2545 EVS - Manual de Servicio - Ingles PDF

TECHNICIAN
MANUAL

Prevacuum Table - top Autoclaves
Model 2545 EVS

Cat. No. MAN205-0267005EN Rev. A
Tuttnauer Europe b.v., Paardeweide 36, 4824 EH, Breda, P.O. Box 7191, 4800 GD Breda, Netherlands. +31/76-5423510,
Fax: +31/76-5423540

MAN205-0267005EN Rev A Page 1 of 92 pages
TABLE OF CONTENTS

PARAGRAPH PAGE NO.

1 INTRODUCTION ................................................................................................ 4
2 SYMBOL DESCRIPTION .................................................................................. 4
3 INSTALLATION ................................................................................................. 6
3.1 Placing ....................................................................................................... 6
3.2 Lifting and carrying .................................................................................. 6
4 WATER QUALITY .............................................................................................. 7
5 DESCRIPTION OF THE CONTROL SYSTEM. .............................................. 8
5.1 Digital Board DIG CAT1001 ................................................................. 9
5.2 Analog Board ANL CAT1001E ........................................................... 11
6 CHECKING AND CHANGING PARAMETERS AND OTHER DATA ........ 13
6.1 Entering the sub-directories .................................................................... 13
6.2 Parameters ............................................................................................... 16
6.3 Digital Inputs ........................................................................................... 19
6.4 Digital Outputs ........................................................................................ 20
6.5 Analog Inputs .......................................................................................... 21
6.6 Calibration ............................................................................................... 22
6.7 Set Clock .................................................................................................. 29
6.8 In Out Test ............................................................................................... 30
6.9 History ...................................................................................................... 31
6.10 More Options ........................................................................................... 32
7 TESTING AND RESETTING .......................................................................... 35
7.1 Test Points ............................................................................................... 35
7.2 Resetting the Autoclave: .......................................................................... 36
8 REPLACEMENT PROCEDURES ................................................................... 37
8.1 Safety Tests after Repair ......................................................................... 37
8.2 Removing the Autoclaves Outer Covers ................................................ 38
8.3 Replacing the drain valve assembly ........................................................ 39
8.4 Replacing the Locking Device ................................................................ 40
8.5 Replacing the Door Switch ..................................................................... 41
8.6 Replacing the circuit breaker .................................................................. 42
8.7 Replacing the Safety Valve ..................................................................... 43
8.8 Replacing the Plunger ............................................................................. 45
8.9 Replacing the Pressure Gauge ................................................................ 46
8.10 Cleaning and Replacing the Water Level Electrodes ............................ 47
8.11 Replacing the Closing Device ................................................................. 48
8.12 Replacing the water level float switch .................................................... 49
8.13 Replacing the Digital Unit ...................................................................... 50
8.14 Replacing the electronic box ................................................................... 52
8.15 Replacing the analog board .................................................................... 54
8.16 Replacing the electronic boxs fan ......................................................... 55
8.17 Replacing the triac .................................................................................. 56
8.18 Replacing the transformer ...................................................................... 57
8.19 Replacing the internal fuse of the transformer ...................................... 58
8.20 Replacing the Vacuum Pump ................................................................. 59
8.21 Replacing the non-return valves ............................................................. 62
8.22 Replacing the Door Cover ....................................................................... 64
8.23 Replacing Heating elements ................................................................... 66
8.24 Replacing the Temperature Safety Thermostat...................................... 67
8.25 Replacing the Cut-Off Thermostat ......................................................... 68
8.26 Water Inlet Strainer ................................................................................ 69
8.27 Replacing the printer ............................................................................... 71
8.28 Emergency Door Opening ...................................................................... 72
8.29 Setting ExhTopTemp parameter for operation at altitude above 2000
meters ....................................................................................................... 73
9 TROUBLESHOOTING ..................................................................................... 74
10 SPARE PARTS LIST ......................................................................................... 81
11 PRESSURE VS TEMPERATURE FOR SATURATED STEAM ................... 86
12 VALVES NUMBERING ................................................................................... 90
TABLE OF CONTENTS (Cont.)

DRAWINGS PAGE NO.

Rear View ...................................................................................................................... 5
Control System Block Diagram .................................................................................... 8
Door Tightening Bolt Assembly .............................................................................. 84
Water Outlet Strainer .................................................................................................. 85
Piping Drawing ........................................................................................................... 91
Electrical Drawing ...................................................................................................... 90

1 INTRODUCTION
This Technicians Manual, together with the Operators Manual, forms the
complete set of Operation and Maintenance instructions for the 2540EVS pre
and post vacuum autoclave. This manual is intended for the use of the
technician. It is strongly recommended that only qualified and Tuttnauer
factory trained personnel service this autoclave and do so in accordance with
the instructions in this manual. Any unauthorized service may result in the
invalidation of the manufacturers warranty.

2 SYMBOL DESCRIPTION

Caution! Consult accompanying documents
Caution! Hot surface.
Caution! Hot steam.
Protective earth (Ground)

Stand by
REAR VIEW

Description No.
Vacuum pump fuse 1.25A 1
Transformer fuse 0.5A 2
Cut-off thermostat 3
Circuit breaker 4
Main power electric cable socket 5
Water outlet strainer 6
Air filter service cover 7
Drain outlet 8
Rear cover 9
Ventilation grid 10
2
1
3
5 6 7 8 9 10 4

3 INSTALLATION
3.1 Placing

CAUTION:
The sterilizer must be placed on a rigid and leveled surface. The
stand must be able to withstand the load of the device and loaded
material.
1. Counter top able to support a minimum of 70 kg.
2. Counter space minimum 51cmW x 60cmD (20.1W x 20D) *
(see unit dimensions)
3.1.1 Placing the Autoclave
The autoclave has an inclination of approx. 2 towards the
rear. This ensures that water is completely drained out of the
chamber through the opening at the bottom rear of the chamber.
NOTE: Keep the back and the sides of the autoclave
approximately 2 (50mm) away from the wall to allow
ventilation.
If placed in a cabinet, verify that the rear of the cabinet is
open to allow ventilation.
Insufficient space for ventilation may result in an increase
of the autoclave's temperature that may damage the
instrument.
It is recommended that enough space be left around the
autoclave to give a technician access for servicing the
machine.

3.1.2 Connections to Utility Supplies
Plug the power cord into the supply socket.

3.2 Lifting and carrying

CAUTION:
Before moving the autoclave, Make sure that the electric cord is
disconnected from the power, and there is no pressure in the
chamber.
1. Disconnect the power supply cord.
2. Drain the water from both reservoirs.
To avoid injuries, lifting and carrying should be done with at least two
persons or by using a fork-lift or any other mechanical aid.
Do not drop this device!

4 WATER QUALITY
The distilled or mineral free water supplied to the autoclave shall be
according to the table below:

A Reverse Osmosis system meeting the qualifications below may be used to
provide water for the steam generation in the chamber. The better the quality
of the water, the better performance, the less maintenance and the longer the
life of the autoclave.

Physical Characteristics and Maximum acceptable contaminants levels
in steam for sterlizers
(According to EN 13060:2004).
Element Condensate - allowable content
Silicium oxide. SiO
2
0.1 mg/kg
Iron 0.1 mg/kg
Cadmium 0.005 mg/kg
Lead 0.05 mg/kg
Rest of metals except iron, cadmium,
lead
0.1 mg/kg
Chloride (Cl) 0.1 mg/kg
Phosphate (P
2
O
5
) 0.1 mg/kg
Conductivity (at 20C) 3 s/cm
pH value (degree of acidity) 5 to 7
Appearance Colourless clean without sediment
Hardness ( Ions of alkaline earth) 0.02 mmol/l

Attention:
We recommend testing the water quality once a month. The use of water in
the autoclave that does not comply with the table above may have severe
impact on the working life of the sterilizer and can invalidate the
manufacturers warranty.

The suitability of the mineral free water to be used should be verified by
testing in accordance with the above table, at an authorized laboratory using
acknowledged analytical methods.


5 DESCRIPTION OF THE CONTROL SYSTEM.
(See Control diagram below).
The control system is based on 2 electronic boards designed according to the
autoclave requirements, the digital board DIG-CAT1001 containing the micro-
controller memories, buffers and digital ICs and the analog board ANL-1001
which performs the processing of signals coming from the sensors, the
switches and AC drivers (24 VAC & 230 VAC).

CONTROL SYSTEM BLOCK DIAGRAM

The system is provided with communication interfaces RS 232 to PC and to
parallel port for printer connection.

No. description No. description
1
ANL-CAT1001 Board
9
Triac
2
Input from chamber temperature sensor
10
Connection to heaters
3
Digital inputs and inputs from electrodes
11
230VAC output to various devices
4
230/24VAC transformer
12
Input from chamber pressure sensor
5
24VAC - transformer to analogue board
13
Printer
6
24VAC output to valves
14
Computer
7
Door lock
15
Keyboard
8
Fan
16
DIG-CAT1001 board

14
13 12 11 10 9 8
15 16 1 2
3
4
5
6
7
5.1 Digital Board DIG CAT1001
The digital board is connected to the keypad panel, to the parallel
printer and to the analog board ANL-CAT1001.
The board contains the micro-controller (U2) type MC68HC812A4
that runs the software program of the system.
On the board, there are three types of memories:
1) FLASH memory (U7), part no. AM29F160DT storing the
program codes with an electrical writing and erasing.
This component serves as a non-volatile memory, enabling the
system to store and change the different languages tables during
running of the program codes, so that many parameters and flags
that are storing and ensuring this data are not lost in case of
power failure.

2) RAM memory (U4), part no. IDT7116 with a capacity of 128KB
for the temporary data during the running of the program.
3) The board contains a Real Time Clock (U13) element, which
serves as a clock to the system, including a back-up battery, which
ensures that the clock will run continuously even when the
autoclave is not powered. This component includes 113 Byte
RAM memory under a back-up battery for the current state
parameters storing.

The micro controller contains the inner watchdog, which detects any
faulty situation in the running program code. It performs an automatic
reset of the micro-controller and stops all the commands to avoid an
uncontrolled activation of any of the heating elements or the valves in
case that during 2 sec the micro controller doesnt update the inner
watchdog. This case may happen when the program is lost (infinitive
loop, incorrect code etc.).
The board functions as an MMI (Man-Machine Interface). It is
connected to a LCD display of two rows with 16 characters on each
row and to the following light indicators:
START (autoclave in process),
FAIL (the process failed),
WATER (no water in the reservoir),
DOOR (the door is not closed).
A keyboard connected to the digital board, serves as a control panel
containing the commands and the programming keys.

The digital outputs and inputs are transferred to the system, as follows:
Through the digital board to the analog board by means of buffers
74HC373 or 74HC244.
RS232 or RS485 interface is performed on the board by the
U1(RS232) or U3(RS485) components, the signal is transmitted
to the communication connector JP2. JP5 in lower position gives
RS232 signal, JP5 in (optional) upper position it gives RS485
signal.
The printer is connected directly to this board, connector P1
enables to connect the standard Centronix connection.
The printer receives the data and the supply voltage directly from this
connector.
The layout of the DIG-CAT1001 board components is provided
below:

DIG-CAT1001 BOARD
5.2 Analog Board ANL CAT1001E

The analog board includes three sections:

5.2.1 Power supply.
The boards contains the built-in power supply, which
produces 5VDC from 24VAC, coming to JP13. U19
LM2576T-5.0 - a switching regulator, providing 5VDC &
3Amps output.
JP9 is a special connector for printer power input.

5.2.2 Inputs/Outputs section.
The analog part of this section includes:
The circuits that accept the analog signals from the
sensors:
JP3 Chamber PT100 sensor.
JP1 Chamber MPX2200 sensor (installed &
soldered on the board).
The MUX-Selector for the needed analog channel
selection. 12bit A/D.
Digital inputs incoming to the system through JP8 are
optoisolated from the micro controller. They have over
voltage and minus voltage protection built on the
diodes.
The valves used in the autoclave are 24VAC. The
board includes 7 Triacs built driver for them with an
optoisolated Triac driver.
JP6 - the valves connection.

5.2.3 High AC devices drivers.
The board provides four high AC devices outputs. Three of
them through JP11 (up to 600 W) and one from external
power Triacs that is connected to the board through JP12.
The Devices included in the system are:
Heater elements,
Vacuum pump,
Water Pump.

5.2.4 Door lock driver circuit.
The Analog board operates Door Lock 12VDC solenoid. The
board contains all the required components to convert the
24VAC output to 12VDC. The components are as follows:
U16 & Q24 the 12VAC drivers;
12VAC supplying ( JP13/3);
Diodes bridge (D11);
Capacitor - C93;
The solenoid is connected to the board through JP15.

The layout of the ANL-CAT1001E board components is provided
below:

6 CHECKING AND CHANGING PARAMETERS AND OTHER DATA
In order to change parameters, to perform in-out-test and check various
components, you can enter a few sub-directories and check or change the
required data.
These operations include the following:
No. Operation No. Operation
1. Changing parameters 6. Setting the clock (time and date)
2. Checking digital inputs 7. Testing the printer
3. Checking digital outputs 8. Performing in out test
4. Checking analog inputs 9. Printing 10 last cycles data
5. Calibrating temp. and pressure 10 More options

6.1 Entering the sub-directories
Entering the sub-directories and performing the operation shall be done
as described ahead.
1. Press MENU pushbutton.
2. ENTER CODE will be displayed.
2.1 If, at this point, CYCLES is pressed, Set Clock will be
displayed. To continue with setting the clock, see para. 5.7.
2.2 If you desire to browse through the menu, proceed as follows:
3. Enter the technician code (022) as follows:
The cursor is under the right digit. To change the right digit press
the UP pushbutton. Each press will increase the digit by 1 and
each press on the DOWN pushbutton will decrease it by 1. Press
PARAMETERS pushbutton to move the cursor to the second
digit from the right. Change this digit as required and then repeat
this to change the third digit.
4. To enter the MENU display press CYCLES.
The MENU display enables you to browse through the various
options by pressing DOWN or UP. In this display, the upper row
displayed MENU and the lower row displays the required sub-
directories as described below.
5. When entering the MENU display, Parameters is displayed. You
can either enter the Parameters directory or move to Digital
Inputs display.
To enter the Parameters directory press CYCLES and
continue according to para. 5.2.
To move to the Digital Inputs display press DOWN
6. If you moved to the Digital Inputs display you can either enter the
Digital Inputs directory or move to Digital Outputs display or
return to the previous display.
To enter the Digital Inputs directory press CYCLES and
To return to the previous display press UP.
To move to the Digital Outputs display press DOWN
7. If you moved to the Digital Outputs display you can either enter
the Digital Outputs directory or move to Analog Inputs display
or return to the previous displays.
To enter the Digital Outputs directory press CYCLES and
To move to the Analog Inputs display press DOWN

8. If you moved to the Analog Inputs display you can either enter
the Analog Inputs directory or move to Calibration display or
return to the previous displays.
To enter the Analog Inputs directory press CYCLES and
To move to the Calibration display press DOWN

9. If you moved to the Calibration display you can either enter the
Calibration directory or move to Set Clock display or return to
the previous displays.
To enter the Calibration directory press CYCLES and
To move to the Set Clock display press DOWN.

10. If you moved to the Set Clock display you can either enter the Set
Clock directory or move to Printer Test display or return to the
previous displays.
To enter the Set Clock directory press CYCLES and continue
according to para. 5.7.
To move to the Printer Test display press DOWN.

11. If you moved to the Printer Test display you can either perform
the Printer Test or move to In Out Test display or return to the
previous displays.
To move to the Language display press DOWN.
To perform the Printer Test Press CYCLES pushbutton and
verify that the printer prints Printer Test.
12. If you moved to the In Out Test display you can either enter the
In Out Test directory or move to Language display or return to
the previous displays. (This menu is only available with a
special service code)
To enter the In Out Test directory press CYCLES and
To move to the Language display press DOWN.

13. If you moved to the History display you can either enter the
History directory or move to More Options display or return to
the previous displays.
To enter the History directory press CYCLES and continue
according to para. 5.10.
To move to the More Options display press DOWN.

14. If you moved to the More Options display you can either enter the
More Options directory or return to the previous displays or
return to the main display.
To enter the More Options directory press CYCLES and
To return to the main display, displaying the temperature and
pressure in the chamber, press MENU.
6.2 Parameters
1. To move from one item to another item use the UP or DOWN
pushbuttons. DOWN will display the next item and UP will
display the previous item.
2. To change the displayed value press the CYCLES pushbutton and
then use the parameter pushbutton to change the cursor to the right
digit and with the UP and DOWN pushbuttons you can change the
value.
3. To exit to the menu and save the changed value press MENU.
The software contains a table of parameters of which some of them
define the autoclave, and some of them define the processes in the
autoclave. This section of the manual describes the parameters and
how they control the software.
Listed below are all the available parameters for the 2540 Nova-3.
Each section describes the parameter, shows the access code required
to be able to make modifications, it shows the minimum and maximum
allowed values and the increments (resolution) by which these values
can be changed. Also included are the pre-set values of the parameters
for each cycle.
The parameters of Program No. 8 (leakage test) are fixed and cannot be
changed by a technician.

Notes:
1. If a parameter is modified the only way to return to the original
value is to manually reenter it.
2. A global parameter is a parameter that by changing its value in
one program, it is changed in all the other
programs to receive the same value.

6.2.1 SterTemp Temperature required for sterilization
This parameter will set the desired temperature for sterilization
Access Code 022
Resolution 0.1C
Minimum value 100C
Maximum value 136C

Default
Values
Cycle 1 2 3 4 5 6 7
Value 134 134 121 121 121 134
Fixed
value

6.2.2 Ster Time Time required for sterilization
This parameter will set the time desired for sterilization
Access code 022
Resolution 0.1 minute
Minimum value 3 minute
Maximum value 99 minutes

Default
Values
Cycle 1 2 3 4 5 6 7
Value 4 15 20 20 20 3.5
Fixed
value
6.2.3 Dry Time Time required for drying
This parameter will set the time desired for drying
Access Code 022
Resolution 0.1 minute
Minimum Value 0 minutes
Maximum Value 99 minutes
Default
Values
Cycle 1 2 3 4 5 6 7
Value 0 30 0 30 0 1
Fixed
value

6.2.4 End Temp
This parameter will determine the temperature in the chamber at
the end of the cycle.
Access Code 022
Resolution 0.1C
Minimum Value 50C
Maximum Value 130C
Default
Values
Cycle 1 2 3 4 5 6 7
Value 120 120 120 120 95 120
Fixed
value

6.2.5 ATMpressure Atmospheric Pressure (global par. note 2)
This parameter tells the unit the atmospheric pressure of the
location in which it is installed. The pressure entered must be
with in 5% of the actual atmospheric pressure for that location.
Unlike the other parameters you only need to enter this
parameter once in any one cycle and all cycles will be updated.
This value can easily be calculated by knowing the altitude of
your location. The atmospheric pressure at Sea Level is 100 kPa.
For every 100m above sea level, the atmospheric pressure drops
1 kPa, and for every 100m below sea level, the atmospheric
pressure increases 1 kPa.
Changes in pressure do to weather will not affect the accuracy of
this unit.
Access Code 022
Resolution 0.1 kPa
Minimum Value 55 kPa (for +4500m below see level)
Maximum Value 103 kPa (for 300m below see level)
Default
Values
Cycle 1 2 3 4 5 6 7
Value 100 100 100 100 100 100
Fixed
value

6.2.6 Ster PrintT interval of Sterilization data printing
This parameter will set the interval between printings during the
sterilization stage
Access Code 022
Resolution 1 seconds
Minimum Value 10 seconds
Maximum Value 360 seconds
Default
Values
Cycle 1 2 3 4 5 6 7
Value 60 60 60 60 60 60
Fixed
value
6.2.7 Print Rate interval of heating and drying data printing
This parameter will set the interval between printings during the
heating and drying stages
Access Code 022
Resolution 1 seconds
Minimum Value 10 seconds
Maximum Value 360 seconds

Default
Values
Cycle 1 2 3 4 5 6 7
Value 180 180 180 180 180 180
Fixed
value

6.2.8 Water Time Time for entering water to the autoclave
This value defines the entry time of the water to the chamber.
This time will change from process to process and even for
different autoclaves.

Default
Values
Cycle 1 2 3 4 5 6 7
Value 15 15 30 30 30 30
Fixed
value

6.3 Digital Inputs
This directory enables you to check the digital inputs. It is possible to
enter this directory while the autoclave is performing a cycle in order
to check the devices sending these inputs.
2. To exit to the menu display press MENU.

Displayed
item
Displayed
value
Operation Remarks
Float Low
0
Does not
sense water
Lower float in the mineral free
water reservoir. Move the float
up and down and verify that the
displayed value changes from
1 to 0 and vice versa.
1 Senses water
Door Switch
0 Door open
Door switch. Press and release
the door switch pin and verify
that the displayed value
changes from 1 to 0 and
vice versa.
1 Door closed
Float Res
0
Does not
sense water
Upper float in the mineral free
water reservoir. Move the float
up and down and verify that the
displayed value changes from
1 to 0 and vice versa.
1 Senses water

6.4 Digital Outputs
This directory enables you to check the digital outputs. It is possible to
Displayed
item
Displayed
value
Operation Remarks
Vac Pump
0 Not operating
Vacuum pump
1 Operating
Heater 1
0 Not operating
Heating element
1 Operating
Water Valve
1 Not operating
Mineral free water to chamber
valve (21)
0 Operating
Air Valve
0 Not operating
Air valve (43).
1 Operating
Vac Valve
0 Not operating
Vacuum valve (52).
1 Operating
Door Lock
1
Locked
position
Door locking pin
0
Unlocked
position
Slow Exhaust
0 Not operating
Steam slow exhaust valve to
the chamber valve (93)
1 Operating
Air VacPump
0 Not operating Air inlet valve to the vacuum
pump (44) 1 Operating
Fast Exh
0 Not operating
Fast exhaust valve (71)
1 Operating
Door Led
0 On Locked door LED (on the
control panel) 1 Off
Water Led
0 On Water LED (on the control
panel) 1 Off
Fail Led
0 On
Fail LED (on the control panel)
1 Off
Start Led
0 On
Start LED (on the control panel)
1 Off
Buzzer
0 Off

1 Buzzing


6.5 Analog Inputs
This directory enables you to check the analog inputs. It is possible to

Displayed
item
Displayed
value
Operation Remarks
ChamPress

Pressure in the chamber in kPa

Chamb
Temp
Temperature in the chamber in
C
Electrode
Under
200
Enough
water Water level electrode in the
chamber Over
200
Not enough
water

6.6 Calibration
6.6.1 Calibration Components:
The calibration of temperature and pressure is performed
digitally. This system does not have adjustment pots. All
calibrations are preformed through the keypad.
The electronic temperature and pressure measuring circuits
built into the autoclaves are designed with components having
1% accuracy.
The temperature circuit produces a linear output and has an
electrical output range of 100mv 2400mv that corresponds to
a temperature range of 20C (68F) 150C (302F).
The pressure circuit also produces a linear output and has an
electrical output range of 100mv 2400mv, which corresponds
to a pressure range of 0 400 kPa (0 58 psia).
The temperature and pressure circuits provide analog input
voltages that are converted to digital signal by the A/D
converter. The performance of the Analog to Digital converter
(A/D) is limited for values greater than 2400mv or less than
100mv.
The system has a non-volatile memory in which the offset and
gain data of the sensors are stored, as well as any error
compensation factors that are calculated. Storage in the no-
volatile memory means that even if the main power is turned
off the information is saved for use the next time the machine is
run.
Calibration is performed by entering data into the keypad or a
stand-alone computer when the PC communication port is
used.

6.6.2 Calibration Theory:
6.6.2.1 Definition of Gain and Offset:
Any device that produces a linear output (which is
a straight line) can be described by the
mathematical equation y=ax+b. Where b is the
offset of the device, a is the gain, x is the input
and y is the output. The offset is the minimum
output value of the device when the input is zero
and need not itself be zero. The gain is the factor
that any input is multiplied by to determine what
output value should be generated for that input.
The A/D converter receives an input voltage from
the sensor and converts that signal to a digital
output. The software then takes that output and
using the equation y=ax+b together with error
compensation factors converts the information to a
digital signal for use by the autoclave.
The systems error compensation is based on a
calculation involving two points as shown in the
following example. Each point has two values, one
value is the actual (measured) reading, of either
temperature or pressure (from and independent
thermometer, PT simulator or pressure gauge), and
the other value is the reading from the autoclaves
digital display of either temperature or pressure.
By entering these values into the unit through the
keypad, the system is able to calculate a
compensation factor that will correct the digital
display and allow it to accurately return the actual
temperature or pressure.
Example:
If the actual measured pressures, using an
independent pressure gage, are 100 kPa (14.5 psia)
with the unit at rest and 300 kPa (43.5 psia) when
the unit is in sterilization. The displayed pressures
are 90 kPa (13 psia) and 310 kPa (45 psia)
respectively. Based on the operating range of the
pressure sensor in the system, the input voltage that
corresponds to 100 kPa (14.5 psia) is 600mv. The
input voltage that corresponds to 300 kPa (43.5
psia) is 1800mv. The graph and input voltages are
given for information purposes only and are not
needed for the calibrations.
The example shows the four values needed to
calculate the compensation factor for the pressure
displayed by the unit, but would work exactly the
same for a temperature correction. In this example
the first point can be thought of as the starting
pressure or the pressure when the unit is at not
running. The second point would be the ending
pressure or the pressure when the unit will be in the
sterilizing mode. Keep in mind that the two points
do not have to be the beginning and ending of the
range, they can be any two points in the range.
Note: The two points that are selected will define
the range of the error compensation. Values above
or below this range will not be compensated.
Using the pressure values in the example the Input
Voltage vs. Pressure graph would look like this:

X
Y
Y

=

P
r
e
s
s
u
r
e

V V
Displayed Pressure
Actual Pressure
X = Electrical Input Voltage
from the pressure sensor
V
1
= 600mv
V
2
= 1800mv
P actual 100 kPa
P displayed 90 kPa
P displayed 310 kPa
P actual 300 kPa
Input Voltage vs. Pressure graph
The calibration steps that follow will allow you to automatically
correct the displayed pressure and temperature so it accurately reflects
the actual pressure and temperature. All you need do is input the
appropriate data (actual and displayed values) into the system through
the keypad and the on board computer will do the rest.
Note: It is necessary to know the actual and displayed values prior to
entering the calibration mode.

6.6.3 Required equipment for calibration
PT Simulator (for temperature calibration). The PT
simulator comes marked off in C, with a range of
70C to 130C. This corresponds to and is
interchangeable with a F range of 158F to 266F.
Reference temperature sensor with an accuracy of 0.5C.
Pressure gauge capable of reading absolute pressure
with an accuracy of 1% .
6.6.4 Calibrating the pressure in the chamber

When entering the calibration sub-directory the following is
displayed:

To calibrate the autoclave install a precise pressure gauge to
the chamber to measure the actual pressure. This pressure
gauge will be the reference gauge.
Press CYCLES. The following will be displayed.
A actual pressure in the chamber. R displayed pressure.
H high value. L low value.
Therefore:
RH is the high displayed (read) value and AH is the high
actual value.
RL is the low displayed (read) value and AL is the low actual
value.
Change the actual pressure value, using the UP and DOWN
pushbutton, to be identical to the value displayed on the
gauge displaying the actual pressure (AH313.0). Only two
rows can be displayed on the autoclaves display. To display
the third row (the row that displays the low value) use the
PARAMETERS pushbutton. Every press on the
PARAMETERS pushbutton will move the cursor from one
digit to another until it moves to and displays the low value
row. The display will show as follows:
ANALOG INPUTS
ChambPress 310.6
Sub-directory
Pressure Parameter to
be calibrated
ChambPress 310.6
RH350.0 AH350.0
Parameter to
be calibrated
Actual high
pressure
Displayed high
pressure
ChambPress 311.9
RL093.0 AL093.0
Parameter to
be calibrated
Actual low
pressure
Displayed low
pressure

To return to the high values row continue to press the
PARAMETERS pushbutton until the high value row is
displayed.
To carry out the calibration operation follow the example
described below:
Example:
The pressure gauge displaying the actual pressure shows a
pressure of 313 kPa and the display displaying the read
pressure shows a pressure of 320 kPa. The purpose of the
calibration is to modify the read value so it will display the
actual pressure as displayed on the pressure gauge connected
to the chamber.
To calibrate the high pressure perform any cycle. When the
autoclave reaches the sterilization stage, enter the calibration
sub-directory. At the beginning, the cursor is on the actual
high value (AH). Change the pressure value to be identical to
the value displayed on the gauge displaying the actual
pressure (AH313.0). Use the UP and DOWN pushbutton to
increase or decrease each digit and the PARAMETERS
pushbutton to move the cursor from one digit to another. By
pressing the PARAMETERS pushbutton move the cursor to
the read high value. Change the pressure value to be
identical to the value displayed on the gauge displaying the
actual pressure (AH313.0). This can be done either by using
the UP and DOWN pushbutton or by pressing the
STOP/START pushbutton when the cursor is on the right
digit of the RH (a short operation that copies the AH value to
the RH).
Press CYCLES and the system will complete the calibration
operation.
After completing the calibration of the high value the low
value will be displayed as follows:

To perform the calibration of the low pressure, stop the cycle
and decrease the pressure in the chamber to atmospheric
pressure. Open the autoclaves door. At this stage the
reference pressure gauge will display the atmospheric
pressure. At the beginning, the cursor is on the actual low
value (AL). Change the pressure value, using the UP and
DOWN pushbutton, to be identical to the value displayed on
the reference gauge displaying the actual pressure. By
pressing the PARAMETERS pushbutton move the cursor
from one digit to another until the cursor is on the read
low value. Change the pressure value to be identical to the
value displayed on the gauge displaying the actual pressure
(AH093.0). Use the UP and DOWN pushbutton to increase
or decrease each digit and the PARAMETERS pushbutton
to move the cursor from one digit to another. An alternative
way is by pressing the STOP/START pushbutton when the
cursor is on the right digit of the RL (a short operation that
copies the AL value to the RL).
ChambPress 310.9
RL093.0 AL093.0

Press CYCLES. The system will complete the calibration
operation and the following will be displayed:
At this point, you can either stop the calibration operation
and save the data or continue to calibrate the temperature in
the chamber.
If you want to calibrate only the pressure, press MENU.
This will save the calibration data while the following will
be displayed:

After completing the saving, the system will return to the
following display:

6.6.5 Calibrating the temperature in the chamber

If you want to continue and calibrate the temperature in the
chamber, press DOWN and the following will be displayed:
To perform the temperature calibration, insert a calibrated
thermometer into the chamber with a display outside the
chamber.
Press CYCLES. The following will be displayed.

A actual temp. in the chamber. R displayed (read) temp.
H high value. L low value.
Therefore:
RH is the high displayed (read) value and AH is the high
actual value.
RL is the low displayed (read) value and AL is the low
actual value.
Saving
wait
ANALOG INPUTS
ChambPress 310.7
MENU
Calibration
Chamb Temp 134.9
RH130.0 AH130.0
Parameter to
be calibrated
Actual high
temperature
Displayed high
temperature
ANALOG INPUTS
Chamb Temp 134.9
Sub-directory
Temperature Parameter to
be calibrated
Change the actual temperature value, using the UP and
DOWN pushbutton, to be identical to the value displayed on
the thermometer displaying the actual temperature
(AH130.0). Since only two rows can be displayed on the
autoclaves display, use the PARAMETERS pushbutton to
display the third row (the row that displays the low value).
Every press on the PARAMETERS pushbutton will move
the cursor from one digit to another until it moves to and
displays the low value row. The display will show as
follows:
To return to the high values row continue to press the
PARAMETERS pushbutton until the high value row is
displayed.
To carry out the calibration operation follow the example
described below:
Example:
The thermometer displaying the actual temperature shows a
temperature of 60C and the display displaying the read
temperature shows a temperature of 61C. The purpose of
the calibration is to modify the read value to 60C.
To perform the calibration of the low temperature, replace
the chambers PT100 (the lower PT100 plug on the
electronic box) with a temperature simulator. Set the
simulator to 60C. At the beginning, the high value is
displayed. Press the PARAMETERS pushbutton a few
times until the low value is displayed. The cursor is on the
actual low value (AL). Change the temperature value to
60C (AH60). Use the UP and DOWN pushbutton to
increase or decrease each digit and the PARAMETERS
pushbutton to move the cursor from one digit to another. By
pressing the PARAMETERS pushbutton move the cursor to
the read low value. Change the temperature value to 60C
(AH60). This can be done either by using the UP or DOWN
and the PARAMETERS pushbuttons or by pressing the
STOP/START pushbutton when the cursor is on the right
digit of the RL (a short operation that copies the AL value to
the RL).
Press CYCLES. The system will complete the calibration
operation and the following will be displayed:
To calibrate the high temperature perform any cycle. When
the autoclave reaches the sterilization stage, enter the
calibration sub-directory. At the beginning, the cursor is on
the actual high value (AH). Change the temperature value to
ANALOG INPUTS
Chamb Temp 134.9
Chamb Temp 134.9
RL60.0 AL60.0
Parameter to
be calibrated
Actual Low
temperature
Displayed low
temperature
the value displayed on the thermometer displaying the actual
temperature (AH134). Use the UP and DOWN pushbutton
to increase or decrease each digit and the PARAMETERS
pushbutton move the cursor from one digit to another. Press
the PARAMETERS until the cursor is on the read high
value. Change the temperature value to be identical to the
value displayed on the thermometer displaying the actual
temperature (RH130). This can be done either by using the
UP or DOWN and the PARAMETERS pushbuttons or by
pressing the STOP/START pushbutton when the cursor is
on the right digit of the RH (a short operation that copies the
AH value to the RH).
Press CYCLES and the system will complete the calibration
operation.
After completing the calibration of the high value will be
displayed as follows:

Press MENU. This will save the calibration data while the
following will be displayed:

After completing the saving, the system will return to the
following display:

ChambPress 134.9
RH130.0 AH130.0
Saving
wait
MENU
Calibration
6.7 Set Clock

This directory enables you to set the time and date.
When entering the set clock display the time and date are displayed.
The cursor is on the hour that is blinking.
The time is displayed in the upper row in the form hh:mm:ss. The
hour range is 24 hour (i.e. from 0 to 24)
The date is displayed in the lower row in the form DD:MM:YY
1. To increase or decrease the time or the date use the UP and
DOWN pushbuttons.
2. To move the cursor from one digit to another press the
PARAMETERS pushbutton
3. After completing setting the time and the date press CYCLES to
enter the new time and date and to exit and return to the MENU
display

6.8 In Out Test
The In-Out-Test is provided to assist in trouble shooting the autoclave.
2. When a solenoid valve will be displayed, a click sound will be
heard and the solenoid will be magnetized. The magnetization can
be verified by touching the solenoid with a screwdriver or any
other iron, steel, etc. object.
3. To change the Displayed value from 0 to 1 and vice versa
press the CYCLES pushbutton
Displayed
item
D
i
s
p
l
a
y
e
d

v
a
l
u
e

Operation Remarks
Vac Pump
0 Not operating
Vacuum pump
1 Operating
Heater 1
0 Not operating
Operation of the heating element can be
verified by connecting the autoclave to
an Ampermeter
1 Operating
Wtr to
Chamber
1 Not operating Mineral free water from reservoir to
chamber (21)
0 Operating
Air Valve
0 Not operating
Air valve (43).
1 Operating
Vac Valve
0 Not operating
Vacuum valve (52).
1 Operating
Door Lock
1
Locked
position
Door locking pin
0
Unlocked
position
Slow Exhaust
0 Not operating Steam slow exhaust valve to the
chamber valve (93) 1 Operating
Air VacPump
0 Not operating
Air inlet valve to the vacuum pump (44)
1 Operating
Fast Exh
0 Not operating
Fast exhaust valve (71)
1 Operating
Door Led
0 On
Locked door LED (on the control panel)
1 Off
Water Led
0 On
Water LED (on the control panel)
1 Off
Fail Led
0 On
Fail LED (on the control panel)
1 Off
Start Led
0 On
Start LED (on the control panel)
1 Off
Buzzer
0 Off

1 Buzzing


6.9 History
This directory enables the operator to print printouts of the last 10
cycles.
When entering the directory, the description of the last cycle (including
the load number) is displayed.
1. Use UP and DOWN pushbuttons to brows through the last 10
cycles.
2. Select the required cycle and press CYCLE. The required printout
will be printed
6.10 More Options

The following option may be used only according to the restriction
written in each paragraph:

No. Operation No. Operation
1. Calib Default 4. Reset Load Nu.
2. Set Calib Last 5. Enable Programs
3. Set Serial Nu. 6. Set as default

6.10.1 Calib Default
Purpose: This option shall be used if a faulty calibration
operation has been performed and the parameters values are
far out of range. This option enables the technician to
retrieve the default values of the calibration values (pressure
and temperature), as set at the manufacturing plant. These
calibration values are as follows: ChamPress, Chamb
Temp, Electr_Gen, Electr_1.
1. To enter this directory press CYCLES.
When entering the Calib Default display,
ChambPress and the current value are displayed.
2. To select the required parameter, use the UP or
DOWN pushbuttons. DOWN will display the next
parameter and UP will display the previous parameter.
3. To retrieve the default value press CYCLES.

6.10.2 Set Calib Last
Purpose: This option shall be used if a faulty calibration
operation has been performed and the parameters values in
the previous calibration (the condition before the faulty
calibration) are close to the required values. This option
enables the technician to retrieve the last values of the
calibration values (pressure and temperature), as they were
before the last change. This possibility enables the technician
to return to last values if he entered wrong values. The inputs
are as follows: ChamPress, Chamb Temp, Electr_Gen,
Electr_1.
When entering the Set Calib Last display,
2. To select the required calibration values, use the UP or

6.10.3 Set Serial Nu.
Purpose: This option shall be used if the digital board has
been replaced. This option enables the technician to enter or
change the serial number of the autoclave, so it will be
printed in the autoclave's print-out.
When entering the Set Serial Nu. display, SERIAL
NUMBER is displayed on the upper row, a 7 digit
number is displayed on the lower row and the cursor is
under the right digit.
2. Begin with entering the last (right) digit. To enter the
required number, use the UP or DOWN pushbuttons.
3. After entering the last (right) digit press
PARAMETERS pushbutton and the cursor will move
to the next digit.

6.10.4 Reset Load Nu.
Purpose: This option shall be used after the autoclave has
been installed at the customer's facility. This option enables
the technician to nullify the load number.
2. When entering the Reset Load Nu. display, press
CYCLES to nullify the load number.

6.10.5 Enable Programs
Purpose: This option shall be used if the customer wants to
hide programs that he does not want to use. This option
enables the technician to hide or reveal any programmed
cycle.
When entering the Enable Programs display History
is displayed on the upper row and a cycle name and
status are displayed on the lower row. If the status
number is 1 the cycle is enabled. If the status number
is 0 the cycle is hidden and will not be active.
2. To select the required program, use the UP or DOWN
pushbuttons. DOWN will display the next program
and UP will display the previous program.
3. To change the displayed status value from 0 to 1
and vice versa press the CYCLES pushbutton
4. After completing the required change press MENU.
Saving wait will be displayed. After saving is
completed the system will return to options display.

6.10.6 Set as default
Purpose: This option shall be used only at Tuttnauer facility
or by an authorized service agency, in case a temperature
sensor has been replaced and the previous calibration is
known as accurate. This option enables the technician to set
the calibration values as "default values". If this option has
been selected, performing Calib Default will retrieve the
values as set by Set as default. The calibration values are as
follows: ChamPress, Chamb Temp, Electr_Gen,
Electr_1.
When entering the Set Calib Last display,
2. To select the required parameter, use the UP or


7 TESTING AND RESETTING
7.1 Test Points
These test points are provided to assist in trouble shooting the
autoclave. A test point board is needed to be able to read these test
points.
NU TP FUNCTION VALVE
TP1
GND
TP2
+5V DC
TP3
TP4
TP5
OUTPUT VACUUM PUMP 0V-Off; 5V-On
TP6
OUTPUT HEATER 0V-Off; 5V-On
TP7
TP8
OUTPUT AIR VALVE (43) 0V-Off; 5V-On
TP9
OUTPUT VACUUM VALVE (52) 0V-Off; 5V-On
TP10
TP11
OUTPUT DOOR LOCK 0V-Off; 5V-On
TP12
OUTPUT SLOW EXHAUST VALVE (93) 0V-Off; 5V-On
TP13
OUTPUT AIR TO VACUUM PUMP VALVE (44) 0V-Off; 5V-On
TP14
OUTPUT FAST EXHAUST VALVE (71) 0V-Off; 5V-On
TP15
INPUT THERMOSTST 0V-Off; 5V-On
TP16
INPUT FLOAT LOW 0V-Off; 5V-On
TP17
INPUT DOOR SWITCH 0V-Off; 5V-On
TP 18
INPUT FLOAT RESERVOIR 0V-Off; 5V-On
TP19
TP20
TP21
TP22
INPUT ELECTRODE CHAMBER 0V YES; 2.5V NO
TP23
TP24
TP25
INPUT PT100 CHAMBER TEMPERATURE 134C = 1.97V
TP26
INPUT CHAMBER PRESSURE 2.0B 2.031V

7.2 Resetting the Autoclave:
Whenever it becomes necessary to restore the system to normal
operation, the system must be reset. This will remove corrupted data
from memory and restore a healthy program. On occasion other
situations require that a reset be preformed, they are as follows:
When the machine is operated for the first time
If the machine has been sitting unused for a long period of time.
To reset the system; proceed as follows:
Turn the main power switch OFF.
Turn the main power switch ON, while pressing and holding the
START/STOP key, until the Program Wait message is displayed.
After resetting, the autoclave will be in the stand-by
mode

8 REPLACEMENT PROCEDURES
8.1 Safety Tests after Repair

ATTENTION!
After every repair or dismantling the enclosure, the autoclave
should pass two safety electrical test by the Service Engineer. The
following shall be performed:

1. Enclosure Leakage Current Test.
Every autoclave should pass this test as follows:
1. Connect the electrical cord to the autoclave.
2. Turn on the main switch and the circuit breaker.
3. Short-circuit the L and N pins on the cord's plug.
4. Connect the Short-circuit pins to the L pole on the Megger.
5. Connect the earth pins to the earth pole on the Megger.
6. Impose an electrical potential of 500-1000V on the tested
autoclave. The insulation resistance should be at least 2 M.
The test is successful if there was no leakage.

2. Protective Earth Impedance Test
1. Connect the grounding pin of the power cord plug to one pole
of an Ohmmeter.
2. Connect any other metallic part (preferable the metallic part
of the locking screw) to the second pole of the Ohmmeter.
3. The resistance should not exceed 0.3 .

After performing these tests, the Service Engineer should complete and
sign the Work Order.
8.2 Removing the Autoclaves Outer Covers
Caution!
Before starting, disconnect the instrument from the power source
and ensure that there is no pressure in the chamber.
Allow the autoclave to cool before removing outer covers.
1. Opens the air filter cover (1) by turning it turn counterclockwise
and disconnect the filter.
2. Remove the screws holding the rear cover (2).
3. Remove the screws holding the side covers to the base (3).
4. Remove the grounding wires from the covers.
1 3 2

8.3 Replacing the drain valve assembly

Caution!
Before starting, disconnect the instrument from the power source and
ensure that there is no pressure in the autoclave.

1. Remove the autoclave cover (see para. 8.2 "Removing the
Autoclaves Outer Covers").
2. Disconnect the drainpipe from the valve, using a 9/16 wrench.
3. Remove the nut (3) and the ring for drain valve (2).
3. Remove the drain valve (1) from the panel.
4. Install a new valve according to the drawing below.
5. Verify that there is no leakage.

CMT240-0020 CMT240-0003 VLV170-0066
Item Cat No.
1 GAS082-0020
2 GAS082-0021

8.4 Replacing the Locking Device

Caution!

1. Remove the door cover (see para. 8.22 "Replacing the Door
Cover").
2. Disconnect the wires from the connector.
3. Unscrew the tightening nut (cat. No. CMT201-0003).
4. Remove the pin, the spring and the solenoid.
5. Replace the damaged items and reinstall according to drawing
below.
6. Verify that the wires from the solenoid are in a plastic isolation
tube and that no bare wire is touching the metal door (see picture
below), since this may lead to a short circuit.
7. Operate the autoclave and verify that the pin is retracted.

Locking solenoid assembly -- LOK254-0030
Locking solenoid

8.5 Replacing the Door Switch
The door switch is designed to ensure that the door is properly closed
before and during a cycle.

Caution!

1. Take off the autoclave cover (see para. 8.2 "Removing the
2. Disconnect the wires (1), (3) from the door microswitch (2).
3. Remove the microswitch and replace it with a new one.
4. Reconnect the black ground wire (3) to the microswitch.
5. Test the connection with an ohmmeter. Connect the ohmmeter to
the common terminal of the microswitch and chassis ground. In
the door open position the ohmmeter should show no continuity
and in door close position the ohmmeter should show a complete
circuit.
5.1 If it fails the test then check that the ground wire is connected
to the correct terminal. If it is then replace the microswitch.
5.2 If it passes the test then connect the green wire from the
electronic box to the common terminal (1) of the switch
6. Reassemble the autoclave cover.

2
3
1
4

8.6 Replacing the circuit breaker
Caution!
Before starting, disconnect the instrument from the power source.

1. Remove the autoclave cover (see para. 8.2 "Removing the Autoclaves
Outer Covers").
2. Disconnect the wires from the circuit breaker.
3. Remove the four screws connecting the circuit breaker to the panel
(1).
4. Replace the circuit breaker with a new one.
5. Reconnect the electrical wires.
6. Reassemble the cover.
7. Turn on the autoclave and verify it operates correctly.
8. Move the circuit breakers lever to the tripped position and verify
that the autoclave turns off.
Make sure that a 15A circuit breaker is installed!

1
8.7 Replacing the Safety Valve

The safety valve is installed to protect the system from over
pressurizing should all the electrical controls fail.

Caution!

2. Remove the water reservoir gasket.
3. Unscrew the safety valve (2) and remove it from the safety valve
base (1).
4. Replace the valve with a new safety valve (install only an original
equipment replacement!). Use Teflon on the thread to seal it.
Tighten the safety valve to prevent leaking.
5. To check the new safety valve, perform the following:
8.7.1 PED type safety valve
1. Turn the pressure relief nut (3) two turns counter
clockwise.
2. Turn on the autoclave and perform one cycle and verify
that the valve operates correctly.
3. Turn off the autoclave, wait until the chamber cools
down and the pressure decreases to atmospheric
pressure.
4. Turn the pressure relief nut two turns clockwise to re-
adjust the relief pressure.

No. Description
1 Safety valve base
2 Safety valve
3 Pressure relief nut

8.7.2 ASME type safety valve
1. Operate the sterilization cycle according to the operation
manual.
2. Allow a pressure of approximately 200 kPa (29-psi) to
build up in the chamber.
3. Pull the ring of the safety valve using a tool, i.e.
screwdriver, hook etc and pull the safety valve ring for 2
seconds. Be careful not to burn your hands.
4. Press the STOP key to pause operation, and exhaust
steam from chamber.
5. Wait until pressure goes down to zero, only then can the
door be opened.

No. Description
1 Safety valve base
2 Safety valve
3 Safety valve ring
4 Screwdriver for pulling the ring
1 2 3 4

8.8 Replacing the Plunger

The solenoid valves may be out of order due to faulty plunger. To
repair the solenoid valve replace the faulty plunger

Caution!
and ensure that there is no pressure in the chamberr.

1. Take off the autoclave top cover (see para. 8.2 "Removing the
2. Remove nut (1).
3. Remove the coil (2).
4. Unscrew the plunger (3) with the plunger housing (4) and replace
it with a new one. Do not replace plunger without the housing
since the plunger and the plunger housing have to be replaced as a
kit.
5. Reassemble the coil (2) and the nut (1).
6. Re-install the autoclaves cover.

3
4
2
1

8.9 Replacing the Pressure Gauge

Caution!

1. Take off the door cover (see para. 8.22 "Replacing the Door
Cover").
2. Remove the pressure gauge from the door by unscrewing it from
the door
3. Install the new pressure gauge using Teflon tape to seal the
threads. Verify that the gauges tube does not protrude from the
doors inner surface.
4. Operate the autoclave and verify that there are no leaks.
5. Reinstall the door cover.

8.10 Cleaning and Replacing the Water Level Electrodes
The water level electrode is located at the rear bottom area of the
chamber.

8.10.1 Replacing
Caution
Before starting, disconnect the instrument from the power
source and ensure that there is no pressure in the
autoclave.

1. Remove the rear cover.
2. Disconnect the wire from the electrode connection.
3. Open the nut that tightens the electrode.
4. Insert a new electrode and tighten the fixing nut to
avoid leakage.
5. Reconnect the wire to the electrode.
6. Test the unit.

8.10.2 Cleaning
1. Pull out the trays and tray holder.
2. Clean the electrode tip.
3. Test the unit.

Water level electrode assembly
Cat No. CMT196-0004

8.11 Replacing the Closing Device

Caution!

1. Remove the cotter pin (9) from the door locking device pin (6).
2. Remove the locking pin (6) by pulling it up out of its position.
3. Remove the closing device assembly. Be careful not to lose the
two Teflon disks (10) resting on the top and bottom of the lock
housing axe (5).
4. Position the new closing device on the lock housing axe (5),
making sure that the Teflon disks (10) are in between the lock
housing axe (5) and the screw housing (3).
5. Insert the pin (6).
6. Insert a new cotter pin (9).

No. Description No. Description
1 Bushing 6 Door locking device pin
2 Door tightening bolt assembly 7 Bakelite handle
3 Locking screw housing 8 Closing bridge c clip
4 Locking base 9 Cotter pin
5 Locking housing axis 10 Teflon disk
8.12 Replacing the water level float switch

Caution!

2. Disconnect the electrical wires (1) from the water level float
switch (4).
3. Unscrew the plastic nut (2).
4. Remove the water level float (inside the water reservoir) and
replace it with a new one. Verify that the new float is assembled in
the right direction i.e. the narrow part (3) upward.
5. Reassemble the plastic nut and connect the electrical wires.
6. Reassemble the autoclaves cover.

1 2 3 4

8.13 Replacing the Digital Unit

Caution!

1. Unscrew screws (1), (2).
2. Pull slightly and disconnect the keyboard panel (5)
3. Disconnect the flatcable (analog-digital cable) by opening the two
clips (4) placed on both sides of the socket mounted on the board.
4. Disconnect the grounding wire (7) connections.
5. Disconnect the communication wire from its socket (6) on the
digital board.
6. Unscrew 4 nuts (3) attaching the digital board to the key-board
panel.
At this point the keyboard panel is disconnected.
7. Replace the faulty board with a new one and reassemble the unit.

4
1
2
3
4
7
5
6

8.14 Replacing the electronic box

Caution!

1. Remove the autoclave cover (see para. 8.2 Removing the
Autoclaves Outer Covers).
2. Remove the key-board panel (see para. 8.13 Replacing the Digital
Unit).
3. Disconnect the flatcable (analog-digital cable) by opening the two
clips (1) placed on both sides of the socket mounted on the board.
4. Unscrew top electronic box screw.
5. Disconnect the power supply to the printer (9).
6. Unscrew two bottom electronic box screws.
7. Disconnect the connector of the temperature sensor JP3 (2).
8. Disconnect the grounding connector (10).
9. Disconnect the connector of the output to the valves JP6 (4).
10. Disconnect the connector JP15 (5) connecting the control to the
door lock solenoid.
11. Disconnect connector JP11 of the AC command of the pumps (6).
12. Disconnect connector JP8 (3).
13. Disconnect power connector (7).
14. Disconnect the chambers pressure transducer from the silicon tube
(8).
15. Take out the electronic box.
16. Replace the faulty box with a new one.
17. Connect all the connections that have been disconnected.
18. Reassemble the keyboard panel.
19. Re-assemble the covers.

5
1
7
4
5
7
2
3
4
6
2
3
9
10
8

8.15 Replacing the analog board

Caution!

1. Take out the electronic box (see para. 8.14 Replacing the
electronic box)
2. Unscrew the nuts attaching the analog board to the electronic box
(1), (2) and (3).
3. Replace the analog board with a new board.
4. Reassemble the nuts (1), (2) and (3). Verify that the ground wire is
connected to the ground wire of the digital board (4).
5. Re-connect the electrical wires.
6. Return the electronic box into the autoclave and fasten it with 3
screws (see para. 8.14 Replacing the electronic box).
1
3
2
4

8.16 Replacing the electronic boxs fan

Caution!
electronic box).
2. Unscrew the screws attaching the fan (3) to the electronic box (4).
3. Cut the cable tie (1) and disconnect the electrical wires (2).
4. Replace the fan with a new fan.
5. Fasten the four screws fastening the fan to the electronic box.
6. Re-connect the electrical wire.
1 2
3
4

8.17 Replacing the triac

Caution!
electronic box)
2. Disconnect the electrical wires from the triac (1).
2. Unscrew the screws (2) attaching the triac (1) to the electronic
box.
3. Replace the triac with a new triac.
4. Reassemble the nuts fastening the triac to the electronic box.
5. Re-connect the electrical wires. Verify that they are connected in
the right way as defined by the drawing.
1
2

8.18 Replacing the transformer

Caution!
1. Remove the autoclave cover (see para. 8.2 Removing the
Autoclaves Outer Covers).
2. Disconnect the electrical wires from the transformer.
3. Unscrew the screw (2) attaching the transformer (1) to the bracket
(3).
4. Replace the transformer with a new transformer.
5. Fasten the screw fastening the transformer to the bracket.
6. Re-connect the electrical wires. Verify that they are connected in
the right way.
7. Reassemble the autoclave's cover.
3
1
2

8.19 Replacing the internal fuse of the transformer

Caution!
electronic box)
2. Cut the cable tie (2) that is fastening electrical wires to the
transformer's bracket (1).
3. Unscrew the two halves of the fuse holder, (3) and (4), apart.
4. Take out the burnt fuse and replace it with a new 5A fuse
5. Reassemble the fuse holder.
6. Fasten the electrical wires to the transformer's bracket.

3
4
2
1

8.20 Replacing the Vacuum Pump

Caution!

2. Unsrew screws (2) and disassemble and remove the transformer
bracket (1).
3. Unsrew screws (6) and disassemble the fuses and circuit breaker
bracket (7).
4. Disconnect the inlet tube (7) and outlet tube (8).
5. Disconnect the electrical wires (blue and brown wires) (3).
6. Place the autoclave so that the bottom of the base, under the
vacuum pump, will be revealed.
7. Unscrew the 4 pump-legs nuts (9).
8. Remove the vacuum pump (4).
9. Install a new pump and assemble the leg nuts (1).
10. Install tubes (7) & (8). Use Teflon tape to prevent leakage.
9
7
8
6 5 3 4 2 1
11. Connect the electrical wires. Verify that the wires are connected in
the right way.
12. Reassemble the covers.
13. Reassemble he transformer and the fuses bracket.
14. Connect the autoclave to the power supply and turn on the
autoclave. Perform a leakage test and verify that the vacuum pump
operates O.K.


8.21 Replacing the non-return valves

Caution!

16. Disconnect the tube assembled to the non-return valve (1).
17. Disconnect the tube assembled to the solenoid valve (4).
18. Unscrew the nut of the solenoid's coil (3) and remove the coil (4)
from the valve.
19. Tilt the autoclave and unscrew the two screws attaching the valves
sub-assembly (non-return and solenoid valve) to the autoclave's
base (1).
2
5
Flow direction
4 3 2 1
20. Remove the valves sub-assembly and replace the non-return valve
with a new one. Use Teflon tape to prevent leakage. An arrow is
marked on the valve, indicating the flow direction. Make sure that
the valve is installed in the right direction so that the flow
direction is as marked above.
21. Reassemble trhe valves sub asembly to the autoclave's abse..
22. Connect the tubes.
23. Reassemble the solenoid's coil.
24. Connect the autoclave to the power source and turn it on.
25. Perform a cycle and verify that the new valve operated as required.
If the new valve is faulty, one of the following messages will be
displayed:
Low Vacuum, Low Pres, Low Temp or Low Heat.


8.22 Replacing the Door Cover

Caution:
Before starting, be sure that the electric cord is disconnected from the
power source and that there is no pressure in the autoclave chamber.

1. Unscrew the four screws attaching the door cover and remove the
door cover. Since the screw pressing the door microswitch
includes two washers and a spring, be aware not to lose them.
2. Reassemble the new cover.
3. To assemble the screw that is pressing the door switch, insert
screw (1) until dimension A is approximately 15 mm.
4. Perform final adjustment of the screw as follows:
4.1. While the autoclave is disconnected from electricity turn on
the circuit breaker.
4.2. Connect the electrical plug to a multi-meter.
4.3. Press the microswitch and verify that the microswitch
functions as required.
4.4. Close the door and verify that the microswitch operates.
4.5. If the microswitch does not operate unscrew the screw one
turn counterclockwise and check per para. 4.4. Repeat until
microswitch operates.
4.6. Connect the autoclave to electricity.
4.7. Close the door until the microswitch indicates that the door
is closed. Operate the autoclave and verify that there is no
steam or pressure leak.
4.8. If there is steam leak, stop the autoclaves operation, reduce
steam pressure, open the door and turn the screw one turn
clockwise and check per para. 5.7. Repeat until leakage
ceases.
5. After assembling the door cover stick the model label (see spare
parts list) in the sunken surface.


No. Description Cat. No.
1 screw BOL191-0032
2 screw BOL191-0033
3 washer ELE036-0009
4 spring SPR177-0012
6 door cover POL065-0053

A
6
2
1 5 3 4 3

8.23 Replacing Heating elements
Caution:
Before starting, be sure that the electric cord is disconnected from the
power source and that there is no pressure in the autoclave chamber.

2. Remove the insulation.
3. Remove the heating element tightening bolts (1).
4. Release the two terminal wires from the heating element.
5. Replace the heating element (s)
5.1 Verify that the upper thermo-couple tube is connected to the
upper (cut-off) thermostat and that the lower thermo-couple
tube is connected to the lower (safety) thermostat.
6. Ensure that the heating element strap is well tightened to the
autoclave body, ensuring proper heat dissipation from the heating
element.
7. After replacing one or more heating elements run a cycle and verify
that it operates as required.
8. Retighten the fixing screws of the heaters. This operation is done
with the autoclave hot, but with the power cord disconnected from
the power outlet and autoclave door open, to ensure that the
chamber is not pressurized.
9. Re-assemble the autoclave insulation and cover.


8.24 Replacing the Temperature Safety Thermostat
The autoclave is supplied with a temperature thermostat, which protects
the heaters and autoclave against overheating, during the dry cycle.
This device reconnects automatically when the chamber cools down.
Caution
Before starting, disconnect the instrument from the power source and
ensure that there is no pressure in the autoclave.

The temperature safety thermostat is located on the lower side of the
fuse and socket panel on the rear of the autoclave.

2. Loosen the heating band.
3. Unscrew the thermostat and replace it with a new one.
4. Perform any dry cycle to verify that the temperature safety
thermostat disconnects the heating units.


8.25 Replacing the Cut-Off Thermostat
This thermostat cuts out power to the autoclave, in the event that all
other safety means do not function.
For example: If the safety thermostat is defective and the temperature
continues to rise, then the cut-off thermostat cuts out the power to the
autoclave. In order to restart the operation press the Reset Button. If
the autoclave is operated according to the instructions, and the
thermostat again cuts out, the Cut-Off Thermostat must be replaced.
Caution
and ensure that there is no pressure in the autoclave.

The Cut-Off Thermostat is located on the upper side of the fuse and
socket panel on the rear of the autoclave.

2. Loosen the heating band.
3. Unscrew the thermostat and replace it with a new one.


8.26 Water Inlet Strainer
8.26.1 Replacing the water inlet strainer

Caution!
Before starting, disconnect the instrument from the power
source and ensure that there is no pressure in the
chamber.

1. Remove the autoclave right side cover (see para. 8.2
"Removing the Autoclaves Outer Covers").
2. Drain the water from the water reservoir.
3. Unscrew the two nuts (1) on both sides of the strainer (2).
4. Pull the tube apart from the strainer.
5. Replace the strainer wit a new strainer and insert the
strainers ends into the tubes.
6. Fasten the tubes to the strainer by closing both nuts (2)
7. Fill the water reservoir.

1 2
8.26.2 Cleaning the water inlet strainer
Caution!
Before proceeding, make sure that the electric cord is
disconnected and there is no pressure in the autoclave.

1. Remove Remove the autoclave right side cover (see
para. 8.2 "Removing the Autoclaves Outer Covers").
2. Drain the water from the water reservoir.
3. Remove the water filter from the silicon tube.
4. Open the filter by unscrewing the two filter parts.
5. Clean the filter by flushing it under running water for a
few minutes.
6. Replace the filter parts and reconnect it to the silicon
tube.
7. Fill the water reservoir.

Water Reservoir Filter

Description No.
Mesh screen 1
Mesh screen 2
1 2
8.27 Replacing the printer

Caution!

1. Unscrew screws (1), (6).
2. Pull slightly and disconnect the keyboard panel (8)
3. Disconnect the printer's cable (7) from the printer.
4. Disconnect the flatcable (analog-digital cable) (2) by opening the
two clips (9) placed on both sides of the socket mounted on the
board.
5. Unscrew the two screws (4) fastening the printer (5) to the bracket
(3).
6. Pull out the printer from the panel and replace it with a new one.
7. Fasten the screws (4); reassemble the harness (7) and cable (2).
8. Resemble the keyboard panel.
9. Connect the autoclave to the electrical power and turn on the
autoclave. Verify that the printer prints a test print.

1
7
2
3
4
5
6
8
9

8.28 Emergency Door Opening
In order to facilitate the initial installation, the door locking position is
taped in this retracted position at the factory. On completion of all
installation activities this tape must be removed. If for any reason the
door locking mechanism is permanently locked, it is possible to open
the door and provide access for eventual repairs to the locking
mechanism. The swing bolt has a drilled opening located in the lock
catch. By pushing the piston back with a 2mm. pin, the swing bolt may
be turned another 3/4 turn until the position catches again. Repeat these
operations until the bolt can be swung away and the door opened.

No. Description
1
Opening for the release of
the locking screw
2 Solenoid pin
3 Solenoid
4 Electrical connection

8.29 Setting ExhTopTemp parameter for operation at altitude above 2000
meters
As default, the operation altitude shall not be over 2000 meters
(ambient pressure shall not be lower than 80 kPa (11.6 psi)). If the
operation altitude is above 2000 meters, ExhTopTemp parameter must
be changed by an authorized technician. To perform this change,
follow the procedure below.

1. Choose program no.1
2. Press PROGRAM. The curser is placed under the right digit.
3. With UP key change the right digit to 4.
4. Press PROGRAM to move the cursor to the next digit.
5. With UP key change the right digit to 4.
6. Repeat this procedure for the next two digits. With this you
received the technician entry code 4444.
7. Confirm selection by pressing SEL.SYCLE.
8. "Parameter" screen is displayed.
9. Press SEL.SYCLE to display the parameters screen.
10. Press the DOWN key a few times until ExhTopTemp is
displayed.
11. Press SEL.SYCLE
12. Change parameters value to 90 with the UP and DOWN keys.
Press PARAMETER key to move the cursor from one digit to the
other.
13. Press SEL.SYCLE to confirm the parameter value.
14. Press the DOWN key. ExhTopTime is displayed.
15. Press SEL.SYCLE
16. Change parameters value to 60 with the UP and DOWN keys.
Press PARAMETER key to move the cursor from one digit to the
other.
17. Press SEL.SYCLE to confirm the parameter value.
18. Press PROGRAM key to save the parameter.
19. Repeat this procedure for each cycle program.

9

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8
.

P
i
p
i
n
g

i
s

l
e
a
k
i
n
g
.

7
.

V
a
c
u
u
m

p
u
m
p
s

f
u
s
e

i
s

b
u
r
n
t
.

1
0
.

V
a
c
u
u
m

p
u
m
p

i
s

f
a
u
l
t
y
.

S
y
m
p
t
o
m

1
.

"
L
o
w

H
e
a
t
"

i
s

d
i
s
p
l
a
y
e
d

2
.

"
L
o
w

V
a
c
u
u
m
"

i
s

d
i
s
p
l
a
y
e
d


C
o
r
r
e
c
t
i
o
n
s

1
.

R
e
p
l
a
c
e

t
h
e

a
i
r

f
i
l
t
e
r

(
s
e
e

o
p
e
r
a
t
o
r
s

m
a
n
u
a
l
)
.

2
.

C
l
e
a
n

t
h
e

a
i
r

i
n
l
e
t

t
u
b
e
.

3
.

F
i
x

o
r

r
e
p
l
a
c
e

t
h
e

v
a
l
v
e
.

4
.

F
i
x

o
r

r
e
p
l
a
c
e

t
h
e

v
a
l
v
e
.

1
.

F
i
x

o
r

r
e
p
l
a
c
e

t
h
e

s
w
i
t
c
h

(
s
e
e

p
a
r
a
.

7
.
6

R
e
p
l
a
c
i
n
g

t
h
e

D
o
o
r

S
w
i
t
c
h
)
.

1

F
i
l
l

t
h
e

r
e
s
e
r
v
o
i
r
.

2
.

R
e
p
l
a
c
e

f
l
o
a
t

s
w
i
t
c
h

(
s
e
e

p
a
r
a
.

7
.
1
4

R
e
p
l
a
c
i
n
g

t
h
e

w
a
t
e
r

l
e
v
e
l

f
l
o
a
t

s
w
i
t
c
h
)
.

3
.

R
e
p
l
a
c
e

p
r
e
s
s
u
r
e

r
e
g
u
l
a
t
o
r

4
.

R
e
p
l
a
c
e

f
a
u
l
t
y

v
a
l
v
e
.

5
.

F
i
x

m
i
n
e
r
a
l

f
r
e
e

w
a
t
e
r

s
u
p
p
l
y
.

1
.

E
m
p
t
y

w
a
t
e
r

u
n
t
i
l

w
a
t
e
r

l
e
v
e
l

i
s

b
e
l
o
w

s
a
f
e
t
y

v
a
l
v
e
.

2
.

R
e
p
l
a
c
e

f
l
o
a
t

s
w
i
t
c
h
(
s
e
e

p
a
r
a
.

7
.
1
4

R
e
p
l
a
c
i
n
g

t
h
e

w
a
t
e
r

l
e
v
e
l

f
l
o
a
t

s
w
i
t
c
h
)
.

1
.
1

R
e
p
l
a
c
e

d
o
o
r

s
e
a
l

(
s
e
e

o
p
e
r
a
t
o
r
s

m
a
n
u
a
l
)

1
.
2

F
i
x

p
i
p
i
n
g

l
e
a
k
a
g
e
.

2
.

C
a
l
i
b
r
a
t
e

t
e
m
p
e
r
a
t
u
r
e

(
s
e
e

p
a
r
a
.

5
.
6
.
5

C
a
l
i
b
r
a
t
i
n
g

t
h
e

t
e
m
p
e
r
a
t
u
r
e

i
n

t
h
e

c
h
a
m
b
e
r
)
3
.

R
e
p
l
a
c
e

P
T
1
0
0

(
s
e
e

p
a
r
a
.

7
.
1
5

R
e
p
l
a
c
i
n
g

t
h
e

t
e
m
p
e
r
a
t
u
r
e

s
e
n
s
o
r

P
T
-
1
0
0
)
.

4
.

R
e
p
l
a
c
e

t
h
e

T
r
i
a
c

(
s
e
e

p
a
r
a
.

7
.
2
1

R
e
p
l
a
c
i
n
g

t
h
e

T
r
i
a
c
)
.

5
.

R
e
p
l
a
c
e

d
i
g
i
t
a
l

b
o
a
r
d

(
s
e
e

p
a
r
a
.

7
.
1
7

R
e
p
l
a
c
i
n
g

t
h
e

D
i
g
i
t
a
l

U
n
i
t
.

6
.

R
e
p
l
a
c
e

a
n
a
l
o
g

b
o
a
r
d

(
s
e
e

p
a
r
a
.

7
.
1
9

R
e
p
l
a
c
i
n
g

t
h
e

a
n
a
l
o
g

b
o
a
r
d
)
.

P
o
s
s
i
b
l
e

c
a
u
s
e

c
h
e
c
k
-
u
p

a
n
d

t
e
s
t
s

1
.

A
i
r

f
i
l
t
e
r

i
s

c
l
o
g
g
e
d
.

2
.

A
i
r

i
n
l
e
t

t
u
b
e

i
s

c
l
o
g
g
e
d
.

3
.

A
i
r

v
a
l
v
e

(
4
3
)

i
s

c
l
o
g
g
e
d
.

3
.

N
o
n
-
r
e
t
u
r
n

v
a
l
v
e

i
n

a
i
r

i
n
l
e
t

t
u
b
e

i
s

s
t
u
c
k
.

1
.

D
o
o
r

s
w
i
t
c
h

i
s

f
a
u
l
t
y

1
.

M
i
n
e
r
a
l

f
r
e
e

w
a
t
e
r

r
e
s
e
r
v
o
i
r

i
s

e
m
p
t
y

2
.

L
o
w
e
r

w
a
t
e
r

l
e
v
e
l

f
l
o
a
t

s
w
i
t
c
h

i
s

f
a
u
l
t
y
.

I
f

e
q
u
i
p
p
e
d

w
i
t
h

a
u
t
o
m
a
t
i
c

w
a
t
e
r

f
i
l
l
:

3
.

F
a
u
l
t
y

w
a
t
e
r

p
r
e
s
s
u
r
e

r
e
g
u
l
a
t
o
r
.

4
.

M
i
n
e
r
a
l

f
r
e
e

w
a
t
e
r

i
n
l
e
t

v
a
l
v
e

(
2
1
)

i
s

s
t
u
c
k
.

5
.

N
o

m
i
n
e
r
a
l

f
r
e
e

w
a
t
e
r

s
u
p
p
l
y
.

1
.

M
i
n
e
r
a
l

f
r
e
e

w
a
t
e
r

r
e
s
e
r
v
o
i
r

i
s

f
u
l
l
.

2
.

U
p
p
e
r

w
a
t
e
r

l
e
v
e
l

f
l
o
a
t

s
w
i
t
c
h

i
s

f
a
u
l
t
y
.

1
.

L
e
a
k
a
g
e

f
r
o
m

t
h
e

c
h
a
m
b
e
r
.

2
.

T
e
m
p
e
r
a
t
u
r
e

s
e
n
s
o
r

(
P
T
1
0
0
)

i
s

o
u
t

o
f

c
a
l
i
b
r
a
t
i
o
n
.

3
.

T
e
m
p
e
r
a
t
u
r
e

s
e
n
s
o
r

(
P
T
1
0
0
)

i
s

f
a
u
l
t
y
.

4
.

T
r
i
a
c

i
s

f
a
u
l
t
y
.

5

D
i
g
i
t
a
l

b
o
a
r
d

i
s

f
a
u
l
t
y
.

6
.

A
n
a
l
o
g

b
o
a
r
d

i
s

f
a
u
l
t
y
.

S
y
m
p
t
o
m

3
.

"
A
i
r

E
r
r
o
r
"

i
s

d
i
s
p
l
a
y
e
d

4
.

F
A
I
L

"
D
o
o
r

O
p
e
n
"

i
s

d
i
s
p
l
a
y
e
d

5
.

"
F
i
l
l

W
a
t
e
r
"

i
s

d
i
s
p
l
a
y
e
d

d
u
r
i
n
g

t
h
e

s
t
a
n
d
-
b
y

p
e
r
i
o
d
.

6
.

"
S
T
O
P

F
I
L
L
"

i
s

d
i
s
p
l
a
y
e
d

9
.

"
L
o
w

T
e
m
p
"

i
s

d
i
s
p
l
a
y
e
d


C
o
r
r
e
c
t
i
o
n
s

1
.

R
e
p
l
a
c
e

b
o
a
r
d

(
s
e
e

p
a
r
a
.

7
.
1
7

R
e
p
l
a
c
i
n
g

t
h
e

D
i
g
i
t
a
l

U
n
i
t
)
.

1
.

R
e
p
l
a
c
e

s
e
n
s
o
r

w
i
t
h

a

s
i
m
u
l
a
t
o
r

a
n
d

t
e
s
t
.

I
f

r
e
a
d
i
n
g

i
s

n
o
t

a
c
c
u
r
a
t
e

c
a
l
i
b
r
a
t
e

t
h
e

s
y
s
t
e
m

(
s
e
e

p
a
r
a
.

5
.
6
.
5

C
a
l
i
b
r
a
t
i
n
g

t
h
e

t
e
m
p
e
r
a
t
u
r
e

i
n

t
h
e

c
h
a
m
b
e
r
)
.

2
.

I
f

r
e
a
d
i
n
g

i
s

a
c
c
u
r
a
t
e

P
T
1
0
0

i
s

f
a
u
l
t
y
.

R
e
p
l
a
c
e

P
T
1
0
0

(
s
e
e

p
a
r
a
.

7
.
1
5

R
e
p
l
a
c
i
n
g

t
h
e

t
e
m
p
e
r
a
t
u
r
e

s
e
n
s
o
r

P
T
-
1
0
0
)
.

3
.

F
i
x

c
o
n
n
e
c
t
i
o
n
s
.

4
.

R
e
p
l
a
c
e

a
n
a
l
o
g

b
o
a
r
d

(
s
e
e

p
a
r
a
.

7
.
1
9

R
e
p
l
a
c
i
n
g

t
h
e

a
n
a
l
o
g

b
o
a
r
d
)
.

5
.

R
e
p
l
a
c
e

d
i
g
i
t
a
l

b
o
a
r
d

(
s
e
e

p
a
r
a
.

7
.
1
7

R
e
p
l
a
c
i
n
g

t
h
e

D
i
g
i
t
a
l

U
n
i
t
)
.

1
.

R
e
p
l
a
c
e

d
o
o
r

s
e
a
l

(
s
e
e

o
p
e
r
a
t
o
r
s

m
a
n
u
a
l
)
.

2
.

F
i
x

t
h
e

l
e
a
k
i
n
g

p
o
i
n
t
.

3
.

F
i
x

o
r

r
e
p
l
a
c
e

t
h
e

v
a
l
v
e
.

4
.

F
i
x

o
r

r
e
p
l
a
c
e

t
h
e

v
a
l
v
e
.

5
.

R
e
p
l
a
c
e

t
h
e

b
u
r
n
t

f
u
s
e

(
s
e
e

o
p
e
r
a
t
o
r
s

m
a
n
u
a
l
)
.

6
.

R
e
p
l
a
c
e

f
a
u
l
t
y

v
a
c
u
u
m

p
u
m
p

(
s
e
e

p
a
r
a
.

7
.
2
4

R
e
p
l
a
c
i
n
g

t
h
e

V
a
c
u
u
m

P
u
m
p
)
.

P
o
s
s
i
b
l
e

c
a
u
s
e

c
h
e
c
k
-
u
p

a
n
d

t
e
s
t
s

1
.

D
i
g
i
t
a
l

b
o
a
r
d

i
s

f
a
u
l
t
y
.

1
.

C
h
a
m
b
e
r
s

P
T
1
0
0

i
s

o
u
t

o
f

c
a
l
i
b
r
a
t
i
o
n
.

2
.

C
h
a
m
b
e
r
s

P
T
1
0
0

i
s

f
a
u
l
t
y
.

3
.

C
h
a
m
b
e
r
s

P
T
1
0
0

i
s

d
i
s
c
o
n
n
e
c
t
e
d
.

4
.

A
n
a
l
o
g

b
o
a
r
d

i
s

f
a
u
l
t
y
.

5
.

D
i
g
i
t
a
l

b
o
a
r
d

i
s

f
a
u
l
t
y
.

1
.

D
o
o
r

s
e
a
l

i
s

f
a
u
l
t
y
.

2

P
i
p
i
n
g

i
s

l
e
a
k
i
n
g
.

3
.

V
a
c
u
u
m

v
a
l
v
e

(
5
2
)

i
s

l
e
a
k
i
n
g
.

4
.

P
u
m
p

c
o
n
d
e
n
s
e

r
e
m
o
v
a
l

v
a
l
v
e

(
4
4
)

i
s

l
e
a
k
i
n
g
.

5
.

V
a
c
u
u
m

p
u
m
p

f
u
s
e

i
s

b
u
r
n
t
.

6
.

V
a
c
u
u
m

p
u
m
p

i
s

f
a
u
l
t
y
.

S
y
m
p
t
o
m

1
4
.

M
e
m
o
r
y

e
r
r
o
r

i
s

d
i
s
p
l
a
y
e
d

1
5
.

"
S
e
n
s
o
r

E
r
r
"

i
s

d
i
s
p
l
a
y
e
d

1
9
.

"
L
o
w

V
a
c
u
u
m
"

i
s

d
i
s
p
l
a
y
e
d

o
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c
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1
.

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5
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2
.

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y
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7
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1
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3
.

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4
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5
.

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.

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7
.
1
9

R
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6
.

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7
.
2
1

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7
.

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7
.
1
9

R
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8
.

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7
.
1
7

R
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)
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o
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1
.

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2
.

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3
.

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4
.

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5
.

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6
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7
.

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8
.

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m
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1
6
.

"
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i
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d
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s
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l
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e
d


C
o
r
r
e
c
t
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o
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s

1
.

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.

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5
.
6
.
4

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l
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2
.

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f

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r
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f
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.

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7
.
1
9

R
e
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l
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g

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5
.

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s
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7
.
2
1

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l
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)
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6
.

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7
.
1
9

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7
.

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7
.
1
7

R
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.

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o
s
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k
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p

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d

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t
s

1
.

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h
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m
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s

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2
.

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5
.

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.

6
.

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d

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s

f
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y
.

7
.

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b
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d

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s

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y
.

S
y
m
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m

1
7
.

"
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h

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s
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d
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s
p
l
a
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d


C
o
r
r
e
c
t
i
o
n
s

1
.

R
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l

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s
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e

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p
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r
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s

m
a
n
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l
)
.

2
.

F
i
x

t
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e

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e
a
k
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n
g

p
o
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n
t
.

3
.

F
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r

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e

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a
l
v
e
.

4
.

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r

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p
l
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e

v
a
l
v
e
.

5
.

F
i
x

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r

r
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p
l
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e

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e

v
a
l
v
e
.

6
.

F
i
x

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r

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p
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e

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e

v
a
l
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e
.

7
.

F
i
x

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r

r
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e

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h
e

v
a
l
v
e
.

8
.

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a
s
t
e
n

o
r

r
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p
l
a
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e

p
l
u
g
.

9
.

O
p
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n

a
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o
c
l
a
v
e
s

d
o
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r

a
n
d

r
e
a
d

p
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s
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n

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d
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s
p
l
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y
.

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f

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e
a
d
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n
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s

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c
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t
e

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a
t
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s
p
h
e
r
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c

p
r
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s
s
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)

c
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a
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5
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6
.
4

C
a
l
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b
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t
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.

1
0
.

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f

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n

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d

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m

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r
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r
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r

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f
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.

R
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7
.
1
9

R
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1
1
.

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7
.
1
9

R
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.

1
2
.

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7
.
1
7

R
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p
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g

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.

1
.

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d

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s
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e

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a
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a
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7
.
5

R
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l
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o
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g

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.

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.

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l

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3
.

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7
.
1
9

R
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.

4
.

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e

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7
.
2
2

R
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.

5
.

R
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r
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s

m
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.

6
.

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7
.
1
9

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7
.

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7
.
1
7

R
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.

P
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p

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d

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s

1
.

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r

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2

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k
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g
.

3
.

A
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s

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4
.

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x
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(
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1
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10 SPARE PARTS LIST

No. Cat. No. DESCRIPTION
1. ACS215-0008 Pouch Rack 2340, 2540
2. ARM172-0007 Check Valve, Spring Disk, 1/4", St.St., Mondeo
3. CMT196-0001 Teflon bushing 6 mm for electrode
4. CMT196-0004 Electrode, Water Level, Assembly, For TTA
5. CMT240-0001 Handle, Tray, TTA 1730, 2340, 2540
6. CMT240-0003 Spacer for Drain Valve, Brass
7. CMT240-0020 Nut, 3/8 BSP, Water Reservoir
8. CMT253-0011 Cover, outer
9. CMT254-0058 Cover, Air Filter
10. CTP200-0092 Control Unit, Electronic, 2540 EVS, Complete
11. CTP201-0008 Fan, Axial, 230VAC, 80mm
12. CTP201-0016 Capacitor, 470nF
13. CTP201-0054 Board, Electronic, DIG-CAT1001
14. CTP201-0132 Board, Electronic, ANL-CAT1001E
15. CTP201-0261 Board, Digital, DIG CAT1001+DIG T2 Keyboard
16. ELC040-0002 Cable, Assy. for Printer DPU 30, EVS
17. ELC254-0088 Harness, Electrical
18. ELE035-0001 Fuse Holder, Mini, 5*20
19. ELE035-0012 Switch, Rocker, 16A
20. ELE035-0019 Circuit Breaker, Rail, 1PH, 10A, Carlingswitch
21. ELE035-0055 Fuse, Slow Blow, 1.25A, 1/4"*32
22. ELE035-0072 Transformer, 24/220V, A25
23. ELE035-0074 Fuse, Slow Blow, 0.5A, 5*20 (transformer)
24. ELE035-0075 5A F.F. fuse
25. ELE036-0001 Microswitch, E13-00M, CHEERY 15A, 125/250VAC, 3/4HP
26. FIL175-0020 Filter, Water, PVC
27. FIL175-0027 Cap, strainer,
28. FIL175-0042 Filter, Air, 0.2 Micron, Model 50mm D
29. FIL175-0051 Strainer, Water, Housing + cap, 1/4
30. FIL175-0066 Filter, 0.2 micron, 92WM, Cobetter
GAS080-0184 Gasket, Door, Black, 2540
31. GAS080-0007 Gasket, Silicone, Water Reservoir
32. GAS082-0008 Gasket, 4mm, Silicon, for 1/4" Strainer
33. GAS084-0007 Drain P.V.C. Tube, 8x12
34. GAU029-0009 Gauge, Pressure, Steam, -30+60 psi, 1.5"
35. HAN071-0003 Handle, Door, Bakelite for TTA (522)
36. HEA010-0004 Heating Element, 230V, 2540
37. LAB048-0302 Sticker, model mane, for door cover, 2540EVS
38. LOK240-0001 Tightening Bolt, Door, Assembly, 23/2540
39. LOK240-0014 Locking Housing, Axis
40. LOK240-0017 Washer, Ocolon, Door Tightening Bolt, 1730-2540
41. LOK240-0019 Pin, Tightening Bolt Hinge, 1730-2540
42. LOK240-0020 Housing, Door Hinge
43. LOK254-0030 Solenoid, Door Locking, Assembly, 2540
44. LOK692-0039 Pin, Cotter, 2.0*16
45. NUT193-0339 Closing bridge c clip
46. POL063-0002 Panel Completion, 23/2540 E
47. POL065-0053 Cover, Door, 23/2540, with Tuttnauer logo, English
48. POL067-0004 Cover, Reservoir, Water, Superp.
49. POL067-0005 Dipstick, Reservoir, Water, Superp.
50. PUM057-0027 Pump, Vacuum, 230v, M-2107, ASF
51. RCV240-0010 Cover, rear, 2540 EVS
52. RES076-0002 Reservoir, water
53. SOL026-0011 Valve, Solenoid, 1/4*4, AC
54. SOL026-0018 Solenoid 24V
55. ELC258-0003 Sensor, Temperature, PT-100, 3 Wires, 5X80
56. GAS082-0020 O-Ring, 10 x 2.5, Viton
57. GAS082-0021 O-Ring, 6 x 2, Viton
58. FIL175-0046 Screen, 400 Micron, for Strainer 1/4"
59. SKR203-0009
Shock Absorber, M12 75x40mm, 20.5 x 6.5 x 5.5, Material:
EP 70 DURO
60. SOL027-0002 Solenoid, Door Safety Device, 23/2540
61.
SVL029-0028 Valve, Safety, Steam, CE1/4x2.76 Bar, TUV
SVL029-0004 1/4"-40 psi, ASME
62. THE002-0003 Paper, Roll, Printer, DPU-20
63. THE002-0005 Printer, DPU-20, Seiko
64. THE005-0003 Thermostat, Safety, 180C, TY95/AC, Campini
65. THE005-0014 Thermostat, CUT-OFF, TY95-H, Campini
66. THE007-0001 Switch, Float, Mini, Rico
67. TRH254-0001 Holder, Tray, 2540
68. TRH254-0009 Holder, Tray, Wire, 2540
69. TRY240-0001 Tray, perforated, St.St, 23/2540
70. VLV170-0066 Valve, Drain, Sag.
71. WHE070-0012 Leg, Front, TTA
72. WHE070-0016 Leg, Rubber, Plug Type, 25x1/4
73. WIR040-0002 Cable, Electric, Plug + Socket 230V 16A, EUR
74. WIR040-0003 Cable, Plug+Socket 230V 10A, EUR

DOOR TIGHTENING BOLT ASSEMBLY

No. Description Cat. No.
1 Bushing LOK240-0003
2 Door tightening bolt assembly LOK240-0034
3 Locking screw housing LOK240-0043
4 Locking base LOK240-0030
5 Locking housing axe - assembly LOK240-0013
6 Door locking device pin LOK240-0035
7 Bakelite handle HAN071-0003
8 Closing bridge c clip NUT193-0302
9 Cotter pin LOK692-0039
10 Okolon disc LOK240-0017
Tightening Bolt, Door with locking solenoid, Assembly LOK240-0028

WATER OUTLET STRAINER

1
5
4 3
No. description Cat No.
1 Lid, Silicon, for Filter 1/4 FIL175-0044
2 Cap for strainer FIL175-0027
3
Gasket, 4mm, Silicon, for
1/4" Strainer
GAS082-0008
4 Screen, 400 Micron FIL175-0046
5 Strainer Housing + Cap FIL175-0026
2
11 PRESSURE VS TEMPERATURE FOR SATURATED STEAM
C kPa F psig psia C kPa F InHg psia
104.3 117.9 219.7 2.4 17.1 45.8 10 114.5 2.95 1.5
104.4 118.6 219.9 2.5 17.2 54.1 15 129.3 4.44 2.2
104.5 118.6 220.1 2.5 17.2 60.1 20 140.2 5.90 2.9
104.6 119.3 220.3 2.6 17.3 65.0 25 149.1 7.39 3.6
104.7 120.0 220.5 2.7 17.4 68.9 30 156.4 8.86 4.4
104.8 120.0 220.6 2.7 17.4 72.7 35 162.9 10.34 5.1
104.9 120.7 220.8 2.8 17.5 75.9 40 168.6 11.81 5.8
105.0 120.7 221.0 2.8 17.5 78.8 45 173.8 13.30 6.5
105.1 121.3 221.2 2.9 17.6 81.3 50 178.4 14.76 7.3
105.2 122.0 221.4 3.0 17.7
105.3 122.0 221.5 3.0 17.7 C kPa F psig psia
105.4 122.7 221.7 3.1 17.8 100.0 101.4 212.0 0.0 14.7
105.5 122.7 221.9 3.1 17.8 100.1 102.0 212.2 0.1 14.8
105.6 123.4 222.1 3.2 17.9 100.2 102.0 212.4 0.1 14.8
105.7 124.1 222.3 3.3 18.0 100.3 102.7 212.5 0.2 14.9
105.8 124.1 222.4 3.3 18.0 100.4 102.7 212.7 0.2 14.9
105.9 124.8 222.6 3.4 18.1 100.5 103.4 212.9 0.3 15.0
106.0 125.5 222.8 3.5 18.2 100.6 103.4 213.1 0.3 15.0
106.1 125.5 223.0 3.5 18.2 100.7 104.1 213.3 0.4 15.1
106.2 126.2 223.2 3.6 18.3 100.8 104.1 213.4 0.4 15.1
106.3 126.2 223.3 3.6 18.3 100.9 104.8 213.6 0.5 15.2
106.4 126.9 223.5 3.7 18.4 101.0 104.8 213.8 0.5 15.2
106.5 127.6 223.7 3.8 18.5 101.1 105.5 214.0 0.6 15.3
106.6 127.6 223.9 3.8 18.5 101.2 106.2 214.2 0.7 15.4
106.7 128.2 224.1 3.9 18.6 101.3 106.2 214.3 0.7 15.4
106.8 128.2 224.2 3.9 18.6 101.4 106.9 214.5 0.8 15.5
106.9 128.9 224.4 4.0 18.7 101.5 106.9 214.7 0.8 15.5
107.0 129.6 224.6 4.1 18.8 101.6 107.6 214.9 0.9 15.6
107.1 130.3 224.8 4.2 18.9 101.7 107.6 215.1 0.9 15.6
107.2 130.3 225.0 4.2 18.9 101.8 108.2 215.2 1.0 15.7
107.3 131.0 225.1 4.3 19.0 101.9 108.2 215.4 1.0 15.7
107.4 131.0 225.3 4.3 19.0 102.0 108.9 215.6 1.1 15.8
107.5 131.7 225.5 4.4 19.1 102.1 108.9 215.8 1.1 15.8
107.6 132.4 225.7 4.5 19.2 102.2 109.6 216.0 1.2 15.9
107.7 133.1 225.9 4.6 19.3 102.4 110.3 216.3 1.3 16.0
107.8 133.1 226.0 4.6 19.3 102.5 111.0 216.5 1.4 16.1
107.9 133.8 226.2 4.7 19.4 102.6 111.0 216.7 1.4 16.1
108.0 133.8 226.4 4.7 19.4 102.7 111.7 216.9 1.5 16.2
108.1 134.4 226.6 4.8 19.5 102.8 111.7 217.0 1.5 16.2
108.2 135.1 226.8 4.9 19.6 102.9 112.4 217.2 1.6 16.3
108.3 135.1 226.9 4.9 19.6 103.0 113.1 217.4 1.7 16.4
108.4 135.8 227.1 5.0 19.7 103.1 113.1 217.6 1.7 16.4
108.5 136.5 227.3 5.1 19.8 103.2 113.8 217.8 1.8 16.5
108.6 136.5 227.5 5.1 19.8 103.3 113.8 217.9 1.8 16.5
108.7 137.2 227.7 5.2 19.9 103.4 114.5 218.1 1.9 16.6
108.8 137.2 227.8 5.2 19.9 103.5 114.5 218.3 1.9 16.6
108.9 137.9 228.0 5.3 20.0 103.6 115.1 218.5 2.0 16.7
109.0 138.6 228.2 5.4 20.1 103.7 115.8 218.7 2.1 16.8
109.1 139.3 228.4 5.5 20.2 103.8 115.8 218.8 2.1 16.8
109.2 140.0 228.6 5.6 20.3 103.9 116.5 219.0 2.2 16.9
109.3 140.0 228.7 5.6 20.3 104.0 116.5 219.2 2.2 16.9
109.4 140.7 228.9 5.7 20.4 104.1 117.2 219.4 2.3 17.0
109.5 140.7 229.1 5.7 20.4 104.2 117.9 219.6 2.4 17.1

C kPa F psig psia C kPa F psig psia
115.1 169.6 239.2 9.9 24.6 109.6 141.3 229.3 5.8 20.5
115.2 170.3 239.4 10.0 24.7 109.7 142.0 229.5 5.9 20.6
115.3 170.3 239.5 10.0 24.7 109.8 142.0 229.6 5.9 20.6
115.4 171.0 239.7 10.1 24.8 109.9 142.7 229.8 6.0 20.7
115.5 171.7 239.9 10.2 24.9 110.0 143.4 230.0 6.1 20.8
115.6 172.4 240.1 10.3 25.0 110.1 144.1 230.2 6.2 20.9
115.7 173.1 240.3 10.4 25.1 110.2 144.8 230.4 6.3 21.0
115.8 173.7 240.4 10.5 25.2 110.3 144.8 230.5 6.3 21.0
115.9 174.4 240.6 10.6 25.3 110.4 145.5 230.7 6.4 21.1
116.0 174.4 240.8 10.6 25.3 110.5 145.5 230.9 6.4 21.1
116.1 175.1 241.0 10.7 25.4 110.6 146.2 231.1 6.5 21.2
116.2 175.8 241.2 10.8 25.5 110.7 146.9 231.3 6.6 21.3
116.3 176.5 241.3 10.9 25.6 110.8 146.9 231.4 6.6 21.3
116.4 177.2 241.5 11.0 25.7 110.9 147.5 231.6 6.7 21.4
116.5 177.9 241.7 11.1 25.8 111.0 148.2 231.8 6.8 21.5
116.6 178.6 241.9 11.2 25.9 111.1 148.9 232.0 6.9 21.6
116.7 178.6 242.1 11.2 25.9 111.2 149.6 232.2 7.0 21.7
116.8 179.3 242.2 11.3 26.0 111.3 149.6 232.3 7.0 21.7
116.9 180.0 242.4 11.4 26.1 111.4 150.3 232.5 7.1 21.8
117.0 180.6 242.6 11.5 26.2 111.5 151.0 232.7 7.2 21.9
117.1 181.3 242.8 11.6 26.3 111.6 151.0 232.9 7.2 21.9
117.2 182.0 243.0 11.7 26.4 111.7 151.7 233.1 7.3 22.0
117.3 182.0 243.1 11.7 26.4 111.8 152.4 233.2 7.4 22.1
117.4 182.7 243.3 11.8 26.5 111.9 152.4 233.4 7.4 22.1
117.5 183.4 243.5 11.9 26.6 112.0 153.1 233.6 7.5 22.2
117.6 184.1 243.7 12.0 26.7 112.1 153.8 233.8 7.6 22.3
117.7 184.8 243.9 12.1 26.8 112.2 154.4 234.0 7.7 22.4
117.8 184.8 244.0 12.1 26.8 112.3 154.4 234.1 7.7 22.4
117.9 185.5 244.2 12.2 26.9 112.4 155.1 234.3 7.8 22.5
118.0 186.2 244.4 12.3 27.0 112.5 155.8 234.5 7.9 22.6
118.1 186.8 244.6 12.4 27.1 112.6 156.5 234.7 8.0 22.7
118.2 187.5 244.8 12.5 27.2 112.7 157.2 234.9 8.1 22.8
118.3 188.2 244.9 12.6 27.3 112.8 157.2 235.0 8.1 22.8
118.4 188.9 245.1 12.7 27.4 112.9 157.9 235.2 8.2 22.9
118.5 189.6 245.3 12.8 27.5 113.0 158.6 235.4 8.3 23.0
118.6 190.3 245.5 12.9 27.6 113.1 159.3 235.6 8.4 23.1
118.7 191.0 245.7 13.0 27.7 113.2 159.3 235.8 8.4 23.1
118.8 191.0 245.8 13.0 27.7 113.3 160.0 235.9 8.5 23.2
118.9 191.7 246.0 13.1 27.8 113.4 160.6 236.1 8.6 23.3
119.0 192.4 246.2 13.2 27.9 113.5 161.3 236.3 8.7 23.4
119.1 193.1 246.4 13.3 28.0 113.6 161.3 236.5 8.7 23.4
119.2 193.7 246.6 13.4 28.1 113.7 162.0 236.7 8.8 23.5
119.3 194.4 246.7 13.5 28.2 113.8 162.7 236.8 8.9 23.6
119.4 195.1 246.9 13.6 28.3 113.9 163.4 237.0 9.0 23.7
119.5 195.8 247.1 13.7 28.4 114.0 163.4 237.2 9.0 23.7
119.6 196.5 247.3 13.8 28.5 114.1 164.1 237.4 9.1 23.8
119.7 197.2 247.5 13.9 28.6 114.2 164.8 237.6 9.2 23.9
119.8 197.2 247.6 13.9 28.6 114.3 165.5 237.7 9.3 24.0
119.9 197.9 247.8 14.0 28.7 114.4 166.2 237.9 9.4 24.1
120.0 198.6 248.0 14.1 28.8 114.5 166.2 238.1 9.4 24.1
120.1 199.3 248.2 14.2 28.9 114.6 166.9 238.3 9.5 24.2
120.2 199.9 248.4 14.3 29.0 114.7 167.5 238.5 9.6 24.3
120.3 200.6 248.5 14.4 29.1 114.8 168.2 238.6 9.7 24.4
120.4 201.3 248.7 14.5 29.2 114.9 168.2 238.8 9.7 24.4
120.5 202.0 248.9 14.6 29.3 115.0 168.9 239.0 9.8 24.5

125.9 238.7 258.6 19.9 34.6 120.6 202.7 249.1 14.7 29.4
126.0 239.4 258.8 20.0 34.7 120.7 203.4 249.3 14.8 29.5
126.1 240.2 259.0 20.1 34.8 120.8 203.4 249.4 14.8 29.5
126.2 240.9 259.2 20.2 34.9 120.9 204.1 249.6 14.9 29.6
126.3 241.6 259.3 20.3 35.0 121.0 204.8 249.8 15.0 29.7
126.4 242.3 259.5 20.4 35.1 121.1 205.5 250.0 15.3 29.8
126.5 243.1 259.7 20.6 35.3 121.2 206.2 250.2 15.4 29.9
126.6 243.8 259.9 20.7 35.4 121.3 206.8 250.3 15.5 30.0
126.7 244.5 260.1 20.8 35.5 121.4 207.5 250.5 15.6 30.1
126.8 245.3 260.2 20.9 35.6 121.5 208.9 250.7 15.6 30.3
126.9 246.0 260.4 21.0 35.7 121.6 210.3 250.9 15.8 30.5
127.0 246.8 260.6 21.1 35.8 121.7 210.3 251.1 15.8 30.5
127.1 247.6 260.8 21.2 35.9 121.8 211.0 251.2 15.9 30.6
127.2 248.3 261.0 21.3 36.0 121.9 211.7 251.4 16.0 30.7
127.3 249.1 261.1 21.4 36.1 122.0 212.4 251.6 16.1 30.8
127.4 249.9 261.3 21.5 36.2 122.1 213.7 251.8 16.3 31.0
127.5 251.4 261.5 21.8 36.5 122.2 213.7 252.0 16.3 31.0
127.6 251.4 261.7 21.8 36.5 122.3 214.4 252.1 16.4 31.1
127.7 252.2 261.9 21.9 36.6 122.4 215.1 252.3 16.5 31.2
127.8 252.9 262.0 22.0 36.7 122.5 215.8 252.5 16.6 31.3
127.9 253.7 262.2 22.1 36.8 122.6 216.5 252.7 16.7 31.4
128.0 254.5 262.4 22.2 36.9 122.7 217.2 252.9 16.8 31.5
128.1 255.2 262.6 22.3 37.0 122.8 217.9 253.0 16.9 31.6
128.2 256.0 262.8 22.4 37.1 122.9 218.6 253.2 17.0 31.7
128.3 256.8 262.9 22.5 37.2 123.0 219.3 253.4 17.1 31.8
128.4 257.5 263.1 22.7 37.4 123.1 218.9 253.6 17.1 31.8
128.5 258.3 263.3 22.8 37.5 123.2 219.6 253.8 17.2 31.9
128.6 259.1 263.5 22.9 37.6 123.3 220.3 253.9 17.3 32.0
128.7 259.8 263.7 23.0 37.7 123.4 221.0 254.1 17.4 32.1
128.8 260.6 263.8 23.1 37.8 123.5 221.7 254.3 17.5 32.2
128.9 261.4 264.0 23.2 37.9 123.6 222.4 254.5 17.6 32.3
129.0 262.2 264.2 23.3 38.0 123.7 223.1 254.7 17.7 32.4
129.1 263.0 264.4 23.4 38.1 123.8 223.7 254.8 17.8 32.5
129.2 263.8 264.6 23.6 38.3 123.9 224.4 255.0 17.9 32.6
129.3 264.6 264.7 23.7 38.4 124.0 225.1 255.2 17.9 32.6
129.4 265.4 264.9 23.8 38.5 124.1 225.8 255.4 18.0 32.7
129.5 266.2 265.1 23.9 38.6 124.2 226.5 255.6 18.1 32.8
129.6 267.0 265.3 24.0 38.7 124.3 227.2 255.7 18.2 32.9
129.7 267.8 265.5 24.1 38.8 124.4 227.8 255.9 18.3 33.0
129.8 268.6 265.6 24.3 39.0 124.5 228.6 256.1 18.4 33.1
129.9 269.4 265.8 24.4 39.1 124.6 229.3 256.3 18.6 33.3
130.0 270.3 266.0 24.5 39.2 124.7 230.0 256.5 18.7 33.4
130.1 271.1 266.2 24.6 39.3 124.8 230.7 256.6 18.8 33.5
130.2 271.9 266.4 24.7 39.4 124.9 231.5 256.8 18.9 33.6
130.3 272.7 266.5 24.8 39.5 125.0 232.2 257.0 19.0 33.7
130.4 273.5 266.7 25.0 39.7 125.1 232.9 257.2 19.1 33.8
130.5 274.3 266.9 25.1 39.8 125.2 233.6 257.4 19.2 33.9
130.6 275.1 267.1 25.2 39.9 125.3 234.4 257.5 19.3 34.0
130.7 275.9 267.3 25.3 40.0 125.4 235.1 257.7 19.4 34.1
130.8 276.7 267.4 25.4 40.1 125.5 235.8 257.9 19.5 34.2
130.9 277.5 267.6 25.6 40.3 125.6 236.5 258.1 19.6 34.3
131.0 278.3 267.8 25.7 40.4 125.7 237.3 258.3 19.7 34.4
131.1 279.1 268.0 25.8 40.5 125.8 238.0 258.4 19.8 34.5

135.1 315.8 275.2 31.1 45.8 131.2 280.0 268.2 25.9 40.6
135.2 316.5 275.4 31.2 45.9 131.3 280.8 268.3 26.0 40.7
135.3 317.2 275.5 31.3 46.0 131.4 281.7 268.5 26.2 40.9
135.4 318.5 275.7 31.5 46.2 131.5 282.6 268.7 26.3 41.0
135.5 319.2 275.9 31.6 46.3 131.6 283.4 268.9 26.4 41.1
135.6 319.9 276.1 31.7 46.4 131.7 284.3 269.1 26.5 41.2
135.7 321.3 276.2 31.9 46.6 131.8 285.1 269.2 26.7 41.4
135.8 322.0 276.4 32.0 46.7 131.9 286.0 269.4 26.8 41.5
135.9 322.7 276.6 32.1 46.8 132.0 286.8 269.6 26.9 41.6
136.0 324.1 276.8 32.3 47.0 132.1 287.7 269.8 27.0 41.7
136.1 324.7 277.0 32.4 47.1 132.2 288.5 270.0 27.1 41.8
136.2 326.1 277.2 32.6 47.3 132.3 289.4 270.1 27.3 42.0
136.3 326.8 277.3 32.7 47.4 132.4 290.2 270.3 27.4 42.1
136.4 327.5 277.5 32.8 47.5 132.5 291.1 270.5 27.5 42.2
136.5 328.9 277.7 33.0 47.7 132.6 291.9 270.7 27.6 42.3
136.6 329.6 277.9 33.1 47.8 132.7 292.8 270.9 27.8 42.5
136.7 330.3 278.1 33.2 47.9 132.8 293.6 271.0 27.9 42.6
136.8 330.9 278.2 33.3 48.0 132.9 294.5 271.2 28.0 42.7
136.9 331.0 278.4 33.3 48.0 133.0 295.3 271.4 28.1 42.8
137.0 331.6 278.6 33.4 48.1 133.1 296.2 271.6 28.3 43.0
137.1 333.0 278.8 33.6 48.3 133.2 297.1 271.8 28.4 43.1
137.2 333.7 279.0 33.7 48.4 133.3 297.9 271.9 28.5 43.2
137.3 334.4 279.1 33.8 48.5 133.4 298.8 272.1 28.6 43.3
137.4 335.8 279.3 34.0 48.7 133.5 299.7 272.3 28.8 43.5
137.5 336.5 279.5 34.1 48.8 133.6 300.6 272.5 28.9 43.6
137.6 337.8 279.7 34.3 49.0 133.7 301.5 272.7 29.0 43.7
137.7 338.5 279.9 34.4 49.1 133.8 302.4 272.8 29.2 43.9
137.8 339.2 280.0 34.5 49.2 133.9 303.3 273.0 29.3 44.0
137.9 340.6 280.2 34.7 49.4 134.0 304.2 273.2 29.4 44.1
138.0 341.3 280.4 34.8 49.5 134.0 305.4 273.2 29.6 44.3
138.1 342.7 280.6 35.0 49.7 134.1 306.1 273.4 29.7 44.4
138.2 343.4 280.8 35.1 49.8 134.2 307.5 273.6 29.9 44.6
138.3 344.0 280.9 35.2 49.9 134.3 308.2 273.7 30.0 44.7
138.4 345.4 281.1 35.4 50.1 134.4 308.9 273.9 30.1 44.8
138.5 346.1 281.3 35.5 50.2 134.5 310.3 274.1 30.3 45.0
138.6 347.5 281.5 35.7 50.4 134.6 311.0 274.3 30.4 45.1
138.7 348.9 281.7 35.9 50.6 134.7 311.6 274.5 30.5 45.2
138.8 349.6 281.8 36.0 50.7 134.8 313.0 274.6 30.7 45.4
138.9 350.3 282.0 36.1 50.8 134.9 313.7 274.8 30.8 45.5
139.0 351.6 282.2 36.3 51.0 135.0 314.4 275.0 30.9 45.6
Legend:
psia absolute pressure in psi
Psig gauge pressure in psi
kPa absolute pressure in kilo-Pascal
InHg pressure (vacuum) in inch-Mercury

12 VALVES NUMBERING
The valves in the drawing and the manual are numbered according to their
function. The following list includes the valve numbers that are in use in the
Nova-3 piping drawing.

2.
MINERAL FREE
WATER
21. Mineral free water - inlet

4. AIR
43. Filtered air - inlet
44. Air Inlet to Vacuum pump

5. VACUUM
52. Vacuum - to pump

7. EXHAUST
71. Exhaust to reservoir
73. Fast exhaust
74. Slow exhaust

9. STEAM
93. Steam to chamber
94 1. Steam to door 1 seal
99. Steam from jacket


PIPING DRAWING


ELECTRICAL DRAWING

2545 EVS - Manual de Servicio - Ingles PDF

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