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Microwave Oven: Service Manual
Microwave Oven: Service Manual
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MICROWAVE OVEN
SERVICE MANUAL
MODEL: MS-1924V
CAUTION
BEFORE SERVICING THE UNIT,READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : 3828W5S5136
March, 2005
Printed in Korea
SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be
taken to avoid possible exposure to excessive microwave energy.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
CONTENTS
(Page)
SPECIFICATIONS
ITEM
DESCRIPTION
Model
MS-1924V
Power Requirement
230 Volts AC 50 Hz
1000 Watts
Single phase, 3 wire grounded
Power Output
Microwave Frequency
2450 MHz
Magnetron
2M213 - 09B
Timer
0 ~ 60 min.
Outside Dimensions
Cavity Dimensions
Net Weight
10.5 kg (approx.)
Shipping weight
11.5 kg (approx.)
Control Complement
cDefrost
70
Nameplate Location
Accessories
Owner's manual
Glass turntable
Roller rest
1-1
CAUTIONS
Unlike other appliances, the microwave oven
is high-voltage and high-current equipment.
Though it is free from danger in ordinary use,
extreme care should be taken during repair.
MICROWAVE RADIATION
Personnel should not be exposed to the
microwave energy which may radiate from the
magnetron or other microwave generating
device if it is improperly used or connection.
All input and output microwave connections,
waveguide, flange and gasket must be secure
never operate the device without a microwave
energy absorbing load attached.
Never look into an open waveguide or antenna
while the device is energized.
ANTENNA
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
MAGNETRON
2-1
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
INSTALLING
EARTHING INSTRUCTIONS
WARNINGTHIS APPLIANCE
MUST BE EARTHED
IMPORTANT
The wires in this mains lead are colored in
accordance with the following code:
Green-and-yellow:
Blue:
Brown:
Earth
Neutral
Live
10cm
3-1
OPERATING INSTRUCTIONS
FEATURES
Oven Front Plate
Window Door Screen
Door Seal
Power Knob
Timer Knob
Safety Door Lock System
Turntable
Roller Rest
CONTROL PANEL
1. POWER CONTROL KNOB: Used to select power level for
cooking.
2. TIMER KNOB: Used to set the cooking time.
4-1
OPERATING SEQUENCE
MICROWAVE COOKING
1. Open the oven door, place the food on the turntable in
the oven, and close the oven door.
2. Set the microwave power selector to the desired
power level. There are five power levels from 90W to
MAX. The power selector can be set to any one of
these positions.
POSITIONS
Max
500W
350W
Defrost
70W
4-2
(M)
(2)
(3)
(1)
POWER CONTROL
SCHEMATIC DIAGRAM
4-3
CIRCUIT DESCRIPTION
As the door is closed, the contact of MONITOR
SWITCH opens. This switch creates the short circuit to
blow fuse during operation under abnormal condition.
(ie, should the contacts of primary and secondary
switch fail to open the circuit)
RELAY
H.V.T
FUSE
MONITOR
RESISTOR
POWER
PRIMARY TIMER CONTROL
SWITCH SWITCH SWITCH
RELAY
H.V.T
MONITOR
SWITCH
FUSE
MONITOR
RESISTOR
L
N
SECONDARY
SWITCH
MONITOR
SWITCH
Turntable rotates.
The fan motor rotates and cools the magnetron by
blowing the air (coming from the intake holes on the
baseplate)over the magnetron.
The air is also directed into the oven to exhaust the
vapor in the oven through the upper plate.
Timer starts rotating.
SECONDARY
SWITCH
4-4
SERVICE INFORMATION
TOOLS AND MEASURING INSTRUMENTS
NECESSARY TOOLS
5-1
5-2
4187 x (T)
T
TURNTABLE
5-3
NOTE:
1. After replacing the door, be sure to check that the
primary switch, monitor switch, and secondary
switch operate normally.
2. After replacing the door, check for microwave
energy leakage with a survey meter. Microwave
energy must be below the limit of 5 mW/cm.(with a
275 ml water load)
3. When mounting the door assembly to the oven
assembly, be sure to adjust the door assembly
parallel to the chassis. Also adjust so the door has
no play between the inner door surface and oven
frame assembly. If the door assembly is not
mounted properly, microwaves may leak from the
clearance between the door and the oven.
Suction
Guide
H.V.
Diode
H.V.
Transformer
H.V.
Capacitor
5-4
I. MAGNETRON REMOVAL
1) Disconnect the leadwire from the high voltage
transformer and high voltage capacitor.
2) Carefully remove the mounting screws holding the
magnetron and the waveguide.
3) Remove the magnetron ASSY until the tube is
clear from the waveguide.
NOTE:
1. When removing the magnetron, make sure its
dome does not hit any adjacent parts, or it may be
damaged.
2. When replacing the magnetron, be sure to install the
magnetron gasket in the correct position and be
sure that the gasket is in good condition.
3. After replacing the magnetron, check for microwave
leakage with a survey meter around the
magnetron. Microwave energy must be below the
limit of 5 mW/cm2. (With a 275 ml.water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage,
tighten the mounting screws properly, making sure
there is no gap between the waveguide and the
magnetron.
NOTE:
1. Remove the wire lead from the turntable motor
VERY CAREFULLY.
2. Be sure to grasp the connector, not the wires, when
removing.
Magnetron
Magnetron
Gasket
Magnetron
Wire Leads
Waveguide
Bracket
Dome
Turntable Motor
Waveguide
5-5
L. INTERLOCK SYSTEM
1) INTERLOCK MECHANISM
The door lock mechanism is a device which has
been specially designed to eliminate completely
microwave activity when the door is opened during
cooking and thus to prevent the danger resulting
from the microwave leakage.
2) MOUNTING OF THE PRIMARY/MONITOR/
SECONDARY SWITCHES TO THE LATCH
BOARD
Control Panel
ADJUSTMENT
DIRECTION
Timer Motor
Power
Control
Knob
PRIMARY
SWITCH
MONITOR
SWITCH
Timer Knob
SECONDARY
SWITCH
H.V.TRANSFORMER
FIG.1
H.V.
DIODE
H.V.CAPACITOR
PRIMARY
5-6
CIRCUIT PROTECTOR
COMPONENTS
SWITCHES
(Wire leads removed)
TEST PROCEDURE
Check for continuity of the
switch with an Ohm-meter
Primary
Switch
Monitor
Switch
Secondary
Switch
RESULTS
Door
open
NO
COM
NC
COM
NO
COM
NOTE : After checking for the continuity of switches, make sure that are
connected correctly.
5-7
Door
closed
COMPONENTS
HIGH VOLTAGE
TRANSFORMER
(Wire leads removed)
TEST PROCEDURE
RESULTS
FILAMENT
WINDING
SECONDARY
PRIMARY
TERMINAL
MAGNETRON
(Wire leads removed)
Normal: Infinite
Normal: Infinite
Normal: Infinite
5-8
COMPONENTS
TEST PROCEDURE
RESULTS
Antenna
Gasket
Chassis
Filament
Terminals
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
HIGH VOLTAGE
CAPACITOR
HIGH VOLTAGE
DIODE
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction.
Normal: Infinite.
Normal: Continuity.
Abnormal: Infinite.
Normal: Infinite.
Abnormal: Continuity.
5-9
COMPONENTS
MAIN FUSE
TEST PROCEDURE
Check for continuity of the fuse with an
multi-meter.
RESULTS
Normal
Abnormal
NOTE: If the fuse is blown, check the primary, the secondary, and the monitor
switches, H.V.D. and H.V.C. before replacing the fuse.
If the fuse is blown by improper switch operation replace the defective switch
and the fuse at the same time. Replace just the fuse if the switches operate
normally.
5-10
COMPONENTS
TEST PROCEDURE
RESULTS
TIMER MOTOR
(Wire leads removed)
Turn on
C
(2-3)
Turn Off
A
B
Approx. 25 K
B
(2-M)
A
(1-2)
FAN MOTOR
(Wire leads removed)
Normal:
A~B
A~C
30 ~ 50
300 ~ 500
A
B
C
TURNTABLE
MOTOR
(Wire leads removed)
NOTE : A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-11
TROUBLE SHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF
THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE
MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
CONDITION
Microwave oven
does not work.
Sparks occur.
CAUSE
REMEDY
Uneven cooking.
Inconsistent intensity of
microwave by their
characteristics.
5-12
(TROUBLE 1) Oven lamp does not turn on when the timer knob is pushed with door closed.
CONDITION
1. Fuse blows.
CHECK
Check continuity
of monitor
switch (with
door closed).
RESULT
Continuity.
CAUSE
REMEDY
Malfunction of the
monitor switch.
Replace fuse,
primary, monitor,
and secondary
switches.
No continuity.
Replace fuse
Check continuity
of primary
switch (with
door opened).
Disconnect one
side of the wire
lead connected
from transformer
to the high
voltage
capacitor and
operate the unit.
Shorted contact at
the primary switch.
Replace fuse,
primary, monitor,
and secondary
switches.
Normal.
Defective high
voltage capacitor.
Replace high
voltage capacitor.
Continuity.
No continuity.
This fuse is a special type of fuse which is kept as spare part by the importer.
NOTE :All these switches must be replaced at the same time.
5-13
(TROUBLE 2)Oven does not start even though the timer is set.
CONDITION
CHECK
Check the
continuity of the
primary switch
with door
closed.
RESULT
No continuity.
CAUSE
REMEDY
Malfunction of the
primary switch.
Adjust or replace.
Check the
continuity of the
secondary
switch with
secondary
switch pushed.
No continuity.
Malfunction of the
secondary switch.
Adjust or replace.
Check the
continuity of the
timer switch
contacts.
No continuity.
Malfunction of the
timer switch.
replace.
Check the
continuity of the
thermostat.
No continuity.
Faulty thermostat.
replace.
CHECK
Check the
power source
voltage
oscillating.
Measure the
magnetron s
output(See test
procedure).
RESULT
Lower than 207V.
CAUSE
REMEDY
Decrease in power
source voltage
with load.
Suggest customer
contact local
electric power
utility co.or
qualified
electrician.
Faulty magnetron.
Replace.
Normal
5-14
(TROUBLE 4) Oven does not cook at all even though turntable rotates.
CONDITION
No microwave
oscillation.
CHECK
RESULT
CAUSE
REMEDY
Malfunction of the
power control
switch.
Continuity.
Check the
monitor resistor.
Abnormal or burn
out.
Defective monitor
resistor.
Replace.
Check the AC
realy.
Abnormal
Defective AC
relay.
Replace.
No continuity.
Normal
Check the AC
realy.
Abnormal
Open the
secondary winding
of the high voltage
transformer of
faulty insulation of
filament winding.
Replace.
Check H.V.
diode.
Abnormal
Shorted H.V.diode
Replace.
Check H.V.
capacitor.
Abnormal
Faulty capacitor.
Replace.
Magnetron
Abnormal
Faulty magnetron.
Replace.
5-15
#EV#
EXPLODED VIEW
INTRODUCTION
DOOR PARTS
6-1
#EV#
DOOR PARTS
13581A
13552A
13536A
13213A
13352A
13720D
14026A
14970A
6-2
#EV#
CONTROLLER PARTS
24781T
244701
WSZ085
23572A
WTT028
249401
26549T
249402
6-3
#EV#
33112U
WTT021
33052A
WTT010
33390G
35889A
36549S
WTP013
6-4
#EV#
56912B
43500A
55262A
466001
466003
466001
WSZ085
6-5
#EV#
INTERIOR PARTS
WSZ062
568771
56411A
56930V
30RMZZ
WTT021
50FZZA
WTT028
56549F
56201A
969201
55900A
WTT037
54974S
56851D
WSZ002
50CZZH
56324A
948501
56901A
WTT028
WSZ002
54810C
6-6
#EV#
56170D
63302A
63303A
WTT021
65006B
WSZ002
65006B
6-7