XFC Especificacions
XFC Especificacions
XFC Especificacions
Firmware/Software Features
ControlWave XFC is pre-programmed to meet API 21.1 requirements for a two-run metering station with networking via BSAP or Modbus. PC web style menu pages are pre-configured for all user operations. Using our ControlWave Designer, IEC 61131-3 programming environment, any user or third party can modify the standard application or create a completely customized programand full support from Emerson is available, every step of the way. Additional, standard application programs will be introduced on a continual basis.
Application Areas
ControlWave XFC is appropriate to all applications for flow computers, including those that require process control or extension to two meter runs, for example: Production wells Injection wells Production optimization applications Off-shore platforms Separation plants Compressor stations Storage facilities Transmission metering stations Distribution/LDC metering/gate stations
Specifications Package
Dimensions: Please see the diagram on page 14 Clearance: Please allow at least 2.5 space on either side for cabling. Dimensions: MVT Wet End: 3 H x 3 W x 2 D Weight: 12 lbs. Mounting: Pipe-mounting or direct-mounting is recommended; a 2 pipe-mount kit is optional.
Using the gauge pressure sensor, ControlWave XFC provides accurate, P/T measurement for linear meters, including positive displacement, turbine and ultrasonic technologies. The multivariable, DP/P sensor applies best to orifice metering, where accurate, three-variable (DP/P/T) measurement is required.
Package Description
ControlWave XFC is ordered using a model number specification. The complete model number specification is included toward the end of this product data. Standard equipment includes an explosion-proof housing, two-board electronics assembly with 3 serial ports RTD interface, 2-line LCD, and the standard API 21.1 EFM application program. Emersons Bristol smart sensor assembly, which provides measurement of gauge pressure or differential pressure plus static pressure, is also standard equipment. The model number additionally allows a user to specify the following: Sensor upper range limits
ESD: Field connected circuits meet the requirements of IEC 1000-4-2 for ESD withstand capability up to 4KV. Nema Rating: Nema 4, 4x and 7.
Note: Wetted parts materials, Hastelloy C or Stainless Steel, are specified in Selection D.
Accuracy and Performance Specifications Gauge Pressure or Differential Pressure/ Static Pressure
Combined effects of nonlinearity, nonrepeatability and hysteresis at reference pressure and over the operating temperature range: GP, DP and SP linear mode: 0.075% of Calibrated Span or 0.015% of URL, whichever is greater. Temperature effect on Static and Differential pressure: 0.21%URL maximum combined shift of zero and span with an ambient temperature change of 60C (108F) Static Pressure Effects On Differential Pressure: Zero error: 0.1% URL, for a change in static pressure of 1000 psi; Span error: 0.1%
reading, for a change in static pressure of 1000 psi Long Term Stability at Constant Conditions: 0.1% URL/Year typical Mounting position effect: 2 in H2O maximum, which can be calibrated out. Ripple and noise: Per ISA 50.1 Section 4.6
Processor/Main Electronics
The electronics assembly consists of two circuit boards with the CPU, LCD display, communication, dc/dc power system controller functions and the I/O functions all installed within the explosion-proof housing. CPU/System Controller specifications are listed here. For information and specifications on the I/O, please refer to the description for Selection K, I/O CONFIGURATION, on page 6.
COM2:
RS 232 300 to 115.2K baud rates Physical Interface is on the main termination assembly. Supports RTS, CTS, DTR, and DCD modem control signals RS 232 transceivers are enabled by the ports DTR. DCD remains active in power-down mode.
COM3:
RS 485, 2-wire 300 to 115.2K baud rates Physical Interface is on the main termination assembly.
Allows the user to select the integral sensor assembly or an external transmitter. External transmitters can be interfaced via RS 485 or analog inputs. Includes an auto-selector, PID flow/pressure control algorithm Includes run switching Resides on a BSAP SCADA network Supports a sampler and an odorizer Provides audit trail and archives Includes a nominations function Allows the user to select engineering units from a broad variety, including English and metric Provides energy throughput as well as composition information (note that a chromatograph is not supported by the standard application program). Provides control for external modems and radios for power saving and other modes of operation.
The users interface to the Standard Application Program is via a series of straight-forward web style menu pages.
Manifold Adapters
Optional manifold adapters, which come in a set of two, one for each flange for the DP/P sensor assembly, are available in stainless steel and specified in selection H.
Discrete Outputs
Number of points: 4 Configuration: Open Drain MOSFET, externally sourced Maximum load current: 400 mA at 30 Vdc Maximum Update Rate: once per second Electrical isolation: None Surge Suppression: 30V transorb between signal and ground meets ANSI/IEEE C37.901978 Terminations: Pluggable Terminal block accommodates up to 14 gauge wire size
Mounting Bracket
An optional mounting bracket, which affixes to the neck of the housing and allows installation on a wall or 2 pipe, can be specified in selection J.
I/O Configuration
In selection K, the user can choose a configuration without I/O, one with 2 DI, 2 HSC and 4 DO, and one with 2 DI, 4 DO, 2 HSC plus 3 AI and 1 AO. It is recommended that users select an I/O configu-
Analog Inputs
Point Count: 3 Inputs, Single ended Range: 1-5 Vdc, externally powered Input Impedance: 1 M ohm Filter: single pole Accuracy +/- .1% of full scale at 25C; +/- .2% of full scale from -20 to 70C; +/- .3% of full scale from -40 to 80C Maximum Scan Rate: once per second Surge Suppression: 9V transorb between signal and ground meets ANSI/IEEE C37.901978 Terminations: Pluggable Terminal block accommodates up to 16 gauge wire size
RTD probe interchangeability can add 0.7C of uncertainty to the measurement). RTD Conversion Accuracy: 0.1C, or 0.1% of reading, whichever is greater Ambient temperature effect on RTD measurement: 0.01C / C max Long Term Stability at Constant Conditions: 0.25C / month max
PC CABLES PC cables for ControlWave XFC will be released in the near future STANDARD APPLICATION PROGRAM AND PC MENU PAGES ControlWave XFC normally comes pre-loaded with the Standard Application Program (.pro file) in Flash. However, the PC menu pages are not loaded in Flash but are available either via the Emerson Process Management web site or on a CD. The CD is the BSI Config CD, which also contains the LocalView Calibration Tool as well as a copy of the Standard Application Program. BSI Config CD p/n 395575-02-8 For users wishing to modify the Standard Application Program, it is available as source code. Please contact Emersons Remote Automation Solutions Application Services department for information.
To minimize your engineering and development time, we have adopted the international standard for controller programming, IEC 61131-3. ControlWave Designer is a fully IEC 61131-3-compliant programming environment for the ControlWave family of products. ControlWave Designer includes all five IEC 61131-3 process languages for batch, continuous and discrete control: Function Block Diagram, Structured Text Sequential Function Chart, Ladder Logic Diagram and Instruction List. ControlWave Designer includes an extensive library of more than 200 basic IEC 61131-3 functions and function blocks common to many IEC 61131-3 based products. These include: Flip-flops, Counters & Timers Ladder diagram functions coils and contacts, etc. Numerical, Arithmetic & Boolean functions Sine, Cosine, Add, Sub, Square Root, And, Or, etc. Selection & Comparison Min, Max, Greater than, Equal, Less than, etc. Type conversions Integer to Real, Boolean to Word, etc.
ACCOL III
In addition to the basic functions and function blocks, ControlWave Designer brings the benefit of many years experience in measurement and SCADA to the Bristol ACCOL III function block library. ACCOL III includes over sixty function blocks that are valuable for use in oil & gas and process measurement & control applications. Further, ACCOL III is designed to take full advantage of the significant features offered by ControlWave. Briefly, this library includes function blocks for: AGA gas flow and API liquids calculations Audit, Archive, File Handling Average, Compare, Totalize Scheduling & Sequencing PID & Lead/Lag
In addition, ControlWave ensures data integrity, in the event of a communication interruption, by storing critical time-stamped alarm and historical data in the controller memory. This data is then securely retrieved when communication is restored.
2007 Remote Automation Solutions, division of Emerson Process Management. All rights reserved. Bristol, Inc., Bristol Babcock Ltd, Bristol Canada, BBI SA de CV and the Flow Computer Division , are wholly owned subsidiaries of Emerson Electric Co. doing business as Remote Automation Solutions (RAS), a division of Emerson Process Management. FloBoss, ROCLINK, Bristol, Bristol Babcock, ControlWave, TeleFlow and Helicoid are trademarks of RAS. AMS, PlantWeb and the PlantWeb logo are marks of Emerson Electric Co. The Emerson logo is a trademark and service mark of the Emerson Electric Co. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only. While every effort has been made to ensure informational accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. RAS reserves the right to modify or improve the designs or specifications of such products at any time without notice. All sales are governed by RAS terms and conditions which are available upon request. RAS does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any RAS product remains solely with the purchaser and end-user.
Emerson Process Management Remote Automation Solutions Watertown, CT 06795 USA Mississauga, ON 06795 Canada Worcester WR3 8YB UK T 1 (860) 945-2200 T 1 (905) 362-0880 T 44 (1) 905-856950
Website: www.EmersonProcess.com/Remote
ControlWave XFC Termination Panel - No I/O (note that all three serial ports and the RTD input are always available, regardless of the I/O selection.)
Dimensions
CODE ABC 014 020 022 023 025 028 121 122 123 132 141 142 144 202 204 D 1 2 EF 00 01 02
Gauge Pressure Transducers URL (psig - unless indicated otherwise) 300 inH2O 25 100 300 1000 2000 DP/P Transducers - DP URL (inH2O) / Static Pressure URL (psig)
10
150 / 1000 150 / 2000 150 / 500 100 / 2000 300 / 1000 300 / 2000 300 / 4000 25 PSID / 2000 25 PSID / 4000
D 20 EF 30
Wetted Parts Material 316 Stainless Steel Hastelloy C Application Program None Standard, 1 - 2 Run M&R Program Standard, 1 - 2 Run M&R Program, Industry Canada Approved
G 40 H 50 J 60 K 70 L
Certification None UL Class I, Division 1 Explosion Proof and Class I, Division 2 Non-incendive Manifold Adapters None 316 Stainless Steel (note: manifold adapters are not available in Hastelloy) Mounting Bracket None With Neck Mounting Bracket I/O Configuration No I/O Digital Only 2 DI, 4 DO, 2 HSC 2 DI, 4 DO, 2 HSC + 3 AI and 1 AO RTD / Cable Assembly None With RTD and 6-foot Cable
80
With RTD and 15-foot Cable With RTD and 25-foot Cable
To specify a ControlWave XFC that is approved by Industry Canada for custody transfer installations, please use the following model number and attachment number: 3820-EX-10A-142-102-10020 3820-A-1