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  • ST11-16 Additional Error Codes

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    valterrip
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    This document provides a service tip regarding new flags (red and yellow) defined in the KOMTRAX (DFM) system for Tier 4 Interim/Euro IIIB machine models. It defines 26 error codes that could trigger red flags and 49 error codes that could trigger yellow flags. It instructs service technicians to contact customers when flags are displayed to check the machine. The error codes cover issues like abnormal temperatures, electrical faults, and abnormal soot loading.

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    ST11-16 additional Error Codes

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    This document provides a service tip regarding new flags (red and yellow) defined in the KOMTRAX (DFM) system for Tier 4 Interim/Euro IIIB machine models. It defines 26 error codes that could trigger red flags and 49 error codes that could trigger yellow flags. It instructs service technicians to contact customers when flags are displayed to check the machine. The error codes cover issues like abnormal temperatures, electrical faults, and abnormal soot loading.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    821 views4 pages

    ST11-16 Additional Error Codes

    Uploaded by

    valterrip
    This document provides a service tip regarding new flags (red and yellow) defined in the KOMTRAX (DFM) system for Tier 4 Interim/Euro IIIB machine models. It defines 26 error codes that could trigger red flags and 49 error codes that could trigger yellow flags. It instructs service technicians to contact customers when flags are displayed to check the machine. The error codes cover issues like abnormal temperatures, electrical faults, and abnormal soot loading.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 4

    Service Tips

    Tips No.: ST11-16


    Issued Date: June 28, 2011.
    Page1 of 4

    * Internal Use Only

    Components code
    8
    0

    Phenomenon code
    Z
    9

    KOMTRAX (DFM) new flag (Red/Yellow flags) definition


    Addition of 4
    B
    model
    Interim/Euro
    1. Applicable machines / model
    Machines equipped with KOMTRAX on 4 Interim/EuroB
    2. Purpose
    To clarify the definition of the flags in system of KOMTRAX (DFM) for operation.
    3.Action required.
    When flags are displayed, service(distributor) should contact to
    a customer and check a machine.
    *Error code List for Tier4 Interim/EuroB machine. (see page 2)
    Take actions for customers and machines when a flag error is displayed.
    *Refer to "Sample of actual display"

    <Sample of actual display>

    Service Tips
    * Internal Use Only

    Tips No.: ST11-16


    Issued Date: June 28, 2011.
    Page2 of 4

    Error code List For Tier4 Interim/EuroB machineaddition

    Red and yellow


    flags

    Error code

    Error Name

    action
    code

    Remarks

    Red

    CA3251

    KDOC Inlet Temp High Error

    L03

    Red

    CA3253

    KDOC Temp Error - Non Regeneration

    L03

    Red

    CA3255

    KDPF Temp Error - Non Regeneration

    L03

    Red

    CA3311

    KDOC Outlet Temp High Error 2

    L03

    Red

    CA3312

    KDPF Outlet Temp High Error 2

    L03

    Red

    D151KB

    Ground Fault of Emerg. Steering Relay 2

    L03

    Red

    DHT8ZG

    Steering Oil Pressure Low

    L03

    Red

    DY32MC

    Malfunction 2 of Emerg. Steering Motor 2

    L03

    yellow

    1800MW

    P/T clutch:Slip

    L03

    10

    yellow

    CA1921

    KDPF Soot Load High Error 1

    L03

    11

    yellow

    CA1922

    KDPF Soot Load High Error 2

    L04

    12

    yellow

    CA2639

    Manual Stationary Regeneration Request

    L01

    13

    yellow

    CA3315

    KDOC Inlet Temp Sens In Range Error

    L03

    14

    yellow

    CA3318

    KDOC Outlet Temp Sens In Range Error

    L03

    15

    yellow

    CA3322

    KDPF Outlet Temp Sens In Range Error

    L03

    16

    yellow

    D150KZ

    Failure of Emergency S/T Motor Relay 1

    L03

    17

    yellow

    D151KZ

    Failure of Emerg. Steering Relay 2

    L03

    18

    yellow

    D193KB

    Ground Fault of J/S Solenoid Cut Relay

    L03

    19

    yellow

    DW4BMA

    Malfunction of Parking Brake Valve

    L03

    20

    yellow

    DWN3KB

    S.S.P.V. solenoid:Short circuit

    L04

    21

    yellow

    DXHBKB

    Right brake ECMV:Short circuit

    L04

    22

    yellow

    DXHCKB

    Left brake ECMV:Short circuit

    L04

    23

    yellow

    DXHLKB

    Ground Fault of J/S Right EPC Solenoid

    L03

    24

    yellow

    DXHMKB

    Ground Fault of J/S Left EPC Solenoid

    L03

    25

    yellow

    DXJ8KB

    Blade tilt left bottom EPC:Short circuit

    L03

    26

    yellow

    DXJ9KB

    Blade tilt left head EPC:Short circuit

    L03

    NOTE)
    (CA2639) (CA1921) (CA1922)
    In case of errors abone, Suspect to
    Abnormal Soot Looding.
    Ash clogged.
    Please contact with customer, and make sure the Operation & condition of the machine.

    Service Tips
    Tips No.: ST11-16
    Issued Date: June 28, 2011.
    Page3 of 4

    * Internal Use Only

    Error code List For Tier4 Interim/EuroB machineaddition


    IMPORTANT 1
    When the following error codes were found, please coutoct with oprator to contirm the
    wachine operation if any abnorned is happened.

    List of Inrange error code.


    Red
    Red
    Red
    Red
    Red

    CA3251
    CA3253
    CA3255
    CA3311
    CA3312

    KDOC Inlet Temp High Error


    KDOC Temp Error - Non Regeneration
    KDPF Temp Error - Non Regeneration
    KDOC Outlet Temp High Error 2
    KDPF Outlet Temp High Error 2

    yellow
    yellow
    yellow

    CA3315
    CA3318
    CA3322

    KDOC Inlet Temp Sens In Range Error


    KDOC Outlet Temp Sens In Range Error
    KDPF Outlet Temp Sens In Range Error

    colorless
    colorless
    colorless
    colorless
    colorless
    colorless

    CA3254
    CA3256
    CA1664
    CA1883
    CA1993
    CA3135

    KDOC Outlet Temp High Error 1


    KDPF Outlet Temp High Error 1
    KDOC Malfunction
    KDPF Delta P Sens In Range Error
    KDPF Delta Pressure Low Error
    KDPF Outlet Press Sens In Range Error

    After the repair work, to clear the error codes, the ECU has to perform the diagnostics again.
    For this purpose, the engine has to be operated at certain condition ( refer the shop manual ).
    > operate at High Idle, etc.

    IMPORTANT 2
    CA3167

    Action lrvel L00a

    In case of L00a,
    This error code is not displayed only in the KOMTRAX.
    though is not displayed in the monitor.
    Canse of this error
    There is possidility that the carbon piles up on the tip of the doser nozzle.
    Action
    Check the doser nozzle,and/or clenning.

    Service Tips
    Tips No.: ST11-16
    Issued Date: June 28, 2011.
    Page4 of 4

    * Internal Use Only

    Error code List For Tier3


    Tier4 Interim/Euro
    B machine
    No

    Red and yellow


    flags

    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12
    13
    14
    15
    16
    17
    18
    19
    20
    21
    22
    23
    24
    25
    26
    27
    28
    29
    30
    31
    32
    33
    34
    35
    36
    37
    38
    39
    40
    41
    42
    43
    44
    45
    46
    47
    48
    49
    50
    51
    52
    53
    54
    55
    56
    57
    58
    59
    60
    61
    62
    63
    64
    65
    66
    67
    68
    69
    70
    71
    72
    73
    74
    75
    76
    77
    78
    79
    80
    81
    82
    83
    84
    85
    86
    87
    88
    89
    90
    91
    92
    93
    94
    95
    96
    97

    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    Red
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    Red
    Red
    Red
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow
    yellow

    Error code
    2F00MA
    2G40ZG
    2G42ZG
    2G43ZG
    CA3251
    CA3253
    CA3255
    CA3311
    CA3312
    D150KA
    D150KB
    D151KB
    DDB6KA
    DDDDKX
    DDS5L6
    DHT8ZG
    DK5FL8
    DX11KA
    DX11KB
    DX11KY
    DX12KA
    DX12KB
    DY30MC
    DY32MC
    15G0MW
    15H0MW
    15J0MW
    15K0MW
    15L0MW
    15M0MW
    1800MW
    989FN1
    B@BAZG
    B@BCNS
    B@C6NS
    B@C7NS
    B@C8NS
    B@CENS
    B@CRNS
    B@CRZG
    CA111
    CA1921
    CA1922
    CA2639
    CA3315
    CA3318
    CA3322
    D150KY
    D150KZ
    D151KZ
    D193KA
    D193KB
    D193KY
    DBCRKR
    DDD8KA
    DDDDKA
    DDDDKB
    DDE2L6
    DDE5MA
    DDK4KA
    DDP6KA
    DDP6MA
    DDQ2KA
    DDU1FS
    DDU1KA
    DDU1KY
    DK5FKA
    DK5FKY
    DK5GKA
    DK5GKY
    DW4BKA
    DW4BMA
    DWN3KA
    DWN3KB
    DX11K4
    DX11MA
    DX12K4
    DX12MA
    DXHBKA
    DXHBKB
    DXHBKY
    DXHCKA
    DXHCKB
    DXHCKY
    DXHLKA
    DXHLKB
    DXHLKY
    DXHMKA
    DXHMKB
    DXHMKY
    DXJ8KA
    DXJ8KB
    DXJ8KY
    DXJ9KA
    DXJ9KB
    DXJ9KY
    J141N1

    Error Name
    PARKING BRAKE + DEFECTIVE FUNCTION
    BRAKE ACCUMULATOR + LOW OIL PRESSURE
    Accumulator Oil Pressure Low (Front)
    Accumulator Oil Pressure Low (Rear)
    KDOC Inlet Temp High Error
    KDOC Temp Error - Non Regeneration
    KDPF Temp Error - Non Regeneration
    KDOC Outlet Temp High Error 2
    KDPF Outlet Temp High Error 2
    Disconnection of Emerg. Steering Relay
    Ground Fault of Emerg. Steering Relay
    Ground Fault of Emerg. Steering Relay 2
    PARKING BRAKE SWITCH + OPEN CIRCUIT
    Brake pedal Sw:Mismatch
    STEERING OIL PRESSURE SWITCH + ENG CONDITION AND SIGNAL NOT MATCH
    Steering Oil Pressure Low
    J/S Lever Potentio (Main & Sub) Disagree
    REAR BRAKE REDUCING SOLENOID VALVE + OPEN CIRCUIT
    REAR BRAKE REDUCING SOLENOID VALVE + SHORT CIRCUIT
    REAR BRAKE REDUCING SOLENOID VALVE + SHORT CIRCUT OF POWER SOURCE LINE
    FRONT BRAKE REDUCING SOLENOID VALVE + OPEN CIRCUIT
    FRONT BRAKE REDUCING SOLENOID VALVE + SHORT CIRCUIT
    Malfunction 2 of Emerg. Steering Motor
    Malfunction 2 of Emerg. Steering Motor 2
    Failure of Clutch (Reverse)
    Failure of Clutch (High)
    Failure of Clutch (Low)
    Failure of Clutch (1st)
    Failure of Clutch (2nd)
    Failure of Clutch (3rd)
    P/T clutch:Slip
    TM PROTECTION WARNING SIGNAL + ENGINE OVER RUNNING
    Eng Oil Press Low
    Eng Water Overheat
    BRAKE COOLING OIL(FRONT) + OVERHEAT
    BRAKE COOLING OIL(REAR RIGHT) + OVERHEAT
    BRAKE COOLING OIL(REAR LEFT) + OVERHEAT
    P/L Oil Overheat
    HST Oil Overheat
    HST Charge Press Low
    EMC Critical Internal Failure
    KDPF Soot Load High Error 1
    KDPF Soot Load High Error 2
    Manual Stationary Regeneration Request
    KDOC Inlet Temp Sens In Range Error
    KDOC Outlet Temp Sens In Range Error
    KDPF Outlet Temp Sens In Range Error
    Hot Short of Emergency Steering Relay
    Failure of Emergency S/T Motor Relay 1
    Failure of Emerg. Steering Relay 2
    Disconnection of J/S Solenoid Cut Relay
    Ground Fault of J/S Solenoid Cut Relay
    Hot Short of J/S Solenoid Cut Relay
    ABS CONTROLLER CAN COMMUNICATION + COMMUNICATION ERROR (COMPO LINE)
    AUTO RETARDER SWITCH + OPEN CIRCUIT
    Brake pedal Sw:Open
    Brake pedal Sw:Short circuit
    ENG OIL PRESSURE SWITCH + ENG CONDITION AND SIGNAL NOT MATCH
    EMERGENCY ST FLOW SWITCH + DEFECTIVE FUNCTION
    J/S FNR Input Signal Disconnection
    Brake Pressure Sensor:Open
    Brake Pressure Sensor:Malfunction
    TRAVELING LOCK SWITCH + OPEN CIRCUIT
    Parking lever Sw2:Signal mismatch
    Parking lever Sw2:Open
    Parking lever Sw2:Hot Short
    Failure of J/S Lever Potentio (Main)
    Hot Short of J/S Lever Potentio (Main)
    Failure of J/S Lever Potentio (Sub)
    Hot Short of J/S Lever Potentio (Sub)
    Parking brake solenoid:Open
    Malfunction of Parking Brake Valve
    S.S.P.V. solenoid:Open
    S.S.P.V. solenoid:Short circuit
    REAR BRAKE REDUCING SOLENOID VALVE + OUT OF CONTROL
    REAR BRAKE REDUCING SOLENOID VALVE + DEFECTIVE FUNCTION
    FRONT BRAKE REDUCING SOLENOID VALVE + OUT OF CONTROL
    FRONT BRAKE REDUCING SOLENOID VALVE + DEFECTIVE FUNCTION
    Right brake ECMV:Open
    Right brake ECMV:Short circuit
    Right brake ECMV:Hot short
    Left brake ECMV:Open
    Left brake ECMV:Short circuit
    Left brake ECMV:Hot short
    Disconnection of J/S Right EPC Solenoid
    Ground Fault of J/S Right EPC Solenoid
    Hot Short of J/S Right EPC Solenoid
    Disconnection of J/S Left EPC Solenoid
    Ground Fault of J/S Left EPC Solenoid
    Hot Short of J/S Left EPC Solenoid
    Blade tilt left bottom EPC:Open
    Blade tilt left bottom EPC:Short circuit
    Blade tilt left bottom EPC:Hot circuit
    Blade tilt left head EPC:Open
    Blade tilt left head EPC:Short circuit
    Blade tilt left head EPC:Hot short
    REAR BRAKE REDUCING SOLENOID VALVE + OUT OF CONTROL

    Remarks

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