Wibe Cable Trays
Wibe Cable Trays
40 mm 3000 mm 50-600 mm
Pre-galvanized Hot dip galvanized Powder coated white Electro-galvanized Stainless steel AISI 316
Pre-galvanized Hot dip galvanized Powder coated white Electro-galvanized Stainless steel AISI 316
60 mm 3000 mm 50-600 mm
15 mm 3000 mm 50-400 mm
Pre-galvanized Hot dip galvanized Powder coated white Electro-galvanized Stainless steel AISI 316
Pre-galvanized Hot dip galvanized Powder coated white Electro-galvanized Stainless steel AISI 316
Pre-galvanized Hot dip galvanized Powder coated white Electro-galvanized Stainless steel AISI 316
Corrosion classes
The life expectancy of a cable support system is dependent on the environment in which it is placed. Therefore, it is important to establish the corrosive properties of an environment to ensure that the right treatment and the right material are chosen. To achieve this, several corrosion classes have been drawn up in accordance with BSK99. The table below shows various corrosion classes. As a guide, we have included the surface treatment recommended by Wibe for the different classes. On the next page, we briefly outline the various surface treatments and materials.
As regards environmental corrosion, a steel design component can usually be assigned to one of the corrosion classes (C1-C5-M) as shown in table 1:23a. Reference values for the average level of corrosion in steel and zinc are given in table 1:23c. The corrosion classes comply with those stipulated in SS-EN ISO 12944-2. Table 1:23a Corrosion classes as stipulated by SS-EN ISO 12944-2 with atmospheric corrosion levels and examples of the environment in which they are most suitable for use.
Surface treatments
Electro-galvanized Some of Wibes products are electro-galvanized in accordance with ISO 2081. Such products are intended for use only in warm, dry areas with negligible pollutant levels. Pre-galvanized Products are manufactured from Z 275 pre-galvanized sheet steel in accordance with SS-EN 10142. Surface sections created during cutting and drilling will, under normal conditions, repair themselves, providing the plant with superb anti-corrosion protection. Hot dip galvanized Wibe has one of the most modern hot dip galvanization plants in the Nordic countries. The hot dip process is continuous, guaranteeing a high and even quality. Once manufactured products are hot dip galvanized in accordance with SS-EN ISO 1461 whilst nuts and bolts are hot dip galvanized in accordance with SS-EN ISO 10684:2004. This form of galvanization affords very good value-for-money anti-corrosion protection in atmospheres with a pH value of between 6 and 13. However, in acidic environments where pH levels fall below 6 and in alkaline environments where the pH value exceeds 13, the protective zinc layer breaks down relatively quickly. Modern painting plant produces perfect results Carefully and thoroughly pre-treating of galvanized products is the cornerstone of achieving perfect adhesion. We employ a nine-stage process, consisting of alkaline degreasing, rinsing, rinsing, activation, zinc-manganese phosphatising, rinsing, rinsing, passivation and rinsing with de-ionised water. Immediately after the pre-treatment process, products are dried in a tunnel oven and are then powder coated by an electronically controlled robot, guaranteeing that all components are treated perfectly. Finally, the coating is cured in a 24-section tunnel oven, the temperature in each section being regulated in a stepless manner, producing a perfect hardening curve. At no stage in the process does a human hand touch any of the products. Instead, they are moved between the various stages using a 355-metre long electronically controlled conveyor belt. A perfect result! The surface is now resistant to both scratches and impact. Colour schemes As standard, cable trays, lighting trunking, mounting fittings and accessories are painted white RAL9003 Gloss 30. Other colours of your choice can also be offered. If the powder-coated surface is broken, e.g. when cutting during mounting, repair paint for minor damages can be supplied. Quality - Epoxy/polyester (very high chemical tolerance) Zinc Epoxy/polyester................(min 70 m) Lustre (ISO 2813)..............30 Finish (ISO 1519)...............6 mm Cross hatch (ISO 2409) Erichsen test (ISO 1520)....8 mm Stainless steel Wibe stainless steel products, manufactured in accordance with SS 2333 AISI 304, or in accordance with SS 2348 AISI 316L are designed for use in highly aggressive environments, either indoors or outdoors, on industrial sites where there are high levels of potent airborne pollution such as in certain chemical industries, celluloserelated industries, refineries or artificial fertiliser factories, high humidity tunnels, etc. Stainless steel products are also ideal for use in environments where special hygiene requirements are in force, such as dairies, abattoirs, other food industries and pharmaceuticals factories. Stainless steel AISI 304 or AISI 316L? The deciding factor in choosing between stainless steel AISI 304 or AISI 316L is the aggressiveness of the environment in which it is to be used, and for this atmospheric chlorine content plays a significant role. Environments with a high chlorine content - coastal areas being a prime example - are aggressive and usually require the use of AISI 316L materials. When assessing the needs of factories, consideration should be given to the materials previously used to suspend equipment such as pipe tubing, and from this determine whether stainless steel AISI 304 or AISI 316L material is required.
Rate of dissolution
The rate of dissolution is determined by the pH value of pure zinc in distilled oxygenated water that has been pH adjusted to various levels using HCl or NaOH. NB The curve only applies to conditions shown, and gives only an indication of the propensity for corrosion without consideration to time. Zinkpox The Zinkpox method involves the coating of the zinc layer with a homogenous covering of epoxy/polyester. Epoxy/polyester is a plastic paint that displays the greatest resistance to most chemicals. The layer of zinc on the steel prevents the formation of underfilm corrosion, which is a contributing factor in paint degradation. The paint layer is only affected by atmospheric erosion. The zinc layer only deteriorates once the paint has been eroded, and this gives you considerable breathing room before the steel is subject to attack. By using this treatment process, the life expectancy of the product is more than double that had it only been treated using hot dip galvanization. In addition to providing excellent anti-corrosion protection, Zinkpox also allows freedom of choice as regards product colour. Powder coating is an extremely environmentally friendly finishing method. The pigment contains no solvents and has, to a great extent, replaced wet finishes. In the case of visible cable tray installations, both trays and accessories can be painted in colours matching the dcor of their surroundings.
Product certificates
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Product certificates
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Potential balancing
Resistance testing of Wibe cable trays has been performed by the Swedish National Testing & Research Institute in Bors and Wibe test laboratory. The tests have been carried out according to SS-EN 61537, IEC 61537 and EL-AMA SBD 2.
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Potential balancing
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4 64
35 61 21 51 49 33 35
53
32 55 44 31 2 17 1 50 51 52 21 62 2 18,19 62 16 63
36 5 37
39 60 22
25
20
22
30 29 28 41 7 25 40 28 23,24 47 59 42 14
26
45
32
14
Potential balancing
54 34 5 56 7 11 12 8 45 46
Components
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Cable tray W1/40 Cable tray W3/40 Cable tray system W1/60, W3/60 Mesh trays Wibe Defem system Installation tray W4 (system) Internal cantilever arm W17/40 Adjustable cantilever arm W1840 Support bracket/joint W7/40 Support bracket W1940 Side joint W49/40 T-joint W9/40 T-joint W29/40 End cover W45/40 Adjustable bend W10/40 Vertical riser W11/40 90 bend W10/40 T-junction W12/40 X-junction W13/40 Reducing piece W14/40 left Reducing piece W14/40 right Reducing piece W15/40 straight Junction box plate W24/40 Luminaire bracket W25/40 Lighting trunking W70 Lighting trunking W71 Support bracket W20 Support bracket W20A Pendant brackets W80 and W81 Luminaire bracket W35 Luminaire bracket W55 Luminaire bracket W56 Cantilever arm 50 Cantilever arm 80 Wall bracket 80 Back plate W30 Mounting rail WMS25 Threaded rod M8 W76 Threaded rod M10 W76 Pendant attachment W21 Tube pendant attachment W73 Pendant/Fixing rail 7L, 7 Ceiling bracket 7 Vertical piece 7L, 7 Pendant bar 1 Pendant strip W33 Pendant rail W32 Ceiling attachment W31 Locking clamp W77 Vertical piece 2F Angle bracket W8 Fixing tray N for casting-in Earth clamp W79 Cover plate W16 Dividing strip 39 Insert piece W39 Support band W6 Tele-conduit 36 Cover W5 Cover clamp W62 Strip xing W44 Luminaire bracket W50 Screw sets Fixing system Fixings - Ogebe Integrated ceilings Sound bafes and accessories Prole W-swing Wall tray W60/40 and W60/60
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43
48
13
46 6 45 1 15
38 7 10 58
57
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27
27
3 61 62 63 64
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31 20 20 20 20 20 38
30 18 18 18
18
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13 26
33
28
29 18 30
18
30
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36
35
19 20
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3, (7)
4, (6)
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Potential balancing
Components
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Internal cantilever arm W17/40 Adjustable cantilever arm W1840 Support bracket/joint W7/40 Support bracket W1940 Adjustable cantilever arm W1860 Support bracket W1960 Support bracket/joint W7/60 Support bracket W20-70 Support bracket W20-100 Support bracket W20A-70 Support bracket W20A-100 Pendant bracket W80 Pendant bracket W81 Cantilever arm 50 Cantilever arm 80 Wall bracket 80 Back plate W30 Threaded rod W76 Pendant attachment W21 Tube pendant attachment W73 Pendant/Fixing rail 7L,7 Ceiling bracket 7 Vertical piece 7L, 7 End plug 7 Pendant/Fixing rail 24/34 Ceiling bracket 5 Bracket 60/40 Pendant bar 1 Pendant strip W33 Pendant rail W32 Ceiling attachment W31 Vertical piece 2 Vertical piece 2F Vertical piece 20 Angle bracket W8 Angle bracket W8S Screw sets Fixing system
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34 22 23 27 38 21
25
16 17 24
15 2, (5) 1
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