Bomba Rexroth A4SGC
Bomba Rexroth A4SGC
Bomba Rexroth A4SGC
Hydraulics
Electric Drives
and Controls
Pneumatics
Service
Automation
Mobile
Hydraulics
RA 92 105/05.04
1/32
Size 250...750
Series 3
Nominal pressure 5100 psi (350 bar)
Peak pressure 5800 psi (400 bar)
Features
Contents
Ordering code / standard program
2, 3
Fluid
Technical data
5...7
8, 9
10, 11
12, 13
14, 15
16, 17
Through drive
18
18
19
20...24
Types of filtration
25
27
28
29
30
31
Safety instructions
32
2/32
(A)A4CSG | RA 92 105/05.04
SAE version
Metric version (no code)
Size
Displacement Vg max
HM
HM..
HS
HS..
Electronic control
EO
EO..
HD
HD..
EP
EP..
Series
30
Direction of rotation
viewing at shaft end
clockwise
counter-clockwise
Seals
FKM (Fluorcarbon rubber)
R
L
Shaft end
D
H
85
35
Mounting flange
4-hole to SAE J744 (ISO 3019-1)
8-hole to ISO 3019-2
Port connections
Ports A,B: SAE flanged opposite sides
Port S:
Boost pump
with integrated boost pump
without integrated boost pump
= available
= in preparation
= not available
F
K
A 92076
see R
RA
A 92080
see R
RA
see RA 92084 in prep.
RA 92 105/05.04 | (A)A4CSG
3/32
A4CS G
/ 30
99
15
16
17
78
18
18
43
76
01
52
68
04
07
24
17
Integrated: boost-, control pressure relief- and flushing valve; pilot operated mainline relief valves )
) crossover relief valves
N
D
M
Z
U
Valves
Integrated: boost-, control pressure relief- and flushing valve; direct operated mainline relief valves 2)
2
Filtration
without filter
with threaded connection for filter in boost circuit
with built on filter (optical-electr. dirt indicator) in boost circuit
with threaded connection f. filter in boost circuit (D) a. sandwichplate filter for HS-control (see RA 92076)
with built on filter in boost circuit (M) and sandwichplate filter for HS-control (see RA 92076)
4/32
(A)A4CSG | RA 92 105/05.04
Technical data
Fluid
Prior to project design, please see our data sheets RA 90220
(mineral oil ) and RA 90221 (environmentally acceptable fluids)
for detailed information on fluids and application conditions.
The variable displacement pump (A)A4CSG is suitable for
operation on mineral oil. When using environmentally
acceptable fluids attention must be paid to possible limitations
of the technical data. If necessary please contact us (when
ordering, please state in clear text the fluid to be used).
mm2/s)
Filtration of fluid
= 13 F ( 25 C)
tmax
= +195 F (+90 C)
5000
(1000)
3000
2000
(600)
1000
(200)
(1000) 4635
(400)
22
500
(100)
300
(60)
200
(40)
0
10
G
V 68
G
V 46
G
V 32
G
V
Selection diagram
(36)
170
150
100
vopt.
(20)
(16)
80
80
70
60
(10)
-13
(-20)
20
(-10)
40
(0)
60
80
100
120
194
140 160 180
(-25)
Temperature t in F (C)
RA 92 105/05.04 | (A)A4CSG
5/32
Outlet
____________________________
174 (12)
145 (10)
116
(8)
87
(6)
58
(4)
29
(2)
(0)
0,2
0,4
0,6
0,8
_________________________
250
355
500
pS max
Pump size
58 (4)
203 (14)
43 (3)
29 (2)
14 (1)
0
500
1000
1500
2000
2500
Speed n (rpm)
Max. case pressure (housing pressure)
pL abs max ________________________________________________ 58 psi (4 bar)
6/32
(A)A4CSG | RA 92 105/05.04
Technical Data
Table of values (theoretical values, without considering hmh und hv; values rounded)
Size
Displacement
Drive speed
Max. flow (variable pump)
Max. power
(variable pump,
p = 5100 psi (350 bar)
without boost pump)
Variable pump
Vg max
Vg H
max. speed
min. speed
at nmax
nmax
nmin
qv max
at nE = 1200 rpm
qv 1200
at nE = 1800 rpm
qv 1800
at nmax
Pmax
at nE = 1200 rpm
P1200
at nE = 1800 rpm
P1800
Tmax
T
J
Shaft end K / P
Shaft end S / R / Z
Case volume
Weight approx..
(Pump with EP-control and integrated boost pump)
in3
(cm3)
in3
(cm3)
rpm
rpm
gpm
(L/min)
gpm
(L/min)
gpm
(L/min)
HP
(kW)
HP
(kW)
HP
(kW)
lb-ft
(Nm)
lb-ft
(Nm)
lb-ft2
(kgm2)
lb-ft/rad
(kNm/rad)
lb-ft/rad
(kNm/rad)
gal
(L)
lbs
(kg)
250
355
500
750
15.26
(250)
3.84
(63)
2200
800
145.3
(550)
79.3
(300)
118.9
(450)
432
(321)
236
(175)
353.8
(263)
1032
(1391)
295
(398)
2.276
(0.96)
326491
(443)
271216
(368)
2.64
(10)
472
(214)
21.7
(355)
4.88
(80)
2000
800
187.6
(710)
112.5
(426)
168.8
(639)
558
(414)
334.7
(248)
502.3
(373)
1465
(1976)
416
(564)
4.509
(0.19)
599918
(814)
350075
(475)
2.11
(8)
523
(237)
30.51
(500)
5.98
(98)
1800
800
237.8
(900)
158.5
(600)
237.7
(900)
707
(525)
471.6
(350)
707
(525)
2064
(2783)
586
(795)
7.890
(0.333)
843865
(1145)
891033
(1209)
3.70
(14)
772
(350)
45.8
(750)
8.72
(143)
1600
800
317.0
(1200)
237.8
(900)
943
(700)
707.6
(525)
3096
(4174)
879
(1193)
15.66
(0.66)
1370820
(1860)
1335444
(1812)
5.02
(19)
1102
(500)
Determination of size
Flow
qv =
Drive torque T =
Power
P =
Vg n v
231
Vg p
24 mh
qv p
1714 t
[gpm] qv =
[lb-ft] T =
[HP] P =
Vg n v
1000
1,59 Vg p
100 mh
2 T n
60 000
[L/min]
qv p
600 t
[Nm]
[kW]
Vg =
p =
n =
v =
mh =
t =
250
Fq max
Fax max
lbf
(N)
lbf
(N)
355
450
495
(2000)
(2200)
405
450
(1800)
(2000)
Application of forces
500
750
562
(2500)
450
(2000)
674
(3000)
495
(2200)
Fq
Fax
X/2 X/2
X
RA 92 105/05.04 | (A)A4CSG
7/32
Technical Data
Bearing flushing
For the following operating conditions bearing flushing is required for reliable continuous operation :
Applications with special fluids (non mineral oils), due to limited lubricity and narrow operating temperature range
Operation with critical conditions of temperature and viscosity with mineral oil
With vertical mounting position of pump (shaft upwards) in order to ensure lubrication of front bearing and shaft seal.
Flushing is carried out via port "U", which is located in the front flange area of the pump. The flushing oil flows through the front
bearing and leaves the system together with the leakage oil at the case drain port.
The following flushing flows are recommended for the various pump sizes:
Size
Flushing flow
qsp
gpm
(L/min)
250
355
500
750
2.64
(10)
3.96
(15)
5.28
(20)
7.93
(30)
These flushing flows create a pressure drop of approx. 43 psi (3 bar) between port "U" and pump housing (including fitting).
Notes regarding bearing flushing
When using bearing flushing at port "U" the throttle screw, which can be found at port "U", has to be turned in all the way to its
stop.
Tin
Tt
250
355
500
750
S / R / Z"
Max. perm. drive torque on pump 1 with shaft "S
Tin
lb-ft
(Nm)
2052
(2782)
2487
(3372)
4105
(5566)
6157
(8348)
Tt
lb-ft
(Nm)
1026
(1391)
1457
(1976)
2053
(2783)
3079
(4174)
250
355
500
750
Size
K / P"
Max. perm. drive torque on pump 1 with shaft "K
Tin
lb-ft
(Nm)
1696
(2300)
2624
(3557)
3835
(5200)
5542
(7513)
Tt
lb-ft
(Nm)
1026
(1391)
1457
(1976)
2053
(2783)
3079
(4174)
Tin
Tt
8/32
(A)A4CSG | RA 92 105/05.04
2-point control
basic control device for servo- or
proportional control
see RA 92076
Electronic control
Vg
Vgmax
U
p
; HD
Umax
+
U
p
; HD
Umax
Vg
Vgmax
see RA 92076
Vg
Vgmax
s
smax
s
smax
Vg
Vgmax
see RA 92076
RA 92 105/05.04 | (A)A4CSG
9/32
Vg
Vgmax
- pSt
+ pSt
Vg
Vgmax
see RA 92080
24 V
800 mA
19
Optional:
with pressure control (EPA, EPB, EPD);
with pressure control remote (EPGA, EPGB, EPG)
Vg
Vgmax
-I
+I
Vg
Vgmax
see RA 92084
(in preparation)
(A)A4CSG | RA 92 105/05.04
K2
MB B
3.54 (90)
5.98 (152)
14.80 (376)
15.12 (384)
18.86 (479)
20.12 (511)
E1 E2
Port for filter in
0.71 boost circuit
(18)
2.01(51)
9.92 (252)
K2
K3
10.98 (279)
(265)
1.42 (36)
5.94
(151)
0.63
(15.9)
MABP
ME3
E3
2.172.17
(55) (55)
3.07 3.07
(78) (78)
9.84 (250)
5.91
(150)
1.26
(32)
9.17 (233)
8.66 (220)
7.09 (180)
DIA .50 )
12 17.5
(3
9.57 (243)
R(L)
DIA 0.81(20.5)
5.69
(144.5) 10.43
10/32
10.43 (265)
5.65
5.65
(143.5) (143.5)
45
45
0.91 (23)
Solenoid A
M1
Flange 165-4
SAE J744
1.77 (45)
2.17(55)
7.56 (192)
L R
5.67 (144)
DIA 6.5000
6.4980
(165.1-0.05)
0.51
(13)
Plug
DIN EN 175301-803-A/ISO 4400
Insulation class IP 65
U R(L)
0.67 (17)
9.84 (250)
M2
Solenoid B
Ports
A, B
S
MA,MB,MABP
MS
T
E1
E2
K1
1)
SAE J518
ISO 68
SAE J518
ISO 68
ISO 11926
ISO 11926
ISO 11926
ISO 11926
ISO 11926
ISO 11926
RA 92 105/05.04 | (A)A4CSG
View Z
View X
Relief valve in A
K4
2.17
(55)
1.50
(38) 3.13
(79.4)
MA
K1
MK4
K4
A
E3
B
X
E2
E1
U
B
5/8-11UNC-2B;
1.14 (29) deep
K1
MS
7.58 (192.5)
7.87 (200)
7.87 (200)
1.44
(36.5)
1.50
(38)
3.13
(79.4)
5/8-11UNC-2B;
1.14 (29) deep
3.50
(89)
MK4
11/32
View Y
3.50
(88.9)
2.48
(63)
1/2-13UNC-2B;
1.06 (27) deep
MS
2.00
(50.8)
Shaft ends
K Keyed 2in
DIA 0.5010
0.5000
(12.7
+0.025
DIA 2 in
5/8-11UNC-2B
5/8-11UNC-2B
2.2205(56.4 )
0.5
2.2008
2.0000
DIA1.9988(50.8-0.03)
0.08(2) 3.52
(89.3)
1.42
(36)
3.31
3.62 (84.1)
(92) 3.94
(100)
2.54
(64.4)
2.81(71.5)
3.13(79.4)
3.44
(87.4)
Ports
K2, K3
R(L)
U
E3
ME3
K4
MK4
M1, M2
XA, XB
1)
1.42(36)
ISO 11926
ISO 11926
ISO 11926
ISO 11926
ISO 11926
ISO 11926
ISO 11926
DIN 3852
ISO 11926
(A)A4CSG | RA 92 105/05.04
K2
MB B
3.54 (90)
5.98 (152)
15.08 (383)
15.39 (391)
19.13 (486)
20.39 (518)
E 1 E2
9.92 (252)
K2
K3
10.98 (279)
(265)
1.42 (36)
5.94
(151)
0.63
(15.9)
MABP
ME3
E3
2.172.17
(55) (55)
3.07 3.07
(78) (78)
9.84 (250)
5.91
(150)
1.26
(32)
9.17 (233)
8.66 (220)
7.09 (180)
DIA .50 )
12 17.5
(3
9.57 (243)
R(L)
DIA 0.81(20.5)
5.69
(144.5) 10.43
12/32
10.43 (265)
5.65
5.65
(143.5) (143.5)
45
45
0.91 (23)
Solenoid A
M1
0.51
(13)
Plug
DIN EN 175301-803-A/ISO 4400
Insulation class IP 65
1.65 (42)
2.17(55)
7.56 (192)
L R
DIA 6.5000
6.4980
(165.1-0.05)
5.67 (144)
Flange 165-4
SAE J744
U R(L)
0.67 (17)
9.84 (250)
M2
Solenoid B
Ports
A, B
S
MA,MB,MABP
MS
T
E1
E2
K1
1)
SAE J518
ISO 68
SAE J518
ISO 68
ISO 11926
ISO 11926
ISO 11926
ISO 11926
ISO 11926
ISO 11926
RA 92 105/05.04 | (A)A4CSG
View U
View X
Relief valve in A
1.44 (36.5)
2.17
(55)
K1
X
E2
E1
S
7.87 (200)
5/8-11UNC-2B,
1.14 (29) deep
K1
MS
7.58 (192.5)
7.87 (200)
1.44
(36.5)
3.13
(79.4)
MA
1.50
(38) 3.13
(79.4)
K4
MK4
K4
A
E3
1.50
(38)
5/8-11UNC-2B,
1.14 (29) deep
3.50
(89)
MK4
13/32
View Y
3.50
(88.9)
2.48
(63)
1/2-13UNC-2B;
1.06 (27) deep
MS
2.00
(50.8)
Shaft ends
R Splined 2in 15T 8/16DP
similar to SAE J744 50-4 (F)
3.0787(78.2 )
-0.5
3.0591
DIA 2.7500
2.7488(69.85-0.03)
3/4-10UNC-2B
0.17(4.2) 3.41
(86.6)
DIA 0.7510
0.7500
+0.025
(19.05
DIA 2 in
5/8-11UNC-2B
K Keyed 2 3/4in
1.65
(42)
3.31
3.62 (84.1)
(92) 3.94
(100)
1.42
(36)
2.81
3.13 (71.5)
(79.4) 3.44
(87.4)
Ports
K2, K3
R(L)
U
E3
ME3
K4
MK4
M1, M2
XA, XB
1)
ISO 11926
ISO 11926
ISO 11926
ISO 11926
ISO 11926
ISO 11926
ISO 11926
DIN 3852
ISO 11926
14/32
(A)A4CSG | RA 92 105/05.04
MAB MB
13.07 (332)
4.33
(110)
R(L)
12.05 (306)
4.33
(110)
ME3
1.42(36)
E3
16.73 (425)
20.47 (520)
21.73 (552)
E1E2
Ports for filter in
boost circuit
(48)
D
1 IA
(4 5.94
05
)
Solenoid A
Plug
DIN EN 175301-803-A/ISO 4400
Insulation class IP 65
R1
1.97
(50)
L R
10
+5
DIA 9.25
9.06 (230 )
DIA8.86 (225)
22 30
M1
30
7.44 (189)
0.91 (23)
Pressure control A
DIA 12.4016
12.3984 (315 h8)
K2
2.01
(51)
45 60
3
(=
3.15
6.10 (80)
(155)
16.34 (415)
M12;0.63(16)deep
S 0.71(18)
45
8x
0.83
+5
0.63 (16 )
1.85(47)
K3
A 7
DI 4.1 )
1 60
(3
DIA
0.94
6.34 (161)
(24)
7.48 (190) 7.48 (190)
11.06 (281)
11.02 (280)
2.172.17
(55) (55)
3.07 3.07
(78) (78)
13.44 (341.5)
6.69 (170)
M2
1.18
(30)
10.98 (279)
Flange 315
similar to ISO 3019-2
Pressure control B
1.97
(50)
Solenoid B
Ports
A, B
S
MA,MB,MAB
MS
T
E1
E2
K1
1)
SAE J 518
DIN 13
SAE J518
DIN 13
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
2 in, code 62
M20;
0.94 (24) deep
2 1/2 in, code 61
M12;
0.67 (17) deep
M14x1,5; 0.47(12) deep (plugged)
M14x1,5; 0.47(12) deep (plugged)
M48x2;
0.87(22) deep (plugged)
M33x2;
0.71(18) deep (plugged)
M33x2;
0.71(18) deep (plugged)
M33x2;
0.71(18) deep
RA 92 105/05.04 | (A)A4CSG
K4
2.17
(55)
DIA 1.97
(50)
3.81
(96.8)
K1
1.75
(44.5)
K4
A
B
X
U
K1
E2
E1
MS
View X
1.97
(50)
MK4
1.75
(44.5)
View Z
MA
3.81
(96.8)
View U
15/32
M20; 0.94
(24) deep
S
7.58 (192.5) 7.58 (192.5)
8.07 (205)
8.07 (205)
View Y
3.50
(88.9)
2.48
(63)
MS
2.00 (50.8)
Shaft ends
P Keyed DIN 6885
AS 22x14x125
1.65
(42)
4.92
(125)
5.19
(130)
7.09(180)
3.35(85)
3.1508
DIA 3.1500 (80 m6)
M20
0.12(3)
1.65
(42)
3.54
(90)
5.51
(140)
Ports
K2, K3
R(L)
U
E3
ME3
K4
MK4
M1
M2
1)
Flushing port
Oil fill and air bleed
Bearing flushing port
External boost flow port
Test point boost pressure
Accumulator port
Test point loop flushing pressure
Test point control chamber press.
Test point control chamber press.
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
M48x2;
M48x2;
M18x1,5;
M33x2;
M14x1,5;
M33x2;
M14x1,5;
M22x1,5;
M14x1,5;
(A)A4CSG | RA 92 105/05.04
2.17(55) 2.17(55)
1.42(36)
1.85(47)
0.71
(18)
2.01(51)
M12;0.63
(16)deep
3.50
(89)
6.34
(161) 18.39 (467)
18.70 (475)
23.03 (585)
24.37 (619)
E1 E2
45
45
8x
0.83
+5
0.63 (16 )
K3
1 DI
(4 7.7 A
50 2
)
D
19 IA
(49 .49
5)
12.48 (317)
ME3 E3
K2
(=
36
K2
7.17(182) 7.17(182)
9.13 (232) 9.13 (232)
22 30
Y
0.91(23)
Threaded holes
Control oil filter A
for eye bolts
M16 DIN 580
2.28
7.87
0.63(16)
(58)
(200)
0.51(13)
M1
U
Solenoid A
Pressure control A
1.97
(50)
5.35 5.35
(136) (136)
L R
DIA10.04(255)
XA
30 5
4
9.09 (231)
3.07 3.07
7.28 (78) (78) 13.15 (334)
(185)
13.58 (345)
14.62 (371.3)
XA XB
MAB MB R(L) M2
DIA 15.7480
15.7445 (400 h8)
+5
DIA 10.55
10.35(263 )
13.07 (332)
12.40 (315)
4.33 4.33
(110) (110)
0.78
(22)
7.01(178)
9.13 (232) 9.13 (232)
12.56 (319)
16/32
Plug
DIN EN 175301-803-A/ISO 4400
Insulation class IP 65
XB
1.26
(32)
11.85 (301)
Flange 400
similar to ISO 3019-2
Pressure control B
1.97
(50)
Solenoid B
Control oil filter B
Ports
A, B
S
MA,MB,MAB
MS
T
E1
E2
K1
1)
SAE J 518
DIN 13
SAE J518
DIN 13
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
2 in, code 62
M20;
0.94 (24) deep
2 1/2 in, code 61
M12;
0.67 (17) deep
M14x1,5; 0.47 (12) deep (plugged)
M14x1,5; 0.47 (12) deep (plugged)
M48x2;
0.87 (22) deep (plugged)
M33x2;
0.71 (18) deep (plugged)
M33x2;
0.71 (18) deep (plugged)
M33x2;
0.71 (18) deep
RA 92 105/05.04 | (A)A4CSG
M20; 0.94
(24) deep
DIA 1.97
(50)
3.81
(96.8)
K4
K1
MS
Relief valve in A
1.75
(44.5)
A
U
7.64(194) 7.74(196.5)
8.07(205) 8.07(205)
3.81 (96.8)
MK4
MA
View X
1.97 (50)
View U
1.75
(44.5)
17/32
M20; 0.94
(24) deep
Flushing
pressure
relief valve
Through drive F99 shown without cover
Dimensions see page 20
Relief valve in B
View Y
2.48
(63)
3.50 (88.9)
MS
2.00 (50.8)
Shaft ends
M24
3.74
(95)
DIA 3.5447
3.5438(90m6)
0.18 4.92
(4.5) (125)
1.97
(50)
5.19
(130)
7.09(180)
M24
1.97
(50) 4.13
(105)
6.10
(155)
Ports
K2, K3
R(L)
U
E3
ME3
K4
MK4
M1
M2
XA, XB
1)
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
DIN 3852
M48x2;
M48x2;
M18x1,5;
M33x2;
M14x1,5;
M33x2;
M14x1,5;
M22x1,5;
M14x1,5;
M14x1,5;
18/32
(A)A4CSG | RA 92 105/05.04
Through drive
Although the compact unit (A)A4CSG has a built in boost
pump, it can be supplied with a through drive as per the model
codes on page 3.
For the various through drive versions see the codes on page 3
(codes 99...17).
This code designation is sufficient if no further pump has to be
factory mounted.
Included in this case are:
for F/K 99:
with through drive shaft, without shaft coupling, without adapter
flange; unit closed with oiltight cover.
Combination pumps
Independent circuits are avilable for the user when further
pumps are built on.
1. If the combination consists of 2 Rexroth axial p
piiston pumps
and if these 2 units have to be factory assembled together
+".
both pump model codes should be joined by a "+
Ordering example:
A4CSG 500 EPG/30 RVPH35F434M +
A4CSG 500 EPG/30 RVZH35F994M
l1
l2
m1, m2, m3 Weight of pumps in lbs (kg)
l1, l2, l3
Distance to center of gravity in (mm)
1
Tm = (m1 l1 + m2 l2 + m3 l3) 12 lb-ft
1
Tm = (m1 l1 + m2 l2 + m3 l3) 102 in Nm
Size
Perm. overhanging
moment
m2
m1
250
355
500
750
m1 lbs
471 521 770
(kg) (214) (237) (350)
1100
(500)
l1 in
8.27 8.66 9.06 10.24
(mm) (210) (220) (230) (260)
Short
code
127-4 (C) 1)
38-4 1 1/4in-17T3) F/K16
71 (S)
3
F/K17
44-4
1
3/4in-13T
)
125
(S)
140
(S)
152-4 (D) 1)
F/K78
50-4 2 in-15T3)
180 (S)
3
F/K18
50-4
2
in-15T
)
250
(S)
250
(S)
165-4 (E) 1)
F/K18 355 (R)
50-4 2 in-15T3)
355 (R)
3
F/K01
16-4
5/8
in-9T
)
82-2 (A) 1)
F/K52
19-4 3/4 in-11T3)
10(S),18(S,R)
F/K68
101-2 (B) 1) 22-4 7/8 in-13T3)
28(S)
28(S)
F/K04
25-4 1 in-15T3)
45(S)
45(S)
3
F/K07
32-4
1
1/4
in-14T
)
71(S)
127-2 (C) 1)
38-4 1 1/2 in-17T3) F/K24
100 (S)
85 (S)
Flange ISO 3019-2 (metric)
315 2)
W80x3x30x25x9g 4) F/K43 500 (Z)
500 (Z)
2
400 )
W90x3x30x28x9g 4) F/K76 750 (Z)
750 (Z)
1
) 2 = 2-hole, 4 = 4-hole; 2) 8-hole; 3) drive shafts according to SAE J744 OCT83; 4) to DIN 5480;
5
) Rexroth recommends special versions for the gear pumps. Please consult us.
Available
for pumpsize
AZPF5)/PGF2
AZPN/G5), PGF3
PGH4
PGH5
in prep.
in prep.
250...500
in prep.
in prep.
in prep.
250...500
in prep.
250...500
500
250...500
in prep.
500
in prep.
RA 92 105/05.04 | (A)A4CSG
19/32
(A)A4CSG
(1st Pump)
(A)A4CSG
(2nd Pump)
A
Overall lenght A
2nd Pump with through drive F/K99
1st Pump
AA4CSG 250
AA4CSG 355
A4CSG 500
A4CSG 750
AA4CSG 250
1069
AA4CSG 355
1070
1083
A4CSG 500
1235
A4CSG 750
1302
other values on request
20/32
(A)A4CSG | RA 92 105/05.04
Section M-N
Size
A1
250
20.19 (511)
355
20.39 (518)
W 42x1.25x30x32x9g
DIN 5480
15
2.95 2.95
(75) (75) M16; 0.94 (24)deep1)
1.65 1.65 M20; 0.94 (24)deep1)
(42) (42)
DIA
2.20 (56)
DIA
3.07 (78)
DIA 4.53
(115)
+0.07
6.7350
DIA 6.7331 (171 +0.02 )
0.12 (3)
0.41 (10.3)
1.81 (46)
30 30
3.78
(95.7)
5.39 (137)
A1 to mounting face
Size A1
A4
2.76 2.76
(70) (70)
DIA
3.07 (78)
A2
6.7350
DIA 6.7331
(171 +0.07
+0.02 )
N
30
A4
A3
0.41 (10.3)
1.81 (46)
1.97 (50)
A5
A1 to mounting face
A5
15
A3
Section M-N
A2
1)
RA 92 105/05.04 | (A)A4CSG
M
M16; 0.87 (22)
250
20.98 (533)
355
21.26 (540)
500
23.62 (600)
deep1)
N
A1 to mounting face
F/K43
2.80
(71)
(152.4 +0.07
+0.02 )
DIA 6.0028
6.0008
6.36 (161.6)
6.36 (161.6)
0.41
(10.4)
0.51
(13)
Size 500
Section M-N
2.11
(53.5)
+0.10
)
DIA 12.4055
12.4028 (315 +0.03
D
14 IA
(3 .17
60
)
45
4
8x
(=
36
0
)
22 30
3.54
(90)
25.98 (660) to mounting face
21/32
0.79 (20)
1)
2)
22/32
(A)A4CSG | RA 92 105/05.04
Size
A1
A2
250
20.98 (533)
0.41 (10.5)
355
21.26 (540)
0.41 (10.5)
500
22.60 (574)
0.37 (9.3)
DIA 4.19
(106.5)
45
A2
+0.05)
DIA 3.2520
3.2508 (82.55 +0.02
0.39 (10)
1.30 (33)
A1 to mounting face
1)
2)
RA 92 105/05.04 | (A)A4CSG
Size
A1
A2
250
20.98 (533)
0.41 (10.3)
355
21.26 (540)
0.41 (10.3)
500
22.60 (574)
0.37 (9.3)
M
45
N
A1 to mounting face
1.73
(44)
(101.6 +0.05
+0.02 )
A2
DIA 4.0020
4.0008
F/K04
23/32
0.39
(10)
Size NG 500
Section M-N
45
0.39 (10)
(101.6 +0.05
+0.02 )
0.37
(9.3)
4.0020
DIA 4.0008
M12; 0.59
(15) deep1)
1.89
(48)
22.60 (574) to mounting face
1)
2)
24/32
(A)A4CSG | RA 92 105/05.04
Shaft coupler for shaft to SAE J 744 32-4 (C) 1 1/4in 14T 12/24 DP 2)
for mounting of A10VO 71 (shaft S, see RA 92 701) or AA10VSO 71 (shaft S, see RA 92711)
Size 250, 355 and 500
Section M-N
A1
A2
250
21.54 (547)
0.78 (19.9)
355
21.81 (554)
0.78 (19.9)
500
23.15 (588)
0.41 (10.3)
45
(127 +0.07
+0.02 )
DIA 5.0028
5.0008
A2
Size
0.51 (13)
A1 to mounting face
2.28
(58)
1)
2)
RA 92 105/05.04 | (A)A4CSG
Types of filtration
Version N -without filter in boost circuit
The ports E1 and E2 are closed with a pressure tight cover and internally connected (see circuit drawing page 26).
If needed, a boost line filter can still be mounted later on at these ports.
In this case, the internal connection between E1 and E2 must be plugged (please consult us).
Version D -Threaded ports for external mounting of filter in boost pump outlet
Ports E1 and E2 are provided to mount a filter externally.
These ports are open, and only temporarily closed with plastic plugs for transport.
The internal passage between E1 and E2 is plugged.
Caution: For proper pump function E1 and E2 have to be connected (preferably via a correctly sized filter)
B MB
K1 MA A
K4
MK4
ME3
E3
M2
MAB U
M1
K2 K3 T R(L)
E2
E1
S MS
25/32
26/32
(A)A4CSG | RA 92 105/05.04
B MB
K1 MA A
Flushing valve
K4
MK4
XA
XB
Bypassvalve
ME3
E3
M2
M1
Checkvalves for
boost inlet
Control press.
relief valve
MAB U
K2 K3 T R(L)
E2
E1
S MS
Ports
A, B
Pressure ports
S
Inlet port
MA,MB,MAB Test points pressure port
MS
Test point inlet port
T
Oil drain
E1
To filter
E2
From filter
Flushing port
K1
Flushing port
K2, K3
(plugged)
(plugged)
(plugged)
(plugged)
(plugged)
(plugged)
R(L)
U
E3
ME3
K4
MK4
M1,M2
XA, XB
(plugged)
(plugged)
(plugged)
(plugged)
(plugged)
(plugged)
RA 92 105/05.04 | (A)A4CSG
27/32
Each pressure side has its own relief valve, which is vented to
the low pressure side of the loop.
The valves are normally set to a pressure level of 5100 psi
(350) bar.
250
355
in3
3.84
4.88
cm3
63
80
750
With the controls EO1 and HM1 the necessary control energy
can always be taken out of the boost circuit (Port ME3).
5.98
8.72
98
143
500
With all other control options, the control pressure relief valve
is not mounted, and the valve cavity is plugged.
28/32
(A)A4CSG | RA 92 105/05.04
M..)
14.72 (374)
10.16 (258)
13.66 (347)
A1
for filter bowl removal
Size
250
355
500
A1
27.62 (701.5)
27.89 (708.5)
29.23 (742.5)
RA 92 105/05.04 | (A)A4CSG
29/32
B MB
K1 M A A
K4
MK4
ME3
M2
M1
E2
MAB U
K2 K3 T R(L)
E1
S MS
DFBN/HC330QE10D1.X/V-L24
with electrical-optical dirt indicator
internal connection between E1 and E2 plugged
model code M
Ports
A, B
S
MA,MB,MAB
MS
T
K1
K2, K3
Pressure port
Inlet port
Test points pressure port
Test point inlet pressure
Oil drain
Flushing port
Flushing port
(plugged)
(plugged)
(plugged)
(plugged)
R(L)
U
ME3
K4
MK4
M1,M2
30/32
(A)A4CSG | RA 92 105/05.04
Size 500
10.63
(270)
20.43 (519)
Circuit diagram
K174M
Example A4CSG 500 EPD/30R-XXB35K
750
B MB
K1 M A A
K4
High pressure
relief valves
MK4
Bypass valve
ME3
M2
M1
E
E2
MAB U
K2 K3 T R(L)
Filter
Ports
K2, K3 Flushing port
E resp. E2
R(L)
E2
A, B
Pressure port
K4
Accumulator port
ME3
Oil drain
MK4
K1
Flushing port
1)
RA 92 105/05.04 | (A)A4CSG
31/32
Mounting position:
Optional.
In order to achieve a low noise level, all hydraulic lines (suction, pressure and drain lines) should be isolated from the tank by
flexible members.
A check valve in the pump drain line should be avoided. If desirable, please contact us.
1. Vertical installation
2. Horizontal mounting
R(L)
R(L)
T
R(L)
Fig. 3
Fig. 4
Fig. 1
2.2 Mounting above reservoir - tanktop mounted
R(L)
S
Filling
T
Fig. 5
R(L)
S
h max = 31.50 in (800 mm)
ht min = 7.87 in (200 mm)
Fig. 2
32/32
(A)A4CSG | RA 92 105/05.04
Safety instructions
The pump A4CSG was designed for operation in closed circuits.
Systems design, installation and commissioning requires trained technicians or tradesmen.
All hydraulic ports can only be used for the fastening of hydraulic service lines .
Tightening torques: The tightening torques mentioned in this data sheet are maximum values and must not be exceeded (max.
values for thread). Manufacturers information concerning the maximum permitted tightening torques of the
various fittings is to be observed!
For fastening screws to ISO 68 and/or DIN 13 we recommend to check the permissible tightening torques
in each individual case acc. to VDI 2230 dated 2003.
CAUTION:
During and shortly after operation of a pump the housing and especially a solenoid can be extremely hot, avoid being burned!