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KOR-1B4H Manual
KOR-1B4H Manual
: R1B4H0A002
Service Manual
Microwave Oven
Model : KOR-1B4H
Caution:
In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).
Jul. 2008
TABLE OF CONTENTS
SAFETY AND PRECAUTIONS........................................................................................................................................3
FOR SAFE OPERATION ...........................................................................................................................................3
FOR SAFE SERVICE PROCEDURES .....................................................................................................................3
SPECIFICATIONS ............................................................................................................................................................4
EXTERNAL VIEW .............................................................................................................................................................5
OUTER DIMENSION .................................................................................................................................................5
FEATURE DIAGRAM.................................................................................................................................................6
CONTROL PANEL .....................................................................................................................................................7
INSTALLATION ................................................................................................................................................................8
OPERATIONS AND FUNCTIONS ...................................................................................................................................9
DISASSEMBLY AND ASSMBLY...................................................................................................................................10
INTERLOCK MECHANISM AND ADJUSTMENT.........................................................................................................17
TROUBLESHOOTING GUIDE .......................................................................................................................................18
MESUREMENT AND TEST............................................................................................................................................22
MEASUREMENT OF THE MICROWAVE POWER OUTPUT................................................................................22
MICROWAVE RADIATION TEST ...........................................................................................................................23
COMPONENT TEST PROCEDURE .......................................................................................................................24
WIRING DIAGRAM.........................................................................................................................................................25
PRINTED CIRCUIT BOARD...........................................................................................................................................27
CIRCUIT CHECK PROCEDURE.............................................................................................................................27
PCB CIRCUIT DIAGRAM ........................................................................................................................................30
P.C.B. LOCATION NO. ............................................................................................................................................31
EXPLODED VIEW AND PARTS LIST ...........................................................................................................................32
DOOR ASSEMBLY ..................................................................................................................................................32
CONTROL PANEL ASSEMBLY ..............................................................................................................................32
TOTAL ASSEMBLY .................................................................................................................................................32
CAUTION
MICROWAVE RADIATION
PERSONNEL SHOULD NOT BE EXPOSED TO THE MICROWAVE ENERGY WHICH MAY RADIATE
FROM THE MAGNETRON OR OTHER MICROWAVE GENERATING DEVICE IF IT IS IMPROPERLY
USED OR CONNECTED. ALL INPUT AND OUTPUT MICROWAVE CONNECTIONS. WAVEGUIDES
FLANGES AND GASKETS MUST BE SECURED. NEVER OPERATE THE DEVICE WITHOUT A
MICROWAVE ENERGY ABSORBING LOAD ATTACHED. NEVER LOOK INTO AN OPEN WAVEGUIDE
OR ANTENNA WHILE THE DEVICE IS ENERGIZED.
SPECIFICATIONS
MODEL
KOR-1B4H0A
POWER SUPPLY
1400 W
1100 W
1000W
MICROWAVE FREQUENCY
2450MHz
OUTSIDE DIMENSIONS (W X H X D)
CAVITY DIMENSIONS (W X H X D)
NET WEIGHT
APPROX. 16.7kg
TIMER
99min. 99sec.
FUNCTION SELECTIONS
MICROWAVE
POWER SELECTIONS
10 LEVELS
CAVITY VOLUME
1.3 Cu. Ft
POWER
CONSUMPTION
MICROWAVE
KOR-1B4H9A04
GRILL
COMBINATION
EXTERNAL VIEW
1. OUTER DIMENSION
471
344
560
2. FEATURE DIAGRAM
2 1
3 9
5
8
0
1. DOOR SEAL
Door seal maintains the microwave within the oven cavity and prevents microwave leakage.
2. DOOR HOOK
When door is closed, it will automatically lock shut. If door is opened while oven is operating, magnetron tube will
immediately stop operating.
3. DOOR SCREEN
Allows viewing of food. Microwave cannot pass through perforations in screen.
4. SPATTER SHIELD
Protects the microwave outlet from splashes of cooking foods.
5. OVEN LAMP
Automatically turns on during oven operating.
6. SAFETY INTERLOCK SYSTEM
7. CONTROL PANEL
8. GLASS COOKING TRAY
Made of special heat resisant glass. The tray must always be in proper position before operating. Do not cook food
directly on the tray.
9. OVEN FRONT PLATE
10. ROLLER GUIDE
Supports the glass cooking tray.
3. CONTROL PANEL
2
M/W
lb
3
POPCORN
MORE
BEVERAGE
6
7
9
q
FROZEN
PIZZA
MEAT
DINNER
PLATE
LESS
FRESH
FROZEN
VEGETABLE VEGETABLE
POULTRY
POWER
FISH
DEFROST
KITCHEN
TIMER
CLOCK
START/
SPEEDY COOK
STOP/CLEAR
8
1
0
w
1. Time Set Pad - Used to set the cooking time and the present time.
2. Display - Cooking time, power level, indicators and present time are displayed.
3. One touch cooking - Used to cook or reheat specific quantities of food.
4. More - Used to add time to cooking.
5. Less - Used to remove time from cooking.
6. Auto Defrost - Used to defrost foods.(for weight)
7. Power - Used to set power level.
8. Defrost - Used to defrost foods.(for time)
9. Kitchen Timer - Used as a minute timer, delay cooking, hold setting after cooking.
10. Clock - Used to set clock.
11. Stop/Clear - Used to stop the oven operation or to delete the cooking data.
12. Start/Easy Cook - Used to start the oven and also used to set a reheat time.
INSTALLATION
1. Steady, flat location.
This microwave oven should be set on a steady, flat surface.
5. Power supply
Check your local power source.
This microwave oven requires a current of approximately 20 amperes, 120Volts, 60Hz grounded outlet.
1. A short power-supply cord is provided to reduce the risks resulting from becoming entangled in or trippping over a
longer cord.
2. Longer cord sets or extension cords are available and may be used if care is exercised in their use.
3. If a long cord or extension cord is used:
1) The marked electrical rating of the cord set or extension cord should be at least as great as the electrical rating
of the appliance.
2) The extension cord must be a grounding type 3-wire cord.
3) The longer cord should be arranged so that it will not drape over the counter top or tabletop where it can be
pulled on by children or tripped over unintentionally.
6. Examine the oven after unpacking for any damage such as:
A misaligned door, broken door or a dent in cavity.
If any of the above are visible, DO NOT INSTALL, and notify dealer immediately.
Power Level(Display)
Once
P-HI
100%
Twice
P-90
90%
3 times
P-80
80%
4 times
P-70
70%
5 times
P-60
60%
6 times
P-50
50%
7 times
P-40
40%
8 times
P-30
30%
9 times
P-20
20%
10 times
P-10
10%
11 times
P-00
0%
CAUTION : Service personnel should remove their watches whenever working close to or replacing the magnetron.
WARNING : When servicing the appliance, take care when touching or replacing high potential parts because of
electrical shock or exposing microwave. These parts are as follows - HV Transformer, Magnetron,
HV Capacitor.
10
1. To remove cabinet
1) Remove four screws on cabinet back.
2) Pull the cabinet backward.
NOTE : After replacing the door assembly, perform a check of correct alignment with the hinge and cavity front plate.
11
A10
A08
A13
A06
A04
A11
A03
A12
A07
A02
A01
A05
REF NO.
A01
A02
A03
A04
A05
A06
A07
A08
A09
A10
A11
A12
A13
PART CODE
3512603540
3511605510
3511605400
3511605700
3511605600
3512204750
7001503511
3517009000
3515204900
3516602100
3513101200
3515101800
3512302310
PART NAME
HANDLE DOOR
DECORATOR DOOR *U
DECORATOR DOOR *T
DECORATOR DOOR *L
DECORATOR DOOR *R
FRAME DOOR
SCREW MACHINE
BARRIER-SCREEN *O
STOPPER HINGE *T AS
DOOR-PLATE
HOOK
SPRING HOOK
GASKET DOOR
DESCRIPTION
ABS MP-0160
STS304 T0.5
STS304 T0.5
STS304 T0.5
STS304 T0.5
ABS
PAN 5X35 MFZN
TEMP GLASS T3.2
KOC-1B4K0S
SBHG-1A T0.7
POM
PW1
PP
12
QTY
1
1
1
1
1
1
2
1
1
1
1
1
1
REMARK
4. Method to reduce the gap between the door seal and the oven front surface.
(1) To reduce gap located on part A.
Loosen two screws on stopper hinge top, and then push the
door to contact the door seal to oven front surface.
Tighten two screws.
M/W
DEF
TIMER
LOCK
FROZEN
PIZZA
POPCORN
MORE
FRESH
BEVERAGE
VEGETABLE
MEAT
POULTRY
NOTE : A small gap may be acceptable if the microwave leakage does not exceed 4mW/cm2.
13
FISH
KITCHEN
TIMER
STOP/CLEAR
FROZEN
VEGETABLE
DEFROST
POWER
lb
DINNER
PLATE
LESS
9
CLOCK
START/
SPEEDY COOK
B05
B03
B04
B02
B01
REF NO.
PART CODE
B01
3518523400
SWITCH MEMBRANE
PART NAME
KOR-1B4H0A
DESCRIPTION
QTY
1
B02
3511607600
DECORATOR C-PANEL
STS430 HL T0.5
B03
3516727000
CONTROL PANEL
B04
PKMPMSKT00
B05
7122401211
PCB AS
KOR-1B4H0A
SCREW TAPPING
REMARK
(1) Remove the screw which secure the control panel, push up two snap fits and draw forward the control panel assembly.
(2) Remove four screws which secure the PCB assembly to control panel.
(3) Disconnect membrane tail from the connector of the PCB assembly.
(4) Detach membrane from the control panel.
(5) Pull out the decorator c-panel from the control panel.
(6) Reverse the above steps for reassembly.
14
7. To remove magnetron.
1) Remove a screw which secure the magnetron.
2) Remove the magnetron.
3) Reverse the above steps for reassembly.
NOTE : Never install the magnetron without the metallic gasket plate which is packed with each magnetron to
prevent microwave leakage. Whenever repair work is carried out on magnetron, check the microwave
leakage. It shall not exceed 4mW/cm2 for a fully assembled oven with door normally closed.
15
9. To remove H.V.transformer.
1) Remove four screws holding the H.V.transformer.
2) Remove the H.V.transformer.
3) Reverse the above steps for reassembly.
16
17
NOTE : When electric parts are checked, be sure the power cord is not inserted the wall outlet.
Check wire harness, wiring and connection of the terminals and power cord before check the parts listed below.
(TROUBLE 1) Oven does not operate at all : any inputs can not be accepted.
CONDITION
CHECK
RESULT
Continuity
Fuse blows.
CAUSE
Malfunction of
interlock
monitor switch
REMEDY
Replace
NOTE 1
No Continuity
Replace fuse
Continuity
No Continuity
0 or infinite
Approx.
150~310
(normal)
Normal
Fuse again
blows
18
Shorted
contacts of
primary
interlock switch.
Defective low
voltage
transformer
Defective high
voltage capacitor
Defective high
voltage
transformer
Replace
NOTE 1
Replace
Replace
Replace
CONDITION
Outlet has
proper
voltage Fuse
does not
blow.
CHECK
RESULT
CAUSE
REMEDY
No
Continuity
Defective
magnetron
Replace
Check continuity of
power supply cord
No
Continuity
Open power
supply cord
Replace
Normal
Defective touch
control circuit
Replace
Malfunction of
secondary
interlock switch
Replace
NOTE 1
All these switches must be replaced at the same time, please refer to Interlock Mechanism And Adjustment.
(TROUBLE 2) Display shows all figures selected, but oven does not start cooking, even though desired program and
time are set and start pad is tapped.
CONDITION
CHECK
RESULT
CAUSE
REMEDY
Turn table
motor and
oven lamp
do not turn
on
No
Continuity
Malfunction of
primary interlock
switch
Adjust or
replace
No
Continuity
Malfunction of
secondary
interlock
switch
Adjust or
replace
0V
Defective touch
control circuit
Replace
Approx.
15 VDC
Faulty contacts of
RELAY (RY2) or
open relay coil
19
Replace
CONDITION
No
microwave
oscillation
CHECK
RESULT
CAUSE
REMEDY
Continuity
Defective high
voltage
transformer
Replace
Continuity in
backward
direction
Defective high
voltage rectifier
Replace
Continuity
Defective
magnetron
Replace
Defective high
voltage
transformer
Replace
0 or
No
Continuity
No
Continuity
Defective
magnetron
Defective high
voltage
transformer
0V
Check D.C. voltage being
supplied to RELAY (RY1) coil
Defective touch
control circuit
Approx
15 VDC
20
Faulty
contacts or
RELAY (RY1)
or open
relay coil
Replace
Replace
Replace
Replace
(TROUBLE 4) The following visual conditions inditions indicate a probable defective touch control circuit or
membrane switch assembly
1. Incomplete segments,
1) Segments missing.
2) Partical segments missing.
3) Digit flickering other than normal display slight flickering.
4) " :0" does not display when power is on.
2. A distinct change in the display is not on when they should be.
M/W
lb
3. One or more digits in the display are not on when they should be.
4. Display indicates a number different from one touched.
5. Specific numbers (for example 2 or 3) will not display when the panel is touched.
6. Display does not count down or up with time cooking or clock operation.
7. Oven is programmable and cooks normally but no display shows.
8. Display obviously jumps in time while counting down.
9. Display counts down noticeable too fast while cooking.
10. Display does not show the time of day when the Clear pad is touched.
11. Oven lamp and turntable motor do not stop although cooking is finished. Check if the RELAY 2 contacts close if they
are close, replace touch control circuit.
CONDITION
CHECK
Display does
not show
programming
at all, even if
keyboard is
touched.
RESULT
Normal
Abnormal
CAUSE
REMEDY
Malfunction
of touch
control circuit
of control box
sub-assembly
Replace
control box
sub-assembly
Malfunction
of the membrane
keyboard
Replace the
membrane
keyboard
NOTE
Before following the particular steps listed above in the troubleshooting guide for the membrane keyboard's,
failure, please check for the continuity of each wire-harness between the membrane keyboard and P.C.B.
assembly.
21
CAUTION
1. Water load should be measured exactly to 1 liter.
2. Input power voltage should be exactly specified voltage (Refer to SPECIFICATIONS).
3. Ambient temperature should be 20 2C (68 3.6F)
70
64
60
56
52
49
47
44
42
40
38
B (W)
600
650
700
750
800
850
900
950
1000
1050
1100
22
PROCEDURE
1. Prepare Microwave Energy Survey Meter, 600cc glass beaker,
and glass thermometer 100C (212F).
M/W
DEF
TIMER
LOCK
FROZEN
PIZZA
POPCORN
MORE
lb
DINNER
PLATE
LESS
FRESH
BEVERAGE
VEGETABLE
MEAT
POULTRY
1
4
2
5
KITCHEN
TIMER
STOP/CLEAR
FROZEN
VEGETABLE
FISH
DEFROST
POWER
3
6
9
CLOCK
START/
SPEEDY COOK
23
24
WIRING DIAGRAM
KOR-1B4H0A
25
KOR-1B4H9A04
26
LOAD
NO LOAD
4-7
AC 12.6 V
AC 14.7 V
NOTE
1. Refer to Ciruit Diagram (point 4).
2. Secondary side voltage of the low voltage transformer changes in proportion to fluctuation of power source
voltage.
3. The allowable tolerance of the secondary voltage is within 5% of nominal voltage.
2. Voltage Check
- Key check point
NO
CHECK POINT
IC1 PIN 35
REMARK
-5VDC
T : 16.67ms(60Hz)
3
IC1 PIN 31 OR 32
T : 250 ns(4MHz)
- Check method
NO
MEASURE POINT
WAVE FORM
REMEDY
REMARK
MP1
DC -5V0.25V
NO LOAD
MP2
DC -12V2.0V
NO LOAD
NOTE
Each measure point must be measured with GND points.
27
MP1
MP2
Mesure point
28
RELAY 2 ON
-5VDC
GND
RELAY 2 OFF
GND
-12VDC
STATE
RELAY 1 ON
-5VDC
GND
RELAY 1 OFF
GND
-12VDC
STATE
4. When the door is opened during operation the count down timer does not stop.
refer to Circuit Diagram (point 1)
- Check method
POINT
1) DOOR OPEN
OPEN
-5VDC
2) DOOR CLOSED
CLOSE
GND
STATE
CHECK NO
1
HETHOD
REMEDY
WAVE FORM
T: 16.67 ms(60Hz)
If clock does not keep exact time, you must check resistor R15,16, zener diode ZD1.
29
30
NAME
SYMBOL
SPECIFICATION
PART CODE
QTY
3515600100
BUZZER
BZ1
BM-20K
C ARRAY
CA1
CN6XB-102M
CAPACITOR ELEC
EC1
50V RS 1F
CEXE1H109V
CPAPCITOR ELEC
EC2
CEXF1E102V
CONNECTOR WAFER
CN1
YW396-02AV
3519150520
CONNECTOR WAFER
CN3
YW396-05AV
3519150510
CONNECTOR WAFER
CN2
FCZ 254-11
441M367160
DIODE RECTIFY
D1~6, 9~12,15
1N4148
DZN4148---
11
DIODE RECTIFY
D13, 14
1N4004A
DZN4004A--
10
DIODE ZENER
ZD1
UZ-5.1BSB
DZUZ5R1BSB
11
DIODE ZENER
ZD2
UZ-3.9BSB
DZUZ3R9BSB
12
LED DISPLAY
DP1
DDG-631H
DDDG631H01
13
PCB MAIN
M158
81.5X139.9
3514315410
14
R ARRAY
RA1
RA-87X104J
15
RESISTOR
R1~R7
1/6W 220 5%
RD-AZ221J-
16
RESISTOR
1/6W 1K 5%
RD-AZ102J-
17
RESISTOR
R11, 20, 21
1/6W 100K 5%
RD-AZ104J-
18
RESISTOR
R13
1/6W 200 5%
RD-AZ201J-
19
RESISTOR
R15~16
1/6W 10K 5%
RD-AZ103J-
20
RESISTOR
R17
1/6W 510 5%
RD-AZ511J-
21
RESISTOR
R18
1/6W 1M 5%
RD-AZ105J-
22
RESISTOR
R19
1/4W 51 5%
RD-4Z510J-
23
REGULATOR
VL1
MC7905C
1MC7905C--
24
TRANSISTOR
Q1~5, 9~11
KRA-106M
TZRA106M--
25
TRANSISTOR
Q6
KTA-1266Y
TZTA1266Y-
26
TRANS POWER
LVT1
DMR-631P
5EPU035302
27
WIRE COPPER
J1~3,5~8,10~12,17~21
85801052GY
15
28
WIRE COPPER
SJ3, 5
85801052GY
29
IC MICOM
IC1
TMP47C440BN
13GS1B4H00
30
RESONATOR CERA
CR1
KBR-4.0MSTF
5PKBR40MKS
31
SW RELAY
RY1
G5G-1A DC 12V
5SC0101121
32
SW RELAY
RY2
CS11-12SH 1C 1P
5SC0101128
33
CAPACITOR CERA
C6
CCZB1H102K
34
CAPACITOR CERA
C1, C3~C5, C7
CCZF1H104Z
31
3. TOTAL ASSEMBLY
F01
F02
F03
F04
F06
F07
F08
F48
F45
F44
F43
F42
F10
F41
F11
F12
F40
F13
F05
F14
F09
F15
A00
F16
F17
B00
F18
F19
F20
F21
F39
F38
F37
F36
F35
F34
F33 F32
F31
F30
32
F26
F25
F24
F23
F22
REF NO
PART CODE
A00
3511716000
B00
PKCPSWKT00
F01
PART NAME
DESCRIPTION
Q'TY
DOOR AS
KOR-1B4H0A
CONTROL PANEL AS
KOR-1B4H0A
3510806800
CABINET
3510805100
CABINET
KOC-1B2K0S (KOR-1B4H9A04)
F02
3516004100
SPECIAL SCREW
F03
3516114400
CAVITY AS
KOR-1B4H0A
3516114410
CAVITY AS
KOR-1B4H9A04
F04
7122401211
SCREW TAPPING
F05
7122401211
SCREW TAPPING
F06
7122401011
SCREW TAPPING
F07
35113UHWT5
CORD POWER AS
35113TENM5
CORD POWER AS
F08
7122401211
SCREW TAPPING
F09
5F1C020315
FUSE
ONLY KOR-1B4H9A02
F10
7121403011
SCREW TAPPING
F11
3963822720
F12
3512515300
GUIDE WIND
PP
F13
3511800100
FAN
PP GF 20
F14
3518003500
MAGNETRON
RM259(JF) (KOR-1B4H0A)
3518002900
MAGNETRON
2M218(JF)P (KOR-1B4H9A04)
F15
3516003800
SPECIAL SCREW
F16
7272400811
SCREW TAPTITE
F17
3513003200
HOLDER HV CAPACITOR
SECC T0.6
F18
3518302300
CAPACITOR HV
3518302200
CAPACITOR HV
3518400110
DIODE HV
3518400400
DIODE HV
HVR-1X-3AB (KOR-1B4H9A04)
3518118600
TRANS HV
DW-R11A0-1BT (KOR-1B4H0A)
3518118610
TRANS HV
DW-R10A0-1BT (KOR-1B4H9A04)
F21
3516003700
SPECIAL SCREW
F22
3510313500
BASE
SBHG T0.8
F23
7112401011
SCREW TAPPING
F24
3512101400
FOOT
DASF-310
F25
7272400811
SCREW TAPTITE
F26
3515202800
STOPPER HINGE *U
KOR-121M0A
F27
3512719000
HARNESS MAIN
KOR-1B4H0A N/F
3512719010
HARNESS MAIN
KOR-1B4H9A04
F19
F20
33
1
4
1
REF NO
PART CODE
PART NAME
DESCRIPTION
F28
3513702100
LEVER SW MICRO
POM
F29
4415A17352
SW MICRO
F30
4415A66600
SW MICRO
F31
4415A17352
SW MICRO
F32
4415A66910
SW MICRO
VP-531A-OF/SZ,-V16-FA-61
F33
3513700800
LEVER LOCK
POM
F34
3513816000
LOCK
PP
F35
3513601500
LAMP
F36
7121400611
SCREW TAPPING
F37
3966820200
MOTOR SYNCRO
120V 2W GM-16-12F17
F38
3518905600
THERMOSTAT
F39
3513003410
HOLDER THERMOSTAT
PP(BK)
F40
7272400811
SCREW TAPTITE
F41
3511408300
MICA T0.35
F42
3517400620
COUPLER
XAREC
F43
3514700710
ROLLER
TEFLON
F44
3512517200
GUIDE ROLLER
PP
F45
3517207610
TRAY
DIA:340 1300G
F46
3518902900
THERMOSTAT
F47
7121300611
SCREW TAPPING
F48
3518606840
NOISE-FILTER
DWLF-M29(Only KOR-1B4H0A)
34
Q'TY