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Operating Instructions: For WABCO's Diagnostic Controller 446 300 320 0 With Program Card ABS/ATC C (SAE) 446 300 514 0
Operating Instructions: For WABCO's Diagnostic Controller 446 300 320 0 With Program Card ABS/ATC C (SAE) 446 300 514 0
for WABCO's
Diagnostic Controller
446 300 320 0
with
Program Card ABS/ATC C (SAE)
446 300 514 0
TABLE OF CONTENTS
ABS
ATC
ECU
L1/L2
A1/A2
Z1/Z2
MRV
Diff.
valves
IV
OV
PIN
MOTvalve
PROPvalve
>
greater than
Diagnosis . . . . . . . . . . . . . . . . . . . 6
Error Memory . . . . . . . . . . . . . . . 6
Component Actuate . . . . . . . . . . 7
Measured Values . . . . . . . . . . . . 8
ECU Parameters . . . . . . . . . . . . . 8
System Check . . . . . . . . . . . . . . . 8
Multimeter . . . . . . . . . . . . . . . . . 10
Options . . . . . . . . . . . . . . . . . . . 10
Special Functions . . . . . . . . . . . 11
13
<
less than
ohm
kilo ohm
(LF)
(RF)
(LR)
(RR)
2. Carrying Case
7. Bridging Cable
8. Programme Card
4-channel/35 poles
6-channel/54 poles
programm card
measuring adapter
application:
fault search
inter-adapter
application:
if no diagnostic
plug (to SAE J1587)
on vehicle
Controller, thus establishing both the diagnostic connection and voltage supply. Switch
on ignition. The display will show black bars
until a programme card is inserted. If an interadapter is used, the red toggle switch must be
in position 1 to establish a voltage supply to
the ECU.
3. Insert programme card, pushing it fully home
(contact side first, black surface facing upwards). The display will now show which card
has been inserted.
Push-button Function
6-Channel
START :
RETURN :
Initiate programme.
The display will return to the
last main menu.
(ARROW):
PROGRAMME STRUCTURE
ABS/ATC C (SAE)
1 Diagnosis
1 error memory
2 component actuate
1 ABS warning lamp
2 ATC lamp
3 third brake
4 differential valves
5 ATC engine control
1 electronic engine interface
2 PROP-/MOT-Valve
6 modulator valves
1 modulator test cycle
2 set pulse time
1. DIAGNOSIS
1 Diagnosis
4 Multimeter
2 System check
5 Options
3 Error acc. to J1587 6 Special functions
Select function!
EXIT
START
3 measured values
1 voltages
2 wheel speeds
3 switch positions
4 ECU parameters
1 display parameters (PIN)
2 change parameters (PIN)
3 print parameters (PIN)
2 System Check
(functional test)
(print results)
3 Error acc. to J1587
4 Multimeter
1 direct voltage (DC)
2 alternating voltage (AC)
3 resistance
5 Options
1 online help
2 versions
6 Special functions
EXIT
START
Error memory
1.2.3
Third brake
Different valves
1.2
Component Actuate
With Component Actuate, certain components within the ABS system can be actuated
and tested. For this the respective components must, of course, have been fitted.
1.2.1
Warning lamp
1.2.6
ATC lamp
1.3.3
1.3
Measured values
Wheel speeds
Controller data
ABS configuration
ECU parameters
limiting speed: preset top speed
MIR definition: ABS bias factor on
steering axle
Voltages
1.4
Switch positions
2.
SYSTEM CHECK
functional test
print results
Note:
The diagnosis will be interrupted if all wheels
are driven. When ATC-controlled wheels are
turned at speeds in excess of approx. 3.5
km/h, ATC function is initiated, pressure is
applied to the brakes on that wheel.
Functional Testing
Printer
Controller
actuate
warning lamp
ATC lamp
third brake
ABS/ATC switch
pulse programme
This will not work on most SAE
installationes.
actuate
Speed:
Data bits:
Stop bit:
Parity bit:
1200 baud
8
1
X ON/X OFF
actuate
pneumatic engine control (PROP- or
MOT-valve) or alternatively electronical
interface
3.
4.
MULTIMETER
Range
DC-voltage
2.0 volts
20.0 volts
50.0 volts
Display resolution
AC-voltage
2.0 volts
35.0 volts
Resistance
20.0
200.0
2.0K
20.0K
95.0K
0.1 volt
0.1 volt
0.1 volt
0.2 %
0.2 %
0.2 %
0.01 volt
0.1 volt
0.6 %
0.6 %
0.02 volt
0.4 volt
0.1
0.1
1.0
10.0
100.0
0.1
0.1
1.0
10.0
100.0
0.3 %
0.2 %
0.2 %
0.1 %
0.2 %
0.0 volt
0.1 volt
0.1 volt
Application:
direct voltage: supply voltage on vehicle
alternating voltage: sensor voltage
resistance: valves, relays, sensors, wiring
5.
5.2
5.1
OPTIONS
Online Help
Versions
Controller hardware
Controller operating
creation date
Multimeter
system
with
6.
SPECIAL FUNCTIONS
REPAIR
11
12
no display
Cause
Remedy
no voltage supply
undervoltage (less than about 7 volts)
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
black bars
Cause
Remedy
***
Cause
Remedy
13
***
LOW VOLTAGE
***
CONTINUE
Cause
Remedy
Ensure supply
Switch on ignition
Check ECU and connection
Check lines and connections for function
and proper allocation
Cause
Remedy
Cause
Remedy
14
***
COMMUNICATION
BREAKDOWN ***
Restart diagnosis procedure!
CONTINUE
Cause
Remedy
***
Cause
Remedy
Cause
Remedy
15
!--------------------------------------------------------------------------------------------------------------------!
!
SYSTEM CHECK PROTOCOL
!
!
Motor vehicle ABS/ATC-C (SAE)
!
!--------------------------------------------------------------------------------------------------------------------!
!
!
!
......................
.........................
!
!
Vehicle No.
ECU No.
!
!===================================================================!
!
Component test
!
!--------------------------------------------------------------------------------------------------------------------!
!Component
Should be
Actual
Unit
Value
!
!--------------------------------------------------------------------------------------------------------------------!
!ECU power-supply voltage
10.8- 16.0
______
volts
______ !
!ABS-relay 1 and SILA-relay
13 - 54
______
volts
______ !
!ABS-relay 2
25 - 108
______
ohms
______ !
!3.Brake-relay
25 - 108
______
ohms
______ !
! INLET valve
Wheel A (S2)
4.3 - 6.1
______
ohms
______ !
!OUTLET valve
Wheel A (S2)
4.3 - 6.1
______
ohms
______ !
! INLET valve
Wheel B (S1)
4.3 - 6.1
______
ohms
______ !
!OUTLET valve
Wheel B (S1)
4.3 - 6.1
______
ohms
______ !
! INLET valve
Wheel C (D1)
4.3 - 6.1
______
ohms
______ !
!OUTLET valve
Wheel C (D1)
4.3 - 6.1
______
ohms
______ !
! INLET valve
Wheel D (D2)
4.3 - 6.1
______
ohms
______ !
!OUTLET valve
Wheel D (D2)
4.3 - 6.1
______
ohms
______ !
!Sensor resistance
Wheel A (S2)
1.4 - 2.0
______
kohms
______ !
!Sensor to ground
Wheel A (S2)
> 45
______
kohms
______ !
!Sensor voltage
Wheel A (S2)
> 0.10
______
volts
______ !
!Sensor resistance
Wheel B (S1)
1.4 - 2.0
______
kohms
______ !
!Sensor to ground
Wheel B (S1)
> 45
______
kohms
______ !
!Sensor voltage
Wheel B (S1)
> 0.10
______
volts
______ !
!Sensor resistance
Wheel C (D1)
1.4 - 2.0
______
kohms
______ !
!Sensor to ground
Wheel C (D1)
> 45
______
kohms
______ !
!Sensor voltage
Wheel C (D1)
> 0.10
______
volts
______ !
!Sensor resistance
Wheel D (D2)
1.4 - 2.0
______
kohms
______ !
!Sensor to ground
Wheel D (D2)
> 45
______
kohms
______ !
!Sensor voltage
Wheel D (D2)
> 0.10
______
volts
______ !
!DIFF valve
Wheel C (D1)
7.7 -11.3
______
ohms
______ !
!DIFF valve
Wheel D (D2)
7.7 -11.3
______
ohms
______ !
!PROP/MOT valve
15.2-22.6
______
ohms
______ !
!===================================================================!
!
Function test
!
!--------------------------------------------------------------------------------------------------------------------!
!No errors stored in the electronic control unit (ECU)
!
!ABS warning light
______
!
!ATC light
______
!
!ABS offroad switch
______
!
!ATC function switch
______
!
!Modulator
Wheel A (S2)
______
!
!Modulator
Wheel B (S1)
______
!
!Modulator
Wheel C (D1)
______
!
!Modulator
Wheel D (D2)
______
!
!DIFF valve
Wheel C (D1)
______
!
!DIFF valve
Wheel D (D2)
______
!
!PROP/MOT Engine control
______
!
!===================================================================!
!
!
!
!
!
...............
...............
...............
!
!
Place
Date
Sign
!
!--------------------------------------------------------------------------------------------------------------------!
16
17
18