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Floccin Brochure 2012
Floccin Brochure 2012
Superior flocculating agents for enhanced wastewater treatment for a better world
What is Floccin?
Our Floccin products are a nonhazardous one-step wastewater treatment product that replaces the traditionally used (and often hazardous) coagulants and flocculants. Each distinct Floccin agent blend provides a multitude of reactions for wastewater treatment that simultaneously coagulate, break emulsified oils in water, ion exchange to encapsulate contaminants, and flocculate to separate solids from the water stream. This single product is designed to remove or greatly reduce the following:
BOD (Biochemical Oxygen Demand) TSS (Total Suspended Solids) TDS (Total Dissolved Solids) EC (Electrical Conductivity) Emulsified Fats, Oils and Grease Phosphates Metals
Cost Benefits
Oil and Metal recovery
Cost Savings
Less chemicals/additives to buy Fewer or no surcharges for over No / Minimal hazardous waste
disposal fee
Decrease in hauling and
disposal fees
Potential decrease in water,
capacity through increased flow potential and decreased environmental discharge (keeping you at or below limits)
needed
Typically no filter press pre-coat No drum disposal costs
*See next page for details on the financial and environmental benefits of Floccin
40308 Greenwood Way, Oakhurst, CA 93644 ph: (559) 683-8284 fax: (559) 683-8913 [email protected]
TRADITIONAL
3+ Step Process : acid, caustic, flocculants, dewatering aids, and more More steps = more labor costs Extra storage space needed for multiple chemicals More chemicals to purchase typically adds up to equal or greater overall cost
Minimal pH dependency VERY pH dependent Works in a wider range of pH and will often lower pH levels This causes over-dosing and under-dosing that impacts without additional steps cost and water quality One Nonhazardous Material Floccin constituents meet at least one of the following standards: NSF 60 for drinking water application GRAS status as defined by the FDA Granular form = no dust Low- / Non-Hazardous Sludge *We have consistently passed STLC/TCLP EPA requirements Sludge can be land-filled at little to no extra cost Company liability for landfill leachates is minimized or eliminated Greatly reduced contaminants = Greatly reduced or eliminated surcharges Typically No Diatomaceous Earth (DE) needed Filter presses do not typically need a pre-coat of DE when using Floccin. Even when used about 50% less DE is required. No Drum / Tote Storage Floccin is delivered in disposable bags or reusable Super Sacks Dry / High Shear Strength Sludge Dry sludge is lighter and has less volume = decreased hauling and disposal fees No additional polymers needed to rebuild the floc Lower suspended solids (solid carry thru) after dewatering eliminates or decreasing retreatment *Less sludge is produced overall adding to the benefits Multiple Hazardous Materials Handler must have OSHA safety training for handling hazardous materials Increased insurance costs for employees handling hazardous materials Many come in powder form = dust Typically Hazardous Sludge Must pay for hazardous waste disposal Large companies may need to register as hazardous waste producer
Minimal reduction in contaminants = Minimal reduction in surcharges Diatomaceous Earth (DE) typically needed For every pound of DE used about 3 lbs of sludge is generated incurring more disposal costs Drum / Tote Storage A non-refundable $45 disposal fee is charged per drum Full and Empty drums require hazardous material level storage space Wet / Low Shear Strength Sludge Wet sludge is heavy and has a greater volume = greater hauling and disposal fees, or the cost of additional dewatering Additional polymers may be needed to rebuild the floc Increased solid carry means more chemistry required to retreat
Increased Flow Capacity Limited Flow Capacity Floccin makes a larger floc which settles or floats faster Many chemicals can take hours to settle slowing which allows for greater wastewater processing in less processing time time High environmental discharge may mean only producing as much as environmental discharge limits Floccin yields water with lower contaminant levels or surcharge costs will allow decreasing or eliminating surcharges 40308 Greenwood Way, Oakhurst, CA 93644 ph: (559) 683-8284 fax: (559) 683-8913 [email protected]
GOLD RECOVERY
The manufacturing of jewelry is comprised of molding to form the jewelry followed by a polishing step, then deburring or ultrasonic cleaning. These steps leave residual gold in the rinsing and ultrasonic cleaning waters. Before Recovery: 25% After Recovery: 100% *ROI: >273% *this includes smelting costs
After Cost: $35/batch Levels : Lead 0.09 ppm Copper 0.01 ppm Silver 0.10 ppm
CORRUGATOR
Before Cost: $42,000 / year Haul-off Fees: $20k /mo # Chemicals Used: Five After Cost: $24,000 / year Haul-off Fees: $0 # Products Used: One
DRYWALL Mfg
Before Treatment Cost: NA Haul-off Fees: $1/gal Quantity: 1,000 gal / wk After Treatment Cost: $0.10 / gal + $20,000 installed system
System pay-off estimated @ 6 months
40308 Greenwood Way, Oakhurst, CA 93644 ph: (559) 683-8284 fax: (559) 683-8913 [email protected]
Comparison by Industry
General discoveries based on data generated from testing Floccin against typical treatment processes in the United States, China, Vietnam, Korea, Mexico, and South America. PAPER MILLS Typical: PAC and anionic/cationic polymers, added prior to the primary clarifier. CHEMISTRY COD (ppm) TSS (ppm) Untreated 4,800 3,200 Coag / Floc 2,600 800 Floccin 1,600 200
Super Sack Slurry System
CHEMICAL INDUSTRY (Pharmaceuticals) Typical: Ferric chloride at 1,500 ppm and anionic flocculant at 500 ppm. CHEMISTRY COD (ppm) TSS (ppm) Untreated 16,000 2,500 Coag / Floc 14,000 600 Floccin 9,000 <150
Snakes & Bags
INDUSTRIAL LAUNDRY Typical: Aluminum sulfate, caustic, and a cationic flocculant. Savings came in metals compliance, meeting the FOG limit and nonhazardous sludge for an overall savings of $80,000/year. CHEMISTRY COD (ppm) TSS (ppm) BOD (ppm) FOG (ppm) ZINC (ppm) Untreated 5,200 1,200 3,400 900 32 Coag / Floc 950 200 475 300 8 Floccin 450 100 260 7 <0.5
30 or 60 Gallon Feeders
AVAILABILITY
50 lb Bags or 2000 lb Super Sacks Feeders available Slurry Solution in 55 gal drums Snakes & Bags for sediment control Over 30 blends!
Super Sack Feeders 40308 Greenwood Way, Oakhurst, CA 93644 ph: (559) 683-8284 fax: (559) 683-8913 [email protected]
If you could tomorrow morning make water clean in the world, you would have done, in one fell swoop, the best thing you could have done for improving human health by improving environmental quality.
William C Clark
(559) 683-8284 (559) 683-8913 [email protected] 40308 Greenwood Way Oakhurst, CA 93644