080HUR DIDC2082HUR
Attachment A, K Y 19.4 24.4 33.3 40.8 S 9.13 11.11 14.68 19.05 Y1 19.8 24.6 30.6 40.5
Attachment SA, SK C1 11.11 14.29 17.46 22.23 C2 13.50 15.88 19.05 25.40 O1 5.2 6.8 8.7 10.3 B
Common dimensions K 9.53 11.91 14.29 19.05 O 3.5 5.2 5.2 6.8
Approx. additional weight kg per attachment A,SA 0.003 0.006 0.016 0.034 K,SK 0.006 0.012 0.032 0.068
Rustless
DIDC2040URN DIDC2042URN DIDC2050URN DIDC2052URN DIDC2060HURN DIDC2062HURN DIDC2080HURN DIDC2082HURN
Note: The values of the avg. tensile strength and max. allowable load are for the chains (attachments aren't included).
185
Double Pitch
Approx. weight Max. allowable load without attachments kg/m kN kgf 0.49 2.64 270 0.86 0.84 4.31 440 1.32 1.45 6.27 640 2.17 2.46 10.68 1,090 3.53
Roller S
T
F f d D W F f d
Roller R
T
W
Use R connecting links (RJ) for #2060 or smaller and C connecting links (CJ) for #2080 or larger.
Double Pitch
Attachment
A
O B B K O O B
K
B K O
SA
SK
T
F f
C W
Y
F f
C W C
Y
F f
T W
F f
T W
Y
O1 B B K O O1 B B K O
T S
P P P P
T S
C1 C2
Y1 C1 C2
Y1
This figure shows C connecting links (CJ) but R connecting links (RJ) are used for #2060 or smaller.
186
Corrosive Atmosphere
Alkaline Environment
Allowable Load
OK
100
Dimensions of attachment
Chain No. Pitch P S C Y Y1 C1 Attachment C2 K B O O1 T Approx. additional weight per attachmentkg A,SA K,SK 0.006 0.012 0.032 0.068 0.128 0.216 0.492
DID C2040N 25.40 9.13 12.70 19.4 19.8 11.11 13.50 9.53 19.1 3.5 5.2 1.5 0.003 DID C2042N DID C2050N 31.75 11.11 15.88 24.4 24.6 14.29 15.88 11.91 23.8 5.2 6.8 2.0 0.006 DID C2052N DID C2060HN 38.10 14.68 21.43 33.3 30.6 17.46 19.05 14.29 28.6 5.2 8.7 3.2 0.016 DID C2062HN DID C2080HN 50.80 19.05 27.78 40.8 40.5 22.23 25.40 19.05 38.1 6.8 10.3 4.0 0.034 DID C2082HN DID C2100HN 63.50 23.42 33.34 51.6 50.4 28.58 31.75 23.81 47.6 8.7 14.3 4.8 0.064 DID C2102HN DID C2120HN 76.20 27.78 39.69 62.9 59.9 33.34 37.31 28.58 57.1 10.3 16.0 5.6 0.108 DID C2122HN DID C2160HN 101.60 36.51 52.39 79.0 78.6 44.45 50.80 38.10 76.2 14.3 22.0 7.1 0.246 DID C2162HN Note: 1. Attachments with one hole are indicated as SA1, SK1, A1, K1, and those with two holes are indicated as SA2, SK2, A2, K2. 2. Specify the intervals between the attachments when ordering. 3. Unless otherwise specified, the attachments are attached to the outer links of even numbers.
187
Double Pitch
DID C2040N 025.40 17.6 9.5 1.5 11.7 17.0 1,740 DID C2042N DID C2050N 031.75 21.9 11.6 2.0 15.1 28.7 2,930 DID C2052N DID C2060HN 038.10 30.1 16.1 3.2 17.2 40.2 4,100 DID C2062HN DID C2080HN 050.80 38.7 20.6 4.0 23.3 68.6 7,000 DID C2082HN DID C2100HN 063.50 45.8 24.4 4.8 28.8 112.0 11,500 DID C2102HN DID C2120HN 076.20 56.5 29.9 5.6 33.8 156.0 16,000 DID C2122HN DID C2160HN 101.60 71.6 38.2 7.1 47.4 259.0 26,500 DID C2162HN Note: The values of the avg. tensile strength and max. allowable load are for the chains (attachments aren't included).
Approx. weight without attachments kg/m 0.49 0.86 0.84 1.32 1.45 2.17 2.46 3.53 3.60 5.81 5.09 8.09 8.91 13.60
Roller S
T
F f d D W F f d
Roller R
T
W
Use R connecting links (RJ) for #2060 or smaller and C connecting links (CJ) for #2080 or larger.
Double Pitch
Attachment
A
O B B K O O B
K
B K O
SA
SK
T
F f
C W
Y
F f
C W C
Y
F f
T W
F f
T W
Y
O1 B B K O O1 B B K O
T S
P P P P
T S
C1 C2
Y1 C1 C2
Y1
This figure shows C connecting links (CJ) but R connecting links (RJ) are used for #2060 or smaller.
188
Corrosive Atmosphere
Allowable Load
OK
100
WATER TREATMENT
OUTDOOR
CONSTRUCTION
Dimensions of attachment
Chain No. Pitch P S C Y Y1 C1 Attachment C2 K B O O1 T Approx. additional weight per attachmentkg A,SA K,SK 0.006 0.012 0.032 0.068 0.128 0.216 0.492
DID C2040E 25.40 9.13 12.70 19.4 19.8 11.11 13.50 9.53 19.1 3.5 5.2 1.5 0.003 DID C2042E DID C2050E 31.75 11.11 15.88 24.4 24.6 14.29 15.88 11.91 23.8 5.2 6.8 2.0 0.006 DID C2052E DID C2060HE 38.10 14.68 21.43 33.3 30.6 17.46 19.05 14.29 28.6 5.2 8.7 3.2 0.016 DID C2062HE DID C2080HE 50.80 19.05 27.78 40.8 40.5 22.23 25.40 19.05 38.1 6.8 10.3 4.0 0.034 DID C2082HE DID C2100HE 63.50 23.42 33.34 51.6 50.4 28.58 31.75 23.81 47.6 8.7 14.3 4.8 0.064 DID C2102HE DID C2120HE 76.20 27.78 39.69 62.9 59.9 33.34 37.31 28.58 57.1 10.3 16.0 5.6 0.108 DID C2122HE DID C2160HE 101.60 36.51 52.39 79.0 78.6 44.45 50.80 38.10 76.2 14.3 22.0 7.1 0.246 DID C2162HE Note: 1. Attachments with one hole are indicated as SA1, SK1, A1, K1, and those with two holes are indicated as SA2, SK2, A2, K2. 2. Specify the intervals between the attachments when ordering. 3. Unless otherwise specified, the attachments are attached to the outer links of even numbers.
189
Double Pitch
DID C2040E 25.40 17.6 9.5 1.5 11.7 17.0 1,740 DID C2042E DID C2050E 31.75 21.9 11.6 2.0 15.1 28.7 2,930 DID C2052E DID C2060HE 38.10 30.1 16.1 3.2 17.2 40.2 4,100 DID C2062HE DID C2080HE 50.80 38.7 20.6 4.0 23.3 68.6 7,000 DID C2082HE DID C2100HE 63.50 45.8 24.4 4.8 28.8 112.0 11,500 DID C2102HE DID C2120HE 76.20 56.5 29.9 5.6 33.8 156.0 16,000 DID C2122HE DID C2160HE 101.60 71.6 38.2 7.1 47.4 259.0 26,500 DID C2162HE Note: The values of the avg. tensile strength and max. allowable load are for the chains (attachments aren't included).
Approx. weight without attachments kg/m 0.49 0.86 0.84 1.32 1.45 2.17 2.46 3.53 3.60 5.81 5.09 8.09 8.91 13.60
General
Roller S
T
F f d D W F f d
Roller R
T
W
Use R connecting links (RJ) for #2060 or smaller and C connecting links (CJ) for #2080 or larger.
Double Pitch
Attachment
A
O B B K O O B
K
B K O
SA
SK
T
F f
C W
Y
F f
C W C
Y
F f
T W
F f
T W
Y
O1 B B K O O1 B B K O
T S
P P P P
T S
C1 C2
Y1 C1 C2
Y1
This figure shows C connecting links (CJ) but R connecting links (RJ) are used for #2060 or smaller.
190
Corrosive Atmosphere
Alkaline Environment
Acidic Environment
Allowable Load
OK
100
WATER TREATMENT
OUTDOOR
CONSTRUCTION
FOOD CHEMICALS
kgf
270 450 660 1,150
Dimensions of attachment
Chain No. Pitch P Attachment A, K C Y S Y1 Attachment SA, SK C1 C2 O1 Common dimensions B K O Approx. additional weight per attachmentkg A,SA K,SK
0.006 0.012 0.032 0.068
DID C2040WG 25.40 12.70 19.4 9.13 19.8 11.11 13.50 5.2 19.1 9.53 3.5 0.003 DID C2042WG DID C2050WG 31.75 15.88 24.4 11.11 24.6 14.29 15.88 6.8 23.8 11.91 5.2 0.006 DID C2052WG DID C2060HWG 38.10 21.43 33.3 14.68 30.6 17.46 19.05 8.7 28.6 14.29 5.2 0.016 DID C2062HWG DID C2080HWG 50.80 27.78 40.8 19.05 40.5 22.23 25.40 10.3 38.1 19.05 6.8 0.034 DID C2082HWG Note: 1. Attachments with one hole are indicated as SA1, SK1, A1, K1, and those with two holes are indicated as SA2, SK2, A2, K2. 2. Specify the intervals between the attachments when ordering. 3. Unless otherwise specified, the attachments are attached to the outer links of even numbers.
191
Double Pitch
DID C2040WG 7.92 25.40 7.95 3.97 17.6 09.5 1.5 11.7 17.0 1,740 DID C2042WG 15.88 DID C2050WG 10.16 31.75 9.53 5.09 21.9 11.6 2.0 15.1 28.7 2,930 DID C2052WG 19.05 DID C2060HWG 11.91 38.10 12.70 5.96 30.1 16.1 3.2 17.2 40.2 4,100 DID C2062HWG 22.23 DID C2080HWG 15.88 50.80 15.88 7.94 38.7 20.6 4.0 23.3 68.6 7,000 DID C2082HWG 28.58 Note: 1. The values of the Avg. tensile strength and max. allowable load are for the chains (attachments aren't included). 2. Consult us for the sizes other than the above.
Roller S
T
F f d D W F f d
Roller R
T
W
Use R connecting links (RJ) for #2060 or smaller and C connecting links (CJ) for #2080 or larger.
Double Pitch
Attachment
A
O B B K O O B
K
B K O
SA
SK
T
F f
C W
Y
F f
C W C
Y
F f
T W
F f
T W
Y
O1 B B K O O1 B B K O
T S
P P P P
T S
C1 C2
Y1 C1 C2
Y1
This figure shows C connecting links (CJ) but R connecting links (RJ) are used for #2060 or smaller.
192
SS
SSK
Corrosive Atmosphere
Alkaline Environment
Acidic Environment
Clean Areas
20 400
Allowable Load
Allowable Load
10
15
WATER TREATMENT
kgf
kN
kgf
2.65 3.82
270 390
Dimensions of attachment
Chain No. Pitch P Attachment A, K Y S C Y1 Attachment SA, SK C1 C2 O1 Common dimensions B K O Approx. additional weight per attachmentkg A,SA K,SK
0.006 0.012 0.034 0.074 0.134
DID C2040SS,SSK 25.40 19.0 9.1 12.70 19.8 11.1 13.5 5.2 19.3 9.53 3.6 0.003 DID C2042SS,SSK DID C2050SS,SSK 31.75 24.1 11.1 15.88 24.6 14.3 15.9 6.8 24.0 11.91 5.2 0.006 DID C2052SS,SSK DID C2060HSS,SSK 38.10 31.4 14.7 21.43 30.6 17.5 19.1 8.7 28.8 14.30 5.2 0.017 DID C2062HSS,SSK DID C2080HSS,SSK 50.80 41.7 19.1 27.78 41.4 22.2 25.4 10.3 38.1 19.05 6.8 0.037 DID C2082HSS,SSK DID C2100HSS,SSK 63.50 52.2 23.8 33.34 53.4 28.6 31.8 14.3 47.6 23.81 8.7 0.067 DID C2102HSS,SSK Note: 1. Attachments with one hole are indicated as SA1, SK1, A1, K1, and those with two holes are indicated as SA2, SK2, A2, K2. 2. Specify the intervals between the attachments when ordering. 3. Unless otherwise specified, the attachments are attached to the outer links of even numbers.
193
Double Pitch
DID C2040SS,SSK 7.95 25.40 7.85 3.96 17.7 9.55 1.5 11.7 0.44 45 DID C2042SS,SSK 15.88 DID C2050SS,SSK 10.16 31.75 9.40 5.08 22.0 11.75 2.0 14.9 0.69 70 DID C2052SS,SSK 19.05 DID C2060HSS,SSK 11.91 38.10 12.57 5.95 31.5 16.85 3.2 17.0 1.03 105 DID C2062HSS,SSK 22.23 DID C2080HSS,SSK 15.88 50.80 15.75 7.93 38.0 20.10 4.0 23.0 1.77 180 DID C2082HSS,SSK 28.58 DID C2100HSS,SSK 19.05 63.50 18.90 9.53 45.6 23.85 4.8 28.8 2.55 260 DID C2102HSS,SSK 39.68 Note: The values of the avg. tensile strength and max. allowable load are for the chains (attachments aren't included).
70 105 160
Roller S
T
F f d D W
Use R connecting links (RJ) for #2060 or smaller and C connecting links (CJ) for #2080.
Double Pitch
Attachment
A
O B B K O O B
K
B K O
SA
SK
T
F f
C W
Y
F f
Y
F f
T
F
T
f
WC Y
W
O1 B B K
W
O1 B B K
T S
P P
T S
C1
Y1 C2
C1
Y1 C2
This figure shows R connecting links (RJ) but C connecting links (CJ) are used for #2080.
194
Corrosive Atmosphere
Clean Areas
Alkaline Environment
Acidic Environment
10 200
Allowable Load
Great Savings
10
Roller link Roller (bush) width dia. W D 7.95 9.53 12.70 15.88 7.92 10.16 11.91 15.88
Pin d 3.96 5.08 5.95 7.93 F 20.0 23.9 33.0 41.8 f 10.7 12.8 17.6 22.5 T
Avg. tensile strength Max. allowable load kN 13.3 20.8 31.0 55.8 kgf 1,360 2,130 3,170 5,700 kN 0.4 0.6 1.0 1.7 kgf 45 70 110 180
Note: The values of the avg. tensile strength and max. allowable load are for the chains (attachments aren't included).
Dimensions of attachment
Chain No.
DID C2040SSLT DID C2050SSLT DID C2060HSSLT DID C2080HSSLT
Pitch P 25.40 31.75 38.10 50.80 S 9.1 11.1 14.7 19.1 C 12.70 15.88 21.43 27.78 Y 20.2 25.2 32.8 43.4 Y1 19.8 24.6 30.6 41.4 C1 11.1 14.3 17.5 22.2
Attachment C2 13.5 15.9 19.1 25.4 K 9.53 11.91 14.30 19.05 B 19.3 24.0 28.8 38.1 O 3.6 5.2 5.2 6.8 O1 5.2 6.8 8.7 10.3 T 1.5 2.0 3.2 4.0
Note: 1. Attachments with one hole are indicated as SA1, SK1, A1, K1, and those with two holes are indicated as SA2, SK2, A2, K2. 2. Specify the intervals between the attachments when ordering. 3. Unless otherwise specified, the attachments are attached to the outer links of even numbers.
195
Double Pitch
Others
Others
Features
Name
Loads can be directly placed on the top rollers. By attaching a stopper on the conveyor, loads can be temporarily stopped or stored while continuously driving the chain.
This chain is used for a free flow conveyor that runs on rails, and the side rollers carry the weight of loads. Compared with Top Roller Chain of the same material, it can carry heavier load.
The chain is connected with hollow pins that can be used for fitting various attachments.
Note: 1. Standard chains are available for those indicated with . 2. I: Top rollers are attached to inner links. O: Top rollers are attached to outer links. IO: Top rollers are attached to the inner links unless specified. OI: Top rollers are attached to the outer links unless specified. 3. S: Top roller diameter is smaller compared with other chains of the same sizes. L: Top roller diameter is larger compared with other chains of the same sizes.
196
Others
Push Chain (PU)
This chain has much sideward bending flexibility and is suitable for curved traveling.
Damage to chain guards and other parts are reduced with the use of oval-shaped flat plates, and loads can be set directly on the chain.
This is the first chain that has the ability to push. New layouts are possible since loads can be pushed and pulled without using the guide, and space can be saved compared to the use of cylinders.
197
Features
Others
Name
DID 50 1P-TR-J
Chain size Intervals of top rollers Material of top rollers With top rollers
DID 50 2P-TR-F
[ J: Plastic
F: Steel Chain size Intervals of top rollers Material of top rollers With top rollers
[ J: Plastic
F: Steel
(The diameter of top rollers is smaller than that of every-two-link top rollers)
(A chain with top rollers attached to outer links is not available as standard.)
Others
This figure shows an R connecting link (RJ), but C connecting links (CJ) are used for DID80 or larger.
This figure shows an R connecting link (RJ), but C connecting links (CJ) are used for DID80 or larger.
Unit (mm)
Roller link Roller (bush) width dia. W D 7.95 9.53 12.00 15.88 19.05 7.92 10.16 11.91 15.88 19.05
Pin d1 3.97 5.09 5.96 7.94 9.54 F 17.6 21.9 26.9 35.4 42.5 f 9.5 11.6 14.3 19.0 22.7 T
Avg. tensile strength kN 18.6 28.4 44.1 78.4 118 kgf 1,900 2,900 4,500 8,000 12,100
Max. allowable load kN 2.64 4.41 6.37 10.7 17.1 kgf 270 450 650 1,100 1,750
DID 40 2P-TR DID 50 2P-TR DID 60 2P-TR DID 80 2P-TR DID100 2P-TR
15.88 12.7 17.45 09.5 3.97 13.2 19.05 16.2 22.55 12.7 5.24 16.2 22.23 18.3 26.25 15.9 5.96 20.4 28.58 24.6 34.15 19.1 7.94 26.1 39.69 31.8 44.50 25.4 9.54 31.0
11.0 12.7 17.45 09.5 3.97 10.1 08.0 13.2 15.0 16.2 22.55 12.7 5.24 12.1 10.0 16.2 18.0 18.3 26.25 15.9 5.96 15.1 12.8 20.4 24.0 24.6 34.15 19.1 7.94 19.0 16.4 25.7 30.0 31.8 44.50 25.4 9.54 22.8 19.7 31.0
Note: 1. Approx. weight indicates the value for every-two-link top roller chains.(for inner link) 2. The material of resin top roller is polyacetal.
Long life
DID 40D TR DID 50D TR DID 60D TR DID 80D TR DID100D TR
Rustless
DID 40N TR DID 50N TR DID 60N TR DID 80N TR DID100N TR
Double guard
DID 40WG TR DID 50WG TR DID 60WG TR DID 80WG TR DID100WG TR
O-ring
DID 40LX TR DID 50LX TR DID 60LX TR DID 80LD TR DID100LD TR
O-ring (Rustless)
DID 40LXN TR DID 50LXN TR DID 60LXN TR DID 80LDN TR DID100LDN TR
Sintered
DID C40UR TR DID C50UR TR DID C60UR TR DID C80UR TR
Sintered (Rustless)
DID C40URN TR DID C50URN TR DID C60URN TR DID C80URN TR
198
(
DID 40-2 2P-TRO-F
Chain size Number of chain strands Intervals of top rollers
[ I ] indicates that top rollers are attached to inner links. Top rollers are attached to outer links unless specified otherwise.
)
Outer link top roller type This figure shows an R connecting link (RJ), but C connecting links (CJ) are used for DID80 or larger.
[ J: Plastic
Roller Chains for Power Transmission Others
Inner link top roller type This figure shows an R connecting link (RJ), but C connecting links (CJ) are used for DID80 or larger.
Unit (mm)
F: Steel
1. Standard inner link top roller type uses two separate rollers as illustrated, but a single roller type is also available. 2. Duplex every-link top roller type is also available. In this case, dimension R changes. See the section of Everylink Top Roller Chain (P198) 3. The connecting links for DID80-2 ~ DID100-2 are cotter types (C connecting links). The dimensions of pins are the same as those shown in the table of dimensions.
Roller link Roller (bush) Transverse width dia. pitch W D E 7.95 9.53 12.7 15.88 19.05 7.92 10.16 11.91 15.88 19.05 14.4 18.1 22.8 29.3 35.8
Pin d1 3.97 5.09 5.96 7.94 9.54 F 32.1 40.1 49.8 64.7 78.7 f 9.5 11.6 14.3 19.0 22.8 T 1.5 2.0 2.4 3.2 4.0
199
Others
This figure shows an R connecting link (RJ), but C connecting links (CJ) are used for DID2080 or larger.
This figure shows an R connecting link (RJ), but C connecting links (CJ) are used for DID2080 or larger.
1. The connecting links for DIDC2080H-2 ~ C2100H-2 are cotter types. Even so, the dimensions of pins are the same as those shown in the table of dimensions. 2. In the case of DIDC2060H-2 or larger, dimension E (transverse pitch) is different from that of the standard sprocket. Refer to the tooth profile for HK type duplex chains (P116). 3. When attached to even-numbered links, the top rollers are attached to inner links unless specified otherwise.
200
4.8 28.8
39.1
112
11,500 18.6
1,900 224
23,000
31.6
3,230
DID C2040 TR 1.31 0.89 15.88 15.0 21.0 8.45 10.1 5.24 DID C2042 TR 1.68 1.26 DID C2050 TR 2.04 1.44 19.05 19.0 26.5 10.50 12.9 5.96 DID C2052 TR 2.52 1.92 DID C2060H TR 3.62 2.71 22.23 23.0 31.6 14.75 17.4 7.94 DID C2062H TR 4.34 3.44 DID C2080H TR 5.58 4.22 28.58 29.0 39.3 17.80 20.6 9.54 DID C2082H TR 6.69 5.33 DID C2100H TR 9.02 6.42 39.69 35.4 48.7 22.10 26.6 14.29 DID C2102H TR 11.28 8.68 Note: 1. Approx. weight is of the chain with every 2 pitch top roller (for inner link). 2. The plastic top roller is made of polyacetal.
15.88 15.0 21.0 19.05 19.0 26.5 22.23 23.0 31.6 28.58 29.0 39.3
5.24 17.1 15.5 28.0 5.96 22.0 19.6 34.4 7.94 30.5 27.9 49.0 9.54 36.9 34.5 60.5
Long life
DID C2040D TR DID C2042D TR DID C2050D TR DID C2052D TR DID C2060HD TR DID C2062HD TR DID C2080HD TR DID C2082HD TR DID C2100HD TR DID C2102HD TR
Rustless
DID C2040N TR DID C2042N TR DID C2050N TR DID C2052N TR DID C2060HN TR DID C2062HN TR DID C2080HN TR DID C2082HN TR DID C2100HN TR DID C2102HN TR
Double guard
DID C2040WG TR DID C2042WG TR DID C2050WG TR DID C2052WG TR DID C2060HWG TR DID C2062HWG TR DID C2080HWG TR DID C2082HWG TR DID C2100HWG TR DID C2102HWG TR
O-ring
DID C2040LX TR DID C2042LX TR DID C2050LX TR DID C2052LX TR DID C2060HLX TR DID C2062HLX TR
O-ring (rustless)
DID C2040LXN TR DID C2042LXN TR DID C2050LXN TR DID C2052LXN TR DID C2060HLXN TR DID C2062HLXN TR
Sintered
DID C2040UR TR DID C2042UR TR DID C2050UR TR DID C2052UR TR DID C2060HUR TR DID C2062HUR TR DID C2080HUR TR DID C2082HUR TR
Sintered (rustless)
DID C2040URN TR DID C2042URN TR DID C2050URN TR DID C2052URN TR DID C2060HURN TR DID C2062HURN TR DID C2080HURN TR DID C2082HURN TR
201
Others
Pitch Roller link Roller (bush) width dia. P W D 7.92 25.40 7.95 15.88 10.16 31.75 9.53 19.05 11.91 38.10 12.70 22.23 15.88 50.80 15.88 28.58 19.05 63.50 19.05 36.68
Pin
d1
f 9.5
Strength of simplex Strength of duplex Duplex transverse pitch Avg. tensile strength Max. allowable load Avg. tensile strength Max. allowable load kN kgf kN kgf kN kgf kN kgf E 14.4 18.1 26.2 32.6 17.0 28.7 40.2 68.6 1,740 2,930 4,100 2.64 4.41 6.47 270 450 660 34.0 57.4 80.4 3,480 5,860 8,200 14,000 4.49 7.49 11.0 19.0 460 760 1,120 1,950
3.97 17.6
7,000 11.2
1,150 137
Top Roller Chains are also available with guide links that prevent overturning of loads by suppressing chain inclination.
[Type indication]
This guide link is not available for single pitch every-link top roller chains. SK1 standard attachment is used as the guide links for single pitch chains.
Others
This figure shows an R connecting link (RJ), but C connecting links (CJ) are used for DID80 or larger.
This figure shows an R connecting link (RJ), but C connecting links (CJ) are used for DID80 or larger.
Unit (mm)
W2
12.70 9.5 17.50 12.70 1.5 15.875 12.7 22.60 15.88 2.0
19.05 15.9 26.20 18.26 2.4 12.70 17.81 5.2 25.40 19.1 34.05 24.61 3.2 15.88 22.66 6.8 31.75 25.4 42.75 31.75 4.0 19.05 27.51 8.7
Chain No. - Top Roller Chain Overturn Prevention Series (Single Pitch)
Standard
DID 40 TG DID 50 TG DID 60 TG DID 80 TG DID100 TG
Long life
DID 40D TG DID 50D TG DID 60D TG DID 80D TG DID100D TG
Rustless
DID 40N TG DID 50N TG DID 60N TG DID 80N TG DID100N TG
Double guard
DID 40WG TG DID 50WG TG DID 60WG TG DID 80WG TG DID100WG TG
O-ring
DID 40LX TG DID 50LX TG DID 60LX TG DID 80LD TG DID100LD TG
O-ring (rustless)
DID 40LXN TG DID 50LXN TG DID 60LXN TG DID 80LDN TG DID100LDN TG
Sintered
DID C40UR TG DID C50UR TG DID C60UR TG DID C80UR TG
Sintered (rustless)
DID C40URN TG DID C50URN TG DID C60URN TG DID C80URN TG
202
[Type indication]
Guide links are attached to inner link plates unless specified otherwise.
Guide links for double pitch chains can not be attached to outer plates.
This figure shows an R connecting link (RJ), but C connecting links (CJ) are used for DID2080 or larger.
Unit (mm)
DID C2040 TG DID C2050 TG DID C2060H TG DID C2080H TG DID C2100H TG
Chain No. - Top Roller Chain Overturn Prevention Series (Double Pitch)
Standard
DID C2040 TG DID C2042 TG DID C2050 TG DID C2052 TG DID C2060H TG DID C2062H TG DID C2080H TG DID C2082H TG DID C2100H TG DID C2102H TG
Long life
DID C2040D TG DID C2042D TG DID C2050D TG DID C2052D TG DID C2060HD TG DID C2062HD TG DID C2080HD TG DID C2082HD TG DID C2100HD TG DID C2102HD TG
Rustless
DID C2040N TG DID C2042N TG DID C2050N TG DID C2052N TG DID C2060HN TG DID C2062HN TG DID C2080HN TG DID C2082HN TG DID C2100HN TG DID C2102HN TG
Double guard
DID C2040WG TG DID C2042WG TG DID C2050WG TG DID C2052WG TG DID C2060HWG TG DID C2062HWG TG DID C2080HWG TG DID C2082HWG TG DID C2100HWG TG DID C2102HWG TG
O-ring
DID C2040LX TG DID C2042LX TG DID C2050LX TG DID C2052LX TG DID C2060HLX TG DID C2062HLX TG
O-ring (rustless)
DID C2040LXN TG DID C2042LXN TG DID C2050LXN TG DID C2052LXN TG DID C2060HLXN TG DID C2062HLXN TG
Sintered
DID C2040UR TG DID C2042UR TG DID C2050UR TG DID C2052UR TG DID C2060HUR TG DID C2062HUR TG DID C2080HUR TG DID C2082HUR TG
Sintered (rustless)
DID C2040URN TG DID C2042URN TG DID C2050URN TG DID C2052URN TG DID C2060HURN TG DID C2062HURN TG DID C2080HURN TG DID C2082HURN TG
203
Others
[Type indication]
DID 40 1P-SR-JT
Chain size Installation intervals of side rollers Side roller Installation method T: Staggered type H: Parallel type E: Antistatic Plastic Material of side rollers F: Steel J: Plastic
Unit (mm)
Chain No.
DID 40 SR 1.5 12.0 3.97 DID 50 SR 2.0 15.0 5.09 DID 60 SR 2.4 18.1 5.96 DID 80 SR 3.2 24.0 7.94 DID100 SR 4.0 29.9 9.54 Note: 1. L3 indicates the value of L1 when cotter type pins are used. 2. The material of plastic side roller is polyacetal.
Pitch Roller link Roller (bush) width dia. P W D 12.700 07.95 07.92 15.875 09.53 10.16 19.050 12.70 11.91 25.400 15.88 15.88 31.750 19.05 19.05
Plate T H d L1
Pin L2 10.1 12.0 15.1 19.0 22.8 L3 19.5 23.5 30.3 37.7 45.4
Side roller R V
15.88 7.8 19.05 9.4 22.23 12.6 28.58 15.8 39.69 19.0
Avg. tensile strength Max. allowable load Approx. weight (kg/ pc.) Plastic Iron kN kgf kN kgf side roller side roller 16.6 1,700 2.64 270 0.004 0.013 27.9 2,850 4.41 450 0.007 0.023 40.2 4,100 6.37 650 0.013 0.042 78.4 8,000 10.70 1,100 0.026 0.086 118.0 12,100 17.10 1,750 0.084 0.197
Others
Long life
DID 40D DID 50D DID 60D DID 80D DID100D SR SR SR SR SR
Rustless
DID 40N DID 50N DID 60N DID 80N DID100N SR SR SR SR SR
Double guard
DID 40WG DID 50WG DID 60WG DID 80WG DID100WG SR SR SR SR SR
O-ring
DID 40LX DID 50LX DID 60LX DID 80LD DID100LD SR SR SR SR SR
O-ring (rustless)
DID 40LXN DID 50LXN DID 60LXN DID 80LDN DID100LDN SR SR SR SR SR
Sintered
DID DID DID DID C40UR C50UR C60UR C80UR SR SR SR SR
Sintered (rustless)
DID DID DID DID C40URN C50URN C60URN C80URN SR SR SR SR
Unit (mm)
Pitch Roller link Roller (bush) width dia. Chain No. P W D DID C2040 SR 25.40 7.95 7.92 DID C2050 SR 31.75 9.53 10.16 DID C2060H SR 38.10 12.70 11.91 DID C2080H SR 50.80 15.88 15.88 DID C2100H SR 63.50 19.05 19.05
Plate T 1.5 2.0 3.2 4.0 4.8 H 11.7 15.1 17.2 23.3 28.8 d 3.97 5.09 5.96 7.94 9.54 L1
Pin L2 10.1 12.0 17.0 20.7 24.5 L3 19.5 23.5 32.0 39.3 46.9
Side roller R V
15.88 7.8 19.05 9.4 22.23 12.6 28.58 15.8 39.69 19.0
Avg. tensile strength Max. allowable load Approx. weight (kg/ pc.) Plastic Iron kN kgf kN kgf side roller side roller 17.0 1,740 2.64 270 0.004 0.013 28.7 2,930 4.41 450 0.007 0.023 40.2 4,100 6.47 660 0.013 0.042 68.6 7,000 11.20 1,150 0.026 0.086 112.0 11,500 18.60 1,900 0.084 0.197
Long life
DID C2040D SR DID C2042D SR DID C2050D SR DID C2052D SR DID C2060HD SR DID C2062HD SR DID C2080HD SR DID C2082HD SR DID C2100HD SR DID C2102HD SR
Rustless
DID C2040N SR DID C2042N SR DID C2050N SR DID C2052N SR DID C2060HN SR DID C2062HN SR DID C2080HN SR DID C2082HN SR DID C2100HN SR DID C2102HN SR
Double guard
DID C2040WG SR DID C2042WG SR DID C2050WG SR DID C2052WG SR DID C2060HWG SR DID C2062HWG SR DID C2080HWG SR DID C2082HWG SR DID C2100HWG SR DID C2102HWG SR
O-ring
DID C2040LX SR DID C2042LX SR DID C2050LX SR DID C2052LX SR DID C2060HLX SR DID C2062HLX SR
O-ring (rustless)
DID C2040LXN SR DID C2042LXN SR DID C2050LXN SR DID C2052LXN SR DID C2060HLXN SR DID C2062HLXN SR
Sintered
DID C2040UR SR DID C2042UR SR DID C2050UR SR DID C2052UR SR DID C2060HUR SR DID C2062HUR SR DID C2080HUR SR DID C2082HUR SR
Sintered (rustless)
DID C2040URN SR DID C2042URN SR DID C2050URN SR DID C2052URN SR DID C2060HURN SR DID C2062HURN SR DID C2080HURN SR DID C2082HURN SR
204
[Type indication]
DID C2052 2P-SG-JT
Chain size Installation intervals of side rollers Meandering prevention type (Specify the intervals for the meandering prevention installation.) Installation method T: Staggered type H: Parallel type E: Antistatic Plastic F: Steel J: Plastic
Unit (mm)
Chain No.
Chain No. - Side Roller Chain Meandering Prevention Series (Double Pitch)
Standard
DID C2042 SG DID C2052 SG DID C2062H SG
Long life
DID C2042D SG DID C2052D SG DID C2062HD SG
Rustless
DID C2042N SG DID C2052N SG DID C2062HN SG
Double guard
O-ring
O-ring (rustless)
Sintered
Sintered (rustless)
DID C2042URN SG DID C2052URN SG DID C2062HURN SG
DID C2042WG SG DID C2042LX SG DID C2052WG SG DID C2052LX SG DID C2062HWG SG DID C2062HLX SG
DID C2042LXN SG DID C2042UR SG DID C2052LXN SG DID C2052UR SG DID C2062HLXN SG DID C2062HUR SG
205
Others
DID C2042 SG 1.5 DID C2052 SG 2.0 DID C2062H SG 3.2 Note: The material of plastic side roller is polyacetal.
Pitch
Approx. weight (kg/pc.) Plastic Iron side roller side roller 0.016 0.043 0.023 0.060 0.031 0.075
If the revolution friction resistance of the roller is too small, loads can be stuck with the slightest friction. The revolution friction resistance of the Free Flow Chain is enhanced by applying breaks for some of the rollers to prevent accumulation of loads.
Coil spring
Others
The above figure is an example of DID40 Top Roller Chain with breaks.
206
Detail of A
The above figure is an example of DID40 Side Roller Chain with breaks.
207
Others
Unit (mm)
Chain No.
Others
Pitch Roller link bush width dia. P W D 12.700 07.95 07.92 15.875 09.53 10.16 19.050 12.70 11.91
Pin d1 5.62 7.20 8.45 d2 4.00 5.12 5.99 E 16.0 20.2 25.1 F 17.5 21.7 26.8 f 09.5 11.6 14.3 T
Avg. tensile strength Max. allowable load Approx. weight kN kgf kN kgf kg/m 10.7 1,000 1.76 180 0.52 19.6 2,000 3.13 320 0.86 26.4 2,700 4.31 440 1.20
Note: The values of average tensile strength and maximum allowable load are for chains.
"S" roller type Pitch Roller link Roller (bush) width dia. P W D 7.92 25.40 7.95 15.88 10.16 31.75 9.53 19.05 11.91 38.10 12.70 22.23 15.88 50.80 15.88 28.58 Pin d1 d2 E F f T 1.5 2.0 2.4 3.2 Plate H 11.7 15.1 17.2 23.3
Chain No.
DID C2040HP 5.62 4.00 16.0 17.5 9.5 DID C2042HP DID C2050HP 7.20 5.12 20.2 21.7 11.6 DID C2052HP DID C2060HP 8.45 5.99 25.1 26.8 14.3 DID C2062HP DID C2080HP 11.30 8.02 32.5 34.1 17.8 DID C2082HP Note: The values of average tensile strength and maximum allowable load are for chains.
Avg. tensile strength Max. allowable load Approx. weight kN kgf kN kgf kg/m 0.44 10.7 1.100 1.76 180 0.81 0.75 19.6 2,000 3.13 320 1.21 1.32 26.4 2,700 4.21 430 2.79 1.72 48.0 4,900 7.65 780 2.67
(Double Pitch)
Rusltess
DID 40HPN DID 50HPN DID 60HPN
Double guard
DID 40HPWG DID 50HPWG DID 60HPWG
Standard
DID DID DID DID DID DID DID DID C2040HP C2042HP C2050HP C2052HP C2060HP C2062HP C2080HP C2082HP
Rusltess
DID DID DID DID DID DID DID DID C2040HPN C2042HPN C2050HPN C2052HPN C2060HPN C2062HPN C2080HPN C2082HPN
Double guard
DID DID DID DID DID DID DID DID C2040HPWG C2042HPWG C2050HPWG C2052HPWG C2060HPWG C2062HPWG C2080HPWG C2082HPWG
208
Flexible Chain
DID Flexible Chain has great sideward bending flexibility and is suitable for curved traveling. Sprockets for JIS/ANSI Standard Roller Chain can be used for this chain. By fixing attachments, this chain can be used for curved transfer with conveyors.
Chain No.
DID 40FX DID 50FX DID 60FX DID 80FX
Pitch Roller link width P W 12.700 07.95 15.875 09.53 19.050 12.70 25.400 15.88
Pin d 3.97 5.09 5.96 7.94 E 16.9 20.7 25.8 33.8 G 18.6 22.0 28.4 36.5 g 10.4 11.9 15.4 19.5 T 1.5 2.0 2.4 3.2
Avg. tensile strength Max. allowable load Approx. weight kN kgf kg/m kN kgf 15.7 1,600 1.86 190 0.60 24.5 2,500 2.84 290 1.03 35.3 3,600 4.02 410 1.31 61.8 6,300 6.96 710 2.60
Note 1. The radius of the curve must be set larger than the values above. 2. The values of average tensile strength and maximum allowable load are for chains.
Long life
DID DID DID DID 40FXD 50FXD 60FXD 80FXD
Rustless
DID DID DID DID 40FXN 50FXN 60FXN 80FXN
Double guard
DID DID DID DID 40FXWG 50FXWG 60FXWG 80FXWG
209
Others
This chain is suited for conveyor systems because it has flat plates that cause little damage to components such as chain guides. (The forms of outer plates and inner plates are the same.)
Others
RJ type connecting link CJ type connecting link (DID 60 or smaller) (DID 80 or larger)
Unit (mm)
Chain No.
DID35F DID40F DID50F DID60F DID80F DID100F DID120F
Pitch Roller link Roller (Bush) width dia. d P W D 09.525 04.78 5.08 03.59 12.700 07.95 07.92 03.97 15.875 09.53 19.050 12.70 25.400 15.88 31.750 19.05 38.100 25.40 10.16 11.91 15.88 19.05 22.23 05.09 05.96 07.94 09.54 11.11
Pin E 12.0 16.5 20.3 25.4 32.6 39.5 49.7 F 13.1 17.6 21.9 26.9 G 35.4 42.5 53.0 g 19.0 22.7 28.2 f 07.3 09.5 11.6 14.3 T 1.25 1.50 2.00 2.40 3.20 4.00 4.80
Avg. tensile strength Avg. tensile strength kN kgf kg/m 011.2 019.1 030.8 044.1 078.4 118.0 166.0 1,150 1,950 3,150 4,500 8,000 12,100 17,000 0.39 0.65 1.15 1.70 2.67 4.19 6.12
Long life
DID 35FD DID 40FD DID 50FD DID 60FD DID 80FD DID 100FD DID 120FD
Rusltess
DID 35FN DID 40FN DID 50FN DID 60FN DID 80FN DID 100FN DID 120FN
Double guard
DID 35FWG DID 40FWG DID 50FWG DID 60FWG DID 80FWG DID 100FWG DID 120FWG
High guard
DID 35FE DID 40FE DID 50FE DID 60FE DID 80FE DID 100FE DID 120FE
O-ring
DID 35FLD DID 40FLX DID 50FLX DID 60FLX DID 80FLD DID 100FLD DID 120FLD
O-ring (rustless)
DID 35FLDN DID 40FLXN DID 50FLXN DID 60FLXN DID 80FLDN DID 100FLDN DID 120FLDN
210
memo
211
Technical Information
When you design various conveyor systems using DID small conveyor chains, the following basic conditions must be satisfied. a. Chain tension: The actual tensile strength in operation must be significantly lower than the specified strength of the chain. b. Strength of loaded components of chain: The actual loads applied to attachments, such as rollers of base chain, top rollers, side rollers, etc. in operation must be significantly smaller than the strength of these components. c. Wear life of chain: Lubrication conditions to ensure the wear life of chain must be fulfilled. d. Sag adjustment of chain: The sag of the chain must be kept optimum by tension adjusters, take-up devices, guides, etc. e. Others: Appropriate measures are taken to prevent rail wear, machine vibration and other problems.
Small Conveyor Chains
Technical Information
Speed coefficient K
Chain speed (m/min) Less than 15 1530 3050 5070 7090 90110 Speed coefficient 1.0 1.2 1.4 1.6 2.2 2.8
110120 3.2 When plastic rollers (including anti-static rollers) are used, run the chain at the speed of 70 m/min or less.
Note: When the chain speed exceeds 120 m/min, please consult us.
212
WS kW 52.2
Hf1V L
W T L L 2.1cL1f1 1 2 W L L cHf1V 1 2
L2
V
L1
Symbols:
T : Theoretical chain tension W : Total mass (total weight) of the load on the conveyor 1 : Mass (weight) of load per unit length in the traveling section 1 = Total mass (total weight) of load in the traveling section (kg or kgf) Length of traveling section L1 (m) 2 : Mass (weight) of load per unit length in the accumulating section 2 = Total mass (total weight) of load in the accumulating section (kg or kgf) Length of accumulating section L2 (m) 3 : Mass (weight) of components such as chain and attachments per unit length S : Chain speed (traveling speed of chain) m/min. : Transmission efficiency of drive section g : Gravitational acceleration = 9.80665 m/s2 kW : Required power As for L, L1, L2, V and H, see the illustrations showing conveying methods. As for coefficients of friction f1, f2 and f3, see P214.
213
Technical Information
Technical Information
f3: Coefficient of friction acting between the chain and rail in the accumulating section of free flow conveyor. In the cases other than double speed free flow conveyor, see Table 1~3 since f1 equals f3.
Technical Information
R rollers S rollers Chain with plastic rollers R rollers S rollers Chain with sintered bushing rollers R rollers
Chain with iron rollers
S rollers
Table 2
f1 used when side rollers roll on the floor Chain type Chain with iron rollers Chain with plastic rollers Chain with anti-static plastic rollers Chain with plastic rollers and brakes Lubrication Not provided Provided 0.09 0.06 0.06 0.06 0.09
Table 3
f1 used when the plates of chain slide (in the case of iron rail) Without lubrication 0.3 With lubrication 0.2
f2: Coefficient of friction acting between conveyed articles and chain in the accumulating section of free flow conveyor That is, it is a frictional resistance when the side rollers or top rollers roll while being loaded with articles. Table 4 shows the values Table 4
Type of side rollers or top rollers f2 Without lubrication With lubrication 0.09 0.06 0.06 0.09 0.06
Iron rollers Plastic rollers Anti-static plastic rollers Plastic rollers with brakes
214
Allowable loads per one roller of chain, top roller and side roller
Chain No. DID DID DID DID DID DID DID DID DID DID DID DID DID DID DID 40 C2040 C2042 50 C2050 C2052 60 C2060H C2062H 80 C2080H C2082H 100 C2100H C2102H Roller of chain Iron Plastic 15616 15616 62764 19620 22523 22523 98998 29430 37238 37238 1,530157 49050 62764 62764 2,540260 88290 91293 91293 3,660374 1,270130 Top roller Iron Plastic 15616 49 5 15616 49 5 15616 49 5 22523 68 7 22523 68 7 22523 68 7 37238 10711 37238 10711 37238 10711 62764 17618 62764 17618 62764 17618 91293 29430 91293 29430 91293 29430
UnitN (kgf/pc.)
Side roller Iron Plastic 15616 49 5 15616 49 5 15616 11712 22523 68 7 22523 68 7 22523 13714 37238 10711 37238 10711 37238 15616 62764 17618 62764 17618 62764 91293 29430 91293 29430 91293
215
Technical Information
Conveyed material
Service conditions
Detail Corrosiveness With / without Abrasiveness Adhesion With / without With / without C kg/pc. Countable articles: max Conveyed quantity Machine length Bulk material: max kg
Place of installation Indoor / outdoor Lubrication Motor used Chain pitch Average tensile strength Roller type S / M / R / F / Special Delivery: With / without During use: Impossible / Possible Frequency Kind: Manual / Drip / Other AC / DC kW rpm
unit s mm kNkgf
m m m / min m
Service conditions
Chain
t / hr
Installation intervals: Every links every mm /K /G / SA / SK Attachments A Special Mirror arranged attachments Yes / No
Sliding parts Rollers / Plates / Other Number of teeth of driving side NT Number of teeth of driven side NT
Sprocket
PCD PCD
Top loading / Lifting / Sliding / Pushing by dogs Conveying method Horizontal / Vertical / Slope Other Operating hours Hr / day days/year
Tolerance: H7 / H8 / Other t
Operation method Continuous / Intermittent / Back and forth Service atmosphere High temperature C/ Low temperature C/ Water splash / Submerged Notes and machine layout
Parallel or Tapered
Tooth Finish Precision fusion cutting / Mechanical toothed wheel cutting / Induction hardening / Hard facing
Please indicate in detail the form of conveyor, loading and unloading methods, forms of attachments and rails, installation method on the return side, etc. Describe the maximum chain tension if it is known. Also indicate any problems of the machine and chain in current use. Inquiry sheet is also provided on our website below. http://www.did-daido.co.jp
216
34
Conveyor Chains
Outline of Conveyor Chains 3. DK Conveyor Chains Standard Conveyor Chain Anti-seizing Roller Conveyor Chain Bearing Assembled Roller Conveyor Chain Seal Chain Strong H-type and Z-type Conveyor Chain High Link-plate Chain Conveyor Chain with Side Roller Conveyor Chain with Top Roller 4. DK Specialty Conveyor Chains Specialized Application Conveyor Chain Water Treatment Conveyor Chain 3D Bending Conveyor Chain Others
217
Conveyor Chains
Classification
DK conveyor chains are classified into DK Conveyor Chains and DK Specialty Conveyor Chains. DK Conveyor Chains are further classified into Standard Conveyor Chain, Strong H-type Conveyor Chain and Strong Z-type Conveyor Chain, stated in the order of higher strength. For DK Conveyor Chains, a large variety of attachments and additional features are available for wide-range use. The variation of chains is described in the following section in detail. DK Specialty Conveyor Chains are customized in dimensions and material to be the most suitable for respective applications such as continuous flow conveyors and water treatment equipment. Furthermore, the unique 3D Bending Conveyor Chains are designed to run vertically and horizontally between the ceiling and the floor for conveying lifted or dragged articles. Sprockets used for DK conveyor chains are standardized to cover various numbers of teeth. See the section of DK Conveyor Chain Sprocket (p327-341). In addition to the above conveyor chains, we can custom design special conveyor chains.
Classification
DK Conveyor Chains
Additional Features
Bearing Assembled Roller Type Conveyor Chain High Link-plate Chain Conveyor Chain with Top Roller Conveyor Chain with Side Roller
Standard Conveyor Chain Seal Chain Strong H-type Conveyor Chain Strong Z-type Conveyor Chain R-F-roller, M, S, BR, BF, UR and UF Standard (J, A) Wear resistant (P, C, D) Heavy-duty (K, E) With stainless steel parts (D1~D6) Stainless steel (S3, S4, S5, SH) Standard attachment Chains with special configuration
Chain with Attachments for Conveying Bulk Materials Continuous Flow Conveyor Chain Chain for Dust Conveyor TA-type Drag Chain
Chain for Garbage Conveyor Bucket Elevator Chain NE Bucket Elevator Chain NSE Bucket Elevator Chain Flat Top Chain for Coil Conveyor Long Pan Conveyor Chain Small-sized Apron Conveyor Chain (Eco Slight) Block Chain Block Chain Special Rivetless Chain Traveling Water Screen Transfer Chain Rake Chain Sewage Treatment Chain WS Roller Chain WAS Bushing Chain BF Bushing Chain for Water Treatment Drive Unit X-type Chains for Trolley, Power & Free Conveyors Z-type Chain for Light Load Trolley Conveyor FH Chain for Vertical and Horizontal Conveyors Towline Low-Selec-Tow Chain Booster Chain for Rivetless Chain Chain for Solid Parking System Draw Bench Chain Chain Bearing Roller
Outline
Other Chains
218
Construction
Inner link plate
Outer link
Pins
Pins support all the load acting on the chain together with plates, and when the chain is engaged with the sprockets, they slide together with bushings as bearings. They are subject to wear and especially must have high shear strength, bending strength and wear resistance. Hardened and tempered tough steel, carburized steel, or inductionhardened steel is used.
Plates
Plates are subject to repeated tension of the chain and sometimes to large shocks. They are required to have high tensile strength, and especially high shock strength and fatigue strength. High tensile steel is used for standard chains and heat-treated alloy steel for heavyduty chains.
Rollers
Rollers protect the chain from shocks with the sprockets, and when the chain is engaged with the sprockets, the rollers bend the chain smoothly and act to lessen the resistance when the chain runs on a rail. They are required to have high shock fatigue strength, collapse strength and wear resistance. Hardened and tempered tough steel, carburized steel or induction-hardened steel is used.
T-pins
T-pins prevent the outer plates from disengaging from the pins. They are made of soft steel since pins are generally pressed-in the outer plates and thus no large force acts on the T-pins.
Bushings
Bushings are located between pins and rollers and act as bearings for both the pins and rollers not to transmit the load received by the rollers directly to the pins when the chain is engaged with the sprockets. They are required to have high shock fatigue strength, collapse strength and wear resistance, and in general, carburized steel is used.
219
Outline
DK Conveyor Chains
Conveyor Chains
DK 09 100F-A 2P A2 x100L
DK Conveyor Chains
Average tensile strength 88.2 kN (9,000 kgf) Chain pitch Number of links ordered Standard type Roller F type Attachment type Attachment installation intervals
Outline
Example 2
Chain pitch: 100 mm Average tensile strength: 156 kN (16,000 kgf) Roller type: F Chain strength: Heavy-duty Attachment: A2 attachments are installed every two links Order quantity: 100 links [Type indication]
DK 09 100F-K 2P A2x100L
K indicates a heavy-duty chain which has the same dimensions as a standard chain but it uses components that are made of different materials and heat-treated for higher average tensile strength of 156 kgf (16,000 kgf). See the list of specification symbols (P223) .
When replacing existing chains, please let us know the drawing no. of the chains and order quantity. Consult us for new designs or inquiries.
220
DK Conveyor Chains
Classified by Dimensions
DK Conveyor Chains can be classified into standard, strong H-type and strong Z-type with reference to the size of the base chain. The Standard Conveyor Chain is the basic form of DK Conveyor Chains, and many attachments, materials, heat treatments, etc. are available. The Strong H-type Conveyor Chain was originally developed as a chain for bucket elevators with enhanced strength and is now available in a series. A small-sized Strong H-type Conveyor Chain is almost equal in strength to a large-sized Standard Conveyor Chain, but since the dimensions and form differ, sprockets are not interchangeable. Generally, Strong H-type Conveyor Chains are higher in strength than Standard Conveyor Chains with about the same roller diameter. Strong Z-type Conveyor Chains are further enhanced in strength than Strong H-type Conveyor Chains by elevating the height of the inner plates, and the sprockets are interchangeable if the nominal number is the same. Strong H-type Conveyor Chains are used in machines in which the plates slide on the floor, such as continuous flow conveyors, since the inner and outer plates have the same height. On the other hand, Strong Z-type Conveyor Chains exhibit high fatigue strength and are used in vertical conveyor bucket elevators.
221
DK Conveyor Chains
R-roller Conveyor Chains have rollers with an outer diameter larger than the width of plates. Since the rollers can easily roll, the chain is suitable for running on the floor while the rollers receive the live load.
wF-roller
F-roller Conveyor Chains have rollers with the same outer diameter as that of R-roller but with flanges. Since the flanges can receive the force acting on the lateral sides of the chain, the chain is suitable for receiving both a live load and a lateral load.
DK Conveyor Chains
eM-roller
M-roller Conveyor Chains have rollers with an outer diameter slightly smaller than the width of plates. An M roller is designed for smoother engagement with the sprockets. Since the chain is light in weight, it is suitable for vertical conveyance.
rS-roller
S-roller Conveyor Chains have rollers with an outer diameter smaller than that of the M-roller. The chain is suitable for vertical conveyance where rollers are less likely to be worn.
Bearing
yUR- and UF- Rollers (large clearance between bushing and roller)
UR- and UF- Roller Conveyor Chains have mostly identical structure to Rroller and F Conveyor Chains, respectively. However, the clearances between the outer diameter of bushings and the inner diameter of the rollers are enlarged to prevent the rollers from fixing when foreign matters enter.
Outer plate Pin Inner plate
222
Symbols
Environment Symbol Material and heat treatment Plate
J A P
C D K
Chain for running on a horizontal rail while rollers rotate; improved wear resistance at bushings' outer surfaces. Alloy steel Heat treatment Alloy steel Heat treatment Universal wear resistant chain adopting both C and P. Alloy steel Heat treatment Carbon steel Heat treatment Chain with tensile strength enhanced by plates of heattreated alloy steel. Chain high in durability and wear resistance. Alloy steel Superior quality chain high in tensile strength and wear resistance. Heat treatment Effective in an environment where rusting causes stiffening of the chain, or where smooth revolution of roller tends to diminish. Chain higher in tensile strength than D3. Highly effective in a more corrosive environment that D3 cannot tolerate, especially in a location where corrosion is likely to heavily wear pins and cause corrosion fatigue. Chain higher in tensile strength than D1. Stainless steel is adopted also for rollers to protect rollers against corrosion defects. Chain higher in tensile strength than D5. 13Cr stainless steel Heat treatment The same as the following SH except that plates are not heattreated. This chain can be used when chain tension is small. All components are made of heat-treated 13Cr stainless steel, and have excellent strength, wear resistance and corrosion resistance. Plates are made of 18-8 stainless steel, so that the chain can be used in corrosive environment such as exposed to chemical compounds and/or under high temperature. 18-8 stainless steel All components are made of 18-8 stainless steel, to provide exceptionally high corrosion resistance.
Heavy-duty
E
D3 Carbon steel D4
With stainless D1 Carbon steel steel parts Alloy steel D2 Heat treatment
D5 Carbon steel D6 S4
SH
Stainless steel
S5
S3
Note: The standard chains are designed to be the most cost efficient. Where greater strength or higher wear resistance is required, heavy-duty chains are recommended.
223
DK Conveyor Chains
Cost-efficient chain for general use. Carbon steel Heat treatment Chain for vertical conveyor such as bucket elevator; improved wear resistance between pin and bushing.
DK Conveyor Chains
Corrosive Atmosphere
Alkaline Environment
Acidic Environment
OK
DK Conveyor Chains
The surface is treated with outstanding corrosion resistant coating that approaches the resistance of stainless steel. Double guard coating consists of double layers of two different materials. It exhibits nearly doubled corrosive resistance in the salt water spray test compared to our conventional high guard coating, and can be used in mild alkaline or mild acidic conditions up to pH3. With its improved corrosive resistance, it can be used in circumstances where high guard or plated coatings cannot be used, and even in some conditions where only stainless steel can be used. (Double guard coating cannot be applied to welded parts.)
Corrosive Atmosphere
OK
High guard coated surface has superb corrosion resistance. The surface of the chain is finished in non-gloss white highly protective coating. It has excellent resistance to salt corrosion and rusting. This coating protects chains in high temperatures as it can resist heat up to about 250C. Since high guard coating acts as a sacrificial anode for the chain body, you can expect sufficient corrosion resistance even when the coating has come off to some extent. Also, it can be applied to welded parts. It is recommended for outdoor use or near the sea in circumstances where performance as high as that of stainless steel is not necessary. In circumstances that require resistance to alkaline and acid, double guard or stainless steel coating is recommended as they have better resistance than high guard.
Plating
Corrosive Atmosphere
Alkaline Environment
OK
Plating is mostly done with nickel. It is a coating with both appealing exterior and corrosion resistance. By using it with grease lubrication, it exhibits excellent corrosion resistance. You can expect the effect to delay hydrogen brittle destruction when used in circumstances where chains are exposed to sea breeze or acidic sprays. (Double guard coating cannot be applied to welded parts.)
Symbols
Corrosive Atmosphere
Alkaline Environment
Acidic Environment
Allowable ambient
OK temperature
224
Chain Specifications
1. Standard Conveyor Chain (for Metric and Inch series)
Roller type Large roller Flange roller Medium roller Small roller Bearing assembled roller Large roller with large clearance Flange roller with large clearance Standard Wear resistant Heavy-duty Tensile strength kNkgf With stainless steel parts Stainless steel S4 SH S3
Chain No.
BF R F M S BR UR UF A,J
C,D,P
D1,D3,D5 D2,D4,D6
S5
DK DK DK DK DK DK DK DK
34.3 3,500
34.3 69.6 29.4 49.0 31.3 33.3 3,500 7,100 3,000 5,000 3,200 3,400
68.6 7,000
132 13,500
68.6 132 68.6 103 63.7 81.3 7,000 13,500 7,000 10,500 6,500 8,300
88.2 9,000
156 16,000
88.2 156 83.3 132 73.5 87.2 9,000 16,000 8,500 13,500 7,500 8,900
112 225 102 166 102 112 11,500 23,000 10,500 17,000 10,500 11,500 132 240 122 196 127 127 13,500 24,500 12,500 20,000 13,000 13,000 186 279 171 274 132 176 19,000 28,500 17,500 28,000 13,500 18,000 245 392 205 323 186 225 25,000 40,000 21,000 33,000 19,000 23,000
DK 13150 DK 13200 DK 19200 DK 19250 DK 19300 DK 25200 DK 25250 DK 25300 DK DK DK DK DK DK DK DK 32200 32250 32300 32450 50250 50300 50450 50600
313 32,000
500 51,000
313 500 294 460 254 313 32,000 51,000 30,000 47,000 26,000 32,000
490 50,000 637 65,000 53.9 5,500 78.4 8,000 88.2 9,000 112 11,500 127 13,000 186 19,000 245 25,000
686 70,000 882 90,000 98.0 10,000 142 14,500 156 16,000 171 17,500 240 24,500 279 28,500 392 40,000
490 686 490 686 333 519 50,000 70,000 50,000 70,000 34,000 53,000 637 882 568 833 402 588 65,000 90,000 58,000 85,000 41,000 60,000 53.9 98.0 49.0 78.4 49.0 52.9 5,500 10,000 5,000 8,000 5,000 5,400 78.5 142 68.6 112 68.6 73.4 8,000 14,500 7,000 11,500 7,000 7,500 88.2 156 83.3 127 83.3 88.2 9,000 16,000 8,500 13,000 8,500 9,000 112 171 102 171 83.3 117 11,500 17,500 10,500 17,500 8,500 12,000 127 240 122 196 127 127 13,000 24,500 12,500 20,000 13,000 13,000 186 279 171 274 132 176 19,000 28,500 17,500 28,000 13,000 18,000 245 392 205 323 186 225 25,000 40,000 21,000 33,000 19,000 23,000
DK 65300 DK 65450
: Standard product
: Custom-made
225
Outline
DK Conveyor Chains
DK Conveyor Chains
F-roller
10.6 3.3
7.94 30
7.94 2 30 40
22.2
S-roller
20.4 16.7 7.94 15.9 3.2 15.9 (3) 22.2 3.2 (3)
DK Conveyor Chains
Attachment A2
Attachment SA2
Attachment GA2
30
43
11.5
K N
10
Attachment K2
Attachment SK2
Attachment GK2
15
11.5
46 30
43
11.5
K N
3.2 (3) 20
10
N K
60 49 35
10
11.5
15
15
11.5
46 30
43
15
11.5
46
15
15
P
8
G2-hole
Bolt : M6 Bolt length limits Outer link : 23mm Inner link : 16mm
Pitch P
175 100 125 150
Roller type
R,F,S R,F,S R,F,S R,F,S
Normal
A,J 34.3 (3,500)
Heavy duty
K,E 69.6 (7,100)
A2K2 N K
60 65 75 85 35 40 50 60
A3K3 N K
SA2SK2 N K
60 65 35 40
GA2GK2 K
32 40 50 60
G4 Y
Roller type
R,F,S R,F,S R,F,S R,F,S
A2 K2
R,F,S R,F,S R,F,S R,F,S
A3 K3
SA2 SK2
R,S R,S
GA2 GK2
S R,F,S R,S R,F,S
A3
K2 SK2
0.10 0.12 0.14 0.16
K3
G4
Note: 1. Values in ( ) for the plate thickness are for the stainless steel chains. Values for plate thickness without ( ) apply to all types. 2. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 3. With Attachment GA2 and GK2, check the bolt length limits shown above.
226
Dimensional Drawings: DK 07075, DK 07100, DK 07125 and DK 07150 (for Metric series)
R-roller
4.5 (4) 27.7 23.7 27.7 23.7
F-roller
14 4.5
22
11.0 40
11.0
4.5 (4)
32
S-roller
27.7 23.7 11.0 22.2 22 4.5 (4)
4.5 (4)
32
4.5 (4)
Attachment A2
Attachment SA2
Attachment GA2
15.5
Attachment K2
20.5
Attachment SK2
Attachment GK2
20.5
K N
4.5 (4) 22
10
N K
70 54 40
10
K
90
10
G2-hole
Pitch P
175 100 125 150
Roller type
R,F,S R,F,S R,F,S R,F,S
Normal
A,J 68.6 (7,000)
Heavy duty
K,E 132 (13,500)
A2K2 N K
60 65 75 85 35 40 50 60
A3K3 N K
SA2SK2 N K
65 85 40 60
GA2GK2 K
40(34) 50 60
16
Bolt: M8 Bolt length limits Outer link: 35mm Inner link: 25mm
G4 Y
Roller type
R,F,S R,F,S R,F,S R,F,S
A2 K2
R,F,S R,F,S R,F,S R,F,S
A3 K3
SA2 SK2
R,S R,S
GA2 GK2
R,F,S R,F,S R,F,S
A3
K2 SK2
0.18 0.20 0.24 0.26
K3
G4
Note: 1. Values in ( ) for the plate thickness are for the stainless steel chains. Values for plate thickness without ( ) apply to all types. 2. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 3. The K values in ( ) for Attachment GA2 and GK2 are for Roller F. 4. With Attachment GA2 and GK2, check the bolt length limits shown above.
227
K N
10
20.5
15.5
20.5
56 35
50
20.5
15.5
20.5
15.5
15.5
56 35
50
15.5
DK Conveyor Chains
56
35
50
32
DK Conveyor Chains
Dimensional Drawings: DK 09100, DK 09125, DK 09150 and DK 09200 (for Metric series)
R-roller
6 34.5 29.6 34.5 29.6 6 25.6
F-roller
16 5
12.0 45
12.0
32
S-roller
6 34.5 29.6 34.5 29.6 25.6 12.0 26.5
M-roller
12.0 28.6 32 32 25.6 6
DK Conveyor Chains
Attachment A2
Attachment SA2
Attachment GA2
64
40
57
19
K N
12
Attachment K2
26
Attachment SK2
26
Attachment GK2
26
19
26
64 40
64 40
57
57
26
19
K N
6 25
12
N K
75 59 45
12
26
K
90
19
19
19
32
22 5 12
Bolt: M10 Bolt length limits Outer link: 43mm Inner link: 30mm
G2-hole
Pitch P
100 125 150 200
Roller type
R,F,S,M R,F,S,M R,F,S,M R,F,S,M
Normal
A,J 88.2 (9,000)
Heavy duty
K,E 156 (16,000)
A2K2 N K
170 180 190 110 40 50 60 80
A3K3 N K
SA2SK2 N K
90 60
GA2GK2 K
35 45 60 80
G4 Y
Roller type
R,F,S,M R,F,S,M R,F,S,M R,F,S,M
A2 K2
R,F,S,M R,F,S,M R,F,S,M R,F,S,M
A3 K3
SA2 SK2
R,S,M
GA2 GK2
S,M R,F,S,M R,F,S,M R,F,S,M
A3
K2 SK2
0.32 0.36 0.40 0.44
K3
G4
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
228
Dimensional Drawings: DK 11100, DK 11125, DK 11150 and DK 11200 (for Metric series)
R-roller
6 38 32.6 32.6 30.6
F-roller
20 6.5
38
14.0 50
14.0
38
S-roller
38 32.6 6 38 32.6 30.6 14.0 28.8 38
M-roller
14.0 31.8 38 30.6 6 6
38
Attachment A2
Attachment SA2
Attachment GA2
Attachment K2
28.5
Attachment SK2
Attachment GK2
28.5
K N
6 28
12
N K
90 71 50
12
K
90
22 5
12
Bolt: M10 Bolt length limits Outer link: 49mm Inner link: 35mm
G2-hole
Pitch P
100 125 150 200
Roller type
R,F,S,M R,F,S,M R,F,S,M R,F,S,M
Normal
A,J 112 (11,500)
Heavy duty
K,E 225 (23,000)
A2K2 N K
170 180 190 110 40 50 60 80
A3K3 N K
SA2SK2 N K
70 90 40 60
GA2GK2 K
35 35 60 80
G4 Y
Roller type
R,F,S,M R,F,S,M R,F,S,M R,F,S,M
A2 K2
R,F,S,M R,F,S,M R,F,S,M R,F,S,M
A3 K3
SA2 SK2
R,S,M R,S,M
GA2 GK2
S,M R,F,S,M R,F,S,M R,F,S,M
A3
K2 SK2
0.39 0.42 0.48 0.58
K3
G4
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
229
K N
12
28.5
21.5
28.5
76 50
69
28.5
21.5
28.5
21.5
21.5
76 50
69
DK Conveyor Chains
50
69
21.5
21.5
76
DK Conveyor Chains
F-roller
24 8
15.9 60
15.9
38
S-roller
47.1 40.4 8 47.1 40.4 36.5 15.9 31.8
M-roller
15.9 34.9 38 38 36.5 8
DK Conveyor Chains
Attachment A2
Attachment GA2
60
81
K N
12
Attachment K2
35.5
Attachment GK2
35.5
90 60
81
K N
8 32
12
35.5
K
90 22
26.5
26.5
90 60
81
26.5
90
38
P
12
G2-hole
Bolt: M10 Bolt length limits Outer link: 60mm Inner link: 40mm
Pitch P
150 200
Roller type
R,F,S,M R,F,S,M
Normal
A,J 127 (13,000)
Heavy duty
K,E 240 (24,500)
A2K2 N K
90 110 60 80
A3K3 N K
SA2SK2 N K
GA2GK2 K
45 80
G4 Y
Roller type
R,F,S,M R,F,S,M
A2 K2
R,F,S,M R,F,S,M
A3 K3
SA2 SK2
GA2 GK2
R,F,S,M R,F,S,M
A3
K2
0.78 0.96
K3
G4
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
230
F-roller
24 8
15.9 65
15.9
45
S-roller
47.1 40.4 8 47.1 40.4 36.5 15.9 34.9 45
M-roller
15.9 38.1 45 36.5 8 8
45
Attachment A2
Attachment SA2
Attachment GA2
Attachment G4
35.5
35.5
K Y
Attachment K2
35.5
Attachment SK2
Attachment GK2
35.5
P
26.5
K N
8 38
15
N K
77.5 100 55
15
K
90 6.5
27
14
Bolt: M12 Bolt length limits Outer link: 63mm Inner link: 45mm
G-hole
Pitch P
200 250 300
Roller type
R,F,S,M R,F,S,M R,F,S,M
Normal
A,J 186 (19,000)
Heavy duty
K,E 279 (28,500)
A2K2 N K
120 170 220 180 125 180
A3K3 N K
SA2SK2 N K
120 170 180 125
GA2GK2 K
180 125 150
K
100 100
G4 Y
80 80
B
125 125
Roller type
R,F,S,M R,F,S,M R,F,S,M
A2 K2
R,F,S,M R,F,S,M R,F,S,M
A3 K3
SA2 SK2
R,S,M R,S,M
GA2 GK2
A3
K2 SK2
0.98 1.38 1.78
K3
G4
0.95 1.20
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
231
K N
15
81 60
82
26.5
81 60
82
35.5
26.5
35.5
26.5
DK Conveyor Chains
82
26.5
26.5
35.5
81
60
DK Conveyor Chains
F-roller
35.5 12.5
19.1 80
19.1
50
S-roller
59.8 51.7 9 59.8 51.7 51.8 19.1 40.1
M-roller
19.1 44.5 50 50 51.8 9
DK Conveyor Chains
Attachment A2
Attachment GA2
Attachment G4
50
90 27 6.5
107
75
97
45.5
45.5
35
14
K N
15
Attachment K2
107 75
45.5
107 75
97
97
45.5
K N
9 45
15 90
35
35
27 6.5
14
Bolt: M12 Bolt length limits Outer link: 80mm Inner link: 60mm
G2-hole
Pitch P
200 250 300
Roller type
R,F,S,M R,F,S,M R,F,S,M
Normal
A,J 245 (25,000)
Heavy duty
K,E 392 (40,000)
A2K2 N K
120 170 220 180 125 180
A3K3 N K
SA2SK2 N K
GA2GK2 K
170 110 150
K
100 140
G4 Y
80 80
B
125 125
Roller type
R,F,S,M R,F,S,M R,F,S,M
A2 K2
R,F,S,M R,F,S,M R,F,S,M
A3 K3
SA2 SK2
GA2 GK2
A3
K2
1.26 1.80 2.32
K3
G4
1.05 1.32
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
232
Dimensional Drawings: DK 32200, DK 32250, DK 32300 and DK 32450 (for Metric series)
R-roller
9 62.8 55.7 62.8 55.7 57.6
F-roller
39 13.5
22.2 100
22.2
65
S-roller
62.8 55.7 9 62.8 55.7 57.6 22.2 44.5 65
M-roller
22.2 50.8 65 57.6 9 9
65
Attachment A2
Attachment A3
Attachment GA2
Attachment G4
48.5
48.5
Attachment K2 Attachment K3
P
48.5 107 38
K
117 80 107 118 107 80
90 33 7.5
K N
9 55
15
K K N
9
15
P
90 27 6.5
18
55
90 6.5
27 14
14
G2-hole
Bolt: M12 Bolt length limits Outer link: 86mm Inner link: 65mm
Pitch P
200 250 300 450
Roller type
R,F,S,M R,F,S,M R,F,S,M R,F,S,M
Normal
A,J 313 (32,000)
Heavy duty
K,E 500 (51,000)
A2K2 N K
120 170 220 330 80 125 180 280
A3K3 N K
330 140
SA2SK2 N K
GA2GK2 K
170(40) 110(90) 140 220
K
100 140 170
G4 Y
180 100 100
B
125 150 150
Roller type
R,F,S,M R,F,S,M R,F,S,M R,F,S,M
A2 K2
A3 K3
SA2 SK2
GA2 GK2
A3
1.97
K2
1.44 2.02 2.62
K3
3.97
G4
0.91 1.48 1.78
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. K values in ( ) for Attachment GA2 and GK2 are for Roller F. 3. With Attachment GA2 and GK2, check the bolt length limits shown above. 4. Attachment A3 and K3 are angle welding attachments.
233
K N
15
K K N
15
K Y
Attachment GK2
48.5 38
117 80
107
118
80
DK Conveyor Chains
107
117
118
107
80
80
38
DK Conveyor Chains
Dimensional Drawings: DK 50250, DK 50300, DK 50450 and DK 50600 (for Metric series)
R-roller
12 67.4 12 74.9 68.1 74.9 68.1
F-roller
44 15
25.4 125
80
S-roller
12 67.4 12 74.9 68.1 25.4 50.8 74.9 68.1
M-roller
25.4
DK Conveyor Chains
80
Attachment A2
Attachment A3
Attachment GA2
Attachment G4
136 (146)
151 (161)
136 (146)
100
60
46
60
K N
19
K K N
19
K Attachment GK2
60 46
Attachment K2
151 (161) 100 151 (161) 136 (146)
Attachment K3
136 (146) 100 60 46
P
90
K
136 (146) 151 (161) 151 (161) 100 136 (146) 100
33 7.5
K N
10
19
K K N
10
19
P
90 33 7.5
18
70
70
90 7.5 18
33 18
G2-hole
Bolt: M16 Bolt length limits Outer link: 105mm Inner link: 75mm
Pitch P
250 300 450 600
Roller type
R,F,S,M R,F,S,M R,F,S,M R,F,S,M
Normal
A,J 490 (50,000)
Heavy duty
K,E 686 (70,000)
A2K2 N K
170 220 125 180
A3K3 N K
330 410 140 180
SA2SK2 N K
GA2GK2 K
190 (55) 140(105) 220 300
K
140 170
G4 Y
100 100
B
150 150
Roller type
R,F,S,M R,F,S,M R,F,S,M R,F,S,M
A2 K2
A3 K3
SA2 SK2
GA2 GK2
A3
4.39 5.45
K2
4.52 5.86
K3
18.78 10.90
G4
1.74 2.07
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. K values in ( ) for Attachment GA2 and GK2 are for Roller F. 3. With Attachment GA2 and GK2, check the bolt length limits shown above. 4. Attachment A3 and K3 are angle welding attachments.
234
F-roller
49 16.5
75
28 140
28 8
16
75
S-roller
16 88.8 81.2 88.8 81.2 75 28 57.1 75
M-roller
28 63.5 75 16 16
16
75
16
16
Attachment A2
Attachment A3
Attachment GA2
Attachment G4
K N
24
K K N
24
K Attachment GK2
72 54
Attachment K2
173 173 154 120
Attachment K3
120 154 72 54
P
90
K
120 154 173 120 173 154
39 8.5
K N
13
24
K K N
13
24
P
90 39 90 8.5
22
80
80
22
G2-hole
Pitch P
300 450
8.5
39 22
Bolt: M20 Bolt length limits Outer link: 120mm Inner link: 85mm
Roller type
R,F,S,M R,F,S,M
Normal
A,J 637 (65,000)
Heavy duty
K,E 882 (90,000)
A2K2 N K
180 130
A3K3 N K
330 140
SA2SK2 N K
GA2GK2 K
120(80) 200
K
170
G4 Y
100
B
160
Roller type
R,F,S,M R,F,S,M
A2 K2
A3 K3
SA2 SK2
GA2 GK2
A3
6.30
K2
6.88
K3
12.6
G4
2.81
R,F,S,M R,F,S,M
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. K values in ( ) for Attachment GA2 and GK2 are for Roller F. 3. With Attachment GA2 and GK2, check the bolt length limits shown above. 4. Attachment A3 and K3 are angle welding attachments.
235
DK Conveyor Chains
154
173
120
120
154
173
72
54
75
72
DK Conveyor Chains
R-roller
4.5 (4) 27.3 23.3 4.5 22.2 (4) 27.3 23.3
S-roller
9.7 20.1 4.5 22.2 4.5 (4) (4)
9.7 38.1
25.4
101.6
101.6
101.6
101.6
DK Conveyor Chains
Attachment A2
Attachment SA2
Attachment GA2
60
40
55
16
K N
10
Attachment K2
21
Attachment SK2
21
Attachment GK2
21
16
21
60 40
60 40
55
55
21
16
K N
4.5 (4) 22
10
N K
57.3 70 40
10
21
16
16
16
90 16 3
10
Bolt: M8 Bolt length limits Outer link: 32mm Inner link: 25mm
G2-hole
Pitch P
101.6
Roller type
R,S
Normal
A,J 53.9 (5,500)
Heavy duty
K,E 98 (10,000)
A2K2 N K
70 40
A3K3 N K
SA2SK2 N K
70 40
GA2GK2 K
45
25.4
G4 Y
Roller type
R,S
A2 K2
R,S
A3 K3
SA2 SK2
R,S
GA2 GK2
R,S
A3
K2 SK2
0.24
K3
G4
Note: 1. Values in ( ) for the plate thickness are for the stainless steel chains. Values for plate thickness without ( ) apply to all types. 2. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 3. With Attachment GA2 and GK2, check the bolt length limits shown above.
236
F-roller
18 6.5
35
11.3 44.5
11.3
28.6
Roller S
35 30.1 6 35 30.1 27.6 11.3 22.2 28.6
Roller M
11.3 25.4 27.6 6 6
Attachment A1
Attachment A2
Attachment SA2
12
Attachment K1
Attachment K2
Attachment SK2
12
N
6 6 24 28
K N
12
N K
60.7 75 45
12
Attachment GA2
Attachment GK2
27 20
90 27 20 22 27 20 5
12
G2-hole
Bolt: M8 Bolt length limits Outer link: 35mm Inner link: 25mm
Pitch P
66.27 101.6
Roller type
S,M R,F,S,M
Normal
A,J 78.4 (8,000)
Heavy duty
K,E 142 (14,500)
A2K2 N K
70 40
A3K3 N K
SA2SK2 N K
70 40
GA2GK2 K
35
G4 Y
Roller type
S,M R,F,S,M
A2 K2
R,F,S,M
A3 K3
SA2 SK2
GA2 GK2
A3
K1,K2 SK2
0.16 0.40
K3
G4
R,F,S,M R,F,S,M
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
237
K N
12
27
45
61
64 50
58
45
61
64 50
58
72
72
27
20
20
DK Conveyor Chains
61
45
58
64
50
72
27
20
28.6
DK Conveyor Chains
S-roller
12.7 26.5 32 32 27.6 6
36
12.7 38.1
M-roller
36 30.6 12.7 28.6 27.6 6
DK Conveyor Chains
Attachment A2
32
Attachment GA2
62
45
70
K N
12
Attachment K2
27
Attachment GK2
27
62 45
62 45
70
70
K N
6 28
12
27
20
20
20
90 22 5
12
Bolt: M10 Bolt length limits Outer link: 43mm Inner link: 30mm
G2-hole
Pitch P
101.6
Roller type
R,S,M
Normal
A,J 88.2 (9,000)
Heavy duty
K,E 156 (16,000)
A2K2 N K
70 40
A3K3 N K
SA2SK2 N K
GA2GK2 K
40
G4 Y
Roller type
R,S,M
A2 K2
R,S,M
A3 K3
SA2 SK2
GA2 GK2
R,S,M
A3
K2
0.38
K3
G4
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
238
F-roller
21 7.5
12.7 50.8
12.7
38
S-roller
37.6 32.2 6 37.6 32.2 30.8 12.7 25.8 38
M-roller
12.7 28.6 30.8 6 6
38
Attachment A2
Attachment SA2
Attachment GA2
Attachment G4
21.5
28.5
28.5
21.5
28.5
K Y
B Attachment SK2
28.5
Attachment K2
Attachment GK2 P P
28.5
K N
6 32
12
N K
90 71 50
12
12
90 22 5
12
Bolt: M10 Bolt length limits Outer link: 49mm Inner link: 35mm
G2-hole
Pitch P
152.4
Roller type
R,F,S,M
Normal
A,J 112 (11,500)
Heavy duty
K,E 171 (17,500)
A2K2 N K
90 60
A3K3 N K
SA2SK2 N K
GA2GK2 K
60
K
75
G4 Y
70
B
110
Roller type
R,F,S,M
A2 K2
R,F,S,M
A3 K3
SA2 SK2
R,S,M
GA2 GK2
R,F,S,M
A3
K2
0.44
K3
G4
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
239
K N
12
21.5
21.5
72 50
64
DK Conveyor Chains
72
50
64
38
DK Conveyor Chains
S-roller
31 15.9 31.8 38 38 31 8
15.9 44.5
P P P
M-roller
44.4 37.6 15.9 34.9 31 8
DK Conveyor Chains
Attachment A2
38
Attachment SA2
85
55
75
K N
15
Attachment K2
33
Attachment SK2
33
85 55
85 55
75
75
33
K N
8 35
15
N K
100 81 55
15
24
Pitch P
101.6
Roller type
R,S,M
Normal
A,J 127 (13,000)
Heavy duty
K,E 240 (24,500)
A2K2 N K
80 40
A3K3 N K
SA2SK2 N K
80 40
24
24
GA2GK2 K
G4 Y
Roller type
R,S,M
A2 K2
R,S,M
A3 K3
SA2 SK2
R,S,M
GA2 GK2
A3
K2 SK2
0.62
K3
G4
Note: The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required.
240
F-roller
24 8
15.9 57.2
15.9
45
S-roller
47.1 40.4 8 47.1 40.4 36.5 15.9 34.9 45
M-roller
15.9 38.1 36.5 8 8
45
Attachment A2
Attachment GA2
Attachment GA2
Attachment G4
26.5
35.5
35.5
26.5
35.5
K Y X P
26.5 90 27 6.5
Attachment K2
35.5
Attachment SK2
Attachment GK2
35.5
35.5
26.5
K N
8 38
15
N K
77.5 100 55
35.5
26.5
15
14
90 27 6.5
14
Bolt: M12 Bolt length limits Outer link: 63mm Inner link: 45mm
G2-hole
Pitch P
152.4
Roller type
R,F,S,M
Normal
A,J 186 (19,000)
Heavy duty
K,E 279 (28,500)
A2K2 N K
100 60
A3K3 N K
SA2SK2 N K
100 60
GA2GK2 K
50
K
75
G4 Y
70
B
110
Roller type
R,F,S,M
A2 K2
R,F,S,M
A3 K3
SA2 SK2
R,S,M
GA2 GK2
R,F,S,M
A3
K2 SK2
0.82
K3
G4
0.60
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
241
K N
15
81 60
82
26.5
81 60
82
DK Conveyor Chains
81
60
82
45
DK Conveyor Chains
F-roller
25 8.5
19.1 69.9
19.1
50
S-roller
52.9 44.6 9 52.9 44.6 37.5 19.1 40.1
M-roller
19.1 44.5 50 50 37.5 9
DK Conveyor Chains
50
Attachment A2
Attachment SA2
Attachment GA2
Attachment G4
100
65
89
38.5
38.5
38.5
28
28
K B Y
K N
15
Attachment K2
38.5 100 65 89
Attachment SK2
38.5 28
Attachment GK2 P
28 90
100 65
89
38.5
27 38.5 28 6.5 14 28
K N
9 45
15
N K
110 85 60
15
90 27 6.5
14
G2-hole
Bolt: M12 Bolt length limits Outer link: 63mm Inner link: 45mm
Pitch P
152.4
Roller type
R,F,S,M
Normal
A,J 245 (25,000)
Heavy duty
K,E 392 (40,000)
A2K2 N K
100 60
A3K3 N K
SA2SK2 N K
100 60
GA2GK2 K
55(35)
K
75
G4 Y
70
B
125
Roller type
R,F,S,M
A2 K2
R,F,S,M
A3 K3
SA2 SK2
R,S,M
GA2 GK2
R,F,S,M
A3
K2 SK2
1.06
K3
G4
0.79
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. K values in ( ) for Attachment GA2 and GK2 are for Roller F. 3. With Attachment GA2 and GK2, check the bolt length limits shown above.
242
DK Conveyor Chains
Application examples
DK Conveyor Chains
K2
Apron conveyors and scraper conveyors for industrial waste of recycling centers and for refuse incineration ash and wet refuse of waste disposal facilities Circumstances where smooth rotation is inhibited by fixing of loads.
Roller
UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR,UF UR UR,UF UR UR,UF UR UR,UF UR,UF
A1
A2
A3
K1
SK1
SK2
GA2
GK2
G4
: Standard product : Nonstandard product Note: Consult us for manufacturing nonstandard products.
243
Fixing-proof Roller
DK Conveyor Chains
Dimensional Drawings: DK 03075, DK 03100, DK 03125 and DK 03150 (for Metric series)
UR-roller
3.2 (3) 20.4 16.7 3.2 15.9 (3) 20.4 16.7
UF-roller
10.6 3.3
7.94 30
7.94 2 30 40
22.2
DK Conveyor Chains
Attachment A2
Attachment SA2
Attachment GA2
30
43
11.5
Fixing-proof Roller
K N
10
Attachment K2
Attachment SK2
Attachment GK2
15
11.5
46 30
43
11.5
K N
3.2 (3) 20
10
N K
60 49 35
10
K
90
11.5
15
15
11.5
46 30
43
15
11.5
46
15
15
G2-hole
Pitch P
175 100 125 150
Roller type
UR,UF UR,UF UR,UF UR,UF
Normal
A,J 34.3 (3,500)
Heavy duty
K,E 69.6 (7,100)
A2K2 N K
60 65 75 85 35 40 50 60
A3K3 N K
SA2SK2 N K
60 65 35 40
GA2GK2 K
40 50 60
12
22.2
G4 Y
Roller type
UR,UF UR,UF UR,UF UR,UF
A2 K2
UR,UF UR,UF UR,UF UR,UF
A3 K3
SA2 SK2
UR UR
GA2 GK2
UR,UF UR,UF UR,UF
A3
K2 SK2
0.10 0.12 0.14 0.16
K3
G4
Note: 1. Values in ( ) for the plate thickness are for the stainless steel chains. Values for plate thickness without ( ) apply to all types. 2. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 3. With Attachment GA2 and GK2, check the bolt length limits shown above.
244
Dimensional Drawings: DK 07075, DK 07100, DK 07125 and DK 07150 (for Metric series)
UR-roller
4.5 (4) 27.7 23.7 27.7 23.7
UF-roller
14 4.5
22
11.0 40
11.0
4.5 (4)
32
32
4.5 (4)
Attachment A2
Attachment SA2
Attachment GA2
Attachment K2
20.5
Attachment SK2
Attachment GK2
20.5
K N
4.5 (4) 22
10
N K
70 54 40
10
K
90
16 3
10
Bolt: M8 Bolt length limits Outer link: 35mm Inner link: 25mm
G2-hole
Pitch P
175 100 125 150
Roller type
UR,UF UR,UF UR,UF UR,UF
Normal
A,J 68.6 (7,000)
Heavy duty
K,E 132 (13,500)
A2K2 N K
60 65 75 85 35 40 50 60
A3K3 N K
SA2SK2 N K
65 85 40 60
GA2GK2 K
40(34) 50 60
G4 Y
Roller type
UR,UF UR,UF UR,UF UR,UF
A2 K2
UR,UF UR,UF UR,UF UR,UF
A3 K3
SA2 SK2
UR UR
GA2 GK2
UR,UF UR,UF UR,UF
A3
K2 SK2
0.18 0.20 0.24 0.26
K3
G4
Note: 1. in ( ) for the plate thickness are for the stainless steel chains. Values for plate thickness without ( ) apply to all types. 2. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 3. K values in ( ) for Attachment GA2 and GK2 are for Roller UF. 4. With Attachment GA2 and GK2, check the bolt length limits shown above.
245
Fixing-proof Roller
K N
10
20.5
15.5
20.5
56 35
50
20.5
15.5
20.5
15.5
15.5
56 35
50
DK Conveyor Chains
35
50
15.5
15.5
56
DK Conveyor Chains
Dimensional Drawings: DK 09100, DK 09125, DK 09150 and DK 09200 (for Metric series)
UR-roller
6 34.5 29.6 34.5 29.6 25.6
UF-roller
16 5
12.0 45
12.0
32
DK Conveyor Chains
Attachment A2
Attachment SA2
Attachment GA2
64
40
57
19
Fixing-proof Roller
K N
12
Attachment K2
26
Attachment SK2
26
Attachment GK2
26
19
26
64 40
64 40
57
57
26
19
K N
6 25
12
N K
75 59 45
12
26
19
19
19
P
90 22 5
12
G2-hole
Bolt: M10 Bolt length limits Outer link: 43mm Inner link: 30mm
Pitch P
100 125 150 200
Roller type
UR,UF UR,UF UR,UF UR,UF
Normal
A,J 88.2 (9,000)
Heavy duty
K,E 156 (16,000)
A2K2 N K
170 180 190 110 40 50 60 80
A3K3 N K
SA2SK2 N K
90 60
GA2GK2 K
35 45 60 80
32
G4 Y
Roller type
UR,UF UR,UF UR,UF UR,UF
A2 K2
UR,UF UR,UF UR,UF UR,UF
A3 K3
SA2 SK2
UR
GA2 GK2
UR,UF UR,UF UR,UF
A3
K2 SK2
0.32 0.36 0.40 0.44
K3
G4
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
246
Dimensional Drawings: DK 11100, DK 11125, DK 11150 and DK 11200 (for Metric series)
UR-roller
6 38 32.6 32.6 30.6
UF-roller
20 6.5
38
14.0 50
14.0
38
38
Attachment A2
Attachment SA2
Attachment GA2
Attachment K2
28.5
Attachment SK2
Attachment GK2
28.5
K N
6 28
12
N K
90 71 50
12
P
90 22 5
12
G2-hole
Bolt: M10 Bolt length limits Outer link: 49mm Inner link: 35mm
Pitch P
100 125 150 200
Roller type
UR,UF UR,UF UR,UF UR,UF
Normal
A,J 112 (11,500)
Heavy duty
K,E 225 (23,000)
A2K2 N K
170 180 190 110 40 50 60 80
A3K3 N K
SA2SK2 N K
70 90 40 60
GA2GK2 K
35 35 60 80
G4 Y
Roller type
UR,UF UR,UF UR,UF UR,UF
A2 K2
UR,UF UR,UF UR,UF UR,UF
A3 K3
SA2 SK2
UR UR
GA2 GK2
UR,UF UR,UF UR,UF
A3
K2 SK2
0.39 0.42 0.48 0.58
K3
G4
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
247
Fixing-proof Roller
K N
12
28.5
21.5
28.5
76 50
69
28.5
21.5
28.5
21.5
21.5
76 50
69
DK Conveyor Chains
50
69
21.5
21.5
76
DK Conveyor Chains
UR-roller
8 47.1 40.4 47.1 40.4 36.5
UF-roller
24 8
15.9 60
15.9
38
DK Conveyor Chains
Attachment A2
Attachment GA2
60
81
Fixing-proof Roller
K N
12
Attachment K2
35.5
Attachment GK2
35.5
90 60
81
K N
8 32
12
35.5
26.5
26.5
90 60
81
26.5
90
90 22 5
12
G2-hole
Bolt: M10 Bolt length limits Outer link: 60mm Inner link: 40mm
Pitch P
150 200
Roller type
UR,UF UR,UF
Normal
A,J 127 (13,000)
Heavy duty
K,E 240 (24,500)
A2K2 N K
90 110 60 80
A3K3 N K
SA2SK2 N K
GA2GK2 K
45 80
38
G4 Y
Roller type
UR,UF UR,UF
A2 K2
UR,UF UR,UF
A3 K3
SA2 SK2
GA2 GK2
UR,UF UR,UF
A3
K2
0.78 0.96
K3
G4
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
248
UR-roller
8 47.1 40.4 47.1 40.4 36.5
UF-roller
24 8
15.9 65
15.9
45
45
Attachment A2
Attachment SA2
Attachment GA2
Attachment G4
35.5
35.5
K Y
Attachment K2
35.5
Attachment SK2
Attachment GK2
35.5
P
26.5 90 27 6.5
14
K N
8 38
15
N K
77.5 100 55
15
90 27 6.5
14
Bolt: M12 Bolt length limits Outer link: 63mm Inner link: 45mm
G2-hole
Pitch P
200 250 300
Roller type
UR,UF UR,UF UR,UF
Normal
A,J 186 (19,000)
Heavy duty
K,E 279 (28,500)
A2K2 N K
120 170 220 180 125 180
A3K3 N K
SA2SK2 N K
120 170 180 125
GA2GK2 K
180 125 150
K
100 100
G4 Y
80 80
B
125 125
Roller type
UR,UF UR,UF UR,UF
A2 K2
UR,UF UR,UF UR,UF
A3 K3
SA2 SK2
UR UR
GA2 GK2
UR,UF UR,UF UR,UF
A3
K2 SK2
0.98 1.38 1.78
K3
G4
0.95 1.20
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
249
Fixing-proof Roller
K N
15
81 60
82
26.5
81 60
82
35.5
26.5
35.5
26.5
DK Conveyor Chains
82
26.5
26.5
35.5
81
60
DK Conveyor Chains
UR-roller
9 59.8 51.7 59.8 51.7 51.8
UF-roller
35.5 12.5
19.1 80
19.1
50
DK Conveyor Chains
Attachment A2
Attachment GA2
Attachment G4
90 27 6.5
107
75
97
45.5
45.5
35
50
9
14
K B Attachment GK2 P P Y
Fixing-proof Roller
K N
15
Attachment K2
107 75
45.5
107 75
97
97
45.5
K N
9 45
15
35
35
90 27 6.5
P
14
Bolt: M12 Bolt length limits Outer link: 80mm Inner link: 60mm
G2-hole
Pitch P
200 250 300
Roller type
UR,UF UR,UF UR,UF
Normal
A,J 245 (25,000)
Heavy duty
K,E 392 (40,000)
A2K2 N K
120 170 220 180 125 180
A3K3 N K
SA2SK2 N K
GA2GK2 K
170 110 150
K
100 140
G4 Y
80 80
B
125 125
Roller type
UR,UF UR,UF UR,UF
A2 K2
UR,UF UR,UF UR,UF
A3 K3
SA2 SK2
GA2 GK2
UR,UF UR,UF UR,UF
A3
K2
1.26 1.80 2.32
K3
G4
1.05 1.32
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
250
Dimensional Drawings: DK 32200, DK 32250, DK 32300 and DK 32450 (for Metric series)
UR-roller
9 62.8 55.7 62.8 55.7 57.6
UF-roller
39 13.5
22.2 100
22.2
65
65
Attachment A2
Attachment A3
Attachment GA2
Attachment G4
48.5
48.5
48.5
Attachment K2 Attachment K3
38
P
48.5 107 38 90 7.5
K
117 80 107 118 107 80
33
K N
9 55
15
K K N
9
15
P
90 27 6.5
18
55
90
14 G2-hole
G2-hole
Pitch P
200 250 300 450
6.5
27 14
Bolt: M12 Bolt length limits Outer link: 86mm Inner link: 65mm
Roller type
UR,UF UR,UF UR,UF UR,UF
Normal
A,J 313 (32,000)
Heavy duty
K,E 500 (51,000)
A2K2 N K
120 170 220 330 80 125 180 280
A3K3 N K
330 140
SA2SK2 N K
GA2GK2 K
170(40) 110(90) 140 220
K
100 140 170
G4 Y
180 100 100
B
125 150 150
Roller type
UR,UF UR,UF UR,UF UR,UF
A2 K2
UR,UF UR,UF UR,UF UR,UF
A3 K3
UR,UF
SA2 SK2
GA2 GK2
UR,UF UR,UF UR,UF UR,UF
A3
1.97
K2
1.44 2.02 2.62
K3
3.97
G4
0.91 1.48 1.78
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. K values in ( ) for Attachment GA2 and GK2 are for Roller UF. 3. With Attachment GA2 and GK2, check the bolt length limits shown above. 4. Attachment A3 and K3 are angle welding attachments.
251
Fixing-proof Roller
K N
15
K K N
15
Attachment GK2
117 80
107
118
80
DK Conveyor Chains
107
117
118
107
80
80
38
DK Conveyor Chains
Dimensional Drawings: DK 50250, DK 50300, DK 50450 and DK 50600 (for Metric series)
UR-roller
12 67.4 12 74.9 68.1 74.9 68.1
UF-roller
44 15
25.4 125
80
DK Conveyor Chains
Attachment A2
Attachment A3
Attachment GA2
Attachment G4
136 (146)
151 (161)
136 (146)
100
60
46
60
Fixing-proof Roller
K N
19
K K N
19
K Attachment GK2
60 46
Attachment K2
151 (161) 100 151 (161) 136 (146)
Attachment K3
136 (146) 100 60 46 90
P K
33 7.5
136 (146)
151 (161)
136 (146)
100
18
K N
10
19
K K N
10
19
P
90 33 90 7.5 7.5
70
70
33 18
18
G2-hole
Bolt: M16 Bolt length limits Outer link: 105mm Inner link: 75mm
Pitch P
250 300 450 600
Roller type
UR,UF UR,UF UR,UF UR,UF
Normal
A,J 490 (50,000)
Heavy duty
K,E 686 (70,000)
A2K2 N K
170 220 125 180
A3K3 N K
330 410 140 180
SA2SK2 N K
GA2GK2 K
190 (55) 140(105) 220 300
K
140 170
G4 Y
100 100
B
150 150
Roller type
UR,UF UR,UF UR,UF UR,UF
A2 K2
UR,UF UR,UF
A3 K3
UR,UF UR,UF
SA2 SK2
GA2 GK2
UR,UF UR,UF UR,UF UR,UF
A3
4.39 5.45
K2
4.52 5.86
K3
8.78 10.90
G4
1.74 2.07
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. K values in ( ) for Attachment GA2 and GK2 are for Roller UF. 3. With Attachment GA2 and GK2, check the bolt length limits shown above. 4. Attachment A3 and K3 are angle welding attachments.
252
UR-roller
16 88.8 81.2 88.8 81.2
UF-roller
49 16.5
75
28 140
28 8
16
75
75
16
16
Attachment A2
Attachment A3
Attachment GA2
Attachment G4
72
Attachment K2
173 173 154 120
Attachment K3
120 154 72 54
54
P
90
K
120 154 173 120 173 154
39 8.5
K N
13
24
K K N
13
24
P
90 39 90 8.5
22
80
80
22
G2-hole
Pitch P
300 450
8.5
39 22
Bolt: M20 Bolt length limits Outer link: 120mm Inner link: 85mm
Roller type
UR,UF UR,UF
Normal
A,J 637 (65,000)
Heavy duty
K,E 882 (90,000)
A2K2 N K
180 130
A3K3 N K
330 140
SA2SK2 N K
GA2GK2 K
120(80) 200
K
170
G4 Y
100
B
160
Roller type
UR,UF UR,UF
A2 K2
UR,UF
A3 K3
UR,UF
SA2 SK2
GA2 GK2
UR,UF UR,UF
A3
6.30
K2
6.88
K3
12.6
G4
2.81
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. K values in ( ) for Attachment GA2 and GK2 are for Roller UF. 3. With Attachment GA2 and GK2, check the bolt length limits shown above. 4. Attachment A3 and K3 are angle welding attachments.
253
Fixing-proof Roller
K N
24
K K N
24
K Attachment GK2
DK Conveyor Chains
154
173
120
173
120
154
72
54
72
DK Conveyor Chains
UR-roller
27.3 23.3 4.5 22.2 (4) 25.4 101.6 101.6 4.5 (4) 9.7 38.1
DK Conveyor Chains
Attachment A2
Attachment SA2
Attachment GA2
60
40
55
Fixing-proof Roller
K N
10
21
16
21
Attachment K2
Attachment SK2
Attachment GK2
21
21
60 40
60 40
55
55
16
21
K N
4.5 (4) 22
10
N K
57.3 70 40
10
16
21
16
16
16
90 16 3
10
Bolt: M8 Bolt length limits Outer link: 32mm Inner link: 25mm
G2-hole
Pitch P
101.6
Roller type
UR
Normal
A,J 53.9 (5,500)
Heavy duty
K,E 98 (10,000)
A2K2 N K
70 40
A3K3 N K
SA2SK2 N K
70 40
GA2GK2 K
45
G4 Y
Roller type
UR
A2 K2
UR
A3 K3
SA2 SK2
UR
GA2 GK2
UR
A3
K2 SK2
0.24
K3
G4
Note: 1. Values in ( ) for the plate thickness are for the stainless steel chains. Values for plate thickness without ( ) apply to all types. 2. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 3. With Attachment GA2 and GK2, check the bolt length limits shown above.
254
UR-roller
6 35 30.1 30.1 27.6
UF-roller
18 6.5
35
11.3 44.5
11.3
28.6
Attachment A2
Attachment SA2
Attachment GA2
Attachment K2
Attachment SK2
27 20
K N
6 28
12
N K
60.7 75 45
12
90 22 5
12
Bolt: M8 Bolt length limits Outer link: 35mm Inner link: 25mm
G2-hole
Pitch P
101.6
Roller type
UR,UF
Normal
A,J 78.4 (8,000)
Heavy duty
K,E 142 (14,500)
A2K2 N K
70 40
A3K3 N K
SA2SK2 N K
70 40
GA2GK2 K
35
G4 Y
Roller type
UR,UF
A2 K2
UR,UF
A3 K3
SA2 SK2
UR,UF
GA2 GK2
UR,UF
A3
K1,K2 SK2
0.40
K3
G4
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
255
Fixing-proof Roller
27
27
64 50
64 50
72
72
27
20
20
20
K N
27
20
12
Attachment GK2
DK Conveyor Chains
72
64
50
27
20
DK Conveyor Chains
UR-roller
30.6 27.6 38.1 6 12.7
36
DK Conveyor Chains
Attachment A2
Attachment GA2
45
70
32
62
Fixing-proof Roller
K N
12
27
Attachment K2
Attachment GK2
27
62 45
62 45
70
70
K N
28 6
12
27
20
20
20
90 22 5
12
Bolt: M10 Bolt length limits Outer link: 43mm Inner link: 30mm
G2-hole
Pitch P
101.6
Roller type
UR
Normal
A,J 88.2 (9,000)
Heavy duty
K,E 156 (16,000)
A2K2 N K
70 40
A3K3 N K
SA2SK2 N K
GA2GK2 K
40
G4 Y
Roller type
UR
A2 K2
UR
A3 K3
SA2 SK2
GA2 GK2
UR
A3
K2
0.38
K3
G4
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
256
UR-roller
6 37.6 32.2 37.6 32.2 30.8
UF-roller
21 7.5
12.7 50.8
12.7
38
38
Attachment A2
Attachment SA2
Attachment GA2
Attachment G4
21.5
28.5
28.5
21.5
28.5
Attachment K2
28.5
Attachment SK2
Attachment GK2
28.5
P
21.5 21.5 72 50 64
K N
6 32
12
N K
90 71 50
12
12
90 22 5
12
Bolt: M10 Bolt length limits Outer link: 49mm Inner link: 35mm
G2-hole
Pitch P
152.4
Roller type
UR,UF
Normal
A,J 112 (11,500)
Heavy duty
K,E 171 (17,500)
A2K2 N K
90 60
A3K3 N K
SA2SK2 N K
90 60
GA2GK2 K
60
K
75
G4 Y
70
B
100
Roller type
UR,UF
A2 K2
UR,UF
A3 K3
SA2 SK2
UR
GA2 GK2
UR,UF
A3
K2
0.44
K3
G4
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
257
Fixing-proof Roller
K N
K
12
DK Conveyor Chains
72
50
64
DK Conveyor Chains
UR-roller
44.4 37.6 8 15.9 44.5
DK Conveyor Chains
Attachment A2
38
31
Attachment SA2
85
55
75
Fixing-proof Roller
K N
15
Attachment K2
33
Attachment SK2
33
85 55
85 55
75
75
33
K N
8 35
15
N K
100 81 55
15
24
Pitch P
101.6
Roller type
UR
Normal
A,J 127 (13,000)
Heavy duty
K,E 240 (24,500)
A2K2 N K
80 40
A3K3 N K
SA2SK2 N K
80 40
24
24
GA2GK2 K
G4 Y
Roller type
UR
A2 K2
UR
A3 K3
SA2 SK2
UR
GA2 GK2
A3
K2 SK2
0.62
K3
G4
Note: The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required.
258
UR-roller
8 47.1 40.4 47.1 40.4 36.5
UF-roller
24 8
15.9 57.2
15.9
45
45
Attachment A2
Attachment SA2
Attachment GA2
Attachment G4
35.5
35.5
26.5
35.5
K B Y
Attachment K2
35.5
Attachment SK2
Attachment GK2 P
35.5
90 27 6.5
K N
8 38
15
N K
77.5 100 55
14 15
90 27 6.5
14
Bolt: M12 Bolt length limits Outer link: 63mm Inner link: 45mm
G2-hole
Pitch P
152.4
Roller type
UR,UF
Normal
A,J 186 (19,000)
Heavy duty
K,E 279 (28,500)
A2K2 N K
100 60
A3K3 N K
SA2SK2 N K
100 60
GA2GK2 K
50
K
75
G4 Y
70
B
110
Roller type
UR,UF
A2 K2
UR,UF
A3 K3
SA2 SK2
UR
GA2 GK2
UR,UF
A3
K2 SK2
0.82
K3
G4
0.60
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above.
259
Fixing-proof Roller
K N
15
26.5
81 60
82
35.5
26.5
35.5
26.5
81 60
82
26.5
DK Conveyor Chains
26.5
81
60
82
DK Conveyor Chains
UR-roller
9 52.9 44.6 52.9 44.6 37.5
UF-roller
25 8.5
37.5 4 69.9 90
19.1 69.9
19.1
50
DK Conveyor Chains
Attachment A2
Attachment SA2
Attachment GA2
Attachment G4
100
38.5
38.5
28
28
38.5
65
89
K B Y
Fixing-proof Roller
K N
15
Attachment K2
38.5
Attachment SK2
Attachment GK2 P
38.5
50
100 65
28
89
28
90 27 6.5
100 65
89
38.5
38.5
28
28
14
K N
9 45
15
N K
110 85 60
15
90 27 6.5
14
Bolt: M12 Bolt length limits Outer link: 63mm Inner link: 45mm
G2-hole
Pitch P
152.4
Roller type
UR,UF
Normal
A,J 245 (25,000)
Heavy duty
K,E 392 (40,000)
A2K2 N K
100 60
A3K3 N K
SA2SK2 N K
100 60
GA2GK2 K
55(35)
K
75
G4 Y
70
B
125
Roller type
UR,UF
A2 K2
UR,UF
A3 K3
SA2 SK2
UR
GA2 GK2
UR,UF
A3
K2 SK2
1.06
K3
G4
0.79
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. K values in ( ) for Attachment GA2 and GK2 are for Roller UF. 3. With Attachment GA2 and GK2, check the bolt length limits shown above.
260
DK Conveyor Chains
Conveyors with extensive center distance. Conveyors that need to have smooth movement and high precision Assembly line of automobiles Slat conveyors that are provided with slats (duplex chain) on both sides are used in assembling, finishing and inspection lines of automobiles. Since their center distances are very long and high accuracy and smooth feeding are required, bearing assembled roller conveyor chains are used.
A1
A2
A3
K1
K2
SK1
SK2
GA2
GK2
: Standard product : Nonstandard product Note: Consult us for manufacturing nonstandard products.
261
DK Conveyor Chains
Application examples
DK Conveyor Chains
Dimensional Drawings: DK 11100, DK 11125, DK 11150, and DK 11200 (for Metric series)
BR-roller
6 32.6 38 32.6 30.6
BF-roller
20.5 6.5
38
14.0 50
14.0
3.5
38
DK Conveyor Chains
Attachment A2
Attachment SA2
Attachment GA2
76
50
69
28.5
21.5
K N
12
Attachment K2
28.5
Attachment SK2
26
Attachment GK2
28.5
21.5
76 50
69
28.5
21.5
K N
6 28
12
N K
90 71 50
12
28.5
21.5
21.5
76 50
69
19
90 22
P
12
G2-hole
Pitch P
100 125 150 200
Roller type
BR,BF BR,BF BR,BF BR,BF
Normal
A,J 112 (11,500)
Heavy duty
K,E 225 (23,000)
A2K2 N K
70 80 90 110 40 50 60 80
A3K3 N K
SA2SK2 N K
70 90 40 60
GA2GK2 K
35 35 60 80
38
Bolt: M10 Bolt length limits Outer link: 49mm Inner link: 35mm
G4 Y
Roller type
BR,BF BR,BF BR,BF BR,BF
A2 K2
BR,BF BR,BF BR,BF BR,BF
A3 K3
SA2 SK2
BR BR
GA2 GK2
BR,BF BR,BF BR,BF
BR-roller BF-roller
9.6 8.5 7.6 6.5 10.1 8.9 7.9 6.8
A3
K2 SK2
0.39 0.42 0.48 0.58
K3
BR
BF
315
235
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above. 3. Roller allowable load depends on the tension resistance of the rail. The values in the table were calculated with a rail made of a material with 400kN/mm2.
262
BR-roller
47.1 40.4 8 47.1 40.4 36.5
BF-roller
24 8
15.9 60
15.9
38
38
Attachment A2
Attachment GA2
Attachment K2
Attachment GK2
35.5
K N
8 32
12
90 22
P
12
Bolt: M10 Bolt length limits Outer link: 60mm Inner link: 40mm
G2-hole
Pitch P
150 200
Roller type
BR,BF BR,BF
Normal
A,J 127 (13,000)
Heavy duty
K,E 240 (24,500)
A3K3 N K
SA2SK2 N K
GA2GK2 K
45 80
G4 Y
Roller type
BR,BF BR,BF
A2 K2
BR,BF BR,BF
A3 K3
SA2 SK2
GA2 GK2
BR,BF BR,BF
BR-roller BF-roller
10.9 9.3 11.6 9.8
A3
K2 SK2
0.78 0.96
K3
BR
440
BF
330
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above. 3. Roller allowable load depends on the tension resistance of the rail. The values in the table were calculated with a rail made of a material with 400kN/mm2.
263
K N
12
35.5
90 60
81
35.5
26.5
26.5
90 60
81
26.5
DK Conveyor Chains
90
60
81
DK Conveyor Chains
BR-roller
47.1 40.4 47.1 40.4 8 36.5
BF-roller
24 8
15.9 65
15.9
45
DK Conveyor Chains
Attachment A2
Attachment SA2
Attachment GA2
60
82
26.5
K N
15
Attachment K2
35.5
35.5
Attachment SK2
35.5
Attachment GK2
35.5
26.5
81 60
82
35.5
26.5
K N
8 38
15
N K
77.5 100 55
15
35.5
26.5
26.5
81 60
82
26.5
81
90 27 6.5
P
14
Bolt: M12 Bolt length limits Outer link: 63mm Inner link: 45mm
G2-hole
Pitch P
200 250 300
Roller type
BR,BF BR,BF BR,BF
Normal
A,J 186 (19,000)
Heavy duty
K,E 279 (28,500)
A2K2 N K
120 170 220 80 125 180
A3K3 N K
SA2SK2 N K
120 170 80 125
GA2GK2 K
80 125 150
45
G4 Y
Roller type
BR,BF BR,BF BR,BF
A2 K2
BR,BF BR,BF BR,BF
A3 K3
SA2 SK2
BR BR
GA2 GK2
BR,BF BR,BF BR,BF
BR-roller BF-roller
11.5 10.3 9.5 12.1 10.8 10.0
A3
K2 SK2
0.98 1.38 1.78
K3
BR
475
BF
355
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above. 3. Roller allowable load depends on the tension resistance of the rail. The values in the table were calculated with a rail made of a material with 400kN/mm2.
264
BR-roller
9 59.8 51.7 59.8 51.7 51.8
BF-roller
35.5 12.5
19.1 80
19.1
50
50
Attachment A2
Attachment GA2
45.5
Attachment K2
Attachment GK2
45.5
K N
9 45
15
90 27 6.5
P
14
Bolt: M12 Bolt length limits Outer link: 80mm Inner link: 60mm
G2-hole
Pitch P
200 250 300
Roller type
BR,BF BR,BF BR,BF
Normal
A,J 245 (25,000)
Heavy duty
K,E 392 (40,000)
A2K2 N K
120 170 220 80 125 180
A3K3 N K
SA2SK2 N K
GA2GK2 K
70 110 150
G4 Y
Roller type
BR,BF BR,BF BR,BF
A2 K2
BR,BF BR,BF BR,BF
A3 K3
SA2 SK2
GA2 GK2
BR,BF BR,BF BR,BF
BR-roller BF-roller
18.2 15.9 14.5 19.5 17.0 15.3
A3
K2 SK2
1.26 1.80 2.32
K3
BR
845
BF
635
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above. 3. Roller allowable load depends on the tension resistance of the rail. The values in the table were calculated with a rail made of a material with 400kN/mm2.
265
K N
15
107 75
107 75
97
97
45.5
35
35
35
DK Conveyor Chains
107
75
97
DK Conveyor Chains
Dimensional Drawings: DK 32200, DK 32250, DK 32300, and DK 32450 (for Metric series)
39 13.5
BR-roller
62.8 55.7 62.8 55.7 9 57.6
BF-roller
22.2 100
22.2
65
DK Conveyor Chains
Attachment A2
Attachment A3
Attachment GA2
107
117
118
107
80
80
48.5
K N
15
K K N
15
Attachment GK2
48.5 38
Attachment K2 Attachment K3
48.5
117 80
107
118
107
80
K
117 80 107 118 107 80
K N
9 55
15
K K N
9
15
P
90 27
38
38
14
Bolt: M12 Bolt length limits Outer link: 86mm Inner link: 65mm
55
G2-hole
Pitch P
200 250 300 450
Roller type
BR,BF BR,BF BR,BF BR,BF
Normal
A,J 313 (32,000)
Heavy duty
K,E 500 (51,000)
A2K2 N K
330 140
A3K3 N K
SA2SK2 N K
6.5
GA2GK2 K
70(40) 110(90) 140 220
65
G4 Y
Roller type
BR,BF BR,BF BR,BF BR,BF
A2 K2
BR,BF BR,BF BR,BF
A3 K3
BR,BF
SA2 SK2
GA2 GK2
BR,BF BR,BF BR,BF BR,BF
BR-roller BF-roller
28.2 24.6 22.0 17.8 30.2 26.2 23.4 18.7
A3
1.97
K2 SK2
1.44 2.02 2.62
K3
3.97
BR
BF
1,240
930
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. K values in ( ) for Attachment GA2 and GK2 are for Roller BF. 3. With Attachment GA2 and GK2, check the bolt length limits shown above. 4. Attachment A3 and K3 are angle welding attachments. 5. Roller allowable load depends on the tension resistance of the rail. The values in the table were calculated with a rail made of a material with 400kN/mm2.
266
Dimensional Drawings: DK 50250, DK 50300, DK 50450, and DK 50600 (for Metric series)
BR-roller
12 67.4 12 74.9 68.1 74.9 68.1
BF-roller
44 15
25.4 125
80
Attachment A2
Attachment A3
Attachment GA2
136 (146)
151 (161)
Attachment GK2
60 46
Attachment K2
151 (161) 100 151 (161) 136 (146)
Attachment K3
136 (146) 100 60 46
K
136 (146) 151 (161) 151 (161) 100 136 (146) 100
K N
10
19
K K N
10
19
P
90 33 7.5
18
Bolt: M16 Bolt length limits Outer link: 105mm Inner link: 75mm
70
70
Pitch P
250 300 450 600
Roller type
BR,BF BR,BF BR,BF BR,BF
Normal
A,J 490 (50,000)
Heavy duty
K,E 686 (70,000)
A3K3 N K
330 410 140 180
SA2SK2 N K
GA2GK2 K
90 (55) 140(105) 220 300
G4 Y
Roller type
BR,BF BR,BF BR,BF BR,BF
A2 K2
BR,BF BR,BF
A3 K3
BR,BF BR,BF
SA2 SK2
GA2 GK2
BR,BF BR,BF BR,BF BR,BF
BR-roller BF-roller
42.7 38.0 30.3 26.7 45.8 40.4 31.9 28.0
A3
4.39 5.45
K2 SK2
4.52 5.86
K3
18.78 10.90
BR
BF
1,695
1,265
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. K values in ( ) for Attachment GA2 and GK2 are for Roller BF. 3. With Attachment GA2 and GK2, check the bolt length limits shown above. 4. Attachment A3 and K3 are angle welding attachments. 5. Roller allowable load depends on the tension resistance of the rail. The values in the table were calculated with a rail made of a material with 400kN/mm2.
267
K N
19
K K N
19
136 (146)
100
DK Conveyor Chains
60
46
DK Conveyor Chains
BR-roller
6 37.6 32.2 37.6 32.2 30.8
BF-roller
21 7.5
12.7 50.8
12.7
38
DK Conveyor Chains
Attachment A2
Attachment SA2
Attachment GA2
72
50
64
21.5
K N
12
Attachment K2
28.5
28.5
Attachment SK2
28.5
Attachment GK2
28.5
21.5
72 50
64
28.5
21.5
K N
6 32
12
N K
90 71 50
12
28.5
21.5
21.5
72 50
64
21.5
90 22 5
12
Bolt: M10 Bolt length limits Outer link: 49mm Inner link: 35mm
G2-hole
Pitch P
152.4
Roller type
BR,BF
Normal
A,J 112 (11,500)
Heavy duty
K,E 171 (17,500)
A3K3 N K
SA2SK2 N K
GA2GK2 K
60
38
G4 Y
Roller type
BR,BF
A2 K2
BR,BF
A3 K3
SA2 SK2
BR
GA2 GK2
BR,BF
BR-roller BF-roller
7.4 7.9
A3
K2 SK2
0.44
K3
BR
335
BF
245
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above. 3. Roller allowable load depends on the tension resistance of the rail. The values in the table were calculated with a rail made of a material with 400kN/mm2.
268
BR-roller
8 47.1 40.4 47.1 40.4 36.5
BF-roller
24 8
15.9 57.2
15.9
45
45
Attachment A2
Attachment SA2
Attachment GA2
Attachment K2
35.5
Attachment SK2
Attachment GK2
35.5
K N
8 38
15
N K
77.5 100 55
15
90 27 6.5
14
Bolt: M12 Bolt length limits Outer link: 63mm Inner link: 45mm
G2-hole
Pitch P
152.4
Standard attachments K
Roller type
BR,BF
Normal
A,J 186 (19,000)
Heavy duty
K,E 279 (28,500)
A2K2 N K
100 60
A3K3 N K
SA2SK2 N K
100 60
GA2GK2 K
50
G4 Y
Roller type
BR,BF
A2 K2
BR,BF
A3 K3
SA2 SK2
BR
GA2 GK2
BR,BF
BR-roller BF-roller
11.8 12.2
A3
K2 SK2
0.82
K3
BR
420
BF
315
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. With Attachment GA2 and GK2, check the bolt length limits shown above. 3. Roller allowable load depends on the tension resistance of the rail. The values in the table were calculated with a rail made of a material with 400kN/mm2.
269
K N
15
26.5
81 60
82
35.5
26.5
35.5
26.5
81 60
82
26.5
DK Conveyor Chains
35.5
26.5
35.5
26.5
81
60
82
DK Conveyor Chains
BR-roller
9 52.9 44.6 52.9 44.6 37.5
BF-roller
25 8.5
19.1 69.9
19.1
50
DK Conveyor Chains
Attachment A2
Attachment SA2
Attachment GA2
100
65
89
38.5
38.5
28
K N
15
Attachment K2
38.5
Attachment SK2
Attachment GK2
38.5
100 65
28
100 65
89
89
38.5
38.5
28
K N
9 45
15
N K
110 85 60
15
P
90 27
28
28
28
14
Bolt: M12 Bolt length limits Outer link: 63mm Inner link: 45mm
G2-hole
Pitch P
152.4
Standard attachments K
Roller type
BR,BF
Normal
A,J 245 (25,000)
Heavy duty
K,E 392 (40,000)
A2K2 N K
100 60
A3K3 N K
SA2SK2 N K
100 60
6.5
GA2GK2 K
55(35)
50
G4 Y
Roller type
BR,BF
A2 K2
BR,BF
A3 K3
SA2 SK2
BR
GA2 GK2
BR,BF
BR-roller BF-roller
11.8 12.2
A3
K2 SK2
1.06
K3
BR
545
BF
400
Note: 1. The dimensions of the normal and heavy duty chains are the same, but heavy duty chains are made of high-strength and structural steel, and are suitable when higher safety rate, strength or wear resistance is required. 2. K values in ( ) Attachment GA2 and GK2 are for Roller BF. 3. With Attachment GA2 and GK2, check the bolt length limits shown above. 4. Roller allowable load depends on the tension resistance of the rail. The values in the table were calculated with a rail made of a material with 400kN/mm2.
270
DK Conveyor Chains
Seal Chain
Seal Chain
By placing a seal ring between the inner and outer plates, this conveyor chain has grease enclosed between the pins and bushings. Chain endurance is significantly improved with this design as friction between the pins and the bushings is substantially lowered. Heat resistance of seal rings is approx. 80C. Sprockets for Standard Conveyor Chains can be used. Various attachments are available upon request.
Equipment with tendency to elongate chains. Equipment used in severe circumstances. Maintenance-free is needed. Conveyor lines, construction machinery.
Un-greased product
Greased product
Seal Chain
(Tested by DAIDO) Operating hours (Hrs)
By lubricating the Seal Chain from time to time, chain life can be further lengthened and the effects of rust resistance can be expected as well. Applicable lubrication oil: SAE30 to SAE40 Do not use gasoline, phosphate ester hydraulic fluids, and chemicals such as benzol, trichlene, and acetone, as they may damage the seal rings.
271
Seal Chain
DK Conveyor Chains
Application examples
DK Conveyor Chains
Seal Chain
Seal Chain
DK Conveyor Chains
R-roller
F-roller
S-roller
M-roller
Avg. tensile strength Pitch Width R-roller kNkgf Normal Heavy duty
A,J K,E
F-roller R F K e Z
S-roller M-roller R R D L
Pin L1 L2
Plate T
P
200
DK 19200V R,F,S,M DK 19250V R,F,S,M DK 19300V R,F,S,M DK 25200V R,F,S,M DK 25250V R,F,S,M DK 25300V R,F,S,M
186 250 250 36.5 (19,000) (25,500) 300 200 245 353 250 51.8 (25,000) (36,000) 300
65
65
85
24
45
18.3 19.6 11.5 12.0 80 80 105 35.5 5 12.5 40.1 44.5 19.1 117.9 54.9 63.0 9 50 16.0 17.1 10.7 11.1 14.6 15.4 10.0 10.4
DK 19152V R,F,S,M
75
24
45
11.9 12.3
9.2
9.5
DK 25152V R,F,S,M
90
25
50
Note: 1. The avg. tensile strength of a heavy duty chain is about 90% of that of the Standard Multipurpose Conveyor Chain. 2. Sprockets for Standard Conveyor Chain can be used. 3. The heat resistance of the seal rings is about 80C. 4. Consult us for sizes not mentioned above, heat resistance higher than 80C, or other options like adding grease holes to pins. 5. Ask us for delivery time.
272
DK Conveyor Chains
Application examples
Large flow conveyor systems Basket elevators Multilevel parking machines
Standard attachment G4
135H200 135H250 150H200 150H225 150H250 150H300 175H200 175H250 175H300 175H350 100H250 100H300 100H350 120H250 120H300 120H350 120H400 140H300 140H350 140H400 160H300 160H350 160H400 200H350 200H400 200H450 250H350 250H400 250H500
135Z200 135Z250 150Z200 150Z225 150Z250 150Z300 175Z200 175Z250 175Z300 175Z350 100Z250 100Z300 100Z350 120Z250 120Z300 120Z350 120Z400 140Z300 140Z350 140Z400 160Z300 160Z350 160Z400 200Z350 200Z400 200Z450 250Z350 250Z400 250Z500
: Standard product : Nonstandard product Note: Consult us for manufacturing nonstandard products or attachments not included in the above table.
273
DK Conveyor Chains
DK Conveyor Chains
Strong H-type
DK Conveyor Chains
Pitch P
200 250 200 225 250 300 200
Pin D
22.20
Plate L1 L2
160.2
R
144.5
L
114.0
T
19
H
150
DK 135H250M DK 150H200M DK 150H225M DK 150H250M DK 150H300M DK 175H200M DK 175H250M DK 175H300M DK 175H350M DK 100H250M DK 100H300M DK 100H350M DK 120H250M DK 120H300M DK 120H350M DK 120H400M DK 140H300M DK 140H350M DK 140H400M DK 160H300M DK 160H350M DK 160H400M DK 200H350M DK 200H400M DK 200H450M DK 250H350M DK 250H400M DK 250H500M
153.8
157.6
150.8
25.40
121.5
157.3
164.2
19
165
735 (75,000)
250 300 350 250 300 350 250 300 350 400 300 350 400 300 350 400 350 400 450 350 400 450
167.4
163.5
31.75
148.0
170.0
178.0
12
180
980 (100,000)
1 75.0
170.0
35.00
174.0
183.2
190.8
16
190
1,176 (120,000)
182.5
175.0
38.50
183.5
188.0
195.5
16
100
185.0
182.0
41.75
189.5
190.2
199.3
16
115
192.5
186.0
44.50
211.5
101.2
110.3
19
120
195.0
197.0
50.80
217.5
103.5
114.0
19
140
100.0
107.0
56.00
236.0
113.0
123.0
22
150
90.0 77.4
Note: 1. See the section of Chain for Continuous Flow Conveyor in the DK Specialty Conveyor Chain for the dimensions of the attachments for the flow conveyor. 2. Consult us for manufacturing other attachments and roller types.
274
Strong Z-type
Pitch P
200 250 200 225 250 300 200 250 300 350 250 300 350 250 300 350 400 300 350 400 300 350 400 350 400 450 350 400 450
Pin D
22.20
Plate L1 L2
160.2
R
144.5
L
114.0
T
19
H1
150
153.8
157.6
150.8
25.40
121.5
157.3
164.2
19
165
175
167.4
163.5
31.75
148.0
170.0
178.0
12
180
190
175.0
170.0
35.00
174.0
183.2
190.8
16
190
100
182.5
175.0
38.50
183.5
188.0
195.5
16
100
115
185.0
182.0
41.75
189.5
190.2
199.3
16
115
125
192.5
186.0
44.50
211.5
101.2
110.3
19
120
130
195.0
197.0
50.80
217.5
103.5
114.0
19
140
150
100.0
107.0
56.00
236.0
113.0
123.0
22
150
165
92.5 79.8
275
DK Conveyor Chains
DK Conveyor Chains
90 (60: 0=26)
G4-hole
DK Conveyor Chains
Chain No.
DK 35Z200M 35Z250M 50Z200M 50Z225M 50Z250M 50Z300M 75Z200M 75Z250M 75Z300M 75Z350M
P
200 250 200 225 250 300 200 250 300 350 250 300 350 250 300 350 400 300 350 400 300 350 400 350 400 450 350 400 500
K
100 140 100 120 140 170 100 140 170 225 140 170 225 140 170 225 260 170 225 260 170 225 260 200 260 290 200 260 320
Y
80 100 80 80 100 100 80 100 100 100 100 120 120 120 120 120 140 140
B
125 150 125 125 150 150 125 150 150 150 150 180 180 180 180 180 210 210
Bolt
Attachment weight kg
1.04 1.65 0.92 1.04 1.50 1.80 0.92 1.75 2.10 2.45 2.40 3.66 4.20 2.80 3.30 3.85 5.68 3.90 4.48 5.04 4.38
DK DK DK DK DK DK DK DK DK
14
27
6.5
45.5
57
M12
18
33
7.5
48.5
75
M16
18
33
7.5
12
60
90
M16
DK 100Z250M DK 100Z300M DK 100Z350M DK 120Z250M DK 120Z300M DK 120Z350M DK 120Z400M DK 140Z300M DK 140Z350M DK 140Z400M DK 160Z300M DK 160Z350M DK 160Z400M DK 200Z350M DK 200Z400M DK 200Z450M DK 250Z350M DK 250Z400M DK 250Z500M
18 22 22 18 22 22 22 26
33 39 39 33 39 39 39 42.2
7.5 8.5 8.5 7.5 8.5 8.5 8.5 14 16 77 125 16 76 115 16 72 100
140
210
26
42.2
14
19
87
130
M24
180
250
26
42.2
14
19
88.5
150
M24
180
250
26
42.2
14
22
97
165
M24
7.36 8.35
276
DK Conveyor Chains
Application examples
Conveyor lines for loads such as lumber and shaped steel in industrial plants like steel mills Assembly lines for automobiles etc. Pallets and conveyor lines for bulk containers.
Chain No.
DK-HL03075R DK-HL03100R DK-HL03125R DK-HL07075R DK-HL07100R DK-HL07125R DK-HL09100R DK-HL09125R DK-HL09150R DK-HL11100R DK-HL11125R DK-HL11150R DK-HL19200R DK-HL19250R DK-HL19300R DK-HL25200R DK-HL25250R DK-HL25300R DK-HL32200R DK-HL32250R DK-HL32300R DK-HL50250R DK-HL50300R DK-HL50450R DK-HL05101R DK-HL08101R DK-HL11152R DK-HL13101R DK-HL19152R DK-HL25152R
Avg. tensile strength Heavy duty Normal kN 34.3 kgf 3,500 kN 69.3 kgf
Roller Plate Chain Pitch Width Diameter Width height Thickness Height Height P W 15.9 R 30 E H T 3.2 3 4.5 4 6 H1 21 H2 4 D
Pin L1 L2
Normal/ kg/m J-type Heavy duty 0.53 0.88 55 90 0.98 1.56 160 100 1.37 2.25 230 140 1.76 2.94 300 180 2.45 4.11 420 250 4.31 7.15 730 440 5.39 8.92 910 550 3.2 2.7 2.5 6.2 5.6 5.2 8.4 7.6 7.0 10.9 9.7 8.8 14.2 12.9 12.1 22.2 19.8 18.3 32.1 28.4 25.7 49.0 44.2 36.3
68.6
7,000 132
88.2
9,000 156
112
11,500 225
186
19,000 279
245
25,000 392
313
32,000 500
75 7,100 100 125 75 13,500 100 125 100 16,000 125 150 100 23,000 125 150 200 28,500 250 300 200 40,000 250 300 200 51,000 250 300 250 70,000 300 450
14.6 36
22.0
40
19
44
24
11
23.7 27.7
25.6
45
22
50.5
28
6.5 12
29.6 34.5
30.6
50
27
56
31
14
32.6 38.0
36.5
65
32
74.5
42
9.5 15.9
40.4 47.1
51.8
80
46
90
50
15
19.1
51.7 59.8
57.6 100
51
107
57
17
22.2
55.7 62.8
58 19 24 27 27 32 33
12 4.5 6 6 8 8 9
70 25 28 31 31 37 45
68.1 74.9 23.3 27.3 30.1 35.0 32.2 37.6 37.6 44.4 40.4 47.1 44.6 52.9
10,000 101.6 22.2 14,500 101.6 27.6 17,500 152.4 30.8 24,500 101.6 31.0 28,500 152.4 36.5 40,000 152.4 37.5
8,000 142 11,500 171 13,000 240 19,000 279 25,000 392
7.45 12.3 1,260 760 0.98 1.66 5.1 170 100 1.27 2.15 8.4 220 130 1.66 2.84 290 8.6 170 2.05 3.43 350 12.0 210 2.45 4.07 410 13.8 250 3.04 5.09 520 19.6 310
Note: 1. T values in ( ) are for stainless steel type. Values in columns without ( ) apply to all types. 2. Pins of DK-HL03075~DK-HL-03125R are rivet shaped excluding the connecting parts. 3. Ask us for delivery time.
277
DK Conveyor Chains
For ordering
Specify the chain number and the interval between the chain and the side roller.
Application examples
When modifying plates into specific shapes for attaching devices like docks or top-plates. When it is impossible to support the chain load at the center of the roller To steadily convey loads with high gravitational center. When attaching uplift guides prevention on chains.
DK Conveyor Chains
Rail gage
Unit (mm)
Plate T 3.2 4.5 4.5 6 6 8 8 9 H 22.2 25.4 32.0 28.6 .0 38 45.0 .0 45 50.0 A 30 40 40 45 50 60 65 65
Side roller B 40 50 50 60 65 80 85 85 G 12 .0 K 76 102 102 120 133 165 165 186 Z 38 55 55 70 75 92 92 112
dia. R 15.9 20.1 22.2 22.2 28.8 34.9 34.9 40.1 75 100 101.6 75 100 150 101.6 100 150 152.4 200 250 200 250 300 200 250 300 250 300 450
width Thickness Width W 15.9 22.2 22.0 27.6 30.6 36.5 36.5 51.8
Approx. additional gage weight per side roller kg Rail 40 57 57 72 77 94 94 114 0.3 0.6 0.6 0.8 1.2 1.8 2.0 2.0
44.5
57.6
65.0
80
100
35.5
222
124
126
4.8
50.8
67.4
12
80.0
100
125
39.0
260
150
152
8.4
Note: 1. The basic specifications of the chain are identical to that of Standard Multipurpose Conveyor Chain. 2. Ask us for delivery time.
278
DK Conveyor Chains
Conveyance
Stock
Feeding direction
Conveyance
TR1 type
TR2 Type
TR1 type: Plates are bent at A as shown in the figure to unify the space between the facing plates to the width of the top roller. TR2 type: Plates bent at B as shown in the figure.
279
DK Conveyor Chains
Standard Conveyor Chains with blades Block Chains with blades Chain with special cast steel blades
Continuous Flow Conveyor Chain or Chain for Dust Conveyor Block Chain for Dust Conveyor TA Type Drag Chain
We manufacture continuous flow conveyors and dust conveyors using the above chains with blades as standard equipment. Consult us for further details.
280
KL
For the conveyance of bulk material like cement with higher feeding efficiency than Attachment L.
Unit (mm)
Chain No.
DK 09101S DK 19152S DK 19200S
Avg. tensile strength Pitch Roller link Roller outside Conveyor Standard Heavy-duty width dia. Type A K No. W R P kN kgf kN kgf U-150 U-200 U-270 U-350 U-270 U-350 U-430 U-350 U-430 U-500 U-500 U-600 U-430 U-430 U-500 U-600 U-500 U-600 U-700 U-600 U-700 U-700 U-700 88.2 9,000 186 19,000 186 245 313 19,000 25,000 32,000 156 16,000 101.6 27.6 279 28,500 152.4 36.5 279 28,500 200 392 40,000 200 500 51,000 200 36.5 51.8 57.6
Pin
D L1 L2
26.5 12.7 34.9 15.9 34.9 15.9 40.1 19.1 44.5 22.2
DK 25200S DK 32200S
DK 32250S 313 32,000 500 51,000 250 57.6 44.5 22.2 55.7 62.8 DK 50250S 490 50,000 686 70,000 250 67.4 50.8 25.4 68.1 74.9 DK 50300S 490 50,000 686 70,000 300 67.4 50.8 25.4 68.1 74.9 DK 50H200M 490 50,000 200 57.6 50.8 25.4 57.3 64.2 DK 75H200M 735 75,000 200 67.4 63.5 31.75 70 78 DK 75H250M 735 75,000 250 67.4 63.5 31.75 70 78 DK 75H300M 735 75,000 300 67.4 63.5 31.75 70 78 DK 100H250M 980 100,000 250 75.0 70.0 35 83.2 90.8 DK 100H300M 980 100,000 300 75.0 70.0 35 83.2 90.8 DK 100H350M 980 100,000 350 75.0 70.0 35 83.2 90.8 DK 120H300M 1,176 120,000 300 82.5 75.0 38.5 88 95.5 DK 120H350M 1,176 120,000 350 82.5 75.0 38.5 88 95.5 DK 140H350M 1,372 140,000 350 85.0 82.0 41.75 90.2 99.3 DK 160H350M 1,569 160,000 350 92.5 86.0 44.5 101.2 110.3 Note: 1. Chains marked with should not be used for the conveyance of materials causing wear and the conveyance of loads with frequently fluctuating volume. 2. Ask us for the delivery time.
Approx. weight Approx. weight Approx. weight Plate without Attachment with Attachment with Attachment attachment B L or KL T H kg/m X Y kg/m kg/m 60 7.2 6.5 6 32 5.4 135 80 11.6 11.2 8 45 9.1 175 245 110 12.4 11.5 8 45 8.4 325 140 15.5 12.7 245 110 15.2 14.6 18.5 15.7 9 50 11.4 325 140 400 170 20.5 16.8 325 140 22.5 22.6 9 65 15.5 400 170 24.5 23.6 25.6 23.5 9 65 14.4 470 200 35.0 34.0 12 80 24.1 470 200 33.8 33.1 12 80 22.4 570 240 26.1 22.4 9 65 17.0 400 170 39.0 35.3 12 80 30.0 400 170 37.9 36.9 12 80 27.0 470 200 36.4 37.3 12 80 25.0 570 240 51.9 51.0 16 90 41.2 470 200 49.5 50.3 16 90 38.2 570 240 50.2 49.7 16 90 35.9 670 280 55.8 59.9 16 100 44.8 570 240 56.0 55.5 16 100 41.8 670 280 64.5 64.0 16 115 50.5 670 280 74.0 78.1 19 120 62.8 670 280
Strong H type
Standard
281
For conveying slightly adhesive powder on an ascending slope, or for conveying articles likely to float.
For conveying slightly adhesive powder containing a large amount of granular material
Indication 1. An attachment is indicated by a hyphen added after the symbol of tensile strength grade. However, in the case of a strong type conveyor chain, an attachment is indicated by adding a hyphen after the roller type. Example) DK19152S-K-L Shape of attachment Tensile strength grade Roller type Nominal chain number DK75H200M-L Shape of attachment Roller type Nominal chain number
2. In the case of an inclined attachment, "K" is added before the attachment symbol. Example) DK19152S-A-KL DK75H200M-KUL 3. When an attachment has a steel sheet or rib, etc. as an accessory, "1" is added at the end. Example) DK19152S-E-B1 DK75H200M-KB1
282
Unit (mm)
Chain No.
DK 19152S DK 19200S
DK 25200S
DK 32200S
Avg. tensile strength Type of DK kN dust conveyor kgf U-200 186 LU-200 19,000 U-270 186 LU-270 19,000 U-270 LU-270 245 U-350 25,000 LU-350 313 U-350 32,000 LU-350
Roller link Roller outside Pin dia. width D W R 36.5 36.5 51.8 57.6 34.9 15.9 34.9 15.9 40.1 19.1 44.5 22.2
Plate T 8 8 9 9 H 45 45 50 65
Blade width Blade height Approx. weightkg/m With Attachment With Attachment X Y B B1 11.5 80 175 11.5 12.2 245 110 13.3 15.7 245 110 16.8 19.0 325 140 21.5 23.3 325 140 25.8
Unit (mm)
Chain No.
Pitch P
Plate T H
Blade width X
185
DU-200S DU-200S LDU-200S 279 LDU-200S 152.4 36.5 DK 19152M 28,500 DU-250S DU-250S LDU-250S LDU-250S DU-310S 392 DU-310S 200 51.8 DK 25200M 40,000 LDU-310S LDU-310S Note: 1. The blade dimensions (X, Y) can be changed upon request.
38.1
15.9
45 230
44.5
19.1
50
290
283
Block Chains for DUB, DUB-S, LDUB, LDUB-S type dust conveyor
Attachment KL
Attachment KUL
Unit (mm)
Chain No.
DK 30B150
DK 40B150
DK 40B200
Avg. tensile strength Pitch Roller link Pin Type of DK width dust conveyor kN kgf D P W LDUB-200S LDUB-200S LDUB-200S LDUB-200S 294 30,000 152.4 33.3 22 LDUB-250S LDUB-250S LDUB-250S LDUB-250S LDUB-310S LDUB-310S 392 40,000 152.4 40.8 25.2 LDUB-310S LDUB-310S LDUB-400S 392 40,000 200 40.8 25.2
Outer plate T H
Block TB HB
45
25
45 230
9 9
50 50
32 32
50 50
290
380
Approx. weight (kg/m) With Attachment With Attachment KL KUL 13.5 13.5 14.5Y=6516.0Y=90 14.5Y=6516.0Y=90 14.5 14.5 16.5Y=6519.5Y=100 16.5Y=6519.5Y=100 20.0 20.0 22.3Y=6527.8Y=110 22.3Y=6527.8Y=110 19.6 22.0Y=6527.9Y=110
Driving Sprocket
(Block Chains for dust conveyors)
Driven Sprocket
(Block Chains for dust conveyors)
Dimensions
Sprocket size No. of teeth (for single pitch) 4 8 DK 30B150 510 4 8 DK 40B150 510 4 8 DK 40B200 510
Unit (mm) Chain Pitch dia. Outer dia. Tooth width Range of axle dia. Do T Dp pitch Over 398.2 430 152.4 22 50 145 493.2 525 398.2 435 152.4 28 50 145 493.2 530 522.4 560 200 28 50 145 647.2 684 Hub dimensions L2 D L1 110 30 45 140 40 60 180 50 80 205 70 100 225 70 100
Dimensions
Sprocket size No. of teeth (for single pitch) 4 8 DK 30B150 510 4 8 DK 40B150 510 4 8 DK 40B200 510
Unit (mm) Chain Pitch dia. Outer dia. Tooth width Range of axle dia. Do T Dp pitch Over 398.2 420 152.4 22 50 110 493.2 515 398.2 422 152.4 28 50 110 493.2 517 522.4 547 200 28 50 110 647.2 671 Hub dimensions L2 D L1 110 30 45 140 40 60 180 50 80
Hub dimensions
Sprocket size Range of axle dia. Over 50 65 DK 30B150 65 85 DK 40B150 85 110 110 130 DK 40B200 130 145 No.d
Sprocket size No. of teeth Axle hole dimension
Hub dimensions
No.d
Note: 1. For the axle hole dimension, please refer to pages describing axle diameters and hub dimensions. 2. Ask us for the delivery time.
Note: 1. For the axle hole dimension, please refer to pages describing axle diameters and hub dimensions. 2. Ask us for the delivery time.
284
Compared to Flat Pan Type Conveyor Chain, Eco Slight has the following features.
Flexibility in application to equipment and work space
Various patterns of attachment to equipment and lay out in work space are possible.
Easy maintenance
The apron can be replaced just by detaching the pins of the side chain.
S C B A 150
Dimensions
Conveyor Conveyor Apron Center Outer Wing Hinge plate Hinge Min. flexibility Avg. tensile Approx. Side No. width distance width height thickness weight chain Upper radius Lower radius strength A B C L t S kN kgf kg/m No. Rc r
DEC 3075-150 DEC 3075-300 DEC 3075-450 DEC 3100-150 DEC 3100-300 DEC 3100-450 DEC 7150-150 DEC 7150-300 DEC 7150-450 DEC 7150-600 DEC 7150-750
Unit (mm)
Side chain Plate Pitch Roller outer Roller link Pin dia. width Height Thickness dia. P d R W H T 75 30 18 22 3.2 7.94
150 300 450 150 300 450 150 300 450 600 750
188.4 338.4 488.4 188.4 338.4 488.4 200.4 350.4 500.4 650.4 800.4
227.3 377.3 527.3 227.3 377.3 527.3 252.7 402.7 552.7 702.7 852.7
40
2.0
16.4
300
75
60
2.0
16.4
450
100
80
3.2
26.0
900
150
13.0 58.8 6,000 17.5 22.4 12.7 58.8 6,000 16.9 21.1 18.8 25.7 137.3 14,000 32.2 39.9 46.3
DK03075R
DK03100R
100
30
18
22
3.2
7.94
DK07150R
150
40
22.2
32
4.5
11.11
Note: 1. Consult us if roller width (A) is wider than above values. 2. F-Roller (flange type) is available. 3. Hinge plate thickness with thicker dimensions than above values can be manufactured. 4. Tensile strength higher than DEC7000 and specified pitch numbers other than the above can be manufactured. 5. Cleat (catcher rail for dropped load) can be attached.
[Type indication]
Conveyor No.
Quantity of components
() 100WL indicates a composition of 100 links each for both sides of the side chain, 100 pins and 100 aprons.
285
T W
Rc
Dimensions
Avg. tensile strength Chain No. kN DK 11125UF DK 11150UF kgf P 125 150 200 250 200 245 25,000 250 300 313 32,000 250 300 300 450 57.6 100 130 39 6 13.5 22.2 55.7 62.8 9 65 51.8 80 105 35.5 5 12.5 19.1 51.7 59.8 9 50 Pitch Roller link width W 30.6 R 50 F 65 Roller K 20 e 3.5 Z 6.5 D 14 Pin L1 32.6 L2 38.0 T 6 Plate H 38
Unit (mm)
Approx. weight kg/m 8.9 7.9 12.1 10.8 19.5 17.0 15.3 26.2 23.4 40.4 31.9
112 11,500
186 19,000
36.5
65
85
24
15.9
40.4
47.1
45
490 50,000
67.4
125
160
44
15
25.4
68.1
74.9
12
80
Note: 1. It is possible to manufacture chains with roller types other than UF and with specific attachments. 2. The dimension for the sprocket used for this chain is identical to that of the Roller F type. (Please see P.315) 3. Ask us for the delivery time.
286
90 (60 : 0=26)
G4-hole
Type
kNkgf
Pin
L1 L2
Plate
T H K Y
Attachment
B O A Q
Flush bolt
DK 35Z200M DK 35Z250M DK 50Z200M DK 50Z225M DK 50Z250M DK 50Z300M DK 75Z200M DK 75Z250M DK 75Z300M DK 75Z350M DK 100Z250M DK 100Z300M DK 100Z350M DK 120Z250M DK 120Z300M 1,470 DK 120Z350M 150,000 DK 120Z400M DK 140Z300M 1,667 DK 140Z350M 170,000 DK 140Z400M DK 160Z300M 1,863 DK 160Z350M 190,000 DK 160Z400M DK 200Z350M 2,255 DK 200Z400M 230,000 DK 200Z450M DK 250Z350M 2,843 DK 250Z400M 290,000 Note: Ask us for the delivery time.
Strong Z-type
200 250 200 250 200 500 313 32,00051,000 250 300 250 686 490 50,00070,000 300 882 588 60,00090,000 300 171 112 11,50017,500 152.4 279 186 19,00028,500 152.4 392 245 25,00040,000 152.4 200 392 40,000 250 200 225 588 60,000 250 300 200 250 931 95,000 300 350 1,225 250 125,000 300 350
36.5 138.1 15.90 140.4 147.1 8 51.8 144.5 19.10 151.7 159.8 9 57.6 150.8 22.20 155.7 162.8 9 67.4 157.1 25.40 168.1 174.9 12 75.0 163.5 28.00 181.2 188.8 16 30.8 128.6 12.70 131.7 136.6 6 36.5 138.1 15.90 140.4 147.1 8 37.5 144.5 19.10 144.6 152.9 9 51.8 144.5 22.20 153.8 160.2 9 57.6 150.8 25.40 157.3 164.2 9
45 100 80 125 14 27.0 35.5 M12 50 100 140 80 125 14 27.0 45.5 M12 100 80 125 65 140 100 150 18 33.0 48.5 M16 170 80 140 170 100 150 18 33.0 60.0 M16 75 170 100 160 22 39.0 72.0 M20 38 45 50 57 75 75 75 75 100 140 100 120 140 170 100 140 170 225 140 170 225 140 170 225 260 170 225 260 170 225 260 200 260 290 200 260 70 110 12 22.0 28.5 M10 70 110 14 27.0 35.5 M12 70 125 14 27.0 38.5 M12 80 125 100 150 14 27.0 45.5 M12 80 125 100 150 80 125 100 150 18 33.0 60.0 M16 M16 100 150 18 33.0 120 180 22 39.0 72.0 M20 120 180 140 210 M16 76.0 M20 22 39.0 18 33.0 18 33.0 48.5 M16
130.1 105.8 109.4 112.6 112.7 111.7 117.7 116.9 116.2 115.2 131.0 128.0 126.0 124.6 142.5 139.5 137.2 150.6 146.8 143.7 141.6 155.5 151.8 149.1 168.4 163.8 160.3 177.5 173.3 170.0 101.6 192.5
134.8 107.4 111.4 115.2 115.3 115.0 120.0 119.2 119.2 118.2 133.3 131.5 129.5 128.1 147.3 145.6 143.2 156.2 152.3 149.2 148.7 162.0 158.2 155.4 175.7 171.0 167.4 186.8 182.6 179.3 110.7 101.7
90
75.0 170.0 35.00 183.2 190.8 16 100 175.0 38.50 188.0 195.5 16 115 182.0 41.75 190.2 199.3 16 125 186.0 44.50 101.2 110.3 19 130 197.0 50.80 103.3 114.0 19 150 107.0 56.00 113.0 123.0 22 165
250 300 82.5 350 400 300 350 85.0 400 300 350 92.5 400 350 400 95.0 450 350 100.0 400
140 210 26 42.2 77.0 M24 140 210 26 42.2 87.0 M24 180 250 26 42.2 88.5 M24 180 250 26 42.2 97.0 M24
287
90 (60 : 0=26)
G4-hole
Connecting link (DK100Z or larger) Avg. tensile strength Pitch Roller link Roller width dia.
Unit (mm) Approx. weight kg/m
Without attachment With Attachment G4
Chain No.
DK 19076M DK 28076M DK 23100M DK 32100M DK 35Z100M DK DK DK DK DK DK DK DK DK DK DK DK DK 50Z100M 50Z125M 75Z125M 75Z150M 75Z175M 100Z125M 100Z150M 100Z175M 120Z125M 120Z150M 120Z175M 140Z150M 140Z175M
Type
kNkgf
Pin
Plate
T H K Y
Attachment
B O A a Q
DK 160Z175M DK 200Z175M
W R D L1 L2 Standard Heavy-duty P 186 0 19,000 76.2 36.5 38.1 15.9 40.4 47.1 274 28,000 0 225 51.8 44.5 19.1 51.7 59.8 23,000 100 0 313 57.6 50.8 22.2 55.7 62.8 32,000 0 392 51.8 44.5 22.2 53.8 60.2 40,000 100 588 0 57.6 50.8 25.4 57.3 64.2 60,000 125 931 150 67.4 63.5 31.75 70.0 78.0 95,000 175 125 1,225 150 75.0 70 35.00 83.2 90.8 125,000 175 125 1,470 150 82.5 75 38.50 88.0 95.5 150,000 175 1,667 150 .0 85 82 41.75 90.2 99.3 170,000 1,863 0 92.5 86 44.5 101.2 110.3 190,000 175 2,225 .0 0 .0 95 97 50.8 103.5 114 230,000
Flush bolt
Standard
45
75
13.1
17.0
50 9 65 57 9 75 125 130 180 90 150 175 125 100 150 175 125 16 115 150 175 150 125 12 130 19 150 175 195 170 180 130 170 180 150 170 180 170 180 250 26 42.2 14 220 230 180 230 240 200 230 240 230 100 105 150 18 33 .0 7.5 100 105 150 18 33.0 7.5
45.5 M16 48.5 45.5 48.5 60 .0 M16 7.5 .0 72 .0 M20 22 39.0 8.5 18 33 18 33 22 39 .0 .0 7.5 8.5 76 .0 77.0 87.0 88.5 M24 M16 M20 M16
17.5 24.7 19.0 26.2 23.0 41.9 37.6 34.5 63.3 56.7 52.0 74.6 68.3 62.5 81.3 74.0 91.6 119.3
20.4 27.3 21.7 28.6 26.1 46.1 42.7 39.7 68.1 63.9 59.3 79.8 75.1 69.4 87.8 81.1 99.9 134.2
Note: 1. Pins for DK 23100M and DK 32100M are both-side notched pins.
Strong Z-type
288
The chain features bearings built into the rollers to minimize running resistance, and grease type and maintenance-free nonlubrication type are available.
Unit (mm)
Chain No.
DK 60300 DK 60400 DK 60500 DK 90300 DK 90400 DK 90500 DK 90300W DK 90400W DK 90500W DK 130300 DK 130400 DK 130500 DK 130600 DK 160400 DK 160500 DK 160600
Roller link Avg. tensile strength Pitch width kN kgf P 300 400 500 300 400 500 300 400 500 300 400 500 600 400 500 600 W 60
Roller R 125 E 55 D 28
Pin L1 L2 T 12 H
Plate H1 45 H2 92
Bearing rated Top plate Approx. load Dynamic weight C / Static C T1 B kg/m kNkgf 12 180 63 58 55 90 83 79 98 89 84 119 109 102 97 139 130 122 158(16,200) 133(13,600) 204(20,900) 164(16,800) 243(24,800) 233(23,800) 278(28,400) 246(25,100) 304(31,000) 343(35,000)
588 60,000
64.5 72.5
154.5
882 90,000
62
135
55
30
74.5 81.5
16
177.5
56
110
16
190
882 90,000
78
135
71
30
82.5 89.5
16
177.5
56
110
16
210
1,274 130,000
76
150
70
19
188
63
113
16
210
1,569 160,000
85
175
80
19
221.5
75
134
19
220
289
Long Pan Conveyor Chain is suitable for carrying a hard abrasive powder of high temperature, and has attachments for installing pans every four or eight links. Pans are pulled by the roller shafts mounted on the attachments to receive pans. Depending on the installation intervals of attachments, L type (every eight links) and S type (every four links) are available.
Feeding direction
Unit (mm)
Plate H 50 65 80 90 100
Unit (mm)
Plate H 38 50 65 80
290
Block Chain
When a chain having a high tensile strength for the chain width (corresponding to the pin length) is required, a block chain is an excellent choice. A Block Chain is simple and highly rigid since it does not have bushings or rollers. Although the frictional force is large when the chain runs on the floor, the chain has an extended service life because it has no rotating parts. Thus, large loads can be conveyed. Block Chains are suitable for conveyors loading heavy articles with strong impact and conveyors used in severe environments to convey high temperature or abrasion-sensitive and corrosion-sensitive objects. We manufacture 26 kinds of standard Block Chains in tensile strength ranging from 308kN (=31.5 tons) to 2,721 kN (=277.5 tons). For enhancing reliability of conveyance, block chains with various dogs are designed and manufactured upon request.
Chain No.
DK 32B150 DK 32B200 DK 41B150 DK 41B200 DK 56B200 DK 56B250 DK 63B200 DK 63B250 DK 70B200 DK 70B250 DK 90B200 DK 90B250 DK 115B250 DK 115B300 DK 140B250 DK 140B300 DK 180B300 DK 180B350 DK 210B300 DK 210B350 DK 250B300 DK 250B350 DK 280B300 DK 280B350
Pin Pin Outer plate Approx. Avg. tensile strength Pitch Pin link dia. length width Thickness Width weight kN kgf P W D L T H kg/m 150 7.0 308 31,500 24 19.1 48 38 8 200 6.6 150 9.0 397 40,500 27 22.0 52 45 8 200 8.5 200 12.3 554 56,500 30 25.2 58 9 55 250 12.0 200 13.7 617 63,000 34 28.0 62 60 9 250 13.0 200 16.2 720 73,500 34 28.0 62 9 65 250 16.5 200 21.0 907 92,500 40 31.7 75 12 70 250 20.0 250 25.0 1,117 114,000 43 35.0 78 12 75 300 24.0 250 32.0 1,402 143,000 48 38.5 84 85 12 300 31.0 300 39.0 1,740 177,500 53 41.7 96 95 16 350 37.8 300 50.0 2,152 219,500 59 44.5 102 16 110 350 48.3 300 58.8 2,432 248,000 69 50.8 120 19 115 350 56.7 300 66.0 2,721 277,500 74 56.0 125 19 125 350 62.3
291
2. Tilt dog
A conveyed article in front of the dog is pushed by a dog, such as a fixed dog. When a conveyed article comes from the rear or when the chain travels reversely, the dog is tilted forward, allowing the article to pass. After the article has passed, the dog automatically returns to its original position.
Strengthened type rivetless chain is also available with the dimensions in the following table.
Unit (mm)
Chain No.
Pitch P
kN
DK 100-152
kgf 100,000
kg/m 28.7
152.4
158
30
45
60
32
64
92
13
980
292
Running direction
Unit (mm)
Chain No.
DK 4520S DK 6030S DK 6032S DK 6034S DK 6036S DK 6040S
Chain Roller Avg. tensile strength Pitch Inner width Outer width dia. kN kgf P W N R 333 34,000 450 40.3 80.0 90 343 470 588 706 784 35,000 48,000 60,000 72,000 80,000 600 600 600 600 600 40.3 80.0 100 100 100 115 125 55.2 108.0 52.6 122.0 64.6 134.0 85.0 166.5
Dia. D 20 30 32 34 36 40
Pin Plate Bolt Length Thickness Height Dia. Length Position R L1 L2 T H d K2 C K1 43.0 55.0 9 65 20 116 130 190 13 43.0 57.0 64.0 70.5 58.0 72.0 79.0 85.0 9 12 16 16 19 75 80 80 95 100 20 20 20 24 24 116 144 158 175 215 160 165 165 165 185 280 270 270 270 230 13 13 13 13 13
Weight
kg/
89.3 101.3
293
This is a powerful chain designed to be sufficiently resistant to corrosion, wear and impact so that it can serve the purpose of removing massive trash under severe conditions. It is of the offset type, which can allow lengthening and shortening in units of even a single link.
Rake Chain
Another machine used for the same purpose as the traveling water screen to remove sea water impurities is a bar screen with rotary rakes. The screen is intended to remove impurities more coarse than those removed by the traveling water screen. Impurities caught by a fixed bar screen are removed by rakes and discarded into buckets. A Rake Chain moves the rakes and buckets along the bar screen. As the traveling water screen, resistance to corrosion and brittle fracture are primary design considerations.
Rake
Bar screen
Rake Chain used for bar screen consists of the parts made of stainless steel and the link plate coated with a special synthetic resin, and it is highly resistant to corrosion as well as wear.
Bucket
Unit (mm)
Chain No.
DK 20019 DK 20023 DK 25027
Plate Avg. tensile strength Pitch Roller link Roller dia. Pin dia. Plate width width thickness kN kgf P W R D H T1 299 392 490 30,500 40,000 50,000 200 200 250 45 55 55 45 55 65 19 23 27 65 75 80 9 9 12
Attachment F G K 18 18 22 M 35 35 43 h 3 3 4
70 125
294
A WS Type Roller Chain is designed to deliver high corrosion resistance and wear resistance for long service in the severe environment of water treatment applications. Since the operating time of this kind of equipment is relatively short, pins and bushings of hardened stainless steel and other parts are made of special alloy steel to ensure smooth bending of the chain, and excellent wear and corrosion resistance.
F-roller type
Chain No.
DK WS 14152F DK WS 21152F DK WS 28152F DK WS 38152F DK WS 14152S DK WS 21152S DK WS 28152S DK WS 38152S DK WS 51152S Note: Ask us for the delivery time.
Avg. tensile strength Standard type Anti-corrosion type kN kgf kN kgf 147 15,000 122 12,500 215 22,000 176 18,000 279 28,500 264 27,000 382 39,000 323 33,000 147 15,000 122 12,500 215 22,000 176 18,000 279 28,500 264 27,000 382 39,000 323 33,000 509 52,000 460 47,000
Pitch P 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4
Roller link S-roller width dia. W R1 27.6 30.6 36.5 37.5 27.6 22.2 30.6 28.8 36.5 34.9 37.5 40.1 57.6 44.5
F-roller R2 44.5 50.8 65.0 69.9 F 60 65 85 90 K 17 20 24 25 Z 5.5 6.5 8.0 8.5 D 11.3 14.5 15.9 19.1 11.3 14.5 15.9 19.1 22.5
Pin L1 31.6 32.6 40.4 45.6 31.6 32.6 40.4 45.6 56.7 L2 35.0 38.0 47.1 52.9 35.0 38.0 47.1 52.9 62.8
Plate T 6 6 8 9 6 6 8 9 9 H 28.6 38.0 45.0 50.0 28.6 38.0 45.0 50.0 65.0
Approx. weight kg/m 6.0 7.8 14.8 17.2 4.0 5.7 9.6 12.2 18.0
295
K 60 60 60
S 32 38 45
C 55 65 70
O 15 19 19
X 70 85 90
TL 8 9 12
R1
d0
Attachment A2 Type!
Attachment A2 Type@
Chain No.
DK WS 14152F DK WS 21152F DK WS 28152F DK WS 38152F
Unit (mm)
K 60 60 60 60
N 90 90 100 100
S 28 32 38 45
C 50 50 60 65
O 12 12 15 15
X 79 72 82 101
T 6 6 8 9
Attachment A2 Type@
Attachment T
Chain No.
DK WS 14152S DK WS 21152S DK WS 28152S DK WS 38152S DK WS 51152S
Unit (mm)
Q 60 70 78 78 95
T0 30 40 44 46 50
T1 16 16 20 24 24
d 25 35 40 45 50
Additional weight per unit (kg) 1.1 1.9 2.8 3.3 5.3
Attachment T
296
Unit (mm)
Roller link Pitch width Bush P W B 78.11 26 23 103.2 26 23 152.4 26 24 152.4 30 26 152.4 30 29 152.4 38 35
Pin Outer link Inner link Approx. Length Thickness Height Thickness Height weight kg/m L1 L2 TP HP TB HB 27.9 33.3 5 33 5 36 5.2 27.9 33.3 5 33 5 36 4.6 29.4 34.3 5 36 6 38 4.8 32.6 37.5 6 38 6 44 5.9 34.1 40.9 6 44 7 54 7.9 40.6 49.0 7 54 7 60 10.9
Attachment SF4
Chain No.
DK DK DK DK DK DK WAS WAS WAS WAS WAS WAS 13078B 13103B 15152B 19152B 25152B 35152B
Unit (mm)
S1 35 35 65 65 65 65
S2 55 55 70 70 70 75
J 38 52 76 76 76 76
S3 28 28 35 38 38 40
O 14 14 14 14 14 14
T 5 5 5 6 6 7
Attachment LA1
Chain No.
DK DK DK DK DK DK WAS WAS WAS WAS WAS WAS 13078B 13103B 15152B 19152B 25152B 35152B
Unit (mm)
C 55 55 55 65 65 75
X 77 77 77 90 90 102
N 40 56 68 80 80 80
O 19 19 19 24 24 26
TA 16 16 16 20 20 24
TL 12 12 12 16 16 19
Additional weight per unit (kg) 0.4 0.6 0.8 1.2 1.4 2.0
Attachment SA4
Attachment LA1
Unit (mm)
T0 12 12 12 16 16 19
d1 22 22 26 26 30 32
Additional weight per unit (kg) 0.06 0.06 0.10 0.11 0.14 0.20
297
Additional weight per unit (kg) 0.6 0.7 1.2 1.4 1.4 1.6
Unit (mm)
Roller link width W 25.4 25.4 31.7 31.7 38.1 38.1 47.6
Pin Dia. D 12.7 14.5 15.9 15.9 22.2 22.2 25.4 Length L1 L2 27.3 32.3 29.8 35.9 33.7 40.5 37.7 44.5 45.5 51.8 47.5 53.8 53.3 58.6
Plate Thickness Height T H 5 33.0 6 38.0 6 44.0 8 45.0 9 54.0 10 57.0 10 63.5
Approx. weight kg/m 6.8 9.5 10.9 13.7 20.7 21.0 27.8
Drain
Gate
Sand basin
Pump chamber
Aeration tank
Disinfection
qFor drive chain BF Type Bushing Chain wFor dust remover Discharge WS Type Roller Chain eFor rake chain WAS Type Bushing Chain rFor rake chain WAS Type Bushing Chain
298
Unit (mm)
Avg. tensile strength Pitch Chain No. kN kgf P DK X348 107 11,000 76.2
DK X458
L 45 56
Approx. weight Power trolley W d J K S No. kg/m 27.0 12.7 12.7 20.8 14.0 3.5 TL-33 35.5 16.2 15.9 27.5 17.0 5.0
TL-44
A 118 140
B 75 100
C 65.0 82.0
215
22,000 101.6
299
TYPE
Z-75
Avg. tensile strength Max. allowable load Max. 1 point suspending load Approx. weight Vertical radius of curvature Horizontal radius of curvature kN 49.0 kgf 5,000 kgf 500 kgf 25 kgm 4.6 mm 600 mm 600
For example, the figure below shows that Z-type Chain running in C-section lightweight steel.
300
Chain No.
DK FH-100 DK FH-125 DK FH-150 Note: Ask us for the delivery time.
For instance, the figure below shows a condition that FH-type Chain travels in the rail made of two C-section lightweight steel.
301
Running direction
Unit (mm)
Chain No.
L.S.T 6"
Pitch P 152.4
W 40.9
H 21
H1 48.4
Avg. tensile strength Approx. weight kN kgf kgmm 211 21,600 7.5
1. Lower chain link 2. Top chain link 3. Lock pin 4. Pusher dog 5. Chain pin 6. Pusher dog connecting pin
302
Rivetless chain
Booster chain
Unit (mm)
Chain No.
DID 120CP 4P DOG DID 160CP 4P DOG Note: Ask us for the delivery time.
303
Others
Others
304
PAT.
Chain Bearing Roller is provided with a special built-in chain instead of a ball bearing or roller bearing. It is suitable for low speed rotation, and is used as conveyor chain rollers which require high durability under severe conditions such as high temperature, large load, dust, scale and corrosive (submerged) atmosphere in steelmaking and other applications where general rolling bearings are not practical. They are mainly assembled in chain plates, and are also used as rollers of large chains.
Chain
Pin
Unit (mm)
Dimensions Model No. CBR 55 CBR 80 CBR 100 D 55 80 100 d 10 26 26 B 33 53 66 E 35.0 55.6 69.0 W 36.5 57.6 71.0 T 8 9 9
Max. radial load kN 0.98 2.94 4.90 kgf 100 300 500
Note: 1. Please consult with us for sizes not specified in the above table. 2. Ask us for the delivery time.
305
Others
Notch dimensions
Lever
Standard type / IW
DK Specialty Conveyor Chains
The unit is designed to fit the dimensions of the equipment to conduct maintenance and to the service environment. They are also available with metal safety nets for catching tools accidentally dropped. Panel door Standard type / IW Frame
The values for H are the sum of the lever dimensions and A. The values for weight do not include the safety net weight.
Others
112
63
1312
The values for H are the sum of the lever dimensions and A. The values for weight do not include the safety net weight.
Dimensions (Unit: mm) 162 113 250 300 420 480 800 1000 100 180 330 480 330 430 530
1312 1200
306
U-nut
Bracketq
Metal safety net Fittings Dimensions (mm) No. Material Name Dimension Material L W Bracketq 186 308 IW/IWH 300 SUS304 Bracketw 336 428 IW/IWH 420 SS400 486 SUS304 Retainer plate 488 IW/IWH 480 SUS304 Hexagon head bolt M6 x 20L SUS304 336 804 IW/IWH 800 U-nut M6 436 IW/IWH 1000 1004 SUS304 Wire dia. : 2.0, Number of wires : 30 x 30
High-neck (IWH) Standard (IWH) Type Deposit prevention (IWD) Environment Ambient temperature (V) Heat resistant (T) Corrosion resistant (SS) Ambient temperature (V) Heat resistant (T) Ambient temperature (V) Heat resistant (T) Metal safety net Not attached Attached (-N) Not attached Attached (-N) Not attached Attached (-N) Not attached Attached (-N) Not attached Attached (-N) Not attached Not attached 250 300 420 480 800 1000
Indication
Place an order in the following pattern after confirming the service environment, dimensions, and the attachment of safety net.
Overview
Example
High-neck type + notch dimension: 300 mm + ambient temperature + safety net IWH300V-N (Nominal indication)
Standard type
307
High-neck type
Others
Photo / Sprocket
Conveyors for direct conveying Conveyors with buckets Conveyors with cases Conveyors for slung articles Conveyors for towing tracks or carriers
Photo/ Sprocket
A conveyor for conveying more than ten tons of coils in iron foundries. Depending on the application, the coils are received in many different ways. Slab conveyor
This conveyor is used in a cut plate packing line, and has jigs for receiving plates. Slat conveyor
Application Photo
In ironworks, in addition to this slab conveyor, various conveyors suitable for respective steel forms such as steel plates and shaped steel are used.
308
This steel slat conveyor is used for assembly, finishing and inspection lines in automobile plants.
Apron conveyor
A long pan conveyor suitable for conveying high temperature abrasive bulk. This type of conveyor is highly rated by our customers due to the functions for slope conveying and intermediate discharge. Pan conveyor
An apron conveyor used for conveying scraps, etc. It can also function as a feeder.
Hook-on conveyor
A conveyor used for incinerators that operate on fuel converted from waste tires.
An NE type bucket elevator is used for conveying granular material and powder vertically or on a slope. The conveyance capacity ranges from a few tons to more than 1,000 tons per hour.
309
An NSE type bucket elevator allows high speed operation by adopting small pitch chains and sprockets with many teeth. The conveyance capacity can be doubled without changing the cases.
Application Photo
Photo/ Sprocket
Photo / Sprocket
A continuous flow conveyor is used for conveying granular material and powder horizontally and/ or on a slope and/ or vertically.
Scraper conveyor
A dust conveyor is used mainly for conveying various kinds of collected dust. It differs from a continuous flow conveyor in the structure of the chain. Wear resistance is taken into account and the cases are designed to be more air-tight.
Photo/ Sprocket Application Photo
A scraper conveyor, also called a flight conveyor, conveys articles contained in cases by scrapers installed on the chain. It is also used for conveying dirt in sewage treatment equipment and the ash of incinerated sludge.
310
A trolley conveyor system is useful for conveying, processing, and storing articles which cannot be efficiently or economically handled by other conveyors.
A power-and-free conveyor system conveys articles from one production process to another, and also functions to temporarily store the material between processes. Intermittent feeding and variable speed operations are also possible. The system can be used in various production processes.
311
Application Photo
Photo/ Sprocket
Photo / Sprocket
At a furniture manufacturer's warehouse, furniture carton boxes are being carried into the stock area while some are being unloaded for delivery in accordance with the conveyor management program.
Application Photo
Photo/ Sprocket
312
Photo / Sprocket
313
Photo / Sprocket
Number of teeth
Generally, smoother and more durable operation is ensured with larger number of teeth and sprockets, so ten or more teeth are recommended. If the conveyance speed is extremely low (10 m/min or less) under a uniform load, the number of teeth can be decreased down to six.
Tooth form
For accurate and smooth operation of chain conveyors, two types of tooth forms are used depending on the sprocket size: for small sprockets (11 or less teeth) and large sprockets (12 or more teeth).
Material
Description (Hub) Rolled steel for general Welded structural purposes (SS400) sheet steel (Teeth) Carbon steel for machine structural purposes (S43C or S45C) Cast high tensile carbon steel SCC3 Cast steel Cast low manganese steel SCMn3 Name Applicable conveyor
Continuous flow conveyor, bucket elevator, coil conveyor, pan conveyor, apron conveyor, dust conveyor (roller chain type) etc. Large bucket elevator, coil conveyor, dust conveyor (block chain type) etc. Dust conveyor (block chain type), drag chain conveyor etc.
[Indication]
1. Welded sheet steel sprocket
Welded sheet steel Number of teeth Roller type Brand name Chain size
Photo/ Sprocket
Hardening of teeth : All the driving sprockets are induction-hardened. Driven sprockets are treated to suit respective applications. Comparison: Use cast iron sprockets for server service conditions like heavy load and high-temperature. Please note that the cost of cast iron sprockets is higher than the other type, and that the delivery takes longer.
Number of teeth Roller type Brand name Chain size
Sprocket
Welded sheet steel Number of teeth Brand name Size Chain size Roller type Chain pitch Chain type
Number of teeth Roller type Brand name Size Chain pitch Chain type
Chain No.
DK03075 DK03100 DK03125 DK03150 DK07075 DK07100 DK07125 DK07150 DK09100 DK09125 DK09150 DK11100 DK11125 DK11150 DK11200 DK13150 DK13200 DK19200 DK19250 DK19300 DK25200 DK25250 DK25300 DK32200 DK32250 DK32300 DK32450 DK50250 DK50300 DK50450 DK50600 DK65300 DK65450 DK05101 DK08066 DK08101 DK09101 DK11152 DK13101 DK19152 DK25152
Pitch
75 100 125 150 75 100 125 150 100 125 150 100 125 150 200 150 200 200 250 300 200 250 300 200 250 300 450 250 300 450 600 300 450 101.6 66.27 101.6 101.6 152.4 101.6 152.4 152.4
15.9
R-roller
S-roller
M-roller
2 3.3
F-roller
9 9
22
16 3 16 17 2.5 16
3 3
2.5
4.5
12 2.5 1 11 3 1.5
25.6
19 3.3 19 3.3 19 3.3 20 2.8 20 2.8 20 2.8 22 4.3 22 4.3 22 4.3 24 3.3 23 3.8 23 3.8 28 4.25 28 4.25 28 4.25 29 3.75 28 4.25 28 4.25 28 4.25 28 4.25 28 4.25 30 3.25 29 3.75 29 3.75 40 5.9 40 5.9 40 5.9 43 4.4 42 4.9 42 4.9
12 3.8 2 13 3.3 1.5 16 3.8 2 17 3.3 1.5 19 4.75 2.5 19 4.75 2.5 19 4.75 2.5 20 4.25 2 28 6.9 3.5 30 5.9 2.5
30.6
3.5
6.5
36.5
36.5 51.8
4 5
8 12.5
67.4
55 6.2 55 6.2 55 6.2 56 5.7 56 5.7 56 5.7 65 65 16 17 22 21 22 21 22 24 25 25 28 30 28 30 5 5 3.1 2.6 2.8 3.3 2.8 3.3 4.4 3.4 3 3 4.25 3.25 4.75 3.75 65 65 16 17 22 21 22 21 22 21 22 24 25 25 28 29 28 30 5 5 3.1 2.6 2.8 3.3 2.8 3.3 2.8 3.3 4.4 3.4 3 3 4.25 3.75 4.75 3.75 65 65 22 21 22 21 22 21 22 24 25 25 28 29 28 30 5 5 2.8 3.3 2.8 3.3 2.8 3.3 4.4 3.4 3 3 4.25 3.75 4.75 3.75
15
315
Sprocket
75
16.5
Photo/ Sprocket
Photo / Sprocket
Chain No.
DK 35H200M DK 35H250M DK 50H200M DK 50H225M DK 50H250M DK 50H300M DK 75H200M DK 75H250M DK 75H300M DK 75H350M DK100H250M DK100H300M DK100H350M DK120H250M DK120H300M DK120H350M DK120H400M DK 35Z200M DK 35Z250M DK 50Z200M DK 50Z225M DK 50Z250M DK 50Z300M DK 75Z200M DK 75Z250M DK 75Z300M DK 75Z350M DK100Z250M DK100Z300M DK100Z350M DK120Z250M DK120Z300M DK120Z350M DK120Z400M DK140Z300M DK140Z350M DK140Z400M DK160Z300M DK160Z350M DK160Z400M DK200Z350M DK200Z400M DK200Z450M DK250Z350M DK250Z400M DK250Z500M
Pitch
200 250 200 225 250 300 200 250 300 350 250 300 350 250 300 350 400 300 350 400 300 350 400 350 400 450 350 400 500
51.8
Driving
45 3.4 40
Driven
5.9
7.3 43 5.3 47
67.4
55
6.2
50
8.7
8.7 50 5.7 56 75 65 5 55 57 10 9
82.5
9.75 63 5.25 72 85
Photo/ Sprocket
DK140H300M DK140H350M DK140H400M DK160H300M DK160H350M DK160H400M DK200H350M DK200H400M DK200H450M DK250H350M DK250H400M DK250H500M
11.25 70 5.25 82 95
Sprocket
12 76
( ) Outer dimension : Welded sheet steel type ( ) Inner dimension : Cast steel type
316
Chain No.
DK19076M DK28076M DK23100M DK32100M DK35Z100M DK50Z100M DK50Z125M DK50Z150M DK75Z100M DK75Z125M DK75Z150M DK75Z175M DK100Z125M DK100Z150M DK100Z175M DK120Z125M DK120Z150M DK120Z175M DK140Z150M DK140Z175M DK160Z175M DK200Z175M
Pitch
76.2 76.2 100 100 100 100 125 150 100 125 150 175 125 150 175 125 150 175 150 175 175 175
Driving
28 28 40 40 40 45 4.25 4.25 5.9 8.8 5.9 6.3 28 28 40 40 40 45
Driven
4.25 4.25 5.9 8.8 5.9 6.3
29 3.75 29 3.75 29 3.75 29 3.75 42 4.9 39 6.4 42 7.8 39 9.3 42 4.9 39 6.4
67.4
55
6.2
50
8.7
75
65
85 92.5 95
( ) Outer dimension : Welded sheet steel type ( ) Inner dimension : Cast steel type
317
Sprocket
Photo/ Sprocket
Photo / Sprocket
Outer Diameter of DK Conveyor Chain Sprockets: Do (Welded sheet steel type) [1]
Pitch
P 66.27
Chain No.
DK08066 S.M DK03075 R.F S DK07075 R.F S DK03100 R.F S DK07100 R.F S DK09100 R.F S.M DK11100 R.F S.M DK05101 R S DK08101 R.F S.M DK09101 R S.M DK13101 R S.M DK03125 R.F S DK07125 R.F S DK09125 R.F S.M DK11125 R.F S.M
Roller dia.
22.2 30.0 15.9 40.0 22.2 30.0 15.9 40.0 22.2 45.0 26.5 50.0 28.8 38.1 20.1 44.5 22.2 38.1 26.5 44.5 31.8 30.0 15.9 40.0 22.2 45.0 26.5 50.0 28.8 30.0 15.9 40.0 22.2 45.0 26.5 50.0 28.8 60.0 31.8 50.8 25.8 57.2 34.9 69.9 40.1 50.0 28.8 60.0 31.8 65.0 34.9 6 155 180 166 182 172 230 216 232 222 236 227 240 229 233 223 239 225 233 230 239 235 280 266 282 272 286 276 290 279 330 316 332 322 336 327 340 329 348 332 345 331 351 340 361 345 440 429 448 432 452 435 7 175 203 189 205 195 260 246 262 253 266 257 270 259 264 254 270 256 264 261 270 266 318 304 320 310 324 315 328 317 376 362 378 368 382 372 386 375 394 378 392 377 397 386 407 391 501 490 509 493 513 496 8 195 226 212 228 218 291 277 293 284 297 288 301 290 296 286 301 288 296 292 301 297 357 343 359 349 363 353 367 355 422 408 424 414 428 418 432 421 440 424 439 424 444 433 454 438 562 551 571 555 575 558 9 216 249 235 251 241 322 308 324 315 328 319 332 321 327 317 333 319 327 324 333 329 395 381 397 388 401 392 405 394 469 454 471 461 475 465 479 467 487 470 486 471 491 480 502 486 625 614 633 617 637 620
12 278 320 306 322 312 416 402 418 401 422 413 426 415 423 413 428 415 423 419 428 424 513 499 515 505 519 510 523 512 610 595 612 602 616 606 620 608 628 612 630 615 635 624 645 629 813 802 821 805 825 808
13 299 343 329 345 335 448 434 450 440 454 444 458 446 455 445 460 447 455 451 460 456 552 538 554 545 558 549 562 551 657 643 659 649 663 653 667 656 675 659 677 663 683 672 693 677 876 865 884 868 888 871
14 320 367 353 369 359 479 465 481 472 485 476 489 478 487 477 492 479 487 483 492 488 592 578 594 584 598 588 602 591 704 690 706 696 710 701 714 703 722 706 726 711 731 720 741 725 939 928 947 931 951 934
15 341 391 377 393 383 511 497 513 503 517 507 521 510 519 509 524 511 519 515 524 521 631 617 633 623 637 628 641 630 751 737 753 744 757 748 761 750 769 753 774 759 779 768 789 773 1,002 0 991 1,010 0 994 1,014 0 997
75
100
101.6
125
Photo/ Sprocket
DK03150R.F S DK07150R.F S 150 DK09150 R.F S.M DK11150 R.F S.M DK13150 R.F
Sprocket
S.M DK11152 R.F S.M 152.4 DK19152 R.F S.M DK25152 R.F S.M DK11200 R.F S.M 200 DK13200 R.F S.M DK19200 R.F S.M
318
Outer Diameter of DK Conveyor Chain Sprockets: Do (Welded sheet steel type) [2]
Pitch
P
Chain No.
DK25200 R.F S.M DK32200 R.F S.M DK35Z200M DK35H200M DK50Z200M DK50H200M DK75Z200M DK75H200M DK50Z225M DK50H225M DK19250 R.F S.M DK25250 R.F S.M DK32250 R.F S.M DK50250 R.F S.M DK35Z250M DK35H250M DK50Z250M DK50H250M DK75Z250M DK75H250M DK100Z250M DK100H250M DK120Z250M DK120H250M DK19300 R.F S.M DK25300 R.F S.M DK32300 R.F S.M DK50300 R.F S.M DK65300 R.F S.M DK50Z300M DK50H300M DK75Z300M DK75H300M DK100Z300M DK100H300M DK120Z300M DK120H300M DK140Z300M DK140H300M DK160Z300M DK160H300M
Roller dia.
180.1 140.1 100.1 144.5 1 1 1 1 44.5 50.8 63.5 50.8 6 464 440 480 445 552 535 564 540 580 545 600 551 652 635 664 640 680 645 700 651 712 657 7 525 501 541 505 628 611 640 616 656 621 676 627 743 726 755 732 771 736 791 742 803 749 8 587 563 603 567 705 688 717 693 733 698 753 704 836 819 848 824 864 828 884 835 896 841 9 649 625 665 629 783 766 795 771 811 775 831 782 929 912 941 917 957 922 977 928 989 934
Outer dia. (Do) 10 11 1,711 1,687 1,727 1,692 1, 686 1, 690 1, 701 1, 771 1,861 1,844 1,873 1,849 1,889 1,854 1,909 1,860 1, 847 1, 852 1, 863 1, 1, 868 872 1,774 1,750 1,790 1,754 1, 747 1, 754 1, 764 1, 841 1,939 1,922 1,951 1,928 1,967 1,932 1,987 1,938 1, 925 1, 930 1, 941 1, 1, 947 950
12 1,837 1,813 1,853 1,817 1,018 1,001 1,030 1,006 1,046 1,010 1,066 1,017 1,211 1,194 1,223 1,199 1,239 1,204 1,259 1,210 1,271 1,216 1,202 1,213 1,219 1,222 1,229 1,232
13 1,900 1,876 1,916 1,880 1,097 1,080 1,109 1,085 1,125 1,089 1,145 1,095 1,306 1,288 1,318 1,294 1,334 1,298 1,354 1,304 1,366 1,311
14 1,963 1,939 1,979 1,943 1,175 1,158 1,187 1,164 1,203 1,168 1,223 1,174 1,400 1,383 1,412 1,388 1,428 1,393 1,448 1,399 1,460 1,405
15 1,026 1,002 1,042 1,006 1,254 1,237 1,266 1,243 1,282 1,247 1,302 1,253 1,495 1,478 1,507 1,483 1,523 1,487 1,543 1,494 1,555 1,500
200
225
165.1 134.9 180.1 140.1 100.1 144.5 125.1 150.8 1 1 1 1 1 44.5 50.8 63.5 .1 70 .1 75
250
165.1 134.9 180.1 140.1 100.1 144.5 125.1 150.8 140.1 157.1 1 1 1 1 1 1 50.8 63.5 .1 70 .1 75 .1 82 .1 86
1,023 1,006 1,035 1,011 1,051 1,015 1,071 1,022 1,083 1,028 1,013 1,024 1,030 1,034 1,041 1,044
1,117 1,100 1,129 1,105 1,145 1,109 1,165 1,116 1,177 1,122 1,108 1,119 1,124 1,128 1,135 1,138
300
319
Sprocket
Photo/ Sprocket
Photo / Sprocket
Outer Diameter of DK Conveyor Chain Sprockets: Do (Welded sheet steel type) [3]
Pitch
P
Chain No.
DK75Z350M DK75H350M DK100Z350M DK100H350M DK120Z350M DK120H350M DK140Z350M DK140H350M DK160Z350M DK160H350M DK200Z350M DK200H350M DK250Z350M DK250H350M DK120Z400M DK120H400M DK140Z400M DK140H400M DK160Z400M DK160H400M DK200Z400M DK200H400M DK250Z400M DK250H400M DK32450 R.F S.M DK50450 R.F S.M DK65450 R.F S.M DK200Z450M DK200H450M DK250Z500M DK250H500M DK50600 R.F S.M
Roller dia.
1 1 1 1 1 1 63.5 .1 70 .1 75 .1 82 .1 86 .1 97 .1 6 1,980 1,945 1,000 1,951 1,012 1,957 1,300 1,251 7 1,117 1,082 1,137 1,088 1,149 1,094 1,483 1,434 8 1,256 1,220 1,276 1,227 1,288 1,233 1,668 1,619 9 1,396 1,360 1,416 1,367 1,428 1,373 1,854 1,805
12 1,406 1,411 1,416 1,422 1,425 1,434 1,443 1,609 1,615 1,618 1,628 1,636 1,819 1,783 1,839 1,789 1,851 1,796 1,821 2,023 2,418 2,369
350
107 1 1 1 1
.1 75 .1 82 .1 86 .1 97 .1
400
107
450
Photo/ Sprocket
500 600
107
125.1 150.8
Sprocket
320
Chain No.
DK08066 S.M DK03075 R.F S DK07075 R.F S DK03100 R.F S DK07100 R.F S DK09100 R.F S.M DK11100 R.F S.M DK05101 R S DK08101 R.F S.M DK09101 R S.M DK13101 R S.M DK03125 R.F S DK07125 R.F S DK09125 R.F S.M DK11125 R.F S.M DK03150 R.F S DK07150 R.F S DK09150 R.F S.M DK11150 R.F S.M DK13150 R.F S.M DK11152 R.F S.M DK19152 R.F S.M DK25152 R.F S.M DK11200 R.F S.M DK13200 R.F S.M DK19200 R.F S.M
Roller dia.
22.2 30.9 15.9 40.9 22.2 30.9 15.9 40.9 22.2 45.9 26.5 50.9 28.8 38.1 20.1 44.5 22.2 38.1 26.5 44.5 31.8 30.9 15.9 40.9 22.2 45.9 26.5 50.9 28.8 30.9 15.9 40.9 22.2 45.9 26.5 50.9 28.8 60.9 31.8 50.8 25.8 57.2 34.9 69.9 40.1 50.9 28.8 60.9 31.8 65.9 34.9 6 155 180 166 182 172 230 216 232 222 236 227 240 229 233 223 239 225 233 230 239 235 280 266 282 272 286 276 290 279 330 316 332 322 336 327 340 329 348 332 345 331 351 340 361 345 440 429 448 432 452 435 7 175 203 189 205 195 260 246 262 253 266 257 270 259 264 254 270 256 264 261 270 266 318 304 320 310 324 315 328 317 376 362 378 368 382 372 386 375 394 378 392 377 397 386 407 391 501 490 509 493 513 496 8 195 226 212 228 218 291 277 293 284 297 288 301 290 296 286 301 288 296 292 301 297 357 343 359 349 363 353 367 355 422 408 424 414 428 418 432 421 440 424 439 424 444 433 454 438 562 551 571 555 575 558 9 216 249 235 251 241 322 308 324 315 328 319 332 321 327 317 333 319 327 324 333 329 395 381 397 388 401 392 405 394 469 454 471 461 475 465 479 467 487 470 486 471 491 480 502 486 625 614 633 617 637 620
Outer dia. (Do) 10 11 237 273 259 275 265 354 340 356 346 360 350 364 352 359 349 364 351 359 355 364 361 435 420 437 427 441 431 445 433 515 501 517 508 521 512 525 514 533 517 534 519 539 528 549 533 687 676 695 679 699 682 257 296 282 298 288 385 371 387 377 391 382 395 384 391 381 396 383 391 387 396 392 474 460 476 466 480 470 484 472 562 548 564 555 568 559 572 561 580 564 582 567 587 576 597 581 750 739 758 742 762 745
12 278 320 306 322 312 416 402 418 401 422 413 426 415 423 413 428 415 423 419 428 424 513 499 515 505 519 510 523 512 610 595 612 602 616 606 620 608 628 612 630 615 635 624 645 629 813 802 821 805 825 808
13 299 343 329 345 335 448 434 450 440 454 444 458 446 455 445 460 447 455 451 460 456 552 538 554 545 558 549 562 551 657 643 659 649 663 653 667 656 675 659 677 663 683 672 693 677 876 865 884 868 888 871
14 320 367 353 369 359 479 465 481 472 485 476 489 478 487 477 492 479 487 483 492 488 592 578 594 584 598 588 602 591 704 690 706 696 710 701 714 703 722 706 726 711 731 720 741 725 939 928 947 931 951 934
15 1,341 1,391 1,377 1,393 1,383 1,511 1,497 1,513 1,503 1,517 1,507 1,521 1,510 1,519 1,509 1,524 1,511 1,519 1,515 1,524 1,521 1,631 1,617 1,633 1,623 1,637 1,628 1,641 1,630 1,751 1,737 1,753 1,744 1,757 1,748 1,761 1,750 1,769 1,753 1,774 1,759 1,779 1,768 1,789 1,773 1,002 1,991 1,010 1,994 1,014 1,997
75
100
101.6
125
150
152.4
200
321
Sprocket
Photo/ Sprocket
Photo / Sprocket
Chain No.
DK25200 R.F S.M DK32200 R.F S.M DK35Z200M DK35H200M DK50Z200M DK50H200M DK75Z200M DK75H200M DK50Z225M DK50H225M DK19250 R.F S.M DK25250 R.F S.M DK32250 R.F S.M DK50250 R.F S.M DK35Z250M DK35H250M DK50Z250M DK50H250M DK75Z250M DK75H250M DK100Z250M DK100H250M DK120Z250M
Roller dia.
180.5 140.1 100.5 144.5 1 1 1 1 44.5 50.8 63.5 50.8 6 464 440 480 445 552 535 564 540 580 545 600 551 652 635 664 640 680 645 700 651 712 657 7 525 501 541 505 628 611 640 616 656 621 676 627 743 726 755 732 771 736 791 742 803 749 8 587 563 603 567 705 688 717 693 733 698 753 704 836 819 848 824 864 828 884 835 896 841 9 649 625 665 629 783 766 795 771 811 775 831 782 929 912 941 917 957 922 977 928 989 934
12 1,837 1,813 1,853 1,817 1,018 1,001 1,030 1,006 1,046 1,010 1,066 1,017 1,211 1,194 1,223 1,199 1,239 1,204 1,259 1,210 1,271 1,216 1,202 1,213 1,219 1,222 1,229 1,232
13 1,900 1,876 1,916 1,880 1,097 1,080 1,109 1,085 1,125 1,089 1,145 1,095 1,306 1,288 1,318 1,294 1,334 1,298 1,354 1,304 1,366 1,311
14 1,963 1,939 1,979 1,943 1,175 1,158 1,187 1,164 1,203 1,168 1,223 1,174 1,400 1,383 1,412 1,388 1,428 1,393 1,448 1,399 1,460 1,405
15 1,026 1,002 1,042 1,006 1,254 1,237 1,266 1,243 1,282 1,247 1,302 1,253 1,495 1,478 1,507 1,483 1,523 1,487 1,543 1,494 1,555 1,500
200
1, 1, 1,
1, 1, 1,
225
165.5 134.9 180.5 140.1 100.5 144.5 125.5 150.8 1 1 1 1 1 44.5 50.8 63.5 70.5 75.5
1,861 1,844 1,873 1,849 1,889 1,854 1,909 1,860 1, 1, 1, 847 852 863
1,939 1,922 1,951 1,927 1,967 1,932 1,987 1,938 1, 1, 1, 925 930 941
250
1, 868 1, 872 1,023 1,006 1,035 1,011 1,051 1,015 1,071 1,022 1,083 1,028 1,013 1,024 1,030 1,034 1,041 1,044
1, 947 1, 950 1,117 1,100 1,129 1,105 1,145 1,109 1,165 1,116 1,177 1,122 1,108 1,118 1,124 1,128 1,135 1,138
Photo/ Sprocket
DK120H250M DK19300 R.F S.M DK25300 R.F S.M DK32300 R.F S.M DK50300 R.F S.M
165.5 134.9 180.5 140.1 100.5 144.5 125.5 150.8 140.5 157.1 1 1 1 1 1 1 50.8 63.5 70.5 75.5 82.5 86.5
Sprocket
DK65300 R.F S.M 300 DK50Z300M DK50H300M DK75Z300M DK75H300M DK100Z300M DK100H300M DK120Z300M DK120H300M DK140Z300M DK140H300M DK160Z300M DK160H300M
322
Chain No.
DK75Z350M DK75H350M DK100Z350M DK100H350M DK120Z350M DK120H350M DK140Z350M DK140H350M DK160Z350M DK160H350M DK200Z350M DK200H350M DK250Z350M DK250H350M DK120Z400M DK120H400M DK140Z400M DK140H400M DK160Z400M DK160H400M DK200Z400M DK200H400M DK250Z400M DK250H400M DK32450 R.F S.M DK50450R.F S.M DK65450R.F S.M DK200Z450M DK200H450M DK250Z500M DK250H500M DK50600 R.F S.M
Roller dia.
163.5 170.8 175.8 182.8 186.8 197.8 107.8 175.8 182.8 186.8 197.8 107.8 100.8 144.5 125.8 150.8 140.8 157.1 197.8 107.8 125.8 150.8 6 1,980 1,945 1,000 1,951 1,012 1,957 1,300 1,251 7 1,117 1,082 1,137 1,088 1,149 1,094 1,483 1,434 8 1,256 1,220 1,276 1,227 1,288 1,233 1,668 1,619 9 1,396 1,360 1,416 1,367 1,428 1,373 1,854 1,805
Outer dia. (Do) 10 11 1,186 1,192 1,196 1,202 1,205 1,215 1,224 1,358 1,364 1,367 1,376 1,385 1,536 1,501 1,556 1,507 1,568 1,513 1,539 1,709 2,042 1,992 1,296 1,301 1,306 1,312 1,315 1,324 1,333 1,484 1,490 1,493 1,502 1,510 1,677 1,642 1,697 1,648 1,709 1,654 1,680 1,865 2,230 2,180
12 1,406 1,411 1,416 1,422 1,425 1,434 1,443 1,609 1,615 1,618 1,628 1,636 1,819 1,783 1,839 1,789 1,851 1,796 1,821 2,023 2,418 2,369
350
400
450
500 600
323
Sprocket
Photo/ Sprocket
Photo / Sprocket
Pit ch dia . (D p)
er Out
dia.
(Do
Pitch
P 166.27 175.00 100.00 101.60 125.00 150.00 152.40 200.00 225.00 250.00 300.00 350.00 400.00 450.00 500.00 6 1,132.5 1,150.0 1,200.0 1,203.2 1,250.0 1,300.0 1,304.8 1,400.0 1,450.0 1,500.0 1,600.0 1,700.0 1,800.0 1,900.0 1,000.0 1,200.0 7 1,152.7 1,172.9 1,230.5 1,234.2 1,288.1 1,345.7 1,351.2 1,461.0 1,518.6 1,576.2 1,691.4 1,806.7 1,921.9 1,037.1 1,152.4 1,382.9 8 1,173.2 1,196.0 1,261.3 1,265.5 1,326.6 1,392.0 1,398.2 1,522.6 1,588.0 1,653.3 1,783.9 1,914.6 1,045.3 1,175.9 1,306.6 1,567.9 9 1,193.8 1,219.3 1,292.4 1,297.1 1,365.5 1,438.6 1,445.6 1,584.8 1,657.9 1,731.0 1,877.1 1,023.3 1,169.5 1,315.7 1,461.9 1,754.3
Pitch dia. (Dp) 10 11 1,214.5 1,242.7 1,323.6 1,328.8 1,404.5 1,485.4 1,493.2 1,647.2 1,728.1 1,809.0 1,970.8 1,132.6 1,294.4 1,456.2 1,618.0 1,941.6 1,235.2 1,266.2 1,354.9 1,360.6 1,443.7 1,532.4 1,540.9 1,709.9 1,798.6 1,887.4 1,064.8 1,242.3 1,419.8 1,597.3 1,774.7 2,129.7
12 1,256.0 1,289.8 1,386.4 1,392.6 1,483.0 1,579.6 1,588.8 1,772.7 1,869.3 1,965.9 1,159.1 1,352.3 1,545.5 1,738.7 1,931.9 2,318.2
13 1,276.9 1,313.4 1,417.9 1,424.5 1,522.3 1,626.8 1,636.8 1,835.7 1,940.2 1,044.6 1,253.6 1,462.5 1,671.4 1,880.4 2,089.3 2,507.1
14 1,297.8 1,337.0 1,449.4 1,456.6 1,561.7 1,674.1 1,684.9 1,898.8 1,011.1 1,123.5 1,348.2 1,572.9 1,797.6 2,022.3 2,247.0 2,696.4
15 1,318.7 1,360.7 1,481.0 1,488.7 1,601.2 1,721.5 1,733.0 1,961.9 1,082.2 1,202.4 1,442.9 1,683.4 1,923.9 2,164.4 2,404.9 2,885.8
Photo/ Sprocket
600.00
Sprocket
324
ia rd
. (D
o)
325
Sprocket
Photo/ Sprocket
Photo / Sprocket
Chain No.
DK1319076M DK1328076M DK1323100M
100
1,001 1,010 1,014 1,020 1,202 1,149.2 1,209 1,212 1,218 1,395 1,400 1,340.7 1,404 1,410 1,412 1,420
125
.1 63.5 .1 .1
150
.1 63.5 .1 .1 .1 .1 .1
175
No. of teeth : 24
Roller dia. Pitch dia. Dp 1,583.8 Outer dia. Do 1,616 1,804 1,766.1 50.8 50.8 63.5 70.5 75.5 63.5 70.5 75.5 82.5 63.5 70.5 75.5 82.5 86.5 97.5 1,340.7 1,149.2 1,957.7 1,810 1,001 1,010 1,014 1,020 1,202 1,209 1,212 1,218 1,395 1,400 1,404 1,410 1,412 1,420 47 47 56 65 72 56 65 72 74 56 65 72 74 82 84 Tooth width T Driving 29 42 d 38.1 44.5
Unit (mm)
Chain No.
DK1319076M DK1328076M DK1323100M
Driven 29 39 43 43 50 57 63 50 57 63 64 50 57 63 64 70 72
100
Sprocket
DK150Z125M 125 DK175Z125M DK100Z125M DK120Z125M DK175Z150M 150 DK100Z150M DK120Z150M DK140Z150M DK175Z175M DK100Z175M 175 DK120Z175M DK140Z175M DK160Z175M DK200Z175M
326
Unit (mm)
Hub dia. D 85 110 140 180 225 270 340 400 480 L 75 75 100 130 170 200 235 270 300
Hub width L1 30 30 40 50 70 90 110 120 130 L2 45 45 60 80 100 110 125 170 150
Nominal Shaft dia. range dimension 12 8.0 1510.0 1812.0 2013.0 2416.0 2818.0 3220.0 3522.0 3824.0 4226.0 4528.0 5031.5 5635.5 6340.0 7145.0 8050.0 < 40 50 60 70 80 95 110 125 140 160 180 200 224 250 280 315 d 50 60 70 80 95 110 125 140 160 180 200 224 250 280 315 355 b 12 15 18 20 24 28 32 35 38 42 45 50 56 63 71 80
Key slot t 3.5 5.0 6.0 6.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.5 17.5 20.0 22.5 25.0 r
Nominal Shaft dia. range dimension 12 8 14 9 1610 1811 2012 2214 2514 2816 3218 3620 4022 4525 5028 5632 6332 7036 8040 < 38 44 50 58 65 75 85 95 110 130 150 170 200 230 260 290 330 d 44 50 58 65 75 85 95 110 130 150 170 200 230 260 290 330 380 b 12 14 16 18 20 22 25 28 32 36 40 45 50 56 63 70 80
Key slot t 3.3 3.8 4.3 4.4 4.9 5.4 5.4 6.4 7.4 8.4 9.4 10.4 11.4 12.4 12.4 14.4 15.4 r
t
3.2
0.6
0.4
1.0
0.6
1.6
1.0
1.6 2.5
2.5
327
Sprocket
Photo/ Sprocket
Photo / Sprocket
Any damage on the teeth surfaces of a sprocket diminishes the life of the conveyor chain. With conventional sprockets, considerably worn sprocket teeth were repaired by teeth padding or the entire sprocket was replaced. In either case, repair was costly and with teeth padding, accuracy was impaired. We developed new sprockets with detachable teeth for independent replacement. This sprocket is highly rated by our customers for the dramatic savings in cost and time.
Structure
The teeth can be replaced by two methods: individual tooth replacement or sectional teeth replacement. The bolts and nuts used for mounting the teeth on to the sprocket are spotwelded to prevent loosening. The respective structures are illustrated on the right.
Photo/ Sprocket
Sprocket
ne pla ing d i v Di
328
memo
329
Technical Data
Chain Selection
Chain Selection
To fully exhibit its superb features, a chain conveyor must match the application. Select the most suitable chain by accurately identifying the characteristics of the chain conveyor system and service conditions (types and properties of the load, conveyance capacity, speed, distance, service environment, etc.). Refer to the selection flowchart below, and the details on each step of the selection procedure.
Selection Flowchart
Though comprehensive knowledge and experience are required for selecting chains, a general selection procedure is described here to assist you in selecting the optimal conveyor chain. Properties of load
P338
Conveying purpose
how much from where to where
Type of conveyor
See photos on P308 ~ P313.
Properties of load
Calculation for horizontal, vertical or gradient conveyance: P333 Coefficient of friction: P334 Service factor: P334 Safety factor: P334
P330
P282 P337
P222 P337
P338 ~ P339
Maintenance
Chain Selection
In general, a chain with a smaller pitch travels more smoothly and lasts longer as it receives less shock. However, its larger number of links results in an increase of the entire weight, diminishing cost efficiency. Conversely, a chain with a larger pitch receives more shock which shortens chain life and causes noise. The chain pitch is decided by considering the operation speed and the sprocket teeth number. In general, use the chain at or lower than the allowable chain speed shown in the graph on the right.
330
To prevent freezing, in general, it is recommended to fill the clearances with a low-temperature lubricant suitable to the service temperature to prevent water, frost, etc. from penetrating the respective portions of the chain. For lubrication, a silicon based grease is recommended.
2) Influence of freezing At low-temperature, bending failure, roller rotation failure, fixing of chain, etc. may be caused by the freezing of penetrated water or deposited frost in the clearance between pins and bushings, bushings and rollers or inner plates and outer plates. These conditions cause an overload to act on the chain and drive, diminishing the life of the chain.
Chain Selection
Technical Data
Technical Data
Chain Selection
Lubrication intervals It is a general rule to lubricate about once a week, but depending on the conditions during operation and the state of lubricating oil, lubricate as needed. As lubrication methods, coating or drip lubrication is recommended. As for the locations of lubrication, see the following illustration. For effective lubrication, clean the chain before lubrication. Select a lubrication method suitable for the specific service condition.
Lubrication
Chain life is extended by periodical lubrication. Lubrication also reduces the required power. However, note that, under some service conditions, lubrication may adversely affect the chain, or be regulated by law, etc. Lubricating oils
SAE SAE30 SAE40 Temperature -10C ~ 0C 0C ~ 40C
Automatic lubrication (oiling) device We have various automatic lubrication (oiling) devices. Consult us if you are using chains in a setup where lubrication is difficult or if you plan to automate lubrication.
Technical Data
Chain Selection
332
Specifications of conveyor
T : Q : S : V : H : L : M : f1 : f2 : : kW : g : W : Max. tension applied to the chain Max. conveyance capacity Conveyance speed Vertical center distance between sprocket shafts Horizontal center distance between sprocket shafts Center distance between sprocket shafts Weight of traveling parts (weight of chain, slats, buckets, etc.) Coefficient of friction between chain and guide rail Coefficient of friction between conveyed articles and bottom and/or side plates Mechanical transmission efficiency of drive Required power Gravitational acceleration 9.80665m/S2 Total weight of conveyed articles on the conveyor (maximum value)
L (m) Intervals of loads (m) Weight per unit of loadskg
Unit
kN t/h m/min m m m kg/m
kW kg
Countable objectW
Conveyor layout
Formula
T(W2.1ML)f1 kW TS 5,320 Q g 2.1M)Lf1 S 1,000 g 1,000
Horizontal
Bulk
T(16.7 kW
Vertical
T(16.7
Bulk
kW
TS 52.2 g 1,000
Countable object
Bulk
Countable object
Gradient
Bulk
T(16.7
g Q M)(Hf1V) 1,000 S
g 1.1M(Hf1V) 1,000 g S kW {TM(VHf1) 1,000 } 52.2 T16.7 g Q (Hf2V) 1,000 S g M(Hf1V) 1,000 g 1.1M(Hf1V) 1,000 g S kW {TM(VHf1) 1,000 } 52.2
Bulk
Note: If the results of H f1 - V and/or V -H f1 are less than zero, adopt zero for those values. About 10% power loss was estimated and included in the value 52.2 used in the above formulas.
333
Chain Selection
Technical Data
Technical Data
Chain Selection
Roller dia. D50 50D65 65D75 75D100 100D Without rollers (when bushings slide on a rail) Rollers with built-in bearings With lubrication Without lubrication 0.15 0.20 0.14 0.19 0.13 0.18 0.12 0.17 0.11 0.16 0.20.3 0.300.45 0.0350.050
Coefficient of Friction
Value of coefficient of friction f1
Table 1 Coefficient of friction for chains with rollers running on guide rails Note: 1.The value may depend on the service temperature, etc. 2.The listed values are for ambient temperature. Table 2 Coefficient of friction for chains with plates sliding on guide rails
Load to be conveyed Coal Coke Ash Sand Sandstone Ore Cement Cereal Limestone
Select a chain size that fulfills the following condition: Average tensile strength Calculated chain tension Ks Ke The service factor under good service conditions is set as 1.0. Refer to the table on the right for other service conditions. The values are given considering possible shock loads, service environment, lubrication condition, service time per day, etc. (Reference) Good service conditions refer to the following: 1. The load is mostly constant and uniform. 2. There are no shock loads when loading and unloading. 3. Service environment is good. (Close to ambient temperature without abrasive or corrosive factors) 4. Minimal wear due to appropriate lubrication.
Service factor Ke
Chain Selection
Service factor Ke
Service time per day 10 hours or less 10 ~24 hours Good Fair Bad 1.0 1.2 1.52.0 1.2 1.4 1.82.5
In any special environment (when the temperature of chain is higher than 200C, or wet or abrasive or corrosive articles are conveyed, etc.), the environment must be carefully examined when determining chain size. Consult us in such cases.
334
Specifications
Conveyor type Max. conveyance capacity Conveyance speed Horizontal center distance between sprocket shafts Scraper installation intervals Weight of traveling components Weight of scraper Weight of chain Scraper conveyor Q 100 ton/h S 20 m/min L 30 m 600 mm M W1W2 W130 kg/m W2 Coefficient of friction between chain and guide rail f10.2 Coefficient of friction between conveyed articles and bottom plate or side plate f20.6 Number of chain strands 2 strands
Calculation
Apply the formula for horizontal conveyance by scraping shown in the table on P333. g Q Max. chain tension T (16.7 S f22.1Mf1)L 1,000 TS Required power kW 52.2 When the values of the above specifications are applied to these formulas, 100 9.80665 T (16.7 20 0.62.1500.2)30 1,000 21 kN The value of T obtained here is a tension acting on two strands. So, the chain tension per strand is T/2. Since the conveyance speed (chain speed) is 20 m/min, the safety factor Ks is 7 from the table of P334. Furthermore, for an 8-hour operation per day with no lubrication, the service factor Ke is 1.5 from the table on P334. 21 Required chain strength 2 71.5110 kN Therefore, Standard Conveyor Chain DK11150F standard version can be tentatively selected as it satisfies the average tensile strength. Then, an accurate calculation can be done with the actual weight of the selected chain. This chain has Attachment A2 for every four links. From the dimension tables on P229, the values for the components are as follows: Chain body weight Attachment weight Attachment installation intervals Hence, 0.24 Weight of chain 7.90 0.60 8.3 kg/m/strand Weight of traveling parts M308.3246.6 kg/m Therefore, the maximum service chain tension is 100 9.80665 T(16.7 20 0.62.146.60.2)30 1,000
20.5 kN
The chain tension per strand is 20.5 2 71.5108 kN112 kN Hence, the chain size to be selected is DK11150F-4P12 standard version. 1122 Conveyor chain safety factor Sf 11 20.5 Required power (when the mechanical transmission efficiency of drive is 0.8) is 20.520 kW 9.8 kW 52.20.8
335
Chain Selection
Technical Data
Technical Data
Chain Selection
Selection case !
A conveyor chain for bucket elevator conveying a powder vertically using buckets.
Specifications
Conveyor type Max. conveyance capacity Conveyance speed Horizontal center distance between sprocket shafts Weight of bucket Weight of chain Guide discharge type bucket elevator Q 250 ton/h S 25 m/min L 20 m W1 60 kg/m W2
(Estimate W2 as 20kg/m/strand for the initial calculation.) Bucket installation intervals 500 mm Chain pitch 250 mm Number of chain strands 2 strands
Calculation
Apply the formula for horizontal conveyance by scraping shown in the table on P333. Weight of traveling components per 1m MW12W260 220100kg/m g Q Max. chain tension T (16.7 S M)(L2) 1,000 T(L2) Required power kW 320 When the values of the above specifications are applied to these formulas, 250 9.80665 T (16.7 25 100)(202) 1,000 57.6 kN The value of T obtained here is a tension acting on two chain strands. So, the chain tension per stands is T/2. Since the conveyance speed (chain speed) is 25 m/min, the safety factor Ks is 7 from the table of P334. Furthermore, for an 12-hour operation per day with no lubrication, engendered by poor environment, the service factor Ke is 1.8 from the table on P333. 57.6 Required chain strength 2 71.8362.9 kN Therefore, NE Bucket Elevator Chain DK35Z250M can be tentatively selected as it satisfies the average tensile strength. Then, an accurate calculation can be done with the actual weight of the selected chain. Since the mass of this chain with Attachment G4 on every two links is 15kg from the dimension table on P287, Weight of traveling components M6015290 kg/m
Technical Data
Therefore, the maximum service chain tension is 250 9.80665 T(16.7 25 90)(202) 1,000
55.4 kN
Chain Selection
The chain tension per chain strand is 55.4 2 71.8349 kN392 kN Hence, the chain size to be selected is DK35Z250M-2PG4. 3922 Conveyor chain safety factor Sf 14 55.4 Required power (when the mechanical transmission efficiency of drive is 0.8) 55.425 kW 33.2 kW 52.20.8
336
Technical Data
Load
Load
Roller load
Roller load
Chain No.
DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK 03075 03100 03125 03150 07075 07100 07125 07150 09100 09125 09150 11100 11125 11150 11200 13150 13200 19200 19250 19300 25200 25250 25300 32200 32250 32300 32450 50250 50300 50450 50600 65300 65450 05101 08066 08101 09101 11152 13101 19152 25152
Chain No.
03075 03100 03125 03150 07075 07100 07125 07150 09100 09125 09150 11100 11125 11150 11200 13150 13200 19200 19250 19300 25200 25250 25300 32200 32250 32300 32450 50250 50300 50450 50600 65300 65450 05101 08066 08101 09101 11152 13101 19152 25152
Standard (J, A) 0.78 80 0.83 85 0.98 100 1.07 110 1.07 110 1.17 120 1.37 140 1.56 160 1.76 180 2.05 210 2.25 230 1.56 160 1.86 190 2.05 210 2.25 230 2.94 300 3.62 370 3.92 400 5.58 570 7.25 740 4.21 430 5.97 610 7.74 790 3.92 400 5.58 570 7.15 730 10.78 1,100 4.31 440 5.58 570 8.42 860 10.38 1,060 6.37 650 10.38 1,060 1.37 140 0.98 100 1.76 180 1.86 190 2.05 210 3.13 320 3.33 340 4.21 430
Heavy-duty 1.17 120 1.27 130 1.47 150 1.66 170 1.76 180 1.86 190 2.15 220 2.45 250 3.23 290 3.23 330 3.62 370 2.54 260 2.94 300 3.33 340 3.72 380 4.70 480 5.78 590 6.27 640 8.91 910 11.56 1,180 6.27 640 8.91 910 11.56 1,180 5.78 590 8.23 840 11.66 1,190 15.97 1,630 4.31 440 5.58 570 8.42 860 10.38 1,060 6.37 650 10.38 1,060 2.25 230 1.56 160 2.74 280 3.03 310 3.33 340 4.99 510 5.29 540 6.27 640
0.5355 0.8890
0.98100 1.56160
0.98100
1.37140 2.25230
1.47150
5.39550 8.92910
5.58570
7.4576012.31,260 8.9291014.81,510
12 3 2 2
0.98100 1.66170 1.27130 2.15220 1.56160 2.54260 1.66170 2.84290 2.05210 3.43350 2.45250 4.02410 3.04310 5.09520
337
Allowable Load
Technical Data
Technical Data
Bucket elevator
Pan conveyor
Bucket elevator
Iron ore powder Iron ore lumps Zinc ore Zinc dust Manganese ore (powder) Nickel ore (powder) Copper ore (powder) Iron sulfide ore (powder) Bauxite Alumina Titanium oxide (lumps) (powder) Sintered ore Re-sintered ore Iron ore pellets Slag Casting bed dust Sintered dust Kiln exhaust gas dust Iron oxide dust Coal (grains) Coal (lumps) Pulverized coal Coke Powdery coke Fuel oil ash Sludge ash Refuse ash Wet refuse Cement Blast furnace cement Cement raw material powder Cement clinker Cement cottrell dust Clinker dust Limestone (lumps) Limestone (grains) Limestone (powder) Limestone dust Quick lime Slaked lime Dolomite Calcium carbonate Silica sand Silica rock Clay (dry) Clay dust Fluorite Gypsum Talc Feld spar
Waste
Coal
K K K A K K K K K K K K K K K K K K K SH SH SH K K D1 A A D1 A K A K A K A A A A A A K A K K D2 D2 A D2 A K
Bentonite Fly ash Magnesia clinker Brick stone scraps Soda ash (dense) Soda ash (light) Casting sand Crushed stone and gravel Raw material of ferrite Porcelain clay Carbide Urea Glauber's salt Anhydrous sodium sulfate Sulfur powder Cullet PVC powder Plastic powder Synthetic detergent Carbon black Fine powder carbon Rubber powder Wood chips Raw materials of agricultural chemicals Phosphorus ore (powder) Phosphorus ore (lumps) Phosphorus sulfide (powder) Ammonium phosphate Ammonium chloride (powder) Ammonium chloride (grains) Ammonium sulfate Potassium sulfate Potassium chloride Lime nitrogen Calcium superphosphate Compound fertilizer Fused phosphate Rice Barley Wheat Wheat flour Soybean Corn Malt Starch Sugercane Bagasse Sugar Salt (dry) Mixed feed
0.60.8 0.71.6 1.31.9 1.31.5 0.91.1 0.30.6 1.51.8 1.22.0 0.70.9 0.91.4 0.61.3 0.50.8 0.60.9 1.11.3 0.81.0 1.31.7 0.50.7 0.50.6 0.50.6 0.10.4 0.20.3 0.30.4 0.10.3 0.40.6 0.91.5 1.11.6 0.71.0 0.91.2 0.50.7 0.60.9 0.81.2 0.51.3 0.71.0 0.81.3 0.81.0 0.71.2 1.01.3 0.70.8 0.60.7 0.70.8 0.40.7 0.70.8 0.71.0 0.91.0 0.40.7 0.20.3 0.10.2 0.81.0 0.91.3 0.40.6
Technical Data
Recommended Specifications
Non-metal
Fertillizer
Non-metal
Pan conveyor
Scraper conveyor
Scraper conveyor
Note: 1. For the symbols of recommended chain versions, see P223. 2. If the conveyed articles are food, please state that effect.
338
A A
Technical Data
Corrosion of metal
When a metal is exposed to a corrosive environment, various phenomena occur. Above all, stress corrosion cracking, hydrogen embrittlement cracking, pitting corrosion etc. can cause serious accidents, and sufficient preventive measures must be taken. 1) Stress corrosion cracking Stress corrosion cracking occurs when corrosive action and static stress work simultaneously. When a metal is gradually affected as in ordinary corrosion, the timing of replacement can be relatively easy to predict. However, stress corrosion cracking causes sudden brittle fracture, and is a serious problem. In general, most industrial alloys may crack in any environment. The corrosive materials most likely to cause stress corrosion cracking are chlorine and R ). chlorine ion (C Cathodic polarization can be used to prevent cracking or to slowdown the progression of cracking. 2) Hydrogen embrittlement cracking Sudden cracking may occur if processes like acid cleaning, plating, or welding are not followed by sufficient post-treatment, or if a metal is used in an acidic environment. This is because the hydrogen produced by acidic corrosion permeates and embrittles the metal. This is called "hydrogen embrittlement cracking". Though difficult to distinguish from stress corrosion cracking, in hydrogen embrittlement cracking, the entire metal is embrittled, baking allows recovery from embrittlement, and cracking can be prevented by anodic polarization. 3) Pitting corrosion Corrosion is concentrated locally on a surface of a metal, increasing only the depth and forming corroded holes. This phenomenon is called pitting corrosion. Under conditions causing general corrosion, pitting corrosion is not common, but is one of the most damaging corrosion types especially for stainless steel. Specifically, when pitting corrosion occurs at an area receiving tensile stress, strength is extremely lowered in the worst case.
Note: 1. : Corrosion resistant, : Corrosion resistant depending on conditions, : No resistance 2. Unless specified, tests were conducted at 20 C.
339
Corrosion Resistance
Technical Data
Technical Data
JIS rust prevention oil For export with a thicker film than P oil A more abrasive tarry JIS rust preventive oil For sewage chain, etc.
Transparent semi-drying For spare chain components powerful JIS rust prevention oil Contact us concerning a specific application
Stainless steels
Stainless steels can be classified into four types, austenitic stainless steel, ferritic stainless steel, martensitic stainless steel, and quench hardened stainless steel. Classification and features of stainless steels
Austenitic stainless steel Name in reference to main elements Typical steels 18Cr-8Ni stainless steel SUS 304 SUS 316 Ferritic stainless steel 18Cr stainless steel SUS 430 Martensitic stainless steel 13Cr stainless steel SUS SUS SUS SUS 403 410 420 431 Quench hardened stainless steel 17Cr-4Ni stainless steel SUS 630
Technical Data
Heat treatment and features All the alloy elements are melted into the base metal at a temperature higher than 1000C, and the mixture is quenched. (Solution treatment) The steel is excellent in corrosion resistance and high enough in ductility to be cold-worked. Corrosion resistance Hardness Viscosity Wear resistance Cautions High Low Large Low and stress corrosion cracking Applications Various chemical equipment High quality tableware
Not hardened. Since it is as soft as pure iron, it is not suitable for applications requiring strength. It is rather poor also in corrosion resistance, but since it is inexpensive, it is used instead of austenitic stainless steel. Low Low Large Low and 475 C embrittlement Stainless steel sinks
Like ordinary steel, it is hardened and tempered. Since it is as hard as ordinary steel, it is often used. However, it is slightly poor in corrosion resistance.
Like austenitic steel, this is solution-treated, but later aging-treated to partially quench alloying ingredients for hardening, to raise the strength. It is excellent in both strength and corrosion resistance. Medium High Large Large
Low High Large for the hardness Large Hydrogen embrittlement cracking
Corrosion Resistance
Cutting tools Mechanical parts Mechanical parts with high strength and high corrosion resistance
SUS304, a typical austenitic stainless steel, is considered to be non-magnetic, but when used in chains, since it is coldworked and extensively processed to achieve high-strength, it is slightly magnetic. Since the magnetism is extremely weak compared to that of iron and steel, the chain can be used for ordinary applications without any problem. However, consult us for an application very sensitive to magnetism such as the production of electronic parts.
340
Technical Data
Levelness
Using a level, adjust the levelness as specified below. 1.0mm or less Flow conveyor : 1m 0.5mm Bucket conveyor : or less 1m Long pan conveyor : 0.5mm or less 1m 0.5mm or less Slat conveyor : 1m
Misalignment of sprockets
(Deviation from center line)
1. Pull out the pin from one end of the chain, and place the chain in alignment with the pin holes of the inner and outer plates. (Photo 1) 2. Insert the pin into the plate hole. (Photo 1) 3. Apply one hammer to the back of the plate on the other side, and insert the pin by hitting it with another hammer. (Photo 2) 4. Insert a T-pin into the pin hole, and bend it by a wrench etc. to secure it in position. (Photo 3 and 4)
Adjust to align the driving and driven sprockets as specified below. Flow conveyor : = 1mm or less Bucket conveyor : = 2mm or less Long pan conveyor : = 1mm or less Slat conveyor : = 1mm or less (3 mm or less for strong type chain 120H and 120Z or larger)
1. Confirm the feeding direction of the chain, the positions of attachments etc. before connecting. 2. When hammering in the pin, do not grind the pin to make the process easier. A ground pin will cause various troubles. 3. After completion of chain connection, confirm whether the chain can bend smoothly.
341
Maintenance
(Cautions)
Technical Data
Technical Data
Timing of Adjustment
At the beginning of operation, a chain causes initial elongation, and subsequently is elongated due to steady wear. Usually the components of a chain are hardened on the surface, and if the hardened layer is exhausted, elongation progresses rapidly. So, periodical checks are necessary.
This table shows a general case. In the case of continuous operation, operation in abrasive or corrosive environments, increase the check frequency.
(Cautions)
Also for a chain with tension automatically adjusted by counter weight take-up or spring take-up, confirm whether the tension device functions properly. When high-temperature articles are conveyed, be sure to adjust the take-up since the chain expands or contracts remarkably when the conveyor is started or stopped.
However, in the following cases, increase the adjusting frequency and set to = L /15 ~ L /25. Intermittent operation of conveyors High-temperature loads High chain speed (25m/min or more) Heavy and/or large chains With L-type continuous flow conveyor, adjust the tension to keep the chain directly visible from the inspection hole. The dimension is RL/2. Overly tight or sagged chains may cause accidents.
Inspection window
The chain tension is adjusted by take-up. However, cut short the chain before the elongation comes close to the limit. An overly sagged chain causes troubles due to interference and contact.
On the bottom of case, the conveyed articles are often deposited. So, periodically clean the inside, to secure space for slackening of chain.
Check Point
Chains sag generally at one place. Therefore, confirm at first what point of the conveyor should be checked. Furthermore, ensure the safety of the area to be checked.
342
Lubrication
To extend the life of chain, periodical lubrication is important. However, in the following cases, avoid lubrication. 1) The chain is embedded in the loads (granular material, powder, etc.). 2) Granular material and powder deposit on the chain when carried by pan or apron conveyors. Here, lubrication works adversely. 3) The chain temperature becomes high. Lubricating oils and lubrication frequency
SAE SAE30 SAE40 Temperature -10C ~ 0C 0C ~ 40C
Pitch elongation
A chain is bent when it engages with the sprockets or at corners, and the mutual wear between pins and bushings causes the entire length to be elongated. If the elongation becomes excessive, the engagement between the chain and the sprockets becomes less smooth and troubles occur. Limit of chain elongation is 2 % of nominal pitch. Measure chain elongation where tension is applied. Usually, measure from the head of one pin to the head of another, using a tape measure. Measure the length of four pitches or more.
In general, lubricate once a week by applying or dripping. Automatic lubrication (oiling) device We have various automatic lubrication (oiling) devices. Consult us if you are using chains in a setup where lubrication is difficult or if you plan to automate lubrication.
Fatigue limit
A chain receives varying loads repetitively every cycle. Long-term use causes plates, pins, etc. to reach their fatigue limit, resulting in cracking and then fracture. This is the service limit.
Service Limits of Conveyor Chain and Sprockets Service limit of conveyor chain
Conveyor chain performance gradually deteriorates by wear, corrosion, etc. depending on service conditions. The service limits of respective components are as stated below.
Bushings
When the thickness of bushings become 40% of the original dimension due to wear.
Wear loss
Service limit of plate thickness : When plate thickness decreases down to 1/3 of the original dimension due to mutual abrasion or contact with rollers. Service limit of plate width : When the plates directly slide on liners, the plates are worn in width, and strength is diminished. In this case, X=1/8B is the service limit.
343
Maintenance
Technical Data
Plates
Conveyed material
Service conditions
Detail Corrosiveness With / without Abrasiveness Adhesion With / without With / without C kg/pc. Countable articles: max Conveyed quantity Machine length Bulk material: max kg
Place of installation Indoor / outdoor Lubrication Motor used Chain pitch Average tensile strength Roller type S / M / R / F / Special Delivery: With / without During use: Impossible / Possible Frequency Kind: Manual / Drip / Other AC / DC kW rpm
unit s mm kNkgf
m m m / min m
Service conditions
Chain
t / hr
Installation intervals: Every links every mm /K /G / SA / SK Attachments A Special Mirror arranged attachments Yes / No
Sliding parts Rollers / Plates / Other Number of teeth of driving side NT Number of teeth of driven side NT
Sprocket
PCD PCD
Top loading / Lifting / Sliding / Pushing by dogs Conveying method Horizontal / Vertical / Slope Other Operating hours Hr / day days/year
Tolerance: H7 / H8 / Other t
Operation method Continuous / Intermittent / Back and forth Service atmosphere High temperature C/ Low temperature C/ Water splash / Submerged Notes and machine layout
Parallel or Tapered
Tooth Finish Precision fusion cutting / Mechanical toothed wheel cutting / Induction hardening / Hard facing
Please indicate in detail the form of conveyor, loading and unloading methods, forms of attachments and rails, installation method on the return side, etc. Describe the maximum chain tension if it is known. Also indicate any problems of the machine and chain in current use. Inquiry sheet is also provided on our website below. http://www.did-daido.co.jp
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Glossary
Terms such as average tensile strength, minimum tensile strength, maximum allowable tension, and table of maximum horsepower ratings are important terms that indicate the performance of chains, and are often used in the text and table of chain dimensions in this catalog. Frequently used terms are explained below. 1. Average tensile strength We conduct a test where a chain is pulled at both ends with a gradually increasing load until it breaks. The maximum load in this case is called the tensile strength of the chain. The average tensile strength is obtained by repeating this test. Since the average tensile strength is not a guaranteed value, it cannot be used for calculation of safety factor. 2. DID minimum tensile strength This is our guaranteed tensile strength. Therefore, our chains all have tensile strengths exceeding this value. Use it for strength calculations such as to obtain safety factor. This value is decided on the conservative side, based on statistical processing of numerous tensile strength data and experience. 3. JIS minimum tensile strength This is the strength value required for a chain conforming to JIS B 1801. Since our factory is authorized to use the JIS mark, the minimum tensile strengths of all DID chains exceed JIS minimum tensile strengths. 4. Maximum allowable tension "Slow-speed selection" (see P121) is a method for selecting chains that uses the maximum allowable tension for the criterion of safety. The maximum allowable tension is decided on the more conservative side than the fatigue limit. Fatigue fracture will not occur if a load less than this value is repeatedly applied. 5. Table of maximum horesepower ratings A chain is usually selected according to the "General selection" method (see P120) which uses the maximum horsepower rating for the criterion of safety. As shown on P120, the maximum horsepower rating shows the power which can be transmitted when the chain is operated under an ideal condition. The maximum horsepower ratings were obtained by actually operating chains in a test facility under good lubrication condition without vibration or shock.
Technical Data 345
Technical Data
Chain Selection
International System of Units (SI)
The international system of units has been in use since Oct. 1, 1999. The units in our catalogue include SI units and old units. Use the values in old units as reference.
SI unit
SI Indication SI Conversion
Weight
Kg (kilogram)
ns : rpm (s1)
Power
N (newton)
1kN1000N (kilonewton)
Torque moment
Nm (newtonmeter)
P
Pa (pascal)
P F V
: Efficiency 3. Relation of rotating unit break torque and downtime T T I I2ns I2nm t 60t : Break torque (Nm) : Inertia moment (kgm2)
Stress (pressure) 1MPa 1000kPa (megapascal) 1kPa 1000Pa (kilopascal) 1hPa 100Pa (hectopascal) J (joule) 1Nm1J (joule)
ns : rpm (s1)
Work energy
Work rate
S (second)
1W1J/s1Nm/s (watt)
Technical Data
E V
m : Weight (kg)
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