Handbook in Woodwork
Handbook in Woodwork
WOODWORK AND
CARPENTRY
HANDBOOK
IN
WOODWORK AND
CARPENTRY
BY
CHARLES
A.
KING
NEW YORK
CINCINNATI
CHICAGO
KING'S SERIES IN
COPYRIGHT,
11)11,
BY
CHARLES
A.
KING.
w.
P.
as textbooks for pupils in manual-training, industrial, trade, techThe fifth book of the series, the " Handnical, or normal schools.
Ix)ok in
of
Carpentry,"
is
Of the pupils' volumes, the first two, " Elements of Woodwork and " Elements of Construction," are adapted to the needs of stu
dents in manual-training schools, or in any institution in whicl elementary woodwork is taught, whether as purely educationa
handwork, or as preparatory to a high, or trade, school course ii carpentry or vocational training. The volumes " Constructive Carpentry " and " Inside Finish ing" are planned with special reference to the students of tech
nical, industrial, or trade schools,
who have passed through th< two volumes, or their equivalent. The subject treated are those which will be of greatest value" to both the pr,c spective and the finished workman.
work of the
first
For the many teachers who are obliged to follow a require< but who are allowed to introduce supplementary o for others wh optional models under certain conditions, and have more liberty and are able to make such changes as the; see fit, this series will be found perfectly adaptable, regardles
course,
of the grades taught.
To accomplish
this,
arranged by topics, of the sequence, as each topic has to the greatest extent possibl been treated independently.
vi
The author is indebted to Dr. George A. Hubbell, Ph.D., now President of the Lincoln Memorial University, for encouragement and advice in preparing for and planning the series, and to
George R. Swain, Principal of the Eastern High School of Bay
City, Michigan, for valuable aid in revising the manuscript.
is due various educational and trade periodiand the cals, publications of the United States Departments of Education and of Forestry, for the helpful suggestions that the author has gleaned from their pages. CHARLES A. KING. BAY CITY, MICHIGAN.
Acknowledgment
reference to its value to the teacher of manual training, woodwork, or carpentry, and to the normal student preparing to teach
To the latter, it offers many suggestions for the these subjects. discussion of equipment and courses, and of conditions that It gives also a preview of some of the exist in the classroom.
met in leading pupils in the way of manual righteousand ness, suggests methods of surmounting these obstacles. The contents of Chapters I and II, although separated into manual training and carpentry, may be applied to the teaching A few items mentioned in Chapter II, of either subject or both. however, may be omitted in teaching a class in educational manual It would training, as they apply entirely to carpentry or joinery.
obstacles
be unwise, for example, to spend time upon the steel square, estimating, or extended practice in sawfiling, as these are subjects
for the prospective
are courses in woodwork, the be easily adapted to the teaching of any branch of handwork, since classroom conditions vary no more in the different branches of manual training than in the different branches of academic studies.
may
The sketches
to
as to dimensions
of models are intended to be only suggestive and degree of difficulty, leaving it to the student work out details and to make any changes that his taste may
dictate.
In the courses are included some of tire standard models which have been in use in manual-training schools for years, but many of the models have been designed and worked out in the class-
room
TABLE OF CONTENTS
PAGE
CHAPTER
I.
TEACHING HINTS
;
MANUAL TRAINING.
;
Exercises in
;
the joints
Value of large models Sequence of tools New tools Importance of the model; Individual work; Selection of models; Working drawings Stock cutting
;
.......
;
;
CHAPTER
TEACHING HINTS CARPENTRY AND JOINERY. Relation of Chapters I and II Theory Joints and exercises Construction The blackboard Treatment of facts Written exercises Position Shingling Arithmetic The steel square Advanced class Use of Tendencies to be guarded against tools Smoothing and sandII.
:
papering
Sa willing
Gluing
Estimating
10
;
CHAPTER
ical
III.
The equipment
;
Econom;
plies
tools
Care of equipment
Sup21
Time SUGGESTIVE COURSES. CHAPTER Grading of exercises necessary for completion Use of outlined courses Research and References to other written exercises Tests and examinations volumes Suggestive courses in manual training Suggestive trade
IV.
; ; ;
:
courses in carpentry
.........
; ;
40
CHAPTER V.
New
1.
Plant label
11.
Rule
Plant stand.
2. 3.
12.
13.
14.
Octagonal
Tool rack
4.
5. 6.
7.
Bench hook
Cutting board Sand shovel
Disli drainer
Sandpaper block
Pencil sharpener
Silk winder
15.
16.
17.
18.
8. 9.
Fishline winder
Coat hanger
Hat rack
Table mat
ix
10.
Key rack
Blotting pad
10.
20.
TABLE OF CONTENTS
21.
6
vidual
KING'S
so that each student may receive the best even though the student is naturally " handy " and likes to work with tools, requires that the teacher shall have a broader knowledge than can be acquired by a short course at a teachers' training school. The instruction of a poorly prepared teacher, if he departs from the course with which he is familiar, results almost invariably in work which is not built upon correct principles of conIt is not reasonable to expect, as a rule, that struction. a teacher can secure from his class better work than he can do himself; thus the results are false ideas of construction and poor and inaccurate methods. Again, in many schools where the teachers realize their dependence upon one particular series of models, there is an ironbound course through which all students are reresults,
work
quired to go, model after model, in the same sequence, regardless of the different degrees of natural ability that must exist. In consequence, the development of the individual student's natural abilities
is
but
his
little
assisted,
of
promoting
originality
and
This statement
may seem
it is so,
severe in its reflections upon some teachers, and intentionally; but it applies only to those who are deliberately managing their classes to make their work
easier, regardless of the effect
upon
their students,
they chose to slight smattering of knowledge, try to teach manual training because positions in this work are obtained with less difficulty, and often are better paid, than are those in the ordinary branches of academic
if
could do better
to those
who, with a
work.
who are
employ
of a school
IN
manual
training
make some-
thing that will please the eye of the board, and of the occasional visitor, in order to prove that their school
system is up to date, and who require the teacher to handle with a meager equipment, and in rooms poorly
lighted and ventilated, a tilass so large that it is impossible The teacher of manual training to conduct it properly. who has to work under these conditions is obliged to follow
a more or less rigid course, since the students must be handled as a whole to the greatest extent possible. To do acceptable individual work in the grades, a teacher should not have more than twenty in one class; in high schools, and in technical and industrial schools, where the
students are older and, in most cases, have had elementary work, the classes may be larger, a competent teacher
being able to handle as many as thirty with satisfactory In a large class students may be divided into results.
squads, each of which works
it
upon a model
to
suited to its
do more nearly ability, thereby making possible individual work. In order to arrange the squads to best advantage, time, judgment, and a thorough knowledge
of each pupil's capacity
is,
of course, necessary.
Selection of models.
blueprints or drawings of a large number of different designs and models, suitable for the various grades taught, as a reserve upon which to call when the
too elaborate to answer the purpose. suggestions for models may be procured from published bulletins of various schools, and from stores
Many
much
dealing in supplies for manual-training schools, though skill is necessary upon the part of the teacher to
KING'S
obtain original ideas from the students, based upon the suggestions secured from these sources.
To
assist in the
development
teacher should suggest only, aiding the student to keep within the bounds of difficulty, and always insisting upon the utmost simplicity of design and construction.
The
selects
worthy
cannot be made
will
become
and
tired of
before
its
completion.
lie
in discriminating
between individuals,
of
the
most
manual-training part of this aspect of his work is selecting that which will bring out the various forms or shapes, and which will include the use of different
qualifications
difficult
important
the
teacher;
change of exercise for the muscles in the which tools must be used. There should be frequent alternations of straight and curved
tools to furnish
several positions in
lines,
may
learn to
know and
to detect
true
receive such training of detect any deviation from the desired form.
Before beginning work upon a make a working drawing of should student each model, himself with the details, but that to familiarize not it, only he may receive a drill in making working drawings and working from them, which will be of great practical use to him, and that he may learn the value of drawing as a
Working drawings.
means
of expression.
IX
If
the student originates a design, he may need help in putting all that is necessary upon paper, but if he is working from a model already made, he should be required to work with as little assistance as possible.
A stock list should be made out for Stock cutting. each student every model, working from the plan that he has drawn. After the stock list has been made out, and
passed upon by the teacher, the student should lay out the pieces as they are to be cut from the board, but the cutting should not begin until the teacher has approved of
the method of getting out the pieces; valuable material may be wasted.
otherwise
much
Many teachers prepare the pieces from which the models are to be made, before the class meets. This method has to recommend economy it, both of material and of the time
spent in cutting the stock in class, but with much of the work, these advantages will not compensate for the loss of the drill received by the student in planning the most economical way of cutting his own material.
CHAPTER
TEACHING HINTS.
"
II
Constructive Carpentry/' deals with the working of rough lumber, or construction. It is a quite prevalent belief that
because rough lumber is handled, the work must necesOn the sarily be rough, and therefore require little skill. contrary, the utmost skill, and the greatest knowledge, is
required in the framing of a building, as a framer should
understand
as
parts of a structure, and have knowledge of work as possible. many I and II. - - The subjects disRelation of Chapters cussed in the previous chapter may be applied with equal
all
different kinds of
man will pass over much the same ground in his elementary
work
as does the student of
manual
training.
Theory.
quired to
to
Every student in carpentry should be relook up in the various books and periodicals
access, the theoretical aspects of each in outlined the textbook. These books of reference topic should be listed by the teacher, who should familiarize
which he has
them and catalogue the parts that he needs, before assigning subjects to the students
" In Elements of Construction" Joints and exercises. the exercises in joints form an important part of the work
10
for study.
IN
laid out for the
11
intends to complete the course in carpentry, since they illustrate the different forms of The teacher should see that each pupil construction.
acquires a thorough knowledge of the principles and the uses of each tool, and at intervals should assign a written exercise reviewing the work passed over.
It is not necessary that every student should work out every problem, but each member of the class should solve different ones according to his ability and needs. The con-
who
struction
and use
of
illus-
trated to the whole class, and its accompanying exercises explained in such a way that each student may be able to
The joints give an intelligent demonstration of the same. and the use of the tools involved, should also be made the subjects of written exercises, the writing of which will aid
the student in expressing himself intelligently. Besides making the joints, one or more supplementary
the principles of construction illustrated by the preceding As in the manual-training classes, the student
own supplementary
it
models, assisted by
may
be
entirely dispensed with in the work of individuals who have a high degree of natural aptitude in the use of tools, and the supplementary work may be substituted. The extent
to
which
this
tact, since the students generally do not the exercises so much as the work to which they lead, enjoy and unless the teacher feels that the reasons for this sort of
judgment and
discrimination are exceedingly well founded and apparent, a great difference should not be made. As the class in
12
KING'S
HANDBOOK
FOR.
TEACHERS
carpentry in an industrial school consists often of students of a wide range of ages, the above difference in the work frequently may be carried out with profit to the individuals.
At the proper place in the course, Construction. the students should build a flight of stairs, making them one quarter or one half size. This model flight should
contain all the section posts, and the different sections should be constructed by various methods. In teaching the construction of a frame building, a model
should be built upon a small scale, as in stair building, One as large as pracseveral students working upon it. ticable may be built the first time, and the same material
used by successive
classes;
may
be made
somewhat smaller in its dimensions, if desired, but if the same material is used in different parts of the house, some of the longer pieces will have to be made new each time, and as there is always a demand for small pieces in
a manual-training class, there will not be much waste. Another satisfactory method is to require each student to build a small house, using the scale of 3" to 1', which allows a 2" x 4" piece to be \" x 1", and in measuring the This is also good lengths of pieces, the scale of 1" to 1'. practice for the student in working from one scale to another. The house built should contain all the problems used in a house with an building a house with square angles, ell or addition upon the side or back joined to the main house with a valley in the roof, and hips upon the corners
of the
main house,
as described in Topic 53 E,
"
Construc-
tive Carpentry," will contain the most essential framing problems that the carpenter has to solve.
The blackboard.
an
Abundance
equipment
IN
13
any form of tool work, is taught; should be used freely in demonstrations by means of diagrams, since the students should become familiar with
and
it
methods of sketching and with working from sketches, and also should acquire facility in explaining their own thoughts graphically, as this is an important part of the training of a workman. Treatment of facts. Facts in manual training, as in
any other subject, should be impressed upon the student by comparisons, frequent reviews, tests, and examinations. Skill in the use of the gauge, ripsaw, cutting-off saw, and the
planes should be acquired by continuous drill upon waste After control of the planes has been pieces of wood.
gained, the student should be required to put his smoothing plane in order and to smooth a piece of hard, crossgrained wood to a surface, planing either way of the grain.
of
This will impress upon him the fact that although a piece wood may be ever so knurly or crossgrained, it is
it
possible to plane
skillfully.
perfectly smooth,
if
the work
is
done
The teacher should require the students to locate, upon buildings within easy reach of the school, different forms of construction, such as finish and details, and should explain these forms to the class exercise the basis of instruction
of the
same
principle.
As
little
by drawing out what they have previously learned, and by applying it, the teacher should make them find answers
to their
own
questions.
-
Written exercises. -
The
may
be required
14
KING'S
at times which will not interfere seriously with similar duties of the students in other departments of the school, and at regular stated periods, in order that the student
plan for a definite amount of work to be done each week. The teacher should be careful not to load the
may
students intermittently, as that has a bad effect upon all of their school work. Frequent short written exercises,
submitted weekly, are better than long tedious essays, which the average student will slight to the greatest extent The material included under the different topics possible.
numerous suggestions for outside reading and the teacher may require of the student. which research, Each student should have a notebook devoted entirely to carpentry, in which should be placed all notes, written exercises, and such information as may be gathered from
will offer
struction should be neatly drawn. These notebooks should be kept in the schoolroom, and frequently examined by the teacher and corrected by the pupils. each stuPosition. - - The teacher should insist
upon
dent's maintaining a proper position while at work at the bench, as bad habits acquired at this time are apt to be lasting, with the result that there are many round-should-
acquire the habit of bending from the hips instead of from the shoulders; this will assist in preserving an erect carriage, while if the other habit is acquired, he will be
The majority
down
if
there
is
the
slightest excuse for so doing; the teacher should prevent this, as it is a great incentive to laziness and to careless
IN
habits
15
of work. Drawing and certain kinds of small work may sometimes be performed more advantageously
work
in a sitting position, but aside from drawing there is little in this series which the student can do as well while
sitting.
Students generally are apt to assume awkward positions when first attempting bench work, but if the teacher sees to it that this habit is remedied, the student will in a short time naturally take the position in which he
of the feet
it
is
necessary to
have a model roof upon which to work; this should include at least two hips, a valley, and a gable, in order to illustrate the different methods of shingling the various
parts of a roof. Arithmetic. - -
The questions in arithmetic should be divided into lessons of convenient length, and assigned to students at regular stated intervals; they should be so
planned as not to conflict with their regular work in mathIn the solution of these problems, the shortest ematics. and most practical methods should be used, the student
being allowed to use his
are
sound and can be demonstrated, even though they not be found in the textbook in use in the school.
may
In practical work the workman falls into short cuts of doing any arithmetic that may be necessary, though of course the methods he uses have to be sound in order to
give correct results; it is to develop facility in using figures in the most economical way, therefore, that these questions in arithmetic are given.
The phraseology in stating the questions is that used by carpenters in speaking of their work; the explanatory
16
KING'S
be found of assistance. If necessary, square and cube root may be taught from any good textbook; in fractions, however, the student should have had, before entering the work, sufficient instruction to give him a good working knowledge of this subject, the questions being intended simply to familiarize him with the daily problems of the carpenter. The
Constructive Carpentry
will
should be taught, but as these are published in so many manufacturers' catalogues and in other easily accessible
they are not made a part of this series. Formumay be taught by the use of algebraic symbols, which are not at all difficult to master, as any student having the above-mentioned knowledge of arithmetic, and knowing how to work square root, can by a little application solve the formulas given in this book, and also those
places,
las
The
closest
- - This part of the work requires the application and the most comprehensive knowledge
steel square.
A thorough drill in the use of the steel should be given in the different problems, which will square demand the construction of model roofs, working to the
of construction.
scale of 1" to
as previously described. Applying this method, a roof 18' x 30' would be 18" x 30" at the outside of the plate, which is a convenient size for this purpose.
1',
There are other ways of obtaining pitches, angles, and lengths of rafters, easier in some instances than those taught in this series, and many carpenters have a rule for each separate pitch but this is confusing to a class, there;
" " are Constructive Carpentry fore the formulas given in to roofs of all pitches and dimensions. adaptable
IN
17
The teacher of the advanced class Advanced class. should take his students to visit buildings in various stages of construction, and should repeat the visit periodically as the work progresses, requiring the students to hand in
written exercises treating of the foundations, framing, The pupils should notice v finishing, painting, heating, etc.
also the progress of the building in a given time, the number of men employed, the peculiarities of construction or
or which
arrangement, and any feature which is out of the ordinary, is intended to adapt the building to some special
purpose.
The
one
class
may
all
write
subject, or each
may
When
before the class, encourage criticism and discussion. As soon as the class begins upon its Use of tools.
work, the use of each tool, its construction, and any new process or materials should be made the subject of a short
" " Elements of Elements of Woodwork" or the topics in " The as the basis of such an exercise. Construction
fact,
teacher should also guide the pupils to further research upon the subject of tools. The methods of using and
adjusting tools for different woods and for the various kinds of work should be discussed fully, each student being required to follow the teacher step by step with his own
do so. be guarded against. - - The teacher will save himself much trouble, and insure better work upon the part of the class, if he insists upon the use of the knife in marking all places where a close fit is desired. Most students will use the pencil in places where only a knife
tools, as far as it is practicable to
Tendencies
to
18
KING'S
should be used; consequently, it is wise to take the pencils away from all the students when they are doing work which
requires accuracy, as it is the most peaceable way to prevent their use. It takes time, and often involves as well the
destruction of considerable work, before the class realizes that there is but one point which is accurate, and that the slightest deviation from that point results in poor work.
The
indiscriminate use of the pencil also should be prevented, or it will in many places cause a decided blemish.
students will not hesitate to draw their pencils across the surface of a nicely smoothed and sandpapered piece of wood, but are surprised to discover that perhaps
Many
they
may have
to
work
half
and remove the results of the thoughtlessness of a second. The best way is to bar the use of the lead pencil as much
as possible.
Another peculiar characteristic of students in general, is that they will not use a plane, if a rasp, sandpaper, spokeshave, or any other tool can be made to answer. The majority will at first prefer to work with a piece of sandpaper for half an hour, when a couple of minutes' work with a smoothing plane followed by sandpaper will accomplish the desired result in a much easier and more satisfactory manner. Therefore the teacher should watch to see that the plane is used and all necessary cutting done, and
should inspect the work carefully, before the scraper or sandpaper is allowed to touch it, as the surface of a piece
of
wood
filled
with the
grit
from sandpaper
it
will quickly
afterward.
torn into pieces of convenient size, a sheet, and kept by the teacher,
who
should give
it
out
IN
as
it is
19
needed, requiring that all worn pieces should be returned to him. In this way the teacher may keep track of the entire supply, and be sure that none is used before
the
work
is
danger of using
will
ready for it. After the class has learned the sandpaper indiscriminately, such vigilance
in
be unnecessary.
after
it is
working upon a model that cannot be put together, will need to be watched will have to be taken apart before model the or carefully, The best results are obtained by an it can be smoothed. ironbound rule that two pieces shall not be fastened to-
Most students
smoothed
gether until the teacher has said that they are ready. Do not hesitate to require that an entire model shall be destroyed in order to enforce a matter of this sort; this may
in a while,
members
of the
same
class.
filing
first
Saw
filing.
Saw
and
as
much
oppor-
tunity as possible should be given for each student to obtain experience, as a sufficient degree of skill can be acquired only by careful practice. The students should
where
it is
all
hardly fair that these should be equipment but an expert. one in order by any kept one Set place in the shop for gluing. apart Gluing. Keep handscrews and clamps there, and insist that all
of saws,
gluing shall be done in that place, otherwise glue will be dropped and smeared in all parts of the shop. Do not allow
glue to be used so near the end of the class period that the work cannot be done properly, as some students will get the glue on, and, if the bell rings, will go off and leave it,
20
KING'S
it
thus destroying the work, if the teacher does not discover in time to correct the matter.
- - The teacher should select a Estimating. small, simple house for the students to estimate upon. He should
either secure a
self,
copy
make
a set himin
make a
If possible, a copy of the original stock bill and estimates should be secured, as they may be used for com-
parison with the work of the students. If this is not possible, the teacher should make a stock bill and estimate the
Inside Finishing," Chapter using the data given in and the local VII, prices. A careful study and review of this work is essential, all
cost,
"
the class working upon the same house. Estimating of small details, cases, or any convenient pieces of work should be practiced through the entire
course in carpentry.
CHAPTER
III
woodwork,
or carpenter's, shop consists of a complete set of the usual cutting tools for each boy, which he should be required to keep in order and at all times ready for use or inspection.
This method of equipping a shop requires that each bench should have a set of drawers or a closet in which the
tools of each student
may
hammer,
Aside from the cutting tools, are the try-square, ruk, In some schools etc., which need no special care.
others there
these are included in each student's equipment, but in is one set of these for each bench, which is
all the students who use the bench, the edge tools being kept guardedly for each individual student. Besides the bench equiqment, there should be a set of
used by
which should include all the different and other tools which will be used These should be kept in racks which
may
with a glance
In schdols where it is necesEconomical equipment. sary to use economy in purchasing the equipment, there may be a set of tools for each bench, which will be used
by
all
the classes.
22
KING'S
be avoided if it is possible, as it is far better that each student should have his own tools, for which he may be held responsible, which is practicable to but a limited extent,
if all
same equipment.
Comparisons of
sons
We
why
instead of others.
iron planes are listed because they are easier to adwooden plane is heavy and clumsy, just and to use. and for young students especially unsuitable, as their
The
hands are not large enough to grasp and to control it Another advantage of iron planes is that they properly. are kept in order more easily, as the face holds its shape under conditions which would cause enough change to the
face of a
wooden plane
down, or
is
hugs the wood" closer than does for that reason preferred by many.
one type of plane
to require "
its
re jointing.
An
iron
better designed than are some other forms, because the lever that keeps the iron in place is more positive in its action, and holds the iron more firmly. If the plane falls from the bench, or is
knuckle-joint block plane
The
dropped, the grip, or the top of the cap lever, is not so apt to break as if it were of one piece of light cast iron.
If some manufacturer should make a form of gauge which had no graduations upon it, he would find a ready sale for it among manual- training schools, because unless
the scratcher .is exactly opposite the beginning of the gradHowever accurately uations, the entire rule is inaccurate. the point may be placed originally, it will be out of place
after the
IN
23
construction.
of bitbrace in which the jaws are tightened by a thumb-screw instead of by a grip nut is best adapted to the use of manual-training classes, for the reason that the only part to be lost is the screw that sets up the jaws. In
The form
the
common form
of brace,
by
the tightening of a grip nut which forces the jaws together there are three parts, which until the bit is held firmly,
are apt to be lost by the attempts of the students to study the tool's construction. Bitbraces of small swing should
be
selected, as
that are generally used in manual-training classes, though there should be two or more braces of the larger sizes for
occasional use.
if
possible, those
upon
which there are no graduations, because the average student will use his try-square as a rule, which is awkward, especially after the tool has been in use a considerable time, when it is much more difficult to read the marks than when it is new, and at all times it is more difficult than to read a rule. A 24' straight rule is better than a folding rule for several reasons; the chief of which is, perhaps, that it is not easy for the student to drop a straight rule into his pocket and carry it off. Neither is there the temptation with a straight rule, that there is with a four- or two-fold rule, to see how far it can be bent without breaking, nor is it so apt to be broken by falling open on the floor and
'
The type
of auger bit
known
as the
"
"
Jennings
is
per-
24
KING'S
schools, as the shape of its worm, its cutters, and the smoothness of the finish of the twist, in the best makes,
smooth-running and clean-cutting. of the tool are not satisfactory in finish or in ease of working, nor will they stand boring
all
aid in
making
it
more than a very few holes in oak or The bell-faced claw hammer is more
is
in other
hard woods.
older flat-faced pattern. Its face being slightly convex, it not so apt to bruise the wood badly if the nail is missed, and in outside finishing and in common work the nail may
be driven a little below the surface of the wood without the use of a nail set. In general, the older pattern has not the long neck of the bell-faced hammer, which extends upon the handle far enough to be valuable in strengthening the connection between them, and which allows a much greater strain upon the handle in pulling a nail than if the neck were not a part of the head. More skill is a bell-faced hammer than one of the in required using
flat-faced type.
For a manual-training
the
steel
class,
square are not important, as the use of the tool will be that of a large try-square, but if ihe class is studying roof construction, it will be of great advantage if the
squares have the octagon, brace, and lumber measures on them, and still more advantageous if one edge is divided
into 12ths of
1',
an inch which
will
in laying out the angles and lengths of rafters, braces, and other parts of a building.
Countersinks that may be taken apart and sharpened The teacher should be are preferred by most workmen. careful that the students do not use a wooden countersink
upon metal,
as
it
will
be destroyed.
The
lightning counter-
IN
sink
is
25
steel,
made
and
works well upon wood. The turning or frame saws are to be preferred to the compass saws for cutting curves, because they are not nearly so liable to catch in the wood and break. They can be turned around a very much smaller curve than can the compass
saw, though of course they are not so efficient for
purposes.
some
In regard to the 10" and 12" handscrews, often it would be better for a great deal of the work if smaller handscrews could be used, but they would soon be broken, as the students almost invariably apply all the strength that they can, which breaks the screws or jaws if they become cramped. The size of cabinet scrapers mentioned will be found genIf much larger, the scraper will be erally satisfactory. if more than \" smaller, the tool will be too and clumsy, small to be grasped easily.
In selecting a workbench, it is well to bear in mind that if there is iron in its top, the edges of the tools frequently will come in contact with it. -Benches for the use of
manual-training classes have been designed with a piece of iron at the head of the bench, extending across the entire width of the top. This is part of a device to hold a piece
of
dog," which fits into holes in this of the the and vise, either the whole or a part iron, jaws of which may be elevated to hold the other edge of the piece that is to be clamped between them. While this is a very good idea, as it furnishes an efficient substitute for a
tail
wood between a
"
screw,
of
it
is
many them have not the judgment necessary to perform their work and at the same time keep the edges of their
tools
iron.
It
26
KING'S
modern quick-action vises should be there, that can be done is to guard against allowing the edges of the tools to come in contact with them; however, as the vises are upon the edge of the bench, this is not so
hence
all
difficult to
prevent.
In ordering an equipment, it is wise to include in the order a few of the small adjusting screws and other parts
that are likely to become lost or broken; for instance, the screws of wing compasses, bevels, saw handles, throat and adjusting screws, and levers of block planes; also knobs,
handles,
and
and
In selecting tools, it is well to be sure that they are uniform in design, for if there are several different styles of tools, the problem of keeping them in repair becomes
more
serious.
Care of equipment. Usually the teacher himself is in order at first, if more than one to the tools obliged keep class uses them, as it takes time for the new student to realize that nothing is gained, and a great deal lost, by working with dull tools. Each beginner will have to be watched carefully until he discovers that it is to his advantage to keep his tools in order, and will voluntarily take time to sharpen them. While the class as a whole should see the demonstration of tool sharpening, it will be necessary in most cases to
give individual instruction, otherwise the tools will rarely be in condition to do satisfactory work. Unless the teacher
constantly guards against it, the older classes will be obliged to do most of the sharpening, as the members of the beginning class will not do it unless they are made to.
IN
27
At
all
mathematics and
sciences spend
much
of
their
correcting papers, and generally think that the teacher of manual training has much more leisure time than they have; but if the latter keeps ahead of his work, and sees that his tools are in perfect condition, there will be little reason to envy him on this score. In the care of tools it is well to have stated times for
giving the entire equipment a thorough overhauling in order to be sure that the adjusting mechanism is working as it should, and that the cutters are ground and sharpened
The frequency of these times depends upon properly. the faculty of the teacher to impart to his pupils the inclination and the ability to care for their own tools. If a
school has been equipped
upon the
economy, and
is
all classes
not wise to depend upon the students to keep all the tools in good order. Unless the' teacher gives them his
personal attention frequently, the temptation to use tools that have been sharpened by others will prove irresistible
to
many
students.
This
is
discouraging to a boy
who
good order, and he himhabit. Of course this may be prevented to a certain extent, but unless there is an individual equipment of cutting tools for each student, the teacher may be sure that there is more or less of this borrowing being done all the time, and he should be careful, in his endeavors to prevent it, not to develop a system of
his tools in
apt to
fall
into the
same bad
"nagging."
It is the
custom
of
some teachers
28
KING'S
need grinding, and saws that need filing, to a shop where the work is done by an expert. One reason for doing this is that the teacher does not have the time to do it as it should be done. Another reason is, that unless the grindstone is run by power, it will need some one to turn it, and even with power, the grinding of tools on a grindstone is tedious work at best. Despite the fact that there is a strong prejudice against using an emery wheel for the
purpose of grinding edge
furniture
tools, it is
the usual
as
be done in much less time. It is true that the temper of a tool may be started, but the fact that edge tools are being sharpened continually in this way is proof that it is simply a matter of skill. Therefore, the writer recommends the use of a 6" or 8" emery wheel, which may be driven by a small motor if there is no other power in the shop. While the manual-training teacher need not be ashamed to admit that he does not know how to file a saw properly, since he will find plenty of good company among journeymen woodworkers, many of whom habitually send their saws to a saw filer, every teacher of woodwork, however, should be an expert in grinding, whetting, or oilstoning, in fitting a cap iron to a plane cutter, and in doing any of the adjusting necessary
to
outfit
in perfect condition.
Moreover, he should be able to do it in the time which the average teacher ordinarily can give to that part of his work. If there is but one equipment of edge tools to be used by all classes, it will be difficult to know of all losses and breakages of tools, unless the teacher makes an inspection of tools before each class leaves the room, which is impracticable on account of the time required, and at the same
IN
29
time unsatisfactory, because, even then, the source of the damage can rarely be located with certainty.
Constant care is necessary to insure that the benches and other fittings are not defaced, either carelessly or deliberately, as the possession of a sharp tool is, to most boys, a
temptation to use
it,
and a few
is but one exact way of estimating the material necessary to provide for the work of a class during a specified time, and that is to plan a series of models, and require each student to make them one after
- - There
then an easy matter to calculate how many reproductions of a certain model will be made, and the dimensions and the amount of material necessary to
the other.
It is
make them,
allowing 20 or 25 per cent more than is actually and for waste. This method,
which has definiteness to recommend it, is used entirely by some teachers, but there is one important objection against it restricts individual work", which will prevent the it, progressive teacher from using it to more than a limited
extent.
A teacher should plan his courses so that the first few models will be made by all his students, but as soon as a moderate degree of facility has been gained in the use
of the
more essential tools, the individual work should ommence. The material for these models may be calculated fairly accurately, and by selecting a course of
this book, a satisfactory variety will require material of certain
may
be dimen-
dealer.
The models
30
KING'S
reference to individual work, and if a supply of boards of the required kinds and thicknesses is ordered, it will be The width and the possible to cut the dimensions desired.
length of the boards may be in a general way estimated, so that they may be cut with the least possible waste.
to
The different kinds and thicknesses of boards necessary do any of the work in the courses hereafter described,
roller.
if
desired.
Maple, I". Oak, i", I", f"; II", for table top and frame; 3" X 3" for table legs.
rails;
In giving an order, poplar, pine, and basswood may be ordered as substitutes for each other, the poplar in general
giving the best results, as
of the other woods.
it
by
if
material for the larger models the plate rack, screen frame, etc. may be furnished the boys themselves, so that the teacher need not in-
The
As a matter
of fact,
the rule, generally there will be but two or three of either of the large models made by any
is
work
class,
as
it
will
will
to better advantage upon the smaller models, or that they will want to make some model not included in these courses, in which case it is wise to allow each student
work
to furnish his
it is a
own
material.
matter of principle with some teachers and schools not to allow the pupils to pay for any material, that they
may
use.
IN
this policy,
31
but the writer has heard none which he feels has as much weight as the reasons which may be advanced for requiring the student to pay for the material that he This does not mean uses in making a large piece of work. that there should be a penurious administration of the financial side of manual training, but that the student who makes a model in which the material may cost any considerable amount, or which may have a real intrinsic value, This is not should pay for the material of which it is made.
for the
that
is
purpose of saving expense to the school, although the natural result, but for the benefit derived by the
student in receiving tangible evidence of the purchasing value of money, frequently the first real experience of the sort which some of the pupils may have. The average student will feel very differently toward economizing the material which he has bought and paid for, at some mill,
than he will if he has obtained the same pieces from the lumber rack of the manual-training department, especially if, through carelessness, he destroys a piece and has to
purchase another. The writer has noticed frequently that a boy who was actually indifferent while at work upon the routine work
at the beginning of the course, becomes alert and interested as soon as he has selected a model, and has bought and paid for the material of which it is to be made. There is
rarely
any need
of cautioning a
his
own
work
material, in regard to the necessity of laying out his carefully in order to avoid the possibility of cutting the material to waste.
foregoing does not mean that small models and exercises, in which the value of the stock used is nominal,
The
32
KING'S
another grade of the same kind of wood may cost but six cents. The difference may be due to extra large dimensions, or to the presence of a few blemishes, which may be cut around. As there are so many opportunities for using
small pieces in a manual-training shop, most of the pieces from which blemishes have been cut may be used for other
purposes.
It
is
many
a true saying that the best is the cheapest, but like other generalities, it does not apply in every case,
in their purchases
by those
it
will
be
cheaper to buy the six cent lumber, as there will be nothing like the difference in the cost of the boards cut to waste.
quite as satisfactorily with plain as with oak. quartered The teacher should not feel obliged to use the exact
kinds of
specified in the various courses, but should give the preference to the kinds most easily obtained in his
locality,
wood
they are suitable. and cold glue should be purchased. Though there is no doubt that the former holds better than the latter, there is not enough difference to justify the statement
if
Both
hot
is
worthless,
dif-
upon the subject. A good grade of hot glue should be used if the best results are desired, but still,
IN
33
on account
of its always being ready for use, cold glue may be used advantageously in many places where the strength
glue.
In purchasing volatile, liquid finishing materials, it is best not to order too large quantities at a time; several small orders at different times will insure fresh goods,
efficiency.
happen
supervision),
large cans
away
a good plan for the teacher to keep the from the students, and to supervise per-
sonally the pouring into smaller receptacles of a sufficient amount for the use of each class, taking care that any
residue
is
returned to
its
is
There are
many ready-mixed
and wax
finishes
upon the market, and these are in general better for the use of manual-training classes than any which can be mixed, as they are sold in convenient form and for every conceivable purpose.
In purchasing
shellac,
a satisfactory
Certain manufacturers, in putting up shellac, use some adulterant, which prevents its hardenThis can be known only by testing. Pure ing properly.
article.
shellac
alcohol, spread thinly, will set perfectly in a minutes, but the kind above mentioned will require
set; in fact, finger
and
marks
will
be
left
it
upon
be
the next day, unless handled carefully, and very little harder a year after its application.
will
and alcohol, which should be specified in ordering, has an appearance similar to coffee and cream,
Pure
shellac
34
KING'S
After an opportunity for one comparison in appearance and in behavior under a brush, the difference will be
evident.
The most
teacher himself.
shellac in alcohol.
This
may
Break up gum shellac into fine pieces, or use flake shellac; put the pieces into a jug or glass jar, and cover them with alcohol; set this away, and shake it Grain alcohol, or the best grade of wood occasionally. alcohol, may be used; either will give satisfactory results. Fresh gum shellac should be secured for this purpose, or it
will
Test a small sample before purit is unless chasing, guaranteed. A suitable brush for stains and filling may be bought at a very low price, as it makes little difference if the work
not cut properly.
is not done so smoothly as shellacking, for the spreading of which an expensive brush is necessary, which should be well taken care of, if the best results are desired. A teacher can make six of each kind of brush last three or
four years
by giving
them; on the other hand, a gross of each may be destroyed in the same time if he leaves their care entirely to
his students.
Some
little
the supply of screws and nails. The assortment of nails should include some of every size from 3d. fine to 20d. common, and from half inch to lOd. finish. Likewise,
screws suitable for the needs of the course should be ordered, and, in addition, one or
larger sizes,
of several
There should
and
IN
35
ing teacher frequently is called upon to accommodate others, and there is often a demand for various kinds of
is
suitable
equipment
to be purchased,
of twenty-four students
at one time.
Individual Outfit for Twenty-four Students
24 benches, fitted with drawers, racks, and closets for 24 outfits of tools, each consisting of
:
tools.
1-1" socket firmer 1-15" iron jack plane. 1-7" iron knuckle-joint block plane. 1 gauge. 1-12" backsaw. 1-J" socket firmer chisel.
1-V' socket firmer
chisel.
chisel.
chisel.
NOTE. For mature students of carpentry, instead of the two last-mentioned saws, a 22" panel saw, a 26" ripsaw, and a 26" cuttingoff saw should be provided in addition to the backsaw.
-8" swing bitbrace. -12 oz. bell-faced claw hammer. -2 \" hickory mallet. -6" screw driver. -6" bevel. 1-6" try-square. 1 pr. 6" wing dividers. 1-8" X 2" X 1" oilstone.
1 self-righting oil can.
1 1
bit. bit.
The above
is
taking the carpenter's trade course, and for most of the work the students may be called upon to do if the school
is
36
KING'S
For a manual-training school, some of the tools above mentioned will be found unnecessary for the individual equipment, but they should be a part of the general or rack equipment of the shop. In such a school, in which a satisfactory but an economical outfit is desired, the following list of tools will be found suitable.
Outfit of
Common
rule.
gauge.
8" swing.
Individual Outfit of
1-15" iron jack plane. 1-7" iron knuckle-joint block plane.
1
Edge Tools
l_each, i"
I",
V,
I", 1"
auger
bits.
bench
outfits.)
3-24" iron
jointers.
NOTE.
12ths, 16ths.
Edges of framing squares should be divided into (For manual training, two will be enough.)
2-12" bevels.
8-6" bevels. (Omit for carpentry.) 8-6" wing dividers. (Omit for
carpentry.)
IN
37
G slip stones.
sizes
tool stamp.
steel letters.
8 points.
1 set
bits.
1-30"
4, 5, 6, 7,
doz. each,
bits.
#3,
German 1-12"
bits.
iron level.
sets.
3 doz. nail
Cup
As-
6 wooden countersinks.
G lightning countersinks. 1 set socket firmer chisels.
2".
|" to 1-10" swing, ratchet brace. 1 doz. 3^"X 5" cabinet scrapers.
1
(Omit for
Blades for above saws. 6-16" compass saws. 6 clamps; to open 3' 6". 6-14" hand screws.
1
1-9" iron rabbet plane. hand screws. doz. 10" hand screws. \-\" wood bead plane. doz. each, 6" and 4" slim taper 1 set f" match planes. files. 1 set \" match planes. doz. 12" half round cabinet 1 iron tongue and groove plane.
doz. 12"
files.
1
files;
breast
drill.
single
2 doz. twist
I" to \".
drills,
assorted from
G bit
1
files.
each,
8"
and
12"
monkey
3 each, !",i",J",f",l",H", gouges. 3 each, J", |", f", 1", center bits.
wrenches.
3-G" button pliers. 1 each, 8" and 10" button 3-6" end-cutting nippers.
2-3" hatchets.
1
grindstone.
In a school where strictest economy is necessary, the equipment of tools on the following page will be found
sufficient for a class of twenty-four boys to do planned in these courses.
all
the
work
38
KING'S
Many teachers prefer an equipment similar to the fol lowing, there being fewer tools to care for and to keep ir order, as it eventually falls upon the teacher to see that al
the tools are in the best possible condition for a
new
class
block
chisels.
24-24" straight
rules.
cutting-off saws.
10 points.
drills,
\"
t<
framing square.
penter's course.
oz.
For bitbrace. 1-J" wood bead plane. 1-f" dado plane. 1-9" iron rabbett plane. for the Car- 1-10" drawshave.
6 sloyd knives. 6 iron spokeshaves.
12-12
hammers.
3-4" screw drivers. 6-6" screw drivers. 2-8" screw drivers. 1-12" screw driver.
3 oilstones. 3 self-righting
oil
6-3}" X 5" cabinet scrapers. 6 peg-awl hafts. 3 doz. awls for above hafts.
1
doz.
nail
sets.
Cup
pointed
Small
cans.
size.
1-18"
1 set
level.
4-6" wing dividers. 6-8" swing bitbraces. 2-6" swing bitbraces. 1-10" ratchet bitbrace.
auger 6 each, J", f ", |", f, 1", auger 6 each, 3, 4, 5, 6, 7, German
1 set
1 glass cutter.
bits.
bits.
bits.
2-6" button pliers. 2-6" end-cutting nippers. 1-8" monkey wrench. \ doz. 8" flat bastard mill
Single cut.
files
IN
1
1
39
',
socket
files.
3 wooden countersinks.
1
3' 6".
lightning countersinks.
slip stones.
with 6-6" bevels. (Omit for carpentry.) 1-3" hatchet. 3-16" compass saws. 8-2^" hickory mallets.
blades.
1
',
grindstone.
CHAPTER
IV
SUGGESTIVE COURSES
- - In Grading of exercises. preparing the following it has the been intention to suggest a series of courses, models which will lead the student from the simple to the For reasons that have been complex in gradual steps.
previously discussed,
endeavoring to arrange a course which may be completed by a series of exercises as perfectly graded as is possible for instance, in piano practice. He has therefore been
of the models, involved in combining the various forms of construction, rather than by the questionable basis of one tool being more difficult to use than another.
size
governed by the
and by the
difficulties
Time necessary
for completion.
necessary to complete the various courses, there is a wide difference in the amount of work that may be accomplished
by
different classes.
give ample
work
consequently the conscientious teacher need not feel that he is doing less than he should, if his class does not
accomplish all that is laid out. Use of outlined courses. It
is
outlines will be followed implicitly, as no course can be devised which is the best for each one of any class, but
they should each be considered simply as an indication of the grade of work that the average student should be able
40
IN
41
to perform at each step in his progress. They may also be used by the teacher in selecting work for his classes, and
as a basis for comparison when a new model is being considered, in this way aiding the teacher to decide whether a
certain
may wish
to
make
is suit-
able for that particular student to undertake at that time. In fact, the courses are, in general, adapted to the more
mature student of the normal schools, and, in connection with the rest of this handbook are intended primarily for
the use of prospective teachers of manual training in preparing for their future work. Some of the sketches illustrating the models of the
being working or scaled drawings, are made in perspective, the student being given only enough to suggest the size. It is desirable that the student should not follow the design closely; therefore the details
courses,
instead
of
are suggestive only, and each student should be required to design the details of every model that he makes, being
To reiterate and to emphasize previous statements, the courses should by no means prevent the teacher from departing from them as individual cases may make it ador from substituting others that he may deem The models mentioned better suited to his special work. are suggestive only of the approximate degree of difficulty
visable,
work
of the average
regular course to be followed under all conditions seriously hinders the development of many students, who should be encouraged, instead, to design their own
work
made by
If necessary, models to the greatest extent possible. the teacher or by other students may be used as
42
KING'S
motives or suggestions, and each student required to make a working drawing of the model, changing or improving the design, instead of making a simple copy, and constructing his
own model from the drawing. The use of the arithmetic given in
"
In using " Elementary Research and written exercises. " Woodwork" and Elements of Construction" as the basis
of the work of classes in the carpenter's trade courses, research and written exercises should be required upon topics and exercises which treat of construction, the allied
trades,
and the
use, strength,
and durability
of materials.
An
entire chapter upon tools, materials, or other subjects generally, should not be assigned for study at one time,
as, in most cases, if the proper amount of research is devoted to the subject and it is written up as it should be, Each there will be too much work for one assignment. teacher will have to decide for himself the matter which should be discussed and the time which may be allowed
for
it.
tests should be given, reviewing the work performed since the preceding test; there should also be an examination at the end of the term or semester, covering the more important points of theory and practice.
The written exercises should, if possible, be arranged so that they will come at frequent intervals, during the whole term, and should be kept as nearly as possible parallel with
the bench exercises.
as
Class exercises
may be
performed by
many
by
students as can work together to advantage, or as few as the teacher may desire.
IN
43
of suggestive courses, special care has been exercised to use no unfamiliar term, and to mention no subject nor
is
not fully described in one of the volumes These volumes are indicated by the use of
for instance, the work of the manual- training and of the first year of the trade classes, is taken classes, " Elements of Woodwork" and from " Elements of from
W, and
Construction," the former being indicated by the letter the latter by the letter C. The work of the secclasses
is
by the letters CC, and from " Inside Finishing," to which reference is made by the letters IF. These letters indicate the book, and the acindicated
is
taken from
"
Constructive Car-
companying number indicates the topic in which the item mentioned will be found. If no letters appear, the sketch will be found in this volume.
44
KING'S
HANDBOOK
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IN
45
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46
KING'S
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52
KING'S
IN
53
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CHAPTER V
SPECIAL TEACHING HINTS AND SUGGESTIVE DESIGNS
New subjects. The models hereafter described indicate the approximate progression of difficulty rather than the exact sequence of work that should be followed.
Each teacher, far better than any one else, should be able to select the models best suited to the needs of his own
classes; therefore the subjects for description
and demon-
when the model is selected, include, except as review may seem necessary, only the new tools and materials or processes introduced. It will not be wise to go through the entire list of new
stration should be decided
and should
subjects at the beginning of the work upon the model. If taken up at this time, very little of it will be fixed sufficiently in the minds of the students to be of value to
different stages of the work. short talk at the beginning of the work each day, as a
new
tool is taken up, will produce better results. Stock cutting. - - The materials for the first few models of any course should be prepared by the teacher before the
class arrives.
After
it is
learned the necessity for making an allowance for working and for cutting, as well as to minimize waste and
blemishes, they should be allowed to cut from the board, having first made sure that there are no scraps from which
56
57
greatest
may be cut. The teacher should watch work very carefully, as within it lies the In order that possibilities of economy or waste.
may be given a broader experience in stock is than possible in cutting only one or two pieces at cutting a time, they may get out the stock from which several models of the same kind are to be made, taking turns in
the students
doing
this,
that
all
the class
may have
exercise.
This
the advanced
carried out successfully by allowing students to prepare the stock for the work of
for
may be
required
the following
models may be cut from the regular stock thicknesses. This saves a great deal of time, and there is no real benefit
gained by requiring that the student should plane everyUsually material that has thing to its three dimensions.
been cared for properly during the time it has been season" out of wind/' as it is possible for ing will be as fair, or student or workman to make it; but if its face is not any true, which may be proven by the method indicated in "Elements of Woodwork," 30 D, or in "Elements of Construction," 4 D, it should be made so by using the jack plane sharpened carefully and set to cut very fine, after which the
piece should be gauged to an even thickness and planed to the gauge marks. This will result in a piece a little thinner than actually .required, and if this difference is so great
as to destroy the piece for its purpose, carded. Many young teachers regard
it
should be dis-
the
dimensions
given upon a drawing as immutable, and they will repeatedly discard material that is a trifle smaller than called
for,
58
KING'S
the desired size. There are certain dimensions that cannot be changed after the work is planned, and others that need not be observed so carefully in making the dis;
stration
of
the
necessity
exercising
economy and
it is generally the custom to get the material called for by the stock list, or all
that will be required to finish the work to a certain stage. In school work this custom cannot be followed so closely
as in practical
life since, if
a large
is
article, or
a model re-
being made, the work is apt to be in progress for several months before the last piece If all the material were cut at once, some will be needed.
quiring a
of pieces,
number
certainly would be lost or appropriated by another student, unless the teacher assumed the unnecessary burof
it
den
pieces of the different models under construction were accurately accounted for at each lesson, or of keeping them
under lock and key. When the actual work upon the Making the model. model has commenced, the teacher should be continually upon the alert to prevent the students from cutting off too much wood, thereby making the model undersize; the tendency to do this will be more apparent upon the parts of the work in which the tools work the easiest, as, for inIt is obviously stance, in planing the sides and the edges. more difficult to obtain a square and true end than to
obtain equally good results upon side and edge wood. The use of the bench hook as a jack board or shooting board
(see
page
3) should
not be encouraged
it is
a method of
IN
59
obtaining results rarely used by workmen, though much used in the manual-training work of the grades, but the
" methods described in Elements of Woodwork," 44 B, or in "Elements of Construction," 18 B, have stood the test of many generations. A mechanic sometimes will use the
jack board
if
he has
" Any fool," as making mitered picture frames. a workman once said, "can make a joint with a jack board." It should be the aim of the teacher to develop the skill
instance, in
will permit the student to make a good joint by own unassisted efforts, as a workman has to do. The difficulty of making a good joint upon end wood
many
which
his
not due entirely to the fact that it is more difficult to cut end wood than side wood, but largely to the fact that
is
the average student persists in cutting a shaving about four times as thick as he should, and in continuing his exertions after the plane is badly in need of sharpening. As Solomon said, " If the iron be blunt, and he do not whet the edge, then must he put to 'more strength but wisdom
;
is
profitable to direct."
(Eccl. x. 10.)
the use of
their tools, as satisfactory results may be obtained upon end as upon side wood, if the tools are properly sharpened
and adjusted.
Tendencies to be corrected. If there is one thing more than another, in teaching tool work, in which the novice should be guided and watched, it is in the use of sandpaper, largely because it seems the simplest thing in the world to rub a piece of sandpaper over a piece of wood. The average student has an irresistible tendency to use sandpaper for any and all purposes, and no amount of
60
KING'S
reasoning or instruction will change this tendency until by experience he learns that he injures more work than he
improves, and that the use of sandpaper before all the cutting is done results in dulling the edge tools which are
used after
of some teachers, during to work, keep a supply of sandtorn to a convenient size, say one eighth of a sheet, paper and to give a piece to each student as he needs it, requiring
it.
It is the
custom
him
after
it is
used.
Never allow a student to sandpaper across the grain. In sandpapering a flat surface, no matter how small, the smaller the surface, the more always use a block need of a block. The teacher should guard against the tendency of the
;
the spokeshave for every conceivable use should be kept within its legitimate purpose. that of field, truing curved surfaces, and never used for
students
to
use
Its
making a
may
be
Files
to use
them for other than their legitimate uses, belong in the same category as do sandpaper and spokeshaves. Very few students have the moral stamina to resist the
temptation to use a rasp or a file in place of the blockThe 'best way plane, if the latter does not work easily. to prevent the use of these tools in places where others should be used is to keep them out of the way. The
.
spokeshave, contrary to the custom of many teachers, should not .be a part of the regular bench equipment,
IN
61
but a part of the rack or general equipment, in which place the teacher may easily prevent its wrong use.
SUGGESTIVE DESIGNS
As has already been stated, the students should not be allowed to use the following designs for the purpose of
copying them, but only as suggestions they are intended simply as the basis from which the students may develop
;
their
own
designs.
'
References to the four volumes of the series are made, " as in the Suggestive Courses for Study/ by letters (see
page
Fig.
i.
43).
Plant Label.
l
New
: Ripsaw and cutting-off saw (will be used only in rough cutting the material) Backsaw. Knife (cutting and whittling). Gauge.
subjects
Rule,
Try-square.
Jack plane.
Block plane.
Wood: Poplar (whitewood), pine, or basswood. Its native area, method of growth, and manipulation.
1, 2.)
Preparatory. A. Make working drawing. B. From material dressed two sides to desired
thickness, cut a piece \" longer and \" wider than required dimensions.
FIG./
Exercises.
1.
A.
it is
out
1 The items under this heading are intended for discussion and demonstration on the part of the teacher, and for drill on the part of the students. Each teacher should decide for himself whether the sequence of the subjects is best suited to his needs, and if not, should rearrange
it
accordingly.
62
B.
KING'S
Mark
the figure
"
on face
side,
C.
plane edge straight and square with face side Unless it is necessary to plane the face side to
make
the piece
2.
out of wind (which will rarely be the case on a model of this size), do not plane the face side until all the edges are done. A. Mark the figure "2" on the face side near the best end (at
B.
Mark
right angles with the grain). with knife and try-square the line to
off.
will
be cut
C. Cut
3.
off with backsaw; leave a very little for block-planing. D. Block-plane exactly to line, and test with try-square to be sure that the end is square with both the face side and the edge. 'Measure desired length from end 2, and square across the face side
4.
A. B.
"4"
Mark
on waste
piece.)
C.
With the jack plane, plane edge 4 down to the required and straight and square with the face side.
line,
5.
Point the
label, being sure that the point is on the center line, and that the obtuse angles are exactly opposite each other. The point should not be brought to a feather edge, as it will be broken
easily in handling, and it will be very difficult to work to an exact length leave the point something less than -fa" across it. Do not measure it, but be guided by the eye.
;
6.
Plane both
sides.
is diffi-
7.
A. This model should not be sandpapered, as a small piece cult to hold for sandpapering.
B. This model
C.
may be used also as a whittling exercise. Inspect for defects and remedy them.
Key
Tag. : Bits
center.
Fig. 2.
New
subjects
auger,
Spokeshave.
paring.
Compasses.
Wood:
Same
Preparatory:
Same
as in Fig. 1. as in Fig.
1.
IN
Exercises.
1, 2, 3, 4.
63
Same
5.
face side.
.
Bore \" hole at center of round end. Use auger or center bit. To do this without
splitting the piece, place it in the vise,
and
slightly
compressed at
Do not bore right angles with the grain. entirely through from face side, as the
pit
is
it
comes through the back; turn piece over when the center is definitely marked on the back and bore from that side.
7. 8.
Plane
sides.
Do
F/&Z
Fig. 3.
9.
Wedge.
:
New
subject
:
Bevel square.
as in Fig.
1.
Wood
Same
Preparatory. A. Make working drawing. B. Prepare piece 3" longer than required, so that sufficient wood to grasp while at'work up-
will
be
will
be too small to
of I"
Mark
face side.
Exercises.
1.
Plane both edges straight and square with face side. Do not block-plane either end.
2.
Hold
in vise
be cut
off to
Make
3.
point of
line of
the edge by planing from both sides. Round thin edge of wedge. Do not make a
feather edge
;
/7G.J
see Fig.
1,
Ex.
5.
64
4.
KING'S
A.
B.
mark with
knife.
four sides.
corners with light knife lines. Set bevel to the of the bevel to the same by setting tongue
sides of the angle of a steel or framing
C.
upon both
square.
5.
D. Cut off Leave marks on the wood. Bevel corners to required angle, which has been described in Ex. above. Cut down on the bench hook with the knife.
A.
B.
knife
if
4,
6.
7.
Fig. 4.
Wood:
Same
as in Fig. 1.
Preparatory. A. Make working drawing. B. Cut piece from material at least I" larger in square, and \" longer than required dimensions.
_
i
Exercises.
1.
A.
Plane one side straight and true, and mark it for the face, or 1." B. Plane one adjoining side square with it, and mark it "2." C. With a gauge sharpened to make a fine line, gauge from this
side across the face,
"
line
D. Plane the third side to this line, and square with the face mark it "3." E. Using the gauge without changing the set of it, mark the edges " " 4 upon sides 2 and 3. of side 4 side to these marks. F. Plane
;
2.
A.
Mark and
finish
top end.
IN
B.
65
3.
Lay out decorative notches with fine knife lines, and with the utmost accuracy cut to them with a sharp knife or a chisel. Point stick according to dimensions. Be sure that the students
do not cut
off this
end
been reached.
Leave
Fig.
1.
Fig. 5.
New
Wood
Sandpaper;
tools.
1.
its
manufacture;
its
its
upon edge
Same
as in Fig.
Preparatory:
Exercises.
1, 2.
Same
as in Fig.
1.
Same
as in Fig.
1.
3.
A.
Measure desired length from end 2, and mark with knife, workMark this end "3." The edge ing from face edge or edge 1. parallel to edge 1 should be marked "4." B. Square across edges 1 and 4 from this mark, and connect the lines across the back side (the poorer
broad surface), using the knife
for all lines.
With the backsaw, cut off the wood beyond mark 3, as near the mark as possible, and leave the mark on the wood. D. Finish to the knife mark with
C. the block plane.
4.
A. With a fine gauge, mark upon the face the required distance of
FIG.
1.
plane,
side.
5.
Plane sides. D. Inspect for defects and remedy them. A. Cut or tear a sheet of No. 1 sandpaper into eight equal parts.
C.
66
B.
KING'S
Fold
it, not tack it, around a block of wood about 2" x 3" and Be sure that the corners sandpaper all six faces with it. of the model are not rounded off, but that they are perfectly
square,
Fig. 6.
Pencil Sharpener.
New
subjects:
Hand
screws (See W., Topics 59, 66, and C., Topic 33). Glue (See W. Topic 65) Gluing (See W. Topic 66) Gluing with a caul. Shellac (See W., Topic 71). Wood : Cherry, or any hard-grained wood.
.
Preparatory:
Exercises.
1.
Same
as in Fig.
1.
With a sharp
A.
Lay
off on the center line the distance between the wide and the narrow points of
the model.
B.
Lay
off from these points, one half of the wide and narrow dimensions each side of
the center
C.
line.
Draw
semicircle,
and
taper.
D. Plane to taper
E.
F.
3. 4.
lines.
Round the
Plane
sides.
end.
the desired length, and about \" wider than the widest part of the wood. B. Glue it in place. Use a caul, which is a piece of -wood for the
purpose of pressing the sandpaper close to the piece to which it is to be glued hold it there by the pressure of a hand
;
screw until the glue has hardened. The caul should be somewhat larger than the piece of sandpaper.
C.
After the glue has become hard, trim the sandpaper flush with the sides of the piece of wood to which it is glued.
5.
A.
D. Inspect for defects and remedy them. Finish model with white shellac, spread very thin.
IN
B. After the
paper.
67
00 sand-
coat
is
hard, sandpaper
it
lightly with
C. Apply second coat of thin shellac. D. After second coat is hard, rub it with 00 sandpaper and with boiled or sweet oil. E.
Polish with a soft cloth.
not rub
it
with a block
(In rubbing finish with sandpaper, do use a felt pad, or the hand. Other;
Silk
Winder.
:
New
subjects
area of growth.
and rasps
their use
Wood:
Preparatory. A. Make working drawing. B. From material dressed two sides to the required thickness, cut
piece 1" wider,
and 2|"
allow
longer than
desired
(to
dimensions
Exercises.
1,2.
3. 4.
Same as Ex. land 2, Fig. 1. Same as Ex. 4, Fig. 1. A. With a sharp knife, mark
length on end not cut it off.
3,
but do
/=/G
-^ T&
bevel set to angle of 45. Cut notches on three sides, with backsaw, which should run very lightly, and just clear marks. D. With a sharp chisel, pare very lightly to marks. E. Finish with a fine file, keeping inside angles and all corners
clean and sharp.
5.
A.
B.
as in Ex. 4
above
68
6.
KING'S
Same
7.
8.
Same
as Ex.
5, Fig. 6.
Fig. 8.
Fishline Winder.
:
Wood
A.
B.
Either hard or
soft.
Preparatory.
piece Exercises.
1, 2.
y longer and
"
3, 4.
5.
Same Same
A. B. C.
Place piece in vise as in Fig. 2, Ex. 6. " " Bore holes with center or auger bit. If a Forstner bit is available, it should be used instead of either of the others, as it is
less liable to split
the wood.
(This bit
is
not
it is
it is
almost impos-
with a hand screw closely against another may bore through with-
6.
Finish
out tearing the wood of the back side. the holes in the ends of the model
of the
and cut out the waist, or the middle Use a sharp knife. edges.
7.
Plane sides
first.
9.
10.
Sandpaper the model. Inspect for defects and remedy them. Two coats rubbed down with Shellac the model. 10 8 and may be omitted if desired.) (Exercises
8.
oil.
Fig. g.
Hatrack.
:
New s.ubjects
Bradawl.
Studding
in plaster partitions.
Wood stains
Chamfering.
IN
Wood
:
69
Preparatory:
Exercises.
1,2.
3, 4.
5.
Same Same
A.
Do not dicating the angles of the chamfer. use a gauge for this purpose, as the scratches will show after the chamfer has been made.
Chamfer ends first, using the block plane. Chamfer the edges, using the jack plane. A. Mark location of hooks. If a screw hook similar to the one shown in the illustration is If a used, mark the location of the screw. is screws with on is fastened hook which preB. C.
ferred,
6.
mark the
Locate and bore \" holes through which the rack will be fastened to the wall. These
need not come under the hook, as shown hi in the illustration, unless desired, but they should be placed 16" to centers, as that
distance will allow the screws to enter the
Sandpaper model.
8.
9.
Inspect for defects and remedy them. The model may be either stained or finished in
If
the former,
is
it
may receive
filled
if
wax or a
shellac finish.
hard, open-grained
wood
desired.
Table Mat.
:
New
subjects
Frame saw.
strength.
Compass saw.
tain
maximum
Wood
Poplar, or oak.
70
KING'S
Preparatory. A. Make working drawing. B. Cut piece about A" larger each
Exercises.
1.
way than
required dimensions,
A.
B.
C.
Draw
holes as indicated.
2.
A.
Place piece in vise to prevent splitting while boring holes. See Ex. 6, Fig. 2. Be sure that sufficient pressure is not exerted to split the piece by buckling.
B.
(If
be apt to
the
split.)
With
compass
saw, or preferably
the
Place the
the
parallel
with
the
surface of the
bench.
This
will
f=i&/0
tain to
be almost cerIf bench top. the grain stands vertically, the same result will be attained. The saw must run very lightly, or the piece will be apt to split,
happen
if
the grain
is
file.
Be
maintained.
IN
5.
71
Smooth both sides with jack plane. The model will be found a somewhat awkward shape to hold to make neat work possible, a form may be made by making two pins somewhat smaller than the outside hole, and setting them in a piece of scrap wood large enough to support the entire model in such a way that two of the holes will fit over them. Allow the pins to project
model.
above the scrap piece a little less than the thickness of the Place the model over these pins, and plane both sides in
6.
7. 8.
the usual way. Sandpaper both sides and edges. Maintain correct corners. Inspect for defects and remedy them. Stain and finish to taste.
Fig.
n.
Rule.
Wood :
Preparatory:
Exercises.
1, 2.
Same
as in Fig.
1.
3, 4.
Same Same
as in Fig. as in Fig.
1.
5,
must be used that they are perfectly straight. It is better to be guided entirely by the eye in this, but if necessary, a steel straightedge may be used for the final test. In work requiring such a
degree of accuracy as
this,
will
the tools should be in perfect order, take the thinnest possible shaving.
'
' l l
'
'
l l
'
l
'
i
'
i
f\
6\
<9
<0\
//\
FIG.lt.
5.
In making the graduations, do not allow the students to lay out one inch at a time. Instead, lay out all the inch graduations at once, then the half inch, then the quarter inch, Insist upon absolute accuracy. eighths if desired.
and
6.
If
the
wood
sides.
is
straight
If
grained,
the rule
may
the
both
this
cannot be done
well,
sandpaper the sides to a smooth surface. If care is used in selecting the wood for this model, this may be done satisfactorily.
72
7
.
KING'S
8.
sharp steel figures is available, the inches may be marked before the rule is shellacked otherwise the figures
r
a set of
See Fig.
6,
Ex.
5.
should be
made
very carefully
with black drawing ink after the
Plant Stand.
Octagonal.
New
subjects
Laying
Nails.
out an octagon.
Nailing.
drawing.
B.
cut rough
than
re-
C.
A.
Make
Exercises.
1.
B.
C.
Plane edge 1. See Fig. 1. Lay out square accurately with a pencil.
Draw
square,
diagonals from corner to corner across the face of the and set the compasses at one half of their length,
With the
cor-
their intersection ners as centers, draw arcs as indicated with the edges of the square will give the angles of an
octagon.
angle.
IN
2.
73
A. With block plane, make ends 2 and 3 square with face edge and side,
planing toward edge
4,
as the
B.
chips will be cut off. See Fig. 1. Cut off corners diagonally with the
grain,
3. 4.
Plane both
"*
Sandpaper both
sides
and edges.
5.
A. Plane four sides of the piece prepared for the feet. B. Cut them to length.
Place them
together, and block-plane each of the four at once.
feet.
.
V^
U
r!
*
|
end
6.
>
aj
:
C. Sandpaper the
A. Nail the feet in their places, locatUse 1" ing them accurately.
brads.
jl
:D
*JJ
\l
B. Set the
7.
nails.
Inspect
carefully
for
defects,
and
p
*^J
(
|
:':O
remedy them as
8.
far as possible.
A.
B.
w ;BD
\ijjj
Color putty to match. C. Proceed with sandpaper and sec-, ond coat in the usual way.
Fig. 13.
Tool Rack.
Wood
Exercises.
1, 2.
3, 4.
5. 6.
Same Same
as in Fig.
1.
as in Fig.
5.
Space and bore holes, as indicated. Cut ends to shape indicated, and
bore holes for screws.
7.
8.
Sandpaper.
Inspect for defects.
Shellac finish
if
9.
desired, or
model may be
left unfinished.
74
Fig. 14.
KING'S
Bench Hook.
:
New
German
bits.
Coun-
Wood
Basswood.
Preparatory. A. Make working drawing. B. Cut one piece \" wider and 2^" longer than required to include all three pieces.
Exercises.
1, 2.
3, 4. 5.
Same Same
as in Fig. as in Fig.
1.
5.
piece,
r
33
the
nar-
rower short
piece. Cut out a blemish,
7.
if there is one that can be removed in this way. A. Smooth the largest piece of the three upon both sides, but do not sandpaper.
B.
Mark
opposite sides. The distance between the vertical faces of the short pieces should come in the middle of the length of the large piece, leaving an indefinite distance at each end.
8.
A. Bore and countersink screw holes in small pieces. Make the holes large enough to allow the screws to slip through easily.
B.
Hold the different pieces in their permanent positions by means of hand screws, and drive screws into the large piece to mark
the holes there.
Remove
9.
pieces.
Spread glue thinly on the bottom of one of the small pieces. Do not use enough glue to squeeze out, or it will make unnecessary work in cleaning
it off.
IN
75
If 8, A and B, and turn them in. the screws do not bring the pieces to a joint, apply hand screws until the glue sets. Be sure that the piece is exactly
in its position.
10.
piece.
1, 2,
above, except that the vertical distance between the two short This model pieces should be the basis of the extreme length.
should be neither sandpapered nor finished. Enough of these models should be made to keep the shop supplied with bench hooks.
Fig. 15.
Cutting Board.
New
subject:
The
ellipse.
Wood:
Poplar.
Preparatory. A. Make working drawing. B. The teacher may make a pasteboard pattern a little larger than the required model, which will do to mark for rough cutting,
but the students should lay out the ellipse to exactly the This model should be cut from a board right dimensions. which is good on both sides, as both sides will be used.
Exercises.
1.
ellipse
by trammel method,
as follows
76
KING'S
notches from
wood)
the distance C-l, which is equal to one half of the minor axis of the ellipse, and the distance (7-2, which is equal to one half of the major axis. Place 1 on the major axis, and 2 on the minor
axis,
and
will indicate
ellipse.
positions of
a point upon the circumference of the 1 and 2 are changed upon the
axes,
C locates another point on the circumference. These points should be close ^enough together to allow a freehand line to be drawn through them, which will be the desired form of the
ellipse.
2.
A.
Saw
to about
"
B. Finish to exact size and shape with spokeshave and wood file. Make the edges square before they are rounded; otherwise
they
C.
3.
Round
4.
5.
if
desired,
but
it is
unnecessary.
Fig.
Sand Shovel.
Clinch
4.
New
subjects:
nails.
Stock
lists.
Wood
C.
Cut blade
of shovel
from poplar,
"
E.
Cut the handle from I" hard wood, I" longer than necessary.
5,
Exercises.
1.
A. Apply Ex. 1, 2 of Fig. 1, and Ex. 3, 4 of Fig. the shovel. Do not taper it. B. Plane and sandpaper the best side only.
to the blade of
2.
3.
Make back cleat of required dimensions, not cutting it to length. A. Using I" tinned trunk, clout, or clinch nails, fasten the blade
IN
77
to the cleat.
Bore holes with a bradawl to insure that the wood. Allow the ends of
the cleat to project beyond the edges of the blade. Clinch the nails neatly on the top of the cleat, and be sure that no
nail
comes
in the
middle of the
with
B.
Cut the ends of the cleat off flush with the edge and touch lightly with the block plane.
Bevel the ends of the
cleats.
of the blade,
C.
4.
Lay the blade under side up on the bench, holding the against the edge, and taper it down to ^ at the thin edge.
cleat
Use
the jack plane, and guard against planing the heads of the clinch nails, which should be set a little under the surface of the wood.
5.
A. Using the jack plane, square the handle to the required dimensions, leaving the piece the full length. B. Plane the corners until the piece is an accurate octagon the
entire length.
C.
Plane each one of the eight corners off, and make the stick round. Set the plane to cut very fine in doing this, and in finishing it, the block plane may be used if very light touches
are necessary, and if the cut does not tear the wood. Guard against the use of the spokeshave for this purpose, as it will result in making the piece too small. Do not depend upon sandpaper to round the handle, as it will not do it.
6.
A.
D. Sandpaper the handle. Cut the end of the handle to fit the angle of the blade. B. Make a notch in the cleat, which will fit the handle.
78
C.
KING'S
7.
Sandpaper the back end of blade and cleat, after they have been planed flush with a block plane. A. With 1" and l\" clinch nails, fasten the blade to the handle. B. Fasten the cleat and the blade to the handle with 1" or If"
clinch nails.
C.
Bore holes carefully with a bradawl or small German bit. In making this model, the utmost care will be necessary in
guarding against splitting the wood, especially in the handle.
of the blade.
8. 9.
to required length.
it.
10.
B. Round the end of the handle, and sandpaper Inspect for blemishes, and correct them. A model of this nature need not be finished.
Fig. 17.
Dish Drainer.
nails to give
maximum
grip.
Get out
and
"
IN
79
be made should be ripped upon a circular saw at the mill, because it will be almost impossible to split these by hand without allowing the saw to catch, which will generally result in splitting the
Exercises.
1.
2.
3. 4.
all one way, and block plane one end. saw to and block plane the other end. them all length, together, Keep A. With a gauge, mark to width, one at a time.
Plane one edge of all cleats. Place them together, planed edge
B.
5. 6.
Plane to gauge mark, one at a time. (It is not necessary that these edges should be planed perfectly square.) Plane both sides and sandpaper.
A.
B.
Make
7.
Plane and sandpaper. " A. Nail slats on the cleats, using f brads. Drive them slanting. B. Set the nails a little below the surface hold against a piece of
;
C.
if
Finishing unnecessary.
Fig. 18.
Coat Hanger.
:
New
subject
:
Wood
Poplar.
Preparatory:
Exercises.
1.
Same
as in Fig.
1.
2.
A.
Same as Exs. 1, 2 of Fig. 1 and Exs. 3, 4 of Fig. 5. Lay out points as indicated, by intersection of lines. B. Draw curve with elbow resting on bench and forearm
;
as
radius,
correct curve.
3.
4.
5.
With compass, or with frame saw, cut to curved lines, allowing about -J" for working. Keep the saw square with the face of the piece, and use the try-square frequently to insure accuracy. With spokeshave, make inside of curve true and square with sides. With spokeshave, round the top to given dimensions be sure that the corners of the curved edges are clean and sharp, and that no lumps are visible.
;
80
6.
KING'S
Plane the
lies
sides,
around.
In this
Ject/onatfl
will
Inspect for defects. Finish in the natural wood, with two coats of shellac rubbed in oil. (The teacher should guard against the tendency to make the model
too small, which
models.)
is
more apparent
in this
than in
many
other
Fig. 19.
Key Rack.
:
New
subject
:
\V ood carving.
Wood
Poplar.
Preparatory. Exercises.
1.
As
in Fig. 1.
Same
as Exs.
1,
2 of Fig. 1
and Ex. 4
of Fig. 5.
2.
---V--1
Jecf/onal/t
3.
Draw
(The teacher should be sure that the carving tools are in perfect condition, as these, above others, require the attention of an expert.)
IN
4.
81
Drill in carving
carved.
I" deep
is
Be
careful that the cuts are riot too deep ordinarily a cut sufficient for this kind of carving. Use a No. 11 veining
gouge, a No. 2 skew chisel, and a chip carving knife for this work.
5.
Locate holes for screw hooks and screw eyes and bore them with a bradawl.
6.
Sandpaper.
control,
well
under
Under by a carving
7.
so as not to destroy the sharp edges of the carving. no condition allow the sandpaper to touch a cut made
tool.
8.
Fig. 20.
Wood
A.
B.
Cherry.
Preparatory.
C. Cut both pad and top of required thickness, making an allowance for working.
Exercises.
1.
A. Lay out pad, or under piece wit^i rough edges, and work one half of it to desired shape. Work from one straight edge. B. Cut to length, and make other half symmetrical.
2.
Plane to required
width.
Bore
brass
headed
screws.
3.
Make
pad.
top to
fit
4.
With a
suitable
gouge, cut the finger holes in the sides. If students are below the seventh grade, this model may be made of soft wood.
5.
6.
wax
to suit taste.
82
Fig. 21.
KING'S
Bracket Shelf.
Poplar.
Wood:
wider and
"
economy.
Exercises.
1.
Same
as Exs.
1,
2 of Fig.
and Exs.
3,
4 of Fig.
5,
applied to the
shelf only.
2.
3.
4.
Lay out back with pencil and work carefully Plane and sandpaper the shelf and the back.
to lines.
5.
6.
Using l\" brads, nail the shelf to the back, being sure that they are square with each other. Make bracket in accordance with original design. A. Fit bracket to both shelf and back. Fit the end wood first. B. Plane and sandpaper it. Fasten in place with brads, and with glue used sparingly.
C.
Set nails.
Stain.
7.
A.
D. Shellac or wax
Fig. 22.
finish.
Pen Tray.
:
gouges.
IN
Preparatory:
Exercises.
1,
83
Same
1,
Same
as Exs.
2 of Fig.
and Exs.
3,
4 of Fig.
5.
2.
3
4.
With an
cess.
outside gouge of
Be
that
sure
clean
and true
5.
piece.
Be
6. 7.
rubbed in
Fig.
23.
oil.
Plant
Stand.
Halved.
or lock joint.
Wood
Poplar.
Preparatory:
Cut two
pieces as required,
making allowance
for working.
Exercises.
1.
Make
2.
Mark the
lock joint. Be sure that they are made small enough to insure a tight fit, but not small enough to bruise the wood in pressing the joint together.
84
KING'S
In doing
this,
3.
do not measure with a rule to obtain the marks, but from the pieces which are to come together. Use the gauge for the depth mark. Square down for sides of the cul A. Make the cuts with the backsaw. Be sure to cut inside of tl lines, but leave the lines on the wood. B. If too tight, do not chisel by guess, but make an accurate
mark
directly
knife
mark
making the
cut.
4.
C.
Fig. 24.
New
subjects:
Use
Paint;
its
Wood
Pine, or poplar.
C.
Cut
all pieces,
making allowance
half pitch gable
;
for working.
Exercises.
1.
make edges
square,
Grain to
2,
A.
Make
IN
B.
4.
85
A.
B.
Bevel upper edges to same pitch as the C. Plane the bottom of the ends and sides D. Sandpaper ends and sides.
5.
A. B.
Make bottom
Fit the ends
and sides of the house to the bottom. C. Nail the bottom on to the ends and sides of the house with 1|"
brads.
6.
A. Cut both roof pieces to desired size. Plane outsides. B. Nail the narrow roof board in its place.
C.
sure that the tops of the gable and the top edge of the roof board are exactly in line, or the other piece will not fit closely. D. Nail the wide roof board in its place.
Be
E.
7.
8.
9.
Smooth joint at ridge of roof, and sandpaper both and their edges. Make and fit chimney, and nail to its place. Inspect for imperfect work, and correct defects. Paint the house with two coats to suit.
Glove Box.
:
roof boards
Fig. 25.
C.
Cut
all pieces, making usual allowance for working. Cut the top from a piece of straight-grained, soft wood, which will make the carving easier. The triangular pieces that hold
is
ready for
them.
Exercises.
1.
A. B.
Work
by usual method.
sides.
2.
Plane and sandpaper both sides of each piece. Nail the pieces together the ends between the
;
Use
"
f
box/
Be
careful not to
86
KING'S
Do
Make
"
wider than the longer and rim of the box. Measure from
the rim
itself;
"
The
edges.
is true,
Be
f'W.
i*
and that it does not extend on far enough to prevent the rim from fitting the bottom perfectly. C. Plane and sandpaper the bottom. D. Fit the rim to the bottom of the
box.
It
is
important
that
E.
Be
which, see C., Topic 84 C. sure that the rim of the box
is
square,
it
and
nail the
bottom
5.
that
of
they
the
the
form
held
thumb when
with the
cor-
i
C.
6.
ball up.
Insist
upon the
both the top and bottom. Plane both sides of the top. Do not sandpaper. Draw it carefully with a hard Select a simple design for carving.
pencil,
and with
tools in
7.
See Ex.
6, Fig. 19.
IN
8.
87
A.
Cut
Make the cuts triangular pieces from a piece f" wide. as indicated in Fig. 25 A. Sandpaper them.
;
B. Find their exact location by laying the top bottom-side up on the bench place the rim in its place upon the top while in this position.
Mark
sharp knife.
the two sides of the angle of each corner with a Remove the
9.
very sparingly. Plane top of rim to fit the under side of the cover.
'!
Jf
10.
11.
wax
Fig. 26.
to suit taste.
Wood
C.
Lay out the exact size and shape of the ends, and work to the
lines.
with the
2.
and
left,
88
B.
3.
KING'S
A. Plane the rods to the required size. See Fig. 16, Ex. 5, B and C. B. Cut them to required length. Be sure that the rods are no
smaller than they should be. Plane and sandpaper the ends. With a small stick, cover the sides of the holes sparingly with glue. Put all the rods in at once; be sure that the ends are square
4.
5.
6.
is
put
away for the glue to set. Examine for defects, and remedy them.
Stain and finish to suit taste.
Fig. 27.
Comer
Poplar.
Shelf.
Wood
C.
/>'&
27
for
working
A.
With compasses, draw the curve of the front of the shelf, anc saw \" larger. B. With the spokeshave, work the edge of the shelf to correct line,
IN
2.
89
Plane the back edges of the shelf square with each other and with
the face side.
3.
Plane both top and bottom sides of the shelf. B. With the spokeshave, take a few light shavings from each of the corners of the front edge.
A. C.
4.
A.
B.
Make
5. 6. 7.
Remedy
defects.
and
Fig. 28.
Wall Pocket.
Poplar.
1.
Wood
Apply to each
piece.
Cut
first.
Exercises.
1.
A.
Work
all
original details
where
possible.
90
2.
KING'S
3. 4.
Plane pieces which are to be carved. Draw' simple design for carving, and proceed to cut both pieces. A. Plane and sandpaper the end, partition, and bottom pieces.
B.
5. 6. 7.
Set nails.
Remedy
defects.
Fig. 29.
Sleeve Board.
New
subjects:
Wood:
Scraper.
C.
Cut
all
pieces as needed.
Make
Exercises.
1.
A. B.
Make
Bore holes for pins of standards. C. With a round file, make the holes a
D.
2.
side of the bottom, to allow the wedge to Plane top and bottom sides of the base.
Make
fit
not cut the tops of the standards off. Leave pins a little The standards should be long enough to longer than required.
allow several attempts at fitting the shoulder,
3.
if
Do
necessary.
A. Place the pins of the standards in their holes, and see if the shoulders fit the back perfectly if they do not, proceed as follows " B. Scribing." Push the pin into the hole until the shoulder stops against the back.
:
C.
Lay a
scraper, or piece of wood a little thicker than the greatest opening of the joint, upon the bottom close to the standard.
D.
E.
a knife mark around the standard, being guided by the thickness of the piece described in C above. See Fig. 29 A. With a sharp chisel, cut exactly to these marks, being sure that
the
Make
wood
this
is
surface.
F.
Repeat
IN
G.
Mark
the center of
standards which
are to receive
the skeins of
the axle.
Bore
them partially
through.
center of the
pin,
width
is
standard.
of the This
to receive the
wedge.
J.
Plane, scrape,
and
sandpaper the
standards.
4.
A.
Make
oak.
the axle of
ders
must
the
in
standards. These
must be held
being
fitted.
B.
Plane, scrape,
and
sandpaper.
92
5.
KING'S
A.
B.
Make
6.
Plane and sandpaper. C. Fasten the axle to the sleeve board by the method indicated. Scrape and sandpaper the top side of the bottom, and round the
top corner. A. Enter the skeins of the axle in the standards, and put the pins of the standards through the holes in the base.
B.
7.
will force
wedge used
at right angles with the grain surrounding the hole which contains the pin. Generally it should be of the same kind of wood.
for this purpose
8.
must be placed
Plane the ends of the pins flush with the underside of the bottom.
unnecessary to do anything more to this side. Make the two pieces for the support of poplar.
is
It
9.
10.
Remedy
defects.
11.
Shellac all but the poplar sleeve board, which will be covered with cloth before it is used.
Fig. 30.
Cart.
Wood :
C.
Cut a
piece \" wider than height of rim, and long enough to include the four pieces.
D. Cut bottom \" longer and \" wider than desired. E. Get out pieces for the wheels \" larger than required. F. Hard wood for the axle, \" wider and \" longer than required. G. Maple or oak for tongue, I" larger in square, and I" longer than
required.
H. Make piece
it
down
to dimensions.
Exercises.
1.
Same
as Exs.
1, 2, 3,
and 4
in Fig.
1,
rim.
2.
sides.
The poorer
IN
93
the box, and should be sandpapered before the rim is nailed Guard against sandpapering the ends of either piece. together.
3.
A.
Nail the rim together, the short ends between the sides. Use four 1|" brads to each corner. B. Plane the bottom of the rim perfectly straight to fit the bottom of the body. See C., Topic 84 C.
4.
A.
B.
Plane one edge of the bottom straight. Plane and sandpaper the best side.
Nail planed edge to the bottom, the best side on the inside of the body. The grain should extend lengthwise.
C.
6.
is square, and nail the bottom all around. Plane the edges of the bottom flush with the rim. B. Make the ends of the rim and the ends of the sides flush. A. Mark the wheels to the exact size; in sawing, leave \" for
A.
working.
B.
C. Smooth edge line with spokeshave and wood file. D. Plane and sandpaper the sides of the wheels,
edges.
94
7.
KING'S
Work
the axle to required dimensions. Be especially careful that made accurately. This will be the most difficult
8.
part of the work. Fasten the axle to the box by means of screws through the bottom.
9.
A.
C.
Work
it
B. Fit
10.
Bore the hole for the cross handle. Make the handle round, and cut to length. A. Remove wheels from the body. B. Plane the top of the rim, and sandpaper it.
D.
C. Sandpaper the outside of the rim. D. Fasten the tongue in its place. Put on the wheels. Make and fit the linchpin.
Fasten
it
in place.
11.
12.
Remedy
defects.
13.
corners
by touching them
lightly with
any
is
finish is desired.
made
by using \"
Towel
Poplar.
Roller.
Wood
A.
B.
C.
Preparatory.
Make Make
working drawing.
stock
list.
Cut piece
than required.
Exercises.
1.
2.
A.
Make the back of desired shape and size. Make brackets of size indicated, but of
B.
original detail.
Bore holes
in the brackets to
make them
right
and
left.
Cut
the groove in the right-hand bracket, which allows the roller to enter.
Bore screw holes in the back for the brackets. D. Fasten the brackets on temporarily.
C. A.
3.
Remove
IN
95
D. Put tools
4.
A.
B.
design for carving. in order and cut the design. Sandpaper the face side of the back, and both sides of the
brackets.
Draw
5.
A.
B.
Work
Mark
Use glue sparingly. the required size, and perfectly round. Use smoothing or block plane to finish it. Cut to exact length.
roller to
size of
pin on end to
fit
holes in bracket.
C.
Locate shoulders.
the
Wind a piece of straight-edged paper around the straight edge just touching the point which roller, Mark around the roller by the edge indicates the shoulder.
of the paper.
as far as
sharp
chisel.
Remedy
defects.
roller.
Sandpaper the
Stain, shellac, or
wax
to suit taste.
Fig. 32.
Knife Box.
:
New
subjects
Grooving
or housing.
Wood
Pine, or poplar.
96
KING'S
made, cut
Exercises.
1.
all
pieces as in Fig.
1.
Work
sides
dimensions.
2.
Make halved
Cut grooves
To
grooves should be made a little smaller, not a measurable distance, but enough smaller to make it necessary to use a little
push the partition into Mark by the piece which is to fit in, remembering that it will be a little thinner after it has been planed on both sides.
force to
its place.
4.
A. B.
insides.
Nail them together, using 1" and 1J" brads. Nail the
corners both ways. Be sure that the grooves are on the inside, and that the box is
work
is
completed.
by
a
A.
Square on
it
5.
IN
B. C.
6.
7.
97
curve.
Plane and sandpaper. Plane the bottom of the rim to fit the bottom of the box. Nail the bottom to the rim of the box.
8.
9.
Plane the top of the rim, and sandpaper it. Remove the ragged edges by touching it lightly with sandpaper. A. Cut the partition to just the right length
to
fill
it.
B.
C.
Make
Plane sides and sandpaper. D. Finish edges accurately to desired form. E. Fasten in place with glue and 1" brads. Use glue sparingly.
C
10.
Remedy
defects.
11.
Paper Knife.
Wood
Maple.
Preparatory:
Exercises.
1.
Same
as in Fig.
1.
Both edges
straight
and square.
2.
A.
B.
C.
Draw
the shape of the knife. Bore holes in handle cut out between them.
;
^3^\
lines.
3.
With a sharp knife, or outside gouge same curve, cut the curve at the end
handle where
it
of the
of the
joins
the blade.
Guard
With rasp and smoothing plane, work the blade down to the required thickness, finishing one side
sharp.
first,
Be
9,
accurately preserved.
98
5.
KING'S
Secure a piece of pasteboard, or thin wood, of a thickness equal to the amount of wood cut away in Ex. 4. Place this under the blade
to give
it stiffness,
is
being
Make both
in the
A.
B.
Work
the blade down to a sharp edge, which center of the thickness of the blade.
if
must be
necessary.
7.
With a hard, sharp pencil, lay out a simple design for carving. One or both sides may be carved. Make shallow cuts, as
figures will
the
have to be small.
oil.
8.
9.
Remedy
defects.
Natural
color.
Fig. 34.
Preparatory:
all pieces.
Decide
size of frame.
Preparatory of Fig.
1,
applied to
IN
Exercises.
1
.
99
2. 3.
Work Make
Cut
A.
the pieces of the frame to required size. See C., Topic 61. lock joints. rabbets in back of opening.
4.
5.
Smooth and sandpaper the edges, being careful not to touch the wood at the joint. B. Glue together. Use the glue sparingly. Be sure that the face of the frame is out of wind when the frame is set away for the glue to harden. A. With a smoothing plane, plane the face and the back. B. Scrape the face and the back, and make both ready for the sandpaper. In both of the above, smooth the back
first,
face.
6.
7.
8.
9.
pencil, draw a simple carving design. See that tools are perfectly sharp, and cut design. Make the back to required dimensions.
With a hard
10.
Remedy
defects.
11. 12.
Finish as desired.
Fig- 35-
Wood :
Poplar.
Preparatory: Same as in Fig. 1, applied to all pieces. The brackets should be included in one piece.
Exercises.
1.
Make
stock
list.
Make and
chamfer
finish
is
back of back
size
Be
the same on
all sides.
2.
3.
Bore holes
A.
B.
in the
Lay out a shoulder and pin on each end of the piece prepared for the brackets, or standards.
Cut each
4.
Brackets fitted to shoulder, and fit it to the back. back by the same method used in Fig. 28, Exs. 2 and 3, omitting F, G, H, and I of Ex. 3. A. Make the brackets of the required shape and size. B. Bore the holes for the pin which supports the arms, about $"
100
KING'S
deep.
Be
made
6.
the arms of the required size and shape, so that when they are in their places, there will be no play. Bore the holes in the arms for the pin upon which they swing.
Make
These should be
the
bored
with
the
utmost
arm
will
swing horizontally.
bracket.
7.
Make
arm swings
fit,
move.
8.
9.
10.
See Fig. 28, Ex. 1 C. Plane and sandpaper everything except the back and the edges of the back. A. Pass the pin through the arms and into the holes made to
receive
them
B. Sandpaper the edges and the chamfer. C. Inspect for defects and remedy.
12.
IN
Fig. 36.
101
Letter Box.
:
New
subjects
Cutting in hinges.
Wood
Preparatory: Exercises.
1.
1,
applied to
all pieces.
Make
and
size.
preferred.
102
KING'S
Do
2.
above
the door. A. B.
Plane and sandpaper all pieces. Fasten them in their places with
sparingly. into them.
Hold
brads, and with glue used sides in place while nailing through the back
1"
3.
4.
is in place, bevel the top to the same pitch as the top of the sides. A. Make the top of size and shape required. B. Bevel the top edge to fit the back.
C.
Nail
it
in its place.
into
the top are not long enough to interfere in cutting the letter hole. D. Cut the letter hole. Nail through the back into the top.
5.
A.
B. A. B.
Make Make
Fasten
G.
bracket of required size, and of original design. it in its place with glue and nails. the door to fit closely between the bottom and header.
in the edges of the sides.
Cut the thickness of the hinges gives more wood in the door
This
If the
moved a
door does not swing exactly in its place, the hinges may be little by placing the screw to one side of the hole in
it
will
in the
Fig. 37.
Wood
if it is
not uphol-
stered.
Preparatory:
Exercises.
1.
Same
as in Fig.
1,
it is
wanted.
A. B.
C.
Make each piece of required dimensions. Do not block-plane either end of the legs.
Plane
all sides of
each piece.
2.
A.
Cut the notches for the halved and locked joints. Measure directly from the pieces which are to make the
all pieces.
joint,
not from dimensions taken by the rule. B. With a sharp gauge, make the depth cuts of
Take
IN
103
man
always
tries to
make
to form the joint. (The workmarks that are alike with one This is, in general, the method which
all
*
should be followed.)
These marks should be made a trifle smaller than actually desired, to insure a close fit, but not so close that the pieces will be
3.
bruised in bringing the joint together. Scrape and sandpaper all the pieces, and glue them together.
4.
If
an upholstered top is desired, the top board may be of any wood, which may be nailed to the end rails. If a top of the same wood as the rest is wanted, it may be fastened by screws through the end rails, or by one of the methods of doweling explained in
C, Topic 69 C.
defects.
5.
Remedy
If
6.
7.
the top is to be upholstered, the filling of the cushion should be put in place and held there by a coarse cover, before the model is finished, after which the leather or cloth may be fitted and
fastened
by ornamental upholstery
nails.
Fig. 38.
Toilet Case.
New
: Moldings. Bead plane. Clamps. Poplar, elm, or butternut. Preparatory: Same as in Fig. 1, applied to cutting each piece as
subjects
Wood :
it is
wanted.
104
Exercises.
1.
KING'S
A.
Mark
it.
face side,
and plane one edge of the Leave ends longer than required.
square with
r#:
v/r-1
IN
C.
105
Mark with knife, cut, and block-plane one end of each rail to make a square joint against one of the stiles. D. Mark with a knife, cut, and block-plane the three rails to exact length required, so that the other end of them will make a
square joint against the other stile. Plane the other edge of the middle and bottom rails. " F. Make the joints of the frame with two f dowels. See C, Topic 69 A.
E.
Allow the
stiles to
rails,
being sure that enough for the piece that projects below.
2.
bottom
3.
Glue frame together. Keep faces of rails and stiles flush by using hand screws. Hold together by clamps until the glue has set. A. Plane the face and the back of frame roughly, to remove glue.
B.
C.
Cut the top ends of the stile off flush with the top of the top rail, and square it to receive the cap. D. Cut bottom of the stiles off to the required length and block
plane.
E.
in the middle
and bottom
Sandpaper.
rails,
and the
stiles
Smooth the
See
W, Topic
68 D.
A.
B.
Make
the top shelf of given dimensions. Plane and sandpaper. Fasten it to the back with screws. Be sure that it is square
6.
the bottom shelf of the given dimensions. Plane and sandpaper it. A. Make the brackets of the given dimensions, and from original
A.
Make
B.
design.
B. Fit them to the back and top shelf. The top of the brackets should be grooved into the under side of the top shelf, if the best job is desired, but it will be satisfactory to some if
the shelf rests squarely upon the top of the brackets, and is nailed with 1 \" brads. However, if the brackets are fitted
them
squarely against the top shelf, the workmanlike way to fasten is to make a doweled joint, by one of the methods ex-
plained in C, Topic 69 C.
106
KING'S
C. Cut the grooves in the brackets for the bottom shelves. D. Fasten the brackets and the lower shelf together with glue and a hand screw, and to the frame with screws through the back. The joint with the top shelf should be made at the same
tune.
7.
A. With a \" bead plane, make the glass beads, and plane them all to a uniform width and thickness. Cut the beads with a
bead plane, as shown in Fig. 38 A. Saw them, as indicated, and sandpaper. (Drill upon a scrap in the use of the bead plane. The pressure should be exerted lightly in the
plane, direction indicated
by the arrow.)
it
B. Miter glass beads in the frame, flush with the face, and nail with f" brads.
8.
A.
B.
9.
10. 11.
Make the cap of the desired dimensions. Plane and sandpaper. C. Nail it in place, or fasten it by dowels if preferred. Miter a small molding under it. (May be secured at any Cut the back to the required size, and nail it in its place. Make
Cut
in the hinges.
mill.)
12.
the flap of suitable size to fit its opening closely. Use the gauge to obtain the depth of the cu1
which should
all
be cut out
oJ
the
13. 14.
flap.
Smooth and sandpaper the flap. Put the hinges in the flap so that a
round
of the hinge will project
little
more than
half of the
beyond
its face.
15.
A.
careful measurement with the dividers or compasses, fine the centers of the screw in the underside of the top. B. By manipulating the screw holes to one side or the other oJ
By
16.
line, the hinge may be pushed in or out or endways, to make the flap hang just as it should. Cut strips to hold the mirror in from the back, or cut a backboarc
the center
17.
18. 19.
This latter is prefer though not shown on the sketch. Inspect carefully, and remedy defects. Stain and finish as desired. Secure a suitable flat hook, and place on the under edge of th<
of \" material to cover the entire back.
able,
flap.
IN
Fig. 39.
107
New
Drawing Board. See C, Topic 86. : Gluing a wide board. Warping of a wide board. Traverse planing. effect minimized.
subjects
:
Its
Wood
A.
B.
Preparatory.
C. Cut pieces for the board, not over 3|" wide, which will the desired width after jointing and finishing.
make
Joint
Read
carefully C,
Topic 86 A.
See
also C,
Topic
54.
Mark
for
in C, Fig.
108
2.
KING'S
A. Glue the board together. Put the glue in the dowel holes not on the dowels, and along the entire length of both sidei Use clamps to bring the joints up, and hole of the joint. them while the glue is setting.
,
B. If the board
not perfectly straight across its face when th< clamps are on, make it straight with hand screws and straight
is
edges.
3.
A. Scrape off the surplus glue from each side of the board, am traverse plane the back side; that is, plane it crossways diago nally to straighten it. Plane it lengthways to make it smooth B. Joint one edge of the board, and cut
size.
it
4.
A. In the cleats, bore holes of a size that will allow a 1" No. screw to slip through without catching. These holes shoul<
!
be placed so that the screws will not enter a joint in^th board.
B.
The
holes should be elongated upon the side of the cleat whicl comes next to the board, to allow the board to shrink an< swell, and still hold it straight.
Do
5.
perfectly straight
and smooth.
6.
make
7. 8.
Remedy
defects.
if
Shellac finish,
any
finish is desired.
Fig. 40.
Square.
:
New
subject
:
Wood
Maple, or mahogany.
Preparatory: Exercises.
1.
Same
as in Fig.
1,
Make
is
Be
2.
IN
3.
109
A. Plane, scrape, and sandpaper the head and the tongue. B. Bore a |" hole in the tongue. See Fig. 2, Ex. 6.
JL
4.
A.
Glue the tongue to the head at an exact right angle. While the glue is setting, hold it in place with a hand screw, which
must bear evenly over all the joint. " B. After the glue has set, put five f No. 3 flathead bright screws through the tongue into the head.
C.
5.
Remedy
defects.
Finish with two coats of shellac, rubbed in oil. A more elaborate piece of work may be made
strip of
by gluing a narrow ebony or white holly on the working edge of the head,
of the tongue.
Dovetailed Bookrack.
:
Preparatory.
A.
Make working
all
drawing. Cut a piece long enough to include three pieces, with a working allowance of 3".
Exercises.
I.
A. B.
Plane one edge straight, and both ends square with the face
side
and edge.
cut one piece f" longer than is required for the end of the book rack. This allows for the possibility that the first attempt at dovetailing may not be successful.
110
2.
KING'S
Block-plane each end of the remaining piece square with the face side
is
successful
tempt at dovetailing upon each end, and still keep his work up tc size. It should be a matter of pride to the student to finish this model as much larger than required as possible, as it is an evi3.
dence of skillful work. See C, Topic 78. Remember that all ends to be joined should be squared and gauged at once. The back edges of the pieces consehave not been planed yet to their exact dimensions quently, in laying out the dovetails, the line to which the pieces
;
must be marked, and the dovetails planned same distance from each edge, after the model is finished. Do not try the pieces together more than is necessary, as it makes the joints loose.
are to be dressed
to be the
4.
satisfactorily completed,
cut
the ends
tc
5.
conform to an original design, and plane the bottom to width. A. Plane and sandpaper the inside of the ends and the bottom, being careful that as little as possible is taken off of the pins The of the latter, as this tends to make the joint loose.
plane cut should begin at the bottom of the pins. Using glue sparingly, so that it will not squeeze out on the
side,
in-
6.
use a
hammer very
judiciously
piece of scrap wood, to prevent bruising and to minimize the danger of splitting the end. Be sure that the ends stand perfectly square with the bottom.
upon a
7.
After the glue is set, plane (scrape, if oak is used) and sandpaper the outside of the bookrack. Be sure that the plane is carried
from the ends on to the piece, instead of the reverse, or the wood will be broken off the same as in injudicious block-planing.
8.
A.
Smooth edges
of the
IN
B.
9.
111
Inspect for blemishes, and correct them. Stain and finish as desired.
Plate Rack.
:
Fig. 42.
New
subjects
Wedged
construction.
Router plane.
all pieces.
Wood :
1,
applied to
A. B.
Work
ends to desired shape. Do not plane the ends. Select the best sides for the outsides, and lay out carefully the exact location of the grooves which are to receive the shelves.
Be
C.
little
Mark
with a knife.
lEMflsr
.u
*
-J'^-
_^-
and from the lines denoting the grooves, square Knife lines across the edges of the piece to the outside. should now be made across the top and bottom of the mortise, but not across the rest of the outside of the end, as they
are to pass,
will
show when the piece is finished. The top and bottom on the outside of the end must be exactly square with the corresponding lines of the grooves on the
of the mortises
inside.
112
KING'S
D. Cut the mortises nearly through from the outside, beginning by boring with a bit about I" less in diameter than the
Be sure that the wood in the mortises away so that the tenons which extend through will bear only upon the inside and outside of the ends. See
thickness of the shelf.
is
cut
C, Topic 90 A.
E.
Cut the grooves in the inside of the end \" deep. allow them to extend within V' of the front edge
piece.
Do
not
of either
Use a router plane to insure accurate depth to each groove. F. Cut the rabbets to receive the backboards in the inside corners
of the ends.
2.
A. B. C.
Cut
shelves to the required width and length, including tenons. Block-plane the ends square with the edge and sides. Mark sides of the tenons on the ends of the shelves by laying their ends against the mortises in the ends of the rack into
fit
Number
the shelves and mortises so that the pieces may be returned to the places for which they are fitted. Mark with a knife,
and saw a
3.
little
A.
B. C.
ing the edges of the tenons. Lay the shelves together with edges and ends flush.
Hold them with hand screws. Measure the required distance between the insides of the ends of the plate rack, and lay it off equidistant from the ends of
the shelves.
line by a try-square across the front edges of This is importhe shelves as they are held in one bunch. as it is should be exactly that all the shelves tant, necessary
the same length between the lines which indicate the shoulders, or the visible part of the connection between the shelf
E.
F.
and the end. With a backsaw, make the cut for the shoulder, square with the face edge, and to a depth of V' from it. See C, Fig. 139. Take off the hand screws. Measure about //' beyond the
shoulder of each end of each shelf, from which point
make
IN
113
where
a line from the front to the back of the shelf. This line, it does not cross a tenon, indicates the end of the shelf
that rests against the bottom of the groove.
line
A.
Plane shelves and ends. B. Cut grooves in shelves between the ends.
this purpose.
Use a gouge
for
5.
A.
B.
Mark holes in the tenons for wedges. Make the outside of the holes in the tenons of
the wedge that it is to receive; the inside of the holes, or the side nearest the base of the tenons, should be about \" inside
of the ends
when they
are in place.
See section.
This
is
to
allow the force of the wedge to pull the shoulder of the shelf against the end, to assist which, the part of the shelf which enters the groove is ^" less than the depth of the groove.
C.
Make
so that they
the wedges about three times as long as they should be, may be fitted, and afterward cut off to their
6.
cut.
If
they are too tight, take a little from the mortise, being very careful that no more is taken off than will allow the tenon to
come through
7.
snugly.
all pieces.
8.
only.
B. Hold joints together with clamps until wedges are fitted. C. After the wedges are fitted, they should be cut off so that they will project about I" above and below the shelf.
of the rack
permanent
place.
Fit back
10. 11.
smooth, scrape, and' sandpaper, and nail them in their places from the back. Examine for defects and remedy them.
rails,
Stain
and
finish
as desired.
69.
If
it
is
thought best to
fill
this
model, see
W, Topic
114
Fig. 43.
KING'S
Screen Frame.
New
subject:
Mortise
Wood:
Oak.
1.
Make
stiles
and
rails of size
required
2.
A. Lay
stiles side
Mark
edges up and faces together. the ends of mortises with sharp pencil.
by
side, inside
B.
face side up, and measure length between shoulders, which should be equidistant from the ends of the
3.
piece. Square all around the piece with sharp knife. A. Working from the face side with a mortise gauge, mark the two edges and the end of the tenon.
B. Without changing the set of the gauge, lay out the sides of the mortises on the stiles.
(If
the
a single gauge instead of a mortise gauge is used, make first scratch on all tenons and mortises without changing
IN
the
115
it all
set.
and make
Be
around.) sure that no scratches are carried beyond the shoulders of the rails nor the ends of the mortise, or they will show on
Cut mortises and tenons as in C, Topic 65. 1" above the bottom mortise, and the same distance below the top
mortise, bore a f" hole to receive a brass curtain rod or a dowel. thick, 1|" wide, and $" long upon the end of each
stile.
5.
6.
be sure that
it is
stood
away
it will
be permanently
twisted.
B.
7.
A.
B.
Plane, scrape, and sandpaper both sides of the frame. Make the feet of the size and shape required. Cut the mortise to receive the tenon of the frame stiles. Plane, scrape,
C.
and sandpaper.
is
D. Glue the foot to the frame. Be sure that each the stile to which it is glued.
8.
square with
A.
B.
Make
Fit
them
for,
C.
Mark
and
cor-
D.
E.
responding holes in the braces. Bore holes in the feet for screws, which hold the
the braces.
bottom
of
Plane, scrape, and sandpaper. If a straight angle is used like the sketch, glue angle blocks on them to receive the hand screw which will hold them in place
F.
while the glue is setting. See C, Topic 70. After the glue on the angle blocks has set, fit dowels. Use glue on the joints sparingly, and hold in place by screws through the feet, and by hand screws at the top.
set,
off
H.
9.
angles carefully, or the brace will be damaged. Clean off the glue, and inspect for blemishes.
panel, covered with
The opening may be filled with a solid cloth, or by a silk curtain, if preferred.
116
Fig. 44.
KING'S
Bookcase.
Wood:
Oak.
all pieces
Cut Preparatory: Make working drawing and stock list. to required dimensions, making allowance for working.
Exercises.
1.
A.
B.
Make
size.
Do
ii
block-planing bottom of ends, as they rest on the Same as Ex. 1 B of Fig. 42.
exercises
and progression
a;
made &"
Ex. 3
deep.
In Ex. 3 F,
to the tenons with a saw, and cut out the space between thi tenons with a frame or turning saw. Begin this cut wit! a hole made by an auger bit large enough to start the saw.
Fig. 45.
Table.
:
Fig. 46.
Detail.
New
subject
:
Draw
boring.
See
W, Topic
65 C.
Wood
Oak.
IN
Preparatory:
117
Cut necessary
pieces,
for working.
may be used, or thicker material, if desired. The appearance of thickness may be secured without the
In cutting the material for the top, 1|" boards
expense or the weight of using the thicker stock, as follows Cut the material for the top from I" stock, and glue
:
Cut it in the ordinary way, making a doweled glue joint. the top to its required size roughly, and straighten the under Glue pieces side across the ends by traverse planing.
about 5" wide and as long as the top on the under side of the top, flush with the edges. Cut pieces 5" long, and enough in width to fill in between these edge pieces, and glue them The whole may now be treated flush with the end of the top.
as though the entire top were glued of thick material.
Exercises.
1.
A.
Allow a legs and rails should be made of solid oak. tenon of about 2J" on the end of each rail to enter the legs. B. Cut shoulders and tenons on the ends of each rail, marking
The
118
C.
KING'S
Set the head of the mortise gauge back, the amount of sinkagi required between the face of the legs and the face of th<
rails,
legs.
A.
B.
Cut the tenons with a ripsaw, and the shoulders with a backsaw
Miter the ends of the tenons so they
the mortise.
will clear
each other
ii
3.
A.
With a
ripsaw,
make a
B. Trim out the corners, bottom, and sides of the mortise, workinj
C. Fit the
A.
Mark
future identi
fication.
4.
B.
the joint.
See
W, Topic
65 C.
pins of required length, and round the top ove If it is desired to save a little work, the dra^ carefully.
boring may be done from the inside, in which case the end of the pins will not show on the outside.
5.
Plane,
scrape,
and
sandpaper
ragged corners.
quite perceptibly.
6.
The
A.
B.
Glue end rails and legs together. Pin them. Glue side rails and legs together, and drive the pins in thei Drive the pins so that their rounded tops wi places.
just project
of the leg,
if
the pegs ar
IN
7.
119
A.
Place the boards of the top together and match the figure of If possible, the grain of the boards should run in the grain.
direction easiest planed
from that
side.
This
is
not so im-
portant as
B.
Joint edges.
tions
in
it is
that the figure should match well. See C, Topic 54 and Topic 69 A, for instruc-
The dowels should be jointing and doweling. 15" to centers. more than not placed Put the glue in the dowel holes C. Glue the top, using clamps. and along the whole length of the joint. See W, Topic 66.
D. Cut top to approximate size. (If piece is to be glued on to make the top appear thicker, refer to preparatory instructions of this model.)
E.
F.
top of required dimensions. Joint the tops of the legs and rails straight and true. G. Straighten under side of the top, and fit it and the legs and rails to each other.
Make
8.
Fasten the top on by method indicated in C, Fig. 46, A or B. The latter method is to be preferred, as it allows the top to
shrink and swell without danger of opening the joints. A. Traverse plane the top. Take a very light shaving. B. Plane lengthways with jack plane.
9.
C.
if
necessary,
E.
D. Smooth with finely adjusted smoothing plane. remove all grain marks, and be Scrape with a sharp scraper careful not to dig a hole which can be felt in passing the hand
;
10. 11.
Sandpaper lengthways. Do this very thoroughly, being sure that the sandpaper does not slip off of the corners. G. Give the corners a perceptible round do this accurately, or it will look worse than if it were not done at all. Inspect for defects, and remedy them. Stain and finish as desired.
F.
;
CHAPTER
VI
Elements
of Construction, Chapter
iV-
ANSWERS
80.
81.
121
86.
491'.
lO.i'.
82. 251'.
84.
4".
2470'.
13|'.
88. 89.
10''.
37},'.
83.49''.
85.
Four
91.
7-lb. weights.
87.
90.
87.15.
2<i
receives
94.
2.00.
20.11'.
receives $1.60.
95.
38'.
92.
96.
rafters.
93.
410'.
His duty as foreman requires that he should report the case, also the proA's financial loss is $ of the money tection of his own reputation.
24i'.
97.
99.
17*'.
100.
15'.
101.
14,000 shingles.
102.
105.
106.
125'.
61.35.
108.
21J'.
104.
1946 people.
14'.
110.
107.
10$'.
$24.62.
17.21'.
118.
120.
receives $4.80.
119.
900'.
640
ft.
of rails.
7^
2560
128.
ft.
of boards.
209,350
Ib.
per hour.
2516.
129.
6'
top
rail
2'0"x4"xl|",
rail 2' rail
130.
8.89'.
136.
137. 138.
10?-.
$11.11.
36'.
141.
142.
$38.22.
133.
6336 laths.
143.
17^'.
144.
38
Ib.
$13.047.
145.
25 students
@ 8^
per hour.
10 pieces 1".
146.
147.
9.197'.
of the work.
150.
Four
1512
6-lb. weights.
tiles.
0.
148.
154.
157.
425'.
151.
155.
87.24.
1320' long.
108,900'.
A
160.
received 80 ^.
16'
received 64
163.
156.
166.
4'.
3" nearly.
840'.
7500'.
1".
1|".
f".
158.
159.
161.
162.
154'.
7'.
164. 165.
167.
99.03
Ib.
168.
|".
169.
170.
171.
-8200.
2".
180. 181.
182.
183.
Yes.
820.16.
790'.
176. 177.
9762 laths.
41".
10'.
204f.
12
hr.
$35.55.
178.
179.
5'6|".
640'.
42.66
Ib.
120
per hour.
It.
184.
185.
186.
16,128'.
Nine 14 x 30 4
$44.375.
windows.
188.
187.
42' B.
M.
122
189.
ANSWERS
ANSWERS
274.
123
C
277.
A
B
receives 10
<f>
per hour.
276.
receives
5^ per hour.
receives 10 fi per
hour.
275.
278.
$3220.67.
hour.
14' 2 T
'.
11.85hr.
receives
D receives 6?
283.
per
279.
75?.
10 hr.
284.
285.
286.
($8.25 hr.
282. 5 T T da. per hour. per day. per day. B does A's share, $12. B's share, $8.
281.
24 da.
does
288.
290.
12'.
291.
2* 292.
825'.
293.
$5.25.
287.
708.6
Ib.
I960'.
17$
Ib.
294.
295.
$8.125.
56'.
305.
$4.80.
296.
20 men.
$8.40.
303. 304.
$4.80.
297.
424'.
$1.70.
II.
1.
22%.
1-8%. $15.66.
Ratio,
$.
70%.
| loss.
16. 16.
10%
loss.
2. 3.
10%.
92$?.
17.
11. 13.
$286.87$.
4.
14. 9A hr. 10%. A's pay reduced 20%. B's pay raised 33$ %.
18.
25.2 da.
20.
21.
$122.50.
$1.26|.
28.
22.
$129.41.
835.00.
25.
41.52+%.
19.
$1.20.
27.
24.
29.
receives $16.50.
B
34.
receives $7.35.
30.
31.
$42. 6 students.
40 and 50.
30f.
.02f%.
35.
ft.
46$.
99}f.
41.
39 squares.
32.
32,233 sq.
13$ da.
37. 38.
33.
42
43.
6J%*2$%-
$16. <H><;.
178.88;
54.
29%.
18,937 sq.
ft.
44.
46.
20%.
864
sci. ft.
55.
58. 59. 60.
$133.
$31.54.
47.
48
53.
14?%. 22 men.
llihr.
20%.
124
61.
62.
ANSWERS
3.70 da.
63.
-$58.80.
80%.
65.
64.
751.08 sq.
116.
117. 120.
ft.
receives -$10.40.
92! 93.
67.
Made
37$%.
11.7%.
.$20.50.
78i%.
-$390.
10%
loss.
70.
94.
95.
98.46%.
92.3%.
7
71.
72.
73.
74.
75.
A is 4.6% cheaper.
lOf %. 1800 Ib.
19.23 cu.
ft.
96.
%.
2484'.
97.
98.
140 sq.
10'
124.
is
91^ cheaper,
14'.
126.
127.
48%.
3.7%. 30 %+
left.
99.
170%.
787$ sq. ft. 2325 bricks.
12
ft.
100.
20 sq.ft. $300.
$22.50.
128.
129.
76. 78.
102.
103.
104.
1452.77'.
$345.00.
130.
132.
|%.
19 Ty/
.
79.
80. 81.
82. 83.
high.
15,129 bricks.
.$50.00.
105.
106.
ft.
133.
134.
60f%.
28.8%.
13.3%.
10'
3"+.
ft.
107.
1293 cu.
1.50+ sq.
135.
291 sq
ft.
108.
109.
ft.
5240 bricks.
ft.
136.
138.
11.25%.
-$
84.
85.
47' 0".
137.73 profit.
87.
88.
110.
111.
112.
139.
140.
18.
5%
nearly.
3f%.
ll T83%gaiii.
141.
sq. ft.
120f. 38 r\%
$30.60.
profit.
89. 90.
91.
113.
0531
142.
143. 144.
114.
115.
145:
-$17.77.
1.29%
loss.
146.
147.
148.
149.
30
27
25
;
0400.
;
125
729
5205.
151.
3 orders.
152.
;
1; 1; 1; 1 order.
10.
;
154.
155.
156.
10'.
157.
40'.
158. 161.
20'.
159.
20.00' nearly.
rise.
160.
7T
rise
Either 7 iV or 7 f"
165.
12'
162.
163.
164.
Of".
12'
0" long.
168. 169.
170.
00'.
0" long.
171.
172.
7-|" or
166.
167.
40.31'.
33.3'.
Hi" w jde.
llty
7f"
rise;
or 10 T
03.5'.
run.
ANSWERS
173.
174. 175.
125
27"
fall.
pitch. T 6 2y'fall.
126
278.
ANSWERS
$107.79.
279.
73 bu. lime
280.
146 studs.
INDEX
Accuracy, importance of 4, 18. Adjusting mechanism, overhauling
,
Bits,
of,
center, for
27.
Adjusting parts, ordering of, 26. Administration, of finances, 31. Advanced class, work of, 17 preparing of stock by, 57. Alcohol and shellac, 33. Algebraic symbols, in formulas, 16. Allowance for working and cutting, 56.
;
subject (fig. 2), 62. Bits, expansion, for equipment, Bits for general use, 21.
Bits,
new
German,
new subject
(fig. 14),
Blackboard, use
37; hack-saw, 37. Blemishes, in lumber, 32, 56. Block plane, use of, 3 new subject
;
classes, 42.
(fig. 1),
61;
iron
knucklejoint,
for
Auger
23; for
equiplists,
equipment, 22, 35, 36, 38. Blotting pad, how to make, 81.
Blueprints,
7.
of,
30.
(fig. 1), 61. Basswood, for models, 30, 61. Bastard mill files, flat, for equipment, 37, 38.
new
subject
37,
38
Borrowing, of tools, 27. Bracket shelf, how to make, 82. Bradawl, new subject (fig. 9), 68. Breast drill, for equipment, 37. Brush, for stains and filling, described, 34; for equipment, 35, 36, 38. Button pliers, for equipment, 37, 38.
Bench, position
14
selection of, 25
;
equipment
of, 3,
Cabinet files, for equipment, 37, 39. Cabinet scrapers, description of, 25 for equipment, 37, 38.
ment, 35, 36,38; how to make, 74. Cap iron, 28. Bevel, for equipment, 35, 36, 39. Carpentry, teaching hints on, 10-20 Bevel square, new subject (fig. 3), 63. course, equipment for, 35; suggesBird house, how to make, 84. tive trade courses in, 52-54. Bit, auger, described, 23 for equip- Carpet tacks, 34. ment, 35-38 new subject (fig. 2), 62. Cart, how to make, 92. Bit files, for equipment, 37. Carving, wood, new subject (fig. 19), 80.
;
; ;
new
subject
(fig. 6),
new
subject
(fig.
Center bits, for equipment, 37,39. Chamfering, new subject (fig. 9), 68.
127
128
Cherry, for models, 30.
INDEX
Discussion, class, 17.
Chisel, for paring, new subject (fig. 2), 62. Chisels, for equipment, 21, 35, 36, 37, 38, 39.
Circles, areas of, 16. Clamps, for equipment, 37, subject (fig. 38), 103.
Dish drainer, how to make, 78. "Dog," used on workbench, 25. Dovetailed bookrack, how to make,
109.
Draw
39
;
boring,
new
subject
(fig.
45)
new
116.
in construction, ad-
Drawing board, how to make, 106 Drawing kits, for equipment, 37, 38.
Drawings, working,
41.
8,
vanced, 17. Clinch nails, new subject (fig. 16), 76. Coat hanger, how to make, 79. Commercial work, material for, 58. Comparison of tools, 22-26. Compass saws, for equipment, 37, 39
;
42; perspective,
Drawshaves,
for
Economy,
new
subject
(fig.
10), 69.
(fig.
2),
62.
carpentry,
;
12,
13
in cutting material, 9, 57; in using figures, 15 in purchasing material, 32. Edge tools, for individual student,
;
advanced
subject
wedged, new
88.
21
effect of
(fig. 5),
subject
Ellipse,
;
Corner
shelf,
how
37, 74.
to
make,
;
Countersinks,
described,
24
for
equipment,
(fig.
39
new
subject
new
10),
Equipment, complete,
;
Course, one, for all students, 6, 41. time necCourses, planning of, 29 use of, essary for completion of, 40
;
of,
26;
Examinations, 42.
Exercises, in the joints,
11, 13, 17,
1,
44-51
10; written,
of, 40.
42;
grading
of,
13.
Expansion
Cube
(fig.
root, 16.
Curves,
laying
18),
out
of,
new
subject
79.
Cutting board, how to make, 75. use of, Cutting-off saw, 13;
for
Facts, treatment of, 13. Figures, steel, for equipment, 37, 38. for equipment, 38, 39; 37, Files, use of, 60; new subject .(fig. 7),
67.
new sub-
1),
61.
Dado
plane, for equipment, 38. Defacement of tools, 29. Demonstration of tools, 11, 17.
brushes for, 34. Finishing materials, liquid, 33. Fishline winder, how to make, 68. Flower stick, how to make, 64.
Filling,
Design,
6,
simplicity
9,
of,
original,
8,
42.
Foot rest, how to make, 102. Form, true, how to know, 8. Formulas, use of algebraic symbols
16.
in,
Fractions, 16.
32),
95. re-
Frame building, construction of, 12. Frame saw, new subject (fig. 10), 69;
see also, 25.
Framing squares,
38.
for equipment,
36,
INDEX
Gable, laying out
24), 84.
;
129
of,
new
subject
(fig.
Gauge, use of, 13 description of, 22 new subfor equipment, 35, 36, 38
;
;
ject
(fig. 1),
61.
;
Iron jointers, for equipment, 36, 38. see also Equipment, Iron planes, 22 lists of, 35-39. Iron tongue and groove plane, for equipment, 37.
;
for equipment, 37, 38 (fig. 14), 74. Glass cutter, for equipment, 37, 38. Glove box, how to make, 85.
and
cold,
32
Jack board, use of bench hook as, 3, use of, in block planing, 59. 58 for equipJack plane, use of, 2, 57 new subject ment, 35, 36, 38; new subject (fig.
;
;
new sub-
"
1), 61.
ject (fig. 6), 66; (fig. 39), 106. Gouges, for equipment, 37, 39; inside and outside, new subject (fig. 22),
82.
Joint,
Doweled
Grading of
exercises, 40.
;
Draw Draw
on try60
;
41), 109. 37), 103. bored (fig. 45), 116. wedged (fig. 42), 110.
(fig.
(fig.
Graduations, on gauge, 22
squares, 23. Grain, sandpapering
across,
of
Glued (fig. 39), 106. Halved (fig. 23), 83, Housed (fig. 32), 95.
(fig.
37), 102.
hard wood, new subject (fig. 7), 67; direction of, new subject (fig. 10), relation of dimensions to, new 69
;
Mitered (fig. 38), 105. Mortise and tenon (fig. 43), 113.
subject
(fig.
14), 74.
Grinding of
tools, 28.
Grindstone, for equipment, 37, 39. Grip of nails, new subject (fig. 17),
78.
Key Key
(fig.
32), 95.
Hack-saw frame,
Hafts,
38.
for
peg-awl,
for
for
rack, how to make, 80. tag, how to make, 62. Knife box, how to make, 95. Knife, paper, how to make, 97. Knife, use of, in marking, 17; new subject (fig. 1), 61. Knives, sloyd, for equipment, 37, 38.
Hammer,
38
24.
;
Laziness, how to prevent, 14. Letter box, how to make, 101. Letters, steel, for equipment, 37. Level, for equipment, 37, 38. Lines, straight and curVed, tions of, 8.
List,
Handscrews,
description
;
use
of,
of,
in for
gluing,
19
alterna-
25
equipment,
new subject (fig. 6), 66. 37, 39 Hard wood, grain of, new subject
(fig. 7),
stock,
for.
each model, 9;
new
subject
(fig.
16), 76.
67,
Hatchets, for equipment, 37, 39. Hatrack, how to make, 68. Hinges, new subject (fig. 36), 101. Housing, new subject (fig. 32), 95.
Incentive, model as, 5. Individual equipment of tools, 35, 36. Individual work, how to provide for,
5,8, 11,29,30,31,41.
Mallet, for equipment, 35^ 36, 39. Manual training, suggestive courses in, 44-51.
Maple, for models, 30. Marking, use of knife in, 17. Match planes, for equipment, 37. Material, purchase of, 30, 31.
130
Miter box, use
25), 85.
of,
INDEX
new
subject
(fig.
fig. 1).
Model, preliminary work upon, 1, 4, 8 importance of the, 5 stock cutting for, 9 smoothing of, 19; making the,
;
Dado,
for
equipment,
3<s.
;
58.
sequence of, 56; supmaterial for, 29 plementary, 1 1 use of, in sugvalue of small, 30 cutting stock gestive courses, 41 for, 57 undersize, 58. Moldings, new subject (fig. 38), 103. Monkey wrench, for equipment, 37,
;
7,
41,
Iron, description of, 22 for equipment, 32, 35, 36, 38. Jack, 2, 57, 61 (new subject, fig. 1); for equipment, 35, 36, 38. Router, new subject (fig. 42), 110.
Smoothing,
13, 18.
Wood
Planes
(fig.
Wooden,
of
projection,
new
subject
(fig.
16), 76.
Planing,
38.
new
subject
Mortise
113.
joint,
new
subject
(fig.
43),
Mortises
(fig.
42), 113.
purchase
(fig.
of,
subject
16),
Plant label, how to make, 61. Plant stand, how to make: octagonal, 73; halved, 83. Plate rack, how to make, 110. Poplar, for models, 30. Position, at bench, 14. see Preliminary work, on models, 1
;
New New
new subje'ct
;
also figs.
1-45.
146.
new sub-
16), 76.
Notebook, carpentry,
Oak,
for
14.
Rabbet, cutting
98.
a,
new
subject
for
(fig.
34),
plain,
32;
Rabbet
37, 38.
plane,
iron,
equipment,
Oil can, for equipment, 35, 36, 38. Oilstone, for equipment, 35, 36, 38. Oilstoning, 28. Originality of design, 6, 8, 9, 42. "Out of wind," 57.
Racks, equipment for, 21, 36, 3S. Rasps, use of, 18, 60 new subject
;
(fig.
7), 67.
Ratchet brace, for equipment, 37, Reference books, use of, 10.
43.
38.
Paint,
new subject
knife,
Paper
Pen
82. tray, Pencil, indiscriminate use of, 17, IS. Pencil compasses, for equipment, 37, 38. Pencil sharpener, how to make, GO.
in carpen-
13; for equipment subject (fig. 1), 01. construction Roofs, shingling of, 15
of,
new
10.
(fig.
Perspective drawings, 41. Phraseology, in arithmetic, 15. Picture frame, how to make, 98. Picture frames, mitered, 59. new subject Pine, for models, 30;
(fig. 1),
42),
37.
30,
3s
61.
ject
(fig.
new submake,
71.
INDEX
Sand
shovel,
131
(fig.
how to make,
of,
76.
Sandpaper, use
ject
(fig. 5),
18,
59;
new sub-
69.
Sandpaper block, use of, 60; how to make, <>">. Saw, back, for equipment, 35, 36, 38
;
32), 95. Stains, how to purchase, 33, 34 subject (fig. 9), 68.
Stairs, flight of, 12. Stamp, steel department,
new
for
equip-
new subject (fig. 1), 61. Compass, for cutting curves, 25 for new subject equipment, 37, 39
;
;
(fig.
10), 69.
ject for
(fig.
24), 84.
new
equipsubject
61.
(fig.
Stock bill, making of, 20. Stock cutting, 9, 56. Stock lists, new subject (fig.
Straight edge,
108.
16), 76.
(fig.
10), 69.
new
subject
40),
for equipment, 35, Rip, use of, 13 36, 38; new subject (fig. 1), 61. Turning (or frame), description of,
Studding, subject
Subjects,
in
(fig.
plaster
9),
partitions,
new
68.
25
for
equipment, 37, 39
(fig.
new
subject
10), 69.
Saw
filing, 19.
new, for description and demonstration, 56. Suggestions, for models, 7, 8, 41, 42. Supplies, estimating for, 29.
Scraper, use
29), 90.
of,
18;
new
subject
(fig.
Scrapers, cabinet, 25. Scratcher, on gauge, 22. Screen frame, how to make, 113.
square, how to make, 108. Table, how to make! 116. Table mat, how to make, 69. Tables of circumferences and areas,
16.
Screwdriver, for equipment, 35, 36, 38; new subject (fig. 14), 74. Screws, miscellaneous, for equipment, 26 purchase of, 34. Scribing, new subject (fig. 29), 90. Selection of models, 7, 41, 56. Sequence, of tools, 2 of work, 56.
; ;
Tacks, carpet, 34. Taper files, for equipment, 37, 39. Teacher, in relation to class, 6
qare of tools, 27.
his
17,
Sharpening of
tools, 26.
make, 82; cor- Tenons (fig. 42), 113. Tests and examinations, 42. Shellac, how to purchase, 33, 34; Theory, in study of carpentry, 10 talks upon, 44, and practice, 42 new subject (fig. 6), 66.
to
;
how
Shingling, 15.
note.
3, 58.
Shooting board,
Silk winder,
Thumb-screw,
67.
;
how to make,
Time
see
Sketches,
"
blackboard,
13
also
Drawings."
in bitbrace, 23. for completion of courses, 40; " see also Suggestive Courses," 44-54. Toilet case, how to make, 103.
Sleeve board,
Tool rack, how to make, 72. Tool work, see "Courses in Carpentry,"
; ;
52-54. Smoothing and sandpapering, 18. new, 4 Smoothing plane, use of, 18 for equip- Tools, sequence of, 2 struction and use of, 11, 17: ment, 36, 38.
con-
com26
;
Spokeshave, use of, 18, 60 for equipment, 37, 38 new subject (fig. 2), 62. Square root, 16.
; ;
parison
losses
22
of,
and breakages
lists of,
132
Towel rack, how
folding,
99.
to
INDEX
make:
rod,
S7
63.
Wedged
(fig.
construction,
pin,
new
subject
(fig.
(fig.
Towel
roller,
Traverse
39), 106.
how
42), 110.
Wedged
new
subject
29), 90.
Whetting, 2S.
description
61.
of,
;
Try-square,
ject
39.
23
for
Whittling,
new
subject
(fig.
1), 61.
new sub- Wind, out of, 57. Wing dividers, for equipment,
37, 3S.
35, 36,
19),
Turn-saw frames,
Twist
drills,
for
equipment, 37,
Wood
for equipment, 37, 38.
80.
carving,
new
subject
(fig.
Wood,
Undersize models, 58.
Vises,
Wood
68.
hard, subject (fig. 7), 67; kinds of, see Cherry, Oak, etc. new stains, subject (fig. 9),
individual, 5, 8, 11, 29, 30, 31,
25.
new
on workbench,
26.
Work,
41.
Wall pocket, how to make, 89. Warping, new subject (fig. 39), 106. Waste, allowance for, in supplies, 29
in stock cutting, 31, 56.
"
Sugges-
Wax
finishes, 33.
VOCATIONAL EDUCATION
By
JOHN
M. GILLETTE,
State University of
North Dakota
$1.00
volume
is presented for teachers, superintendents, reading circles an illuminating discussion of the present general movement for vocational education. By this phrase is meant not only industrial education; but all the training courses needed to meet the practical demands of
this
INand teachers'
life.
^[
The
author explains
at
principles, de-
mands, and methods of vocational education; he states the grounds upon which hopes of success may reasonably rest; he indicates some actual results gained by schools conducted and he points out others which on more practical lines would follow upon the reorganization of our educational system in general.
;
^j
The
stitution, inclination
vocationalizing of the schools has regard to the conand ability of the individual, and is in-
tended to give him suitable training for his niche in life, to show him how he can make the most of himself and in what
he can prove himself most productive to society At the same time, this scheme of education does not ignore the it informational, the cultural, and the disciplinary aspects
line
insists that
^f The introduction of vocational education into the public school system of the United States, with the curriculum ad-
apted to the chief kinds of occupation belonging to each community, will mean greater development and power for the From vocational education, introduced to meet the country.
differing community needs, will result greater efficiency and better appreciation of the schools, increased attendance of
pupils, greater
ness, higher
WE
teristics
issue a Catalogue of High School and College TextBooks, which we have tried to make as valuable and as useful to teachers as In this catalogue possible.
and clearly the scope and leading characof each of our best text-books. In most cases there
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These pamphlets are entitled English, Mathematics, History and Political Science, Science, Modern Languages,
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^[ Copies of our price lists, or of special circulars, in which these books are described at greater length than the space
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