HandPak Manual
HandPak Manual
Ergonomics Software
Users Manual
An Integrated Software Package for the Ergonomic Assessment of Hand Intensive Tasks
Table of Contents
INTRODUCTION .....................................................................................................................3 Sample Report ....................................................................................................................5 TORQUES ..................................................................................................................................6 Forearm Pronation and Supination ..........................................................................................6 Wrist Flexion, Extension, Ulnar and Radial Deviation ..............................................................8 GRIPS & PINCHES ..................................................................................................................10 Power Grip .............................................................................................................................10 Pinches ..................................................................................................................................10 PUSHES AND PULLS .............................................................................................................13 Finger Pulls ............................................................................................................................13 Finger or Thumb Pushes........................................................................................................13 Pushes or Pulls with Pinch Grips ...........................................................................................16 Pushes or Pulls with Oblique or Medial Grasps .....................................................................18 APPENDIX ..............................................................................................................................20 Frequency Effects ..................................................................................................................20 REFERENCES ...........................................................................................................................21
INTRODUCTION
HandPak is a software package designed to determine recommended acceptable forces and
torques for a wide variety of manual, hand intensive tasks commonly found in the workplace. These guidelines will be very valuable to those interested in assessing task designs and determining the injury risk associated with tasks with different grips, postures, frequencies, durations and effort requirements. This software has been developed by integrating a large body of scientific research published in the literature. For every analysis, there are a number of common inputs, including: 1) gender, 2) percentage of the population you wish to design for, 3) units (empirical or metric). In addition, HandPak has a number of modules for specific tasks demands. These include: Torques This module accounts for tasks that require the application of a torque or moment to some object that has been grasped with the hand. Forearm Pronation or Supination: For a variety of grasp interfaces, elbow postures, forearm orientations and frequencies, the maximal acceptable torque can be determined for both the pronation and supination direction. Wrist Flexion, Extension, Ulnar or Radial Deviation: The maximal acceptable torque can be determined for a number of grips, frequencies and wrist torque directions. Grips and Pinches This module accounts for tasks that are limited by the amount of force required to grip or pinch and object. Power Grip: For power grips with one or two hands, different spans, wrist and elbow postures, durations and frequencies, the maximal acceptable power grip force can be determined. Pinches: For different types of grips (chuck, lateral/key, pulp, tip), apertures, wrist postures, durations and frequencies, the maximal acceptable pinch forces can be determined. Pushes and Pulls This module accounts for tasks where the hand interfaces with an object so that it can be pushed or pulled. Finger Pulls: For pulls with various finger interface locations (tip or knuckle), glove use, finger clearance, object dimensions, effort durations and frequencies, the maximal acceptable finger pull force can be determined. Finger and Thumb Pushes: For pushes with different numbers of fingers or thumbs, contact location (tip or pad), wrist postures, effort durations and frequencies, the maximal acceptable push forces can be determined. Pushes or Pulls with Grips: For different types of pinches or grasps, wrist postures, object apertures or spans, surface coatings, effort durations and frequencies, the maximal acceptable push or pull forces can be determined
Menus
- File: exit - Report: save reports - Help: load Users Manual
HandPak
Common Inputs and Outputs
Units
- Newtons - Pounds
Percent Capable
Select the percentage of the population for whom you want the task to be acceptable.
Gender
- Male - Female
Analysis by:
Enter the name of the analyst
Frequency
Number of discrete efforts per minute
(0.002/min gives MVC)
Sample Report
.htm
TORQUES
Forearm Pronation and Supination
Psychophysical data were taken from Ciriello, Webster, Dempsey (2002) and were assumed to apply to females with a horizontal forearm orientation. Based on the pronation and supination conditions (31 mm screwdriver, 40 mm screwdriver, 39 mm yoke) it was observed that the maximum acceptable torque (MAT) was an average of 17.8% of maximum at a frequency of 20/min. A logarithmic effect of frequency on MAT was assumed for other frequencies, with anchors at the MVC (frequency = 1/day or 0.002/min) and 20/min. Based on the research of Sullivan & Gallwey (2002), it was assumed that supination MATs were 15% higher than corresponding pronation values. This research was also used to determine corrections for elbow angle. No correction was made with elbow angles between 45 and 90 degrees, but corrections were made with elbows at full extension or when flexed 135 degrees. The MVC data of Peebles and Norris (2003) were used to estimate female MATs at a frequency of 1/day. All Peebles and Norris (2003) data used in the HandPak were taken from their 31 to 50 year age groups. These data were used for the 45 mm lid, 65 mm lid, 85 mm lid, butterfly nut, ridged knob, tap, circular knob, door knob interfaces and to determine that a vertical forearm orientation results in strengths that are 21% higher than horizontal orientations. Based on the data of Greig & Wells (2004), it was assumed that male forearm pronation maximum strength and MAT values are 80% higher than corresponding values for females. Based on the data of Peebles & Norris (2003) and Greig & Wells (2004), it was assumed that acceptable supination values are 50% higher for males.
Torques
Forearm Pronation or Supination
Orientation of Forearm
- Horizontal - Vertical
Extension
no data available
no data available
Based on the data of Snook et al (1995, 97, 99), it was assumed that the acceptable values at frequencies of 20/min were 25.0% MVC for wrist flexion, 19.0% MVC for wrist extension and 22.1% MVC for both wrist ulnar deviation and radial deviation. A logarithmic effect of frequency on MAT was assumed for other frequencies, with anchors at the MVC (frequency = 1/day or 0.002/min) and 20/min. Based on the data of Greig & Wells (2004), it was assumed that male wrist flexion, extension, ulnar deviation and radial deviation maximum strength and MAT values are 50% higher than corresponding values for females.
Torques
Wrist Flexion, Extension, Ulnar or Radial Deviation
Pinches
The female maximum pinch strength values were determined with averages from a number of studies for each grip type (see Table 2). Table 2: This table indicates which studies were averaged to determine maximum chuck, lateral, tip and pulp pinch strengths. Female data were used for each.
Grip Chuck Lateral Tip Pulp (Thumb & Index) Pulp (multiple fingers) Mathiowetz et al (1985) Astrand & Rodahl (1986) Imrhan & Loo (1989) Fernandez et al (1992) DiDomenico & Nussbaum (2003)
Corrections for wrist flexion, extension, ulnar deviation and radial deviation postures were based on an integration of the results from Imrhan (1991) and Fernandez et al. (1992), as reported in Mital and Kumar (1998). Further, corrections for aperture were made based on the data of Imrhan & Rehman (1995). Based on the data of Mathiowetz et al (1985), Imrhan & Loo (1989), Fernandez et al (1992), DiDomenico & Nussbaum (2003) and Greig & Wells (2004), it was assumed that male pinch strengths and MAT values are 47% higher than corresponding values for females. The maximum pinch strength values were assumed to be those acceptable for one effort per day (f=0.002/min). For efforts at higher frequencies, further corrections were made based on the psychophysical data of Snook & Ciriello (1991), Potvin et al (2006), Andrews et al (2005). For further details, please see Appendix A.
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Span
Duration of Effort
This indicates how long it took to perform the grip effort - less than 0.20 seconds or 200 ms - quick effort, snap (eg. electrical connector) - between 0.2 and 0.6 seconds - greater than 0.6 seconds or 600 ms - longer effort (eg. hose insertion)
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Duration of Effort
This indicates how long it took to perform the pinch effort - less than 0.20 seconds or 200 ms - between 0.2 and 0.6 seconds - greater than 0.6 seconds or 600 ms
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Is a Glove Used?
- With Glove - No Glove (Bare Hand)
Duration of Effort
This indicates how long it took to perform the finger pull - less than 0.20 seconds or 200 ms - between 0.2 and 0.6 seconds - greater than 0.6 seconds or 600 ms
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Tip or Pad?
This indicates whether the contact is with the tip (end) of the finger/thumb or with the pad - Pad - Tip
Duration of Effort
This indicates how long it took to perform the push - less than 0.20 seconds or 200 ms - between 0.2 and 0.6 seconds - greater than 0.6 seconds or 600 ms
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Type of Pinch
- Chuck (Thumb vs Index & 2nd Finger) - Pulp Pinch (Thumb vs Index Finger Pad) - Lateral (Thumb vs Side of Index Finger)
Aperture
Duration of Effort
This indicates how long it took to perform the effort - less than 0.20 seconds or 200 ms - between 0.2 and 0.6 seconds - greater than 0.6 seconds or 600 ms
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Type of Grasp
- Oblique Grasp - Thumb points in forward direction - Medial Grasp - Thumb wrapped with other fingers
Surface Coating
Indicates the frictional properties of the object being pushed - Rubber - Plastic
Span
Duration of Effort
This indicates how long it took to perform the effort - less than 0.20 seconds or 200 ms - between 0.2 and 0.6 seconds - greater than 0.6 seconds or 600 ms
Warning
The recommended forces from HandPak only indicate hand capabilities. However, it is possible that this force may not be acceptable to some other joint. Thus, biomechanical software should be used in conjuction with this module. 19
APPENDIX
Frequency Effects
Generally, the maximum strength, or maximum voluntary contraction (MVC), values were used to represent acceptable forces for efforts performed once per day (frequency approximately 0.002/min). For efforts at frequencies between 0.002/min and 1/min, further corrections were made based on the psychophysical data of Snook & Ciriello (1991) who demonstrated a logarithmic decrease in acceptable force in this frequency range for manual materials handling. At a frequency of 1/min, the data of Potvin et al (2006) and Andrews et al (2005) indicate that the maximum acceptable force (MAF) appears to be consistently close to 65% of maximum strength or MVC, regardless of the grip type or arm posture. This was also consistent with the data of Snook & Ciriello (1991). When averaged across all male and female lift, lower, push, pull and carry data, the average MAF at frequency of 1/min was 68.97.1% (n=240) of the value at a frequency of once per day. For frequencies above 1/min, the psychophysical data of Potvin et al (2006) were used for relatively brief efforts (less than 0.20 s), and the data of Andrews et al (2005) was used for longer efforts (greater than 0.60 s). These studies indicate that the rate of MAF decrease, with increasing frequency, appears to depend on the duration of each effort, with a more pronounced frequency effect for longer efforts. An average of the corrections, based on Potvin et al (2006) and Andrews et al (2005), was taken to create an interpolated correction for effort durations between 0.2 and 0.6 s.
100%
t < 0.2 s
80%
70%
Percent of Maximum
60%
100%
95%
50%
90%
40%
Percent of Maximum
85%
80%
30%
75%
20%
70%
65%
10%
60% 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Frequency/minute
0% 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Frequency/minute
Figure 1: Summary of the frequency corrections for efforts less than 0.2 s (blue), greater than 0.6 s (red) and between those durations (green). The logarithmic decrease in acceptable force with frequencies between 0 and 1/min is inset.
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REFERENCES
Andrews, D., Potvin, J.R., Calder, I,C., Cort, J.A., Loree, H., Agnew, M., Stephens, A. (2005) Acceptable peak forces and impulses during manual hose insertions. Proceeding of the International Society of Biomechanics, Cleveland, Ohio. Ciriello,V.M., Webster,B.S., Dempsey,P.G. (2002) Maximal acceptable torques of highly repetitive screw driving, unlar deviation, and handgrip tasks for 7-hour workdays. American Industrial Hygiene Association Journal. 63, 594-604. Cort, J.A., Stephens, A., Potvin, J.R. (2006). Maximum finger pull forces. Proceedings of International Society of Ergonomics 2006 Congress. Edited by R.N. Pikaar, E.A.P. Koningsveld and P.J.M. Settels. Elsevier Ltd. DiDomenico, A., Nussbaum, M.A. (2003) Measurement and prediction of single and multi-digit finger strength. Ergonomics, 46(15), 1531-1548. Fernandez, J.E., Dahalan, J.B., Halpern, C.A., Fredericks, T.K.,(1992). The effect of deviated wrist posture on pinch strength for females. In: Advances in Industrial Ergonomics and Safety, vol. IV, Taylor and Francis, London, pp. 693-700. Greig, M., Wells, R. (2004) Measurement of prehensile grasp capabilities by a force and moment wrench: Methodological development and assessment of manual workers. Ergonomics. 47(1), 4158. Imrhan, S.N., (1991). The infuence of wrist position on different types of pinch strength. Applied Ergonomics 22, 379-384. Imrhan, S.N., Loo, C.H., (1991). The influence of wrist position on different types of pinch strength. Applied Ergonomics, 22 (6), 379-384. Imrhan, S.N., Rehman, R., (1995). The effects of pinch width on pinch strengths of adult males using realistic pinch-handle coupling. International Journal of Industrial Ergonomics 16, 123134. Kattel, B.P., Fredericks, T.K., Fernandez, J.E., Lee, D.C., (1996). The effect of upper-extremity posture on maximum grip strength. International Journal of Industrial Ergonomics, 18, 423-429. Longo, N., Potvin, J.R., Stephens, A. (2002). A psychophysical analysis to determine acceptable forces for repetitive thumb insertions. Proceedings of the Association of Canadian Ergonomists. Mathiowetz, V., Kashman, N., Volland, G., Weber, K., Dowe, M., Rogers, S., (1985). Grip and pinch strength: normative data for adults. Archives of Physical Medicine and Rehabilitation, 66, 69-74. Mital, A., Kumar, S., (1998) Human muscle strength definitions, measurement, and usage: Part I - Guidelines for the practitioner. International Journal of Industrial Ergonomics 22 , 101-121.
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O'Sullivan,L.W. and Gallwey,T.J. (2002) Upper-limb surface electro-myography at maximum supination and pronation torques: the effect of elbow and forearm angle. Journal of Electromyography and Kinesiology, 12, 275-285. Peebles,l. and Norris B (2003) Filling in 'gaps' in strength data for design. Applied Ergonomics. 34, 73-88. Potvin, J.R., Calder, I.C., Cort, J.A. (2005) Maximum forces with lateral pinch, pulp pinch, oblique grasp, medial grasp and finger tips in flexed and neutral wrist postures. Unpublished. Potvin, J.R. Calder, I.C., Cort, J.A, Agnew, M.J., Stephens, A. (2006) Maximal acceptable forces for manual insertions using a pulp pinch, oblique grasp and finger press. International Journal of Industrial Ergonomics, 36, 779787. Snook, S.H., Ciriello, V.M., (1991). The design of manual handling tasks: revised tables of maximum acceptable weights and forces. Ergonomics 34(9), 1197-1213. Snook,S.H., Vaillancourt,D.R., Ciriello,V.M., Webster,B.S. (1995) Psychophysical studies of repetitive wrist flexion and extension. Ergonomics, 38, 1488-1507. Snook,S.H., Vaillancourt,D.R., Ciriello,V.M., and Webster,B.S. (1997) Maximum acceptable forces for repetitive ulnar deviation of the wrist. American Industrial Hygiene Association Journal, 58, 509-517. Snook,S.H., Ciriello,V.M., Webster,B.S. (1999) Maximum acceptable forces for repetitive wrist extension with a pinch grip. International Journal of Industrial Ergonomics. 24, 579-590. Teigrob, K., Cort, J.A., Stephens, A., Potvin, J.R. (2006) Maximum hose installations forces. Proceedings of International Society of Ergonomics 2006 Congress. Edited by R.N. Pikaar, E.A.P. Koningsveld and P.J.M. Settels. Elsevier Ltd.
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