This document provides specifications and dimensions for M&H Valve Company's line of resilient seated gate valves in sizes 3 to 12 inches. It includes details on available end connections, specifications, style numbers, performance testing, and dimensional drawings. The valves feature dual rubber seals, corrosion resistant epoxy coating, low operating torque, and a 10-year limited warranty.
This document provides specifications and dimensions for M&H Valve Company's line of resilient seated gate valves in sizes 3 to 12 inches. It includes details on available end connections, specifications, style numbers, performance testing, and dimensional drawings. The valves feature dual rubber seals, corrosion resistant epoxy coating, low operating torque, and a 10-year limited warranty.
This document provides specifications and dimensions for M&H Valve Company's line of resilient seated gate valves in sizes 3 to 12 inches. It includes details on available end connections, specifications, style numbers, performance testing, and dimensional drawings. The valves feature dual rubber seals, corrosion resistant epoxy coating, low operating torque, and a 10-year limited warranty.
C509 3-12 Resilient Seated Gate Valves 2-27 Features & Benefits 4 Available End Connections & Dimensions 5 Overview 6 Product Analysis 7 End Connections 8 Specifications & Style Numbers 9 Suggested Specifications 10 Material Specifications 12 Flow Coefficients 13 Warranty 14
Non Rising Stem Valve Assembly/ Material List 15 Non Rising Stem Parts Breakdown 16 OS&Y Valve Assembly/ Material List 17
MJ Ends Dimensions 18 Flanged Ends Dimensions 19 Flanged X MJ Ends Dimensions 20 Push On X Push On Ends Dimensions 21 Threaded/ Screwed Ends Dimensions 22 Push On X Push On (Tyton) Ends For Ductile Iron Dimensions 23 Push On X Flanged (Tyton) Ends For Ductile Iron Dimensions 24 OS&Y Flanged Ends Dimensions 25 Tapping Valve Dimensions 26 Oversized MJ X MJ Bell Cutting In Joint Valve Dimensions 27
***Please check our website www.mh-valve for any product updates and/or changes*** M&H AWWA C509 RESILIENT WEDGE GATE VALVES (1993)
During the decade of the 1980s, the waterworks industry was introduced to the Resilient Seated Gate Valve, a design principal that now dominates in preference for use in distribution systems. M&H Valve Company was at the forefront in this industry-wide movement by introducing the Style 4067, our version of the best European and domestic designs.
The combination of evolving technology and changing market influences presents the unique opportunity once again for M&H to be at the forefront as a leader in modern valve design.
The Style 4067 RS gate valve embodies all of the latest valve technology for simplicity, durability and superior performance; It is available in size range 3 thru 12 and meets AWWA standards C-509. Additionally, 4 thru 12 are listed by Underwriters Laboratories and are approved by Factory Mutual Association.
Designed to control. . . built to perform. . .heres the valve that sets the standard. The M&H valve was engineered on the belief that bottle-tight closure is the primary function of any valve. Thats why the totally encapsulated wedge was designed to provide dual seating. A whistle-clean waterway provides maximum flow without the loss of head experienced in other valves.
A durable fusion bonded epoxy coating both inside and out complying with ANSI / AWWA C550, providing unexcelled abrasion and corrosion protection is standard. Absolutely no compromise in materials or workmanship and it carries a 10 year limited warranty. . . its the clear choice of those who demand the best.
EASE OF OPERATION The M&H RSGV has only two moving internal partsthe gate and the stem.
The gate is fully supported throughout travel by an integrally cast tongue and groove fit between it and the valve body. Lugs on the gate fully engage the coated guides cast into the valve body so the gate closes smoothly, without chatter, every time.
This positive gate alignment, plus positioning and engagement of the stem nut, virtually eliminate stem binding, and provide balanced loads and low operating torques. The M&H RSGV is among the lowest in operating torques of all available competitive type valves
POSITIVE SEALING A dual rubber seal is formed between the rubber encapsulated resilient wedge and the valve body to guarantee drop-tight shut-off every time. The combination of true compression and dynamic wedging of the gate is created without harmful sliding, shearing or other wear-inducing action.
The massive vulcanized rubber seating edges on the gate self-absorb normal wear and tear, assuring a positive seal, even after years of service. The M&H RSGV will seal bubble-tight to 250 psi working pressure, with the flow in either direction and the valve in any position.
FULL FLOW CAPACITY / DUAL SEATING The M&H RSGV features an unobstructed, thru-conduit flow path for full flow capacity. Closed, the RSGV provides bottle-tight, zero leakage in either direction at full rated differential pressure with dual body gate seating.
July 2005 / C509 Gate Valves PRODUCT ANALYSIS / FEATURES & BENEFITS / PERFORMANCE INFORMATION M&H AWWA C509 RESILIENT WEDGE GATE VALVES (1993)
FEATURES BENEFIT Bubble Tight Closure at 250 psi (AWWA) 3 12 at 250 psi (AWWA) No Leakage No loss of water Dual Rubber Seal Assures drop-tight shut-off in either direction. Smooth, unobstructed waterway to maximize flow. High flow characteristics 100% smooth passage without turbulent flow No sediment build up Will not impede travel of line cleaning tools Only Three Internal Parts Virtually maintenance free Only Two Moving Parts, the gate & the stem Less friction, less torque, longer life. Integral Cast Tongue and Groove between wedge and valve body. Positive gate alignment every time No Seat Rings Nothing to be damaged by scoring Delrin* Anti-Friction Thrust Bearing Operating torque to close and open held to absolute minimum Solid, Bronze Stem Nut and High Strength Bronze Stem No corrosion Trouble free service Stem Nut is Self Centering Eliminates possible stress on stem and wedge Two O-Ring Seals Above Stem Thrust Collar and One Below Two O-Rings can be replaced with valve in service High Strength Iron Wedge Fully Encapsulated with rubber Permanently Bonded to Metal. Trouble free service with minimum maintenance No leaks no wear No Lubrication Required Trouble free service American Cast and Assembled American J obs American backed product for more than 100 years American quality 10 year limited warranty against defective materials or workmanship Customer assurance that M&H believes in the strong product they produce. Body / Bonnet Epoxy Coating Inside & Out Unprecedented Protection Against Corrosion and abrasion * DuPont Trademark
PERFORMANCE INFORMATION 3- 6 valves sizes have been hydrostatically shell tested at five (5) times UL rated pressure (1000 psi). 8,10, and 12 have been hydrostatically shell tested at four (4) times UL rated pressure (800 psi). Valve is capable of bubble-tight seal at pressures up to (400psi) for short periods of time. Valve has been subjected to torques 150 percent of the designated minimum required torques. Valve has been cycle tested 5,000 times without loss of bubble-tight seal. For complete data on the tests Underwriters Laboratories performed, reference UL File EX 783
Shown at right are the principal ends available on M&H Gate valves. Other type ends are available upon request. Mechanical Joint end valves are furnished for use with mechanical joint cast iron pipe. Mechanical joint bolts, glands and gaskets are furnished unless otherwise specified in order Mechanical joint ends are in accordance with ANSI/ AWWA C111 / A21.11. PVC Plastic end valves are furnished for use with PVC water pipe. Gaskets are furnished with valves for installation on pipe. Push on ends for C900 plastic and ductile and cast iron pipe furnished with stab rubber gaskets to ANSI / AWWA C111/A21.11. Flanged end valves are furnished with flanges made to ANSI / AWWA C110/A21.10 (ASME B16.1, Class 125) dimensions. Flanged end valves are most commonly used for filtration plants, sewage disposal plants and pump stations. Flanged valves have the advantage of quick and easy removal for repairs or replacement without disrupting the pipe line. Flanged by mechanical joint end valves frequently are used as auxiliary gate valves with flanged end fire hydrants, also to connect flanged pipe to mechanical joint pipe lines. Threaded / Screwed end valves are furnished for smaller pipelines for general service with iron pipe threads, in accordance with ASME B16.9, Class 125.
Size Range Water Working Pressure psi Bubble Tight Seat Test psi Hydrostatic Shell Test psi AWWA 3 12 250 Water Works 250 Both Sides 400 One Side 500 ULFM 4 12 200 Fire Protection 250 Both Sides 400 One Side 500
Style No. Style No. Style No. Size With With With Available End Connections Range 2 Nut Hand wheel Post Plate Mechanical J oint (except 2 ) (NRS) 2-12 4067-01 4067-01-HW (3-12) 4067-01P Flanged Ends (NRS) 2-12 4067-02 4067-02-HW (3-12) 4067-02P Note: 4067A-02 is Tapped & Plugged in the A Position 2 4 = Tap 6 12 = Tap Flanged End X Mechanical J oint (NRS) 3-12 4067-13 4067-13-HW 4067-13P Push-on (For PVC / SDR) (NRS) 2-8 4067-03 4067-03-HW (3-8) 4067-03P Threaded (NRS) 2-3 4067-07 4067-07-HW (3 only) 4067-07P Push-on (For D.I. / C900) (NRS) 4-12 4067-22 4067-22-HW 4067-22P Push-on X Flange (For D.I. / C900)(NRS) 4-12 4067-23 4067-23-HW 4067-23P Flanged Ends (OS&Y) 2 1/2-12 4068-02 N/A N/A Note: 4068A-02 is Tapped & Plugged in the A Position 2 4 = Tap 6 12 = Tap Tapping Valve (NRS) 4-12 4751-01 4751-01HW 4751-01P Note: Each size accommodates a full size diameter tapping cutter. M.J . Cutting-in valve (NRS) 4-12 4576-01 4576-01-HW 4576-01P
Note: 2 and 2 1/2 are not included in AWWA C509
VALVE ACCESSORIES Mechanical operational accessories are used for valves having special operational needs such as; 1. Location with limited access 2. Hazardous locations 3. Revision of operational position 4. High Torque Operation 5. Indication of Valve Position
Accessory selection must be evaluated for its capability to transmit the required torque requirements to the valve. To assure long-term trouble free operation, its materials of construction should take into account factors relating to corrosion and maintenance.
Accessories used on M&H valves can include the following: Electric Motor Operators Stem Guides Indicator Posts Hand wheels T Handles Extension Stems Floor Boxes Chain Wheels Floor stands (Non-rising stem) Position Indicators Miter Box Gearing Electronic Switches
General: Gate valves shall be of the resilient seated wedge type, fusion bonded epoxy coated to ANSI / AWWA C550, cast iron body design. They shall comply with the American Water Works Association Gate Valve Standard C-509 as latest revised. ____________________________________________________________________________________________________ Approvals: Gate Valve to Meet or Exceed the Requirements of AWWA C509 Gate Valve to Meet or Exceed the Requirements of UL-262 (4-12) Gate Valve to Meet or Exceed FM 1120 / 1130 (4-12) Gate Valve to Meet or Exceed ULC Underwriters of Canada Gate Valve to Meet NSF 61 Gate Valve Wedge to Meet or Exceed The Requirement of ASTM D429 ____________________________________________________________________________________________________ Testing: Each valve shall be hydrostatically tested to the requirements of both AWWA and UL/FM and be rated for 250 psi AWWA service.
Valves shall be rated for zero leakage at 250psi water working pressure and have a 500psi hydrostatic test for structural soundness for 3 through 12.
All testing shall be conducted in accordance with AWWA C-509 ____________________________________________________________________________________________________ Pressure Ratings: Size Range Water Working Pressure psi Bubble-tight Test psi Hydrostatic Shell Test psi 3-12 AWWA 250psi 250psi 500psi 4-12 ULFM 200psi 200psi 400psi
Materials: All cast iron shall conform to ASTM-A126 Class B. Castings shall be clean and sound without defects that will impair their service. No plugging or welding of such defects will be allowed.
Stem and wedge nut shall be a copper alloy in accordance with section 4.4.5 of AWWA C509
Bolts for above ground valves shall be electro-zinc plated steel with hex heads and hex nuts in accordance with ASTM A-307, and A-563 respectively.
Bolts for below ground valves shall be 304 stainless steel with hex heads and hex nuts. ____________________________________________________________________________________________________ Coating 5-8 mill inside and out. Thickness ____________________________________________________________________________________________________ Wedge / Gate: The wedge shall be of cast iron and completely encapsulated with a resilient elastomer material permanently bonded to the wedge and have a rubber tearing bond that meets ASTM D429. ____________________________________________________________________________________________________ Markings: Markings in accordance with AWWA C-509 standard. Includes name of manufacturer, the year of manufacture, maximum working pressure and size of valve. In addition, country of origin to be clearly cast into body & cover castings. ____________________________________________________________________________________________________ End Mechanical joint end valves to match ANSI / AWWA C111/A21.11. Connections: Flanged end valves to match ANSI / AWWA C110/A21.10(ASME B16.1, Class 125) Tapping valves through 12 shall mate all sleeves through 12 outlet regardless of manufacturer. Valves shall be furnished with tapping sleeve side to ACME B16.1 Class 125 flanged end with centering ring. Outlet side of valve shall be mechanical joint with (without) accessories to ANSI / AWWA C-111/A21.11. Push-on ends suitable for stab joints with ductile or cast iron and C900 / SDR plastic pipe.
July 2005 / C509 Gate Valves SUGGESTED SPECIFICATIONS (3-12) (Styles 4067 NRS: 4068 OS&Y)(2 of 2) Laying Lengths Valves not listed in ANSI, AWWA, UL, or FM have dimensions per M&H design as noted in catalog. / Configurations
Design: Resilient Seated valves shall conform to the latest revision of AWWA Standard C-509. 3-12 shall be UL listed and FM approved.
All internal parts shall be accessible for repair or maintenance without removing the body from the line.
NRS and OS&Y stems shall be of cast bronze. NRS stems shall have integral thrust collar with Delrin thrust bearing above and below the collar. NRS stems shall have two machined grooves above the thrust collar and one groove below for O-ring seals. The upper two O-rings shall be field removable with the valve under pressure.
Valves shall be supplied with O-ring seals at all joints. No flat gaskets allowed.
Blind bolts threaded into tapped holes in bonnet or body shall not be acceptable.
The stem nut shall be of cast bronze and independent of the stem and wedge for NRS valves. Stem nuts for OS&Y valves shall be securely fastened to the stem.
Tapping valve shall pass a full size cutter 4-12
Tapping valves through 12shall be furnished with tapping sleeve side to ASME B16.1 Class 125 flanged end with centering ring.
The waterway in the seat area shall be smooth, unobstructed, free of cavities and for valves 4 and larger at least 0.19 greater in diameter than the nominal valve size.
____________________________________________________________________________________________________ Powder Coating: A high performance, one-part, heat-curable, thermosetting coating which provides superior corrosion resistance protection for metal parts.
M&H Powder Coating material is a stable, non-toxic resin consisting of 100% solids. It is impervious to and imparts no taste to potable water. M&H Powder Coating is formulated from materials deemed acceptable in the Food and Drug Administration Document Title 21 of the Federal Regulations on food additives; Section 175.3000 entitled Resinous and Polymeric Coatings.
M&H Powder Coating is applied using a heat application, fusion-bonding process which secures the coating material to the metal valve components. This process provides a visibly void-free coating 5-8 mils thick with excellent adhesion qualities.
The durable M&H Powder Coating has a hard finish and exhibits excellent corrosion resistance in most aqueous solutions. It will not sag or cold flow or become soft during long-term storage. In addition to excellent corrosion resistance to aqueous solutions, the coating has excellent stability and resistance to acidic soil conditions.
M&H Powder Coating meets both the application and performance requirements of the American Water Works Association standard ANSI / AWWA C-550 entitled Protective Interior Coatings for Valves and Hydrants. ____________________________________________________________________________________________________ Warranty: Resilient seated gate valves shall be covered by a ten-year limited warranty against defective materials or workmanship.
Values given are calculated, based on hydraulic lab test on 6 R/W valve.
NEW VALVE ORDERING INFORMATION Be sure to give correct style number along with an end connection description when ordering. All valves furnished open left unless specified otherwise. If product application requires materials other than standard, give specification of component parts material to be used. All mechanical joint valves are furnished with accessories unless specified otherwise. A 2-inch square-operating nut on underground valves is standard unless specified otherwise. Handwheel on OS&Y and flanged end valves are standard unless specified otherwise.
ORDERING PARTS FOR VALVES When ordering parts indicate the following: Part number and descriptions Size of valve Direction to open Year of manufacture End configuration NRS or OS&Y Pressure Rating
M&H VALVE CO. RESILIENT SEAT GATE VALVE TEN YEAR LIMITED WARRANTY
M&H Valve Company warrants that its R/S valves will be free from defects in material and workmanship under normal and customary use and maintenance for a period of ten (10) years from the date of purchase, provided the valve is installed and maintained according to M&H instruction, and applicable codes. The foregoing warranty does not cover failure of any part or parts from external forces, including but not limited to earthquake, vandalism, vehicular or other impact, and application of excessive torque to the operating mechanism or frost heave.
Should any M&H Valve Company part or parts fail to conform to the foregoing warranty, Clow shall, upon prompt written notice thereof, repair or replace, F.O.B. point of manufacture, such defective part or parts. Purchaser shall, if requested, return the part or parts to M&H, transportation prepaid. Purchaser shall bear all responsibility and expense incurred for removal, reinstallation and shipping in connection with any part supplied under the foregoing warranty.
THE FOREGOING WARRANTY IS IN LIEU OF AN EXCLUDES ALL OTHER WARRANTIES NOT EXPRESSLY SET FORTH HEREIN, WHETHER EXPRESS OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANT ABILITY OR FITNESS. IN NO EVENT SHALL M&H VALVE COMPANY BE RESPONSIBLE OR LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL LOSSES. DAMAGES OR EXPENSES.