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Tekna Heavy Oil Technology For Offshore Applications: Chemistry and Physics of Heavy Oil and Other Dispersions
Tekna Heavy Oil Technology For Offshore Applications: Chemistry and Physics of Heavy Oil and Other Dispersions
+ =
5 . 0
sm d
d
disp
D
964 . 0 02 . 1 F
Correction factor for dispersed phase viscosity based on the Viscosity no.:
Correction factor for the continous phase (tentative):
4 . 0
0 c
c
cont
F
=
where
c0
= 1 cP
Effect of viscosity on droplet break-up
Continuous phase viscosity
Dispersed phase viscosity
Effect of oil viscosity on coalescence and sedimentation in
gravity separation
Droplet coalescence Droplet sedimentation
Effect of oil viscosity on emulsion layer break-down
Break-down of emulsion layer
Gas bubbles in emulsion band counteract break down
of emulsion layer and separation
0
20
40
60
80
100
0 20 40 60 80 100
Watercut (%)
W
a
t
e
r
s
e
p
a
r
a
t
e
d
w
i
t
h
i
n
4
m
i
nOW separation
GOW separation
Why is gas entrained into the oil/water phase?
G
G
O/W
1. There is always small gas bubbles present in
the G/O/W fluid entering the inlet cyclone.
2. As the oil is gas saturated and the pressure
is partly released before the separator, small
bubbles are formed (20 150 m)
3. At higher watercuts the apparent viscosity of
the liquid may be significantly higher than
the pure oil.
4. The water droplets and gas bubbles move
countercurrent within the cyclone. The gas
bubbles is therefore hindered in reaching the
gas core.
Inefficient gas/liquid separation by
inlet devices / inlet cyclones due to
small bubble size and high oil phase
viscosity (heavy oils)
Why is gas entrained into the oil/water phase?
1. High velocities and bubble flow in
upstream piping
2. Upstream inlet heater
3. Choking at manifold
4. Pressure drop across inlet device
Bubble flow in the upstream piping
Size of dispersed bubbles in bubble flow regime.
Mixing multiple wells in a manifold
Conclusions
Evaluate chemicals and required dosage level at realistic process
conditions.
Be careful trying to assess the separation properties of a given
crude oil based on operational experience from a given gravity
separator.
The separability reflects the fluid itself, but also the upstream
system and the actual separator design.
For more viscous crude oils both
viscosity and droplet stability has
to be adjusted in order to attain
optimal separation.
Be careful avoiding gas bubbles in
dense packed droplet layer when
designing the separator.
Avoid or control multiple
dispersions.
Thank You !