442l SFZNMZ B
442l SFZNMZ B
IMPORTANT
ATTENTION
the product.
SHOCK HAZARD
Labels may be on or inside the equipment (for example, drive or motor) to alert people
that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment (for example, drive or motor) to alert people
that surfaces may reach dangerous temperatures.
It is recommended that you save this user manual for future use.
ATTENTION
As the installer of this control system, you must be knowledgeable of other applicable standards
pertaining to safety recommendations related to:
Machine Construction
General Electrical
Machine Guarding
Print of operation guards, safety light curtains, mechanical guards, and two-hand control
In addition to local laws and codes, you are responsible for the safety recommendations detailed in
all applicable codes and standards, including:
OSHA Regulations
ANSI Standards
NFPA
CSA
IEC
ISO
IMPORTANT
Rockwell Automation reservest the right to make revisions to these installation instructions and
disclaims liability for all incidental and consequential damages related to the furnishing,
performance and use of this material.
Original instructions
R
Table of Contents
1 About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Function of this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Depth of information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 On Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Specialist personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Device applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Correct use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 General safety notes and protective measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5 Environmental protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.6 Applicable directives and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Special features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Configurable functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Indicators and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Installation and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Stationary application in horizontal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2 Stationary vertical operation for access protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3 Stationary vertical operation for hazardous point protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4 Mobile applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.5 Timing for monitoring case switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4.6 Mounting steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 System connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 System connector assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3 Pre-assembled system connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6 Application and circuit examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Stationary applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.2 Mobile applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3 In tell if ace applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.1 Default delivery status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.2 Preparation of the configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.1 Initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.2 Test notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.3 Re-commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9 Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.1 Cleaning the front screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.2 Replacing the front screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.3 Replacing the I/O module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.1 In the event of faults or errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.2 Rockwell Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.3 Indications and error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.4 Errors displayed by the 7-segment display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.5 Extended diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
11 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
11.1 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
11.2 OSSD response times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
11.3 Timing behavior of the OSSDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
11.4 Data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11.5 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
12 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
12.1 Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
12.2 Accessories/spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
13 Annex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
13.1 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 Manufacturers checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
13.3 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Original instructions
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Recommendation
Please read this section carefully before working with this documentation
and the SafeZone safety laser scanner.
Application examples
1.5 Abbreviations
AGV
ANSI
AWG
SCD
EDM
ESD
Electrostatic discharge
1.3 Scope
IMPORTANT
ESPE
FPLC
OSSD
RIA
For the configuration and diagnostics of these devices you require SCD
software version 2.23 or higher. To check the version of the software, on
the ? menu select Module info...
electrical installation
part numbers
commissioning and
configuration
accessories
Planning and using protective devices such as the SafeZone safety laser
scanner also requires specific technical skills that are not detailed in this
documentation.
When operating the SafeZone safety laser scanner, the national, local and
statutory rules and regulations must be observed.
Original instructions
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Note
Display indicators show the status of the 7segment display on the SafeZone safety laser
scanner:
Constant indication of
characters, e.g. U
.
Flashing indication of
characters, e.g. 8
Machine movements
Alternating indication of
characters, e.g. L and 2
Electrical conductors
Vehicle movements
Visible or invisible radiation
This section deals with your own safety and the safety of the equipment
operators.
ATTENTION
Section 2 On Safety
Please read this section carefully before working with the SafeZone
safety laser scanner or with the machine protected by the SafeZone
multizone safety laser scanner.
Original instructions
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As a rule these are specialist personnel from the ESPE manufacturer or also
those persons who have been appropriately trained at the ESPE
manufacturer, are primarily involved in checking ESPE and are allocated
the task by the organization operating the ESPE.
The SafeZone safety laser scanner is not intended for outdoor use.
LASER CLASS I
The SafeZone safety laser scanner cannot provide protection from flying
parts or from emitted radiation.
The SafeZone safety laser scanner complies with the requirements in the
standard on the radiated emissions as defined for class A (industrial
application). It may cause radio interference in residential areas.
ATTENTION
This device meets the norms of OSHA 21 CFR 1040.10 as well as IEC
60825:2001. Caution: use of controls or adjustments or performance of
procedures other than those specified herein may result in hazardous
radiation exposure.
During the mounting, installation and usage of the SafeZone safety
laser scanner, observe the standards and directives applicable in your
country. There is an overview of important regulations in Section 2.6
Applicable directives and standards on page 6.
National/international rules and regulations apply to the installation,
commissioning, use and periodic technical inspections of the SafeZone
safety laser scanner, in particular - Machine Directive 98/37/EC
- Work Equipment Directive 89/655/EEC
Note: If the device is used for any other purposes or modified in any
wayalso during mounting and installationany warranty claim
against Rockwell Automation shall become void.
Original instructions
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IMPORTANT
Disposal
3.2 Function
The SafeZone safety laser scanner only operates correctly as a protective
device if the following conditions are met:
The control of the machine, system or vehicle must be electrical.
Original instructions
R
The SafeZone safety laser scanner uses light pulses precisely radiated in
specific directions. Thus the laser scanner does not continuously cover
the area to be monitored. In this way resolutions of between 30 mm and
150 mm are achieved.
Due to its active scanning principle, the SafeZone safety laser scanner
does not require receivers or reflectors. This has the following
advantages:
Ease of installation.
You can easily adapt the monitored area to the hazardous area on a
machine.
The SafeZone safety laser scanner is an optical sensor that scans its
surroundings in two dimensions using infrared laser beams. It is used to
monitor a hazardous area on a machine or a vehicle.
In comparison with contact sensors, there is less wear when electrosensitive scanning is used.
t
S
S t
The input conditions, the so-called control signals, that control the
activation of the monitoring case.
A field set, comprising protective safety field and warning field.
If necessary, a simultaneous field set without separate outputs.
Original instructions
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The I/O module, this defines the functionality of the SafeZone safety
laser scanner
The system plug with the configuration memory (the system plug
contains all electrical connections)
Using the SafeZone safety laser scanner, you can define up to four
monitoring cases to match the protective safety field and warning field to
the situation on the machine and to monitor changing hazardous areas~e.g.
during different machine production phases~depending on the situation.
System plug
Sensor head
I/O module
3.3 Applications
Interior protection
Original instructions
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In this application, the SafeZone safety laser scanner only has a secondary
protective function. The primary safety function that stops the dangerous
movement is provided in the example by a light curtain , while the
SafeZone safety laser scanner monitors the restarting of the machine.
Original instructions
R
Protection of an automated guided vehicle AGV In each direction of travel up to four switchable
with bi-directional travel
field sets
Collision protection
Along with people, you can also protect vehicles from colliding with
other objects.
The protective safety fields () can cover up to 190 and have a radius
of up to 4 or 5 m.
The warning fields () can cover up to 190 and have a radius of up to
49 m. Detection is dependent on the reflectivity (e.g. objects with a
reflectivity of 20% can be detected in a radius of up to 20 m).
SafeZone
Functions
SafeZone
Yes
Yes
Restart interlock/delay
Yes
Yes
5M
E.g. 20 m
at 20%
reflectivity
Functionality Required
Original instructions
R
ATTENTION
WARNING
3.4.2 Application
With the SCD software you can configure the
SafeZone safety laser scanner for the required
application. For each application you first set the
resolution (device symbol SafeZone safety laser
scanner system, context menu Configuration draft,
Edit..., file card Application):
2
1
Original instructions
R
11
Stationary
30 mm (hand detection)
1.90 m
2.80 m
40 mm (hand detection)
50 mm (leg detection)
2.60 m
3.30 m
3.80 m
4.80 m
70 mm (leg detection)
150 mm (body detection)
4.70 m
5m
5m
5m
4.7 m
5m
Mobile
70 mm (leg detection)
Stationary
30 mm (hand detection)
1.90 m
2.80 m
40 mm (arm detection)
50 mm (leg detection)
2.60 m
3.30 m
3.80 m
4.00 m
70 mm (leg detection)
150 mm (whole body
4.00 m
4.00 m
4.00 m
4.00 m
4.00 m
4.00 m
Mobile
70 mm (leg detection)
IMPORTANT
For contour monitoring you define part of the protective safety field as
a contour segment . Within the contour segment a tolerance band is
defined. This comprises a positive and a negative tolerance band.
The OSSDs on the SafeZone safety laser scanner change to the off status
if
There is an object in the protective safety field.
The room contour changes by more than the tolerance band (in the
example by opening the door or by changing the position of the
SafeZone safety laser scanner).
IMPORTANT
Vertical operation
In vertical operation (for access protection and hazardous point
protection) according to IEC/EN 61496-3 you must always configure and
activate the contour as reference function. If the radius of a protective safety
field exceeds 4 meters, then it must be ensured that changes to the
positioning of the safety laser scanner resulting in a movement of the
protective safety field of more than 100 mm are detected.
Recommendation
Original instructions
R
Horizontal operation
appears in the 7-
Door as reference
. appears in the 7-
ATTENTION
Original instructions
R
13
Restart delay
On the SafeZone safety laser scanner, instead of a restart interlock you can
configure a restart delay of 2 to 60 seconds. This enables the machine or the
vehicle to start automatically when the protective safety field becomes
clear, and the pre-set time has elapsed. It is not possible to combine restart
interlock and restart delay.
ATTENTION
Whether it is deactivated.
Whether an output signal is only active when the
front screen is contaminated.
Whether an output signal is only active when an
error occurs.
Whether an output signal is activated for both the
front screen contamination and on errors.
3.4.6 Restart
IMPORTANT
ATTENTION
ATTENTION
Original instructions
R
If you do not use the restart interlock, leave the inputs disconnected (see
Section 5.1.1 Pin assignments of the I/O modules on page 32).
Permissible configuration
Table 4: Permissible configuration of the restart interlock
Restart Interlock of the
SafeZone
Restart Interlock
Machine/Vehicle
Deactivated
Deactivated
Deactivated
Activated
Activated
Deactivated
Activated
Activated
Permissible Application
Only if it is not possible to leave the
protective safety field to approach the
hazardous point. Ensure that this is
All, if the hazardous area can be
completely seen by the
Only if it is not possible to leave the
protective safety field to approach the
hazardous point. Ensure that this is
All, if the hazardous area cannot be
completely seen by the operator. The
restart interlock of the SafeZone safety
laser scanner takes over the function
for resetting the protective device.
You can configure the type of restart in the SCD (device symbol SafeZone
safety laser scanner system, context menu Configuration draft, Edit..., file
card Scanner name).
IMPORTANT
Reset
IMPORTANT
ATTENTION
Application
2 times
4 times
Mobile
8 times
Recommendation
IMPORTANT
If you want to activate the restart interlock on the SafeZone safety laser
scanner (internal) and also a restart interlock on the machine (external),
then each restart interlock needs its own control switch.
Original instructions
R
15
IMPORTANT
IMPORTANT
The park mode can be configured for a monitoring case. To switch to the
park mode, the input must be configured such that the related
monitoring case with the park mode is activated.
Recommendation
Connection 2
Error
Error
The SafeZone multizone safety laser scanner has two two-channel static
control inputs through which the four possible monitoring cases can be
switched.
You can configure the control input in the SCD
software (device symbol SafeZone multizone safety
laser scanner system, context menu Configuration
draft, Edit..., file card Inputs).
If you are using static sampling, decide between complementary or 1-of-n
sampling depending on the control features available.
Using the control input pair on the SafeZone multizone safety laser
scanner; four monitoring cases can be switched.
Static 1-of-n sampling
With 1-of-n sampling you use each of the two control input connections.
All connections must be used, only one connection is ever allowed to be 1.
Table 7: Truth table for 1-of-n sampling
A1
A2
B1
B2
Original instructions
R
Input delay
If the control device which is used to switch the static control inputs cannot
switch within 10 ms (for 60 ms basic response time) or 20 ms (for 120 ms
basic response time) to the related input condition (e.g. due to switch
bounce times), you must choose an input delay. For the input delay choose
the time in which your defined control device can switch to a
corresponding input condition.
Independent of the basic response time chosen for the SafeZone
multizone safety laser scanner, you can increase the input delay in 30-ms
steps (for 60 ms basic response time) or 60-ms steps (for 120 ms basic
response time).
The following figures, derived from experience, are a guide for the
various switching methods given.
10 ms
30150 ms
130480 ms
The LEDs and the 7-segment display indicate the operational status of
the SafeZone safety laser scanner. They are on the front face of the safety
laser scanner. Above the LEDs there are symbols that are used in the
remainder of these operating instructions to describe the LEDs.
Recommendation
Arbitrary sequence
Unique sequence
Alternative sequence
Original instructions
R
17
ATTENTION
3.5.2 Outputs
Using the outputs on the SafeZone safety laser scanner you shutdown the
dangerous state on a machine, equipment or a vehicle and evaluate the
operational status of the SafeZone safety laser scanner. The SafeZone
safety laser scanner has the following outputs:
OSSDs
Warning field
Application diagnostic output (contamination of the front screen/
error)
Reset required
The outputs are brought out at the system connection (see Section 5.1
System connection on page 31).
IMPORTANT
Original instructions
R
IMPORTANT
Original instructions
R
19
IMPORTANT
You can operate the SafeZone safety laser scanner in stationary horizontal
operation with 50 mm or with 70 mm resolution. For each resolution you
can choose between 60 ms and 120 ms response time. The maximum
protective safety field range for the SafeZone safety laser scanner is given by
the resolution and the response time.
If you choose a 50 mm resolution, the maximum protective safety field
range is less than for a 70 mm resolution, however you can mount the
SafeZone safety laser scanner as low as required.
If you choose a 70 mm resolution, you can configure the largest
protective safety field range (5 m) but must position the scan plane of
the SafeZone multizone safety laser scanner at 300 mm.
ATTENTION
Recommendation
Original instructions
R
H D = 875
HD= 0
C = 1200
C = 850
Benefit
Disadvantage
Larger supplement C
ATTENTION
HD = Detection height
HS = Scanner mounting height
During mounting, areas may be found that are not covered by the safety
laser scanner.
In summary there are three practical methods of mounting the scan plane
for the SafeZone safety laser scanner. The optimal method depends on
the related application.
HS
HD
HS
HD
HD
C
HS
X
Y
Original instructions
R
21
Direct mounting
Mounting Method
109 mm
618 mm
112 mm
635 mm
127 mm
720 mm
142 mm
805 mm
ATTENTION
IMPORTANT
Original instructions
R
IMPORTANT
ATTENTION
S = (K x (TM + TS )) + C
Where...
TM
TS
ATTENTION
The response time TS of the SafeZone safety laser scanner depends on
The multiple sampling used.
The transmission speed to external OSSDs over communication lines.
See Section 11.2 OSSD response times on page 42.
Original instructions
R
23
If the new value S is 500 mm, then use 500 mm as the minimum safety
distance.
Response time of the SafeZone safety laser scanner
IMPORTANT
Figure 29: Safety distance to the hazardous area
IMPORTANT
If the result S is 500 mm, then use the determined value as the safety
distance.
If the result S > 500 mm, you may be able to reduce the safety
You must configure the protective safety field such that a safety distance to
the vehicle is maintained. This ensures that a vehicle monitored by the
SafeZone safety laser scanner comes to a stop before a person or object is
reached.
Original instructions
R
You can define different monitoring cases with different protective safety
fields. You can switch these using the static control input.
Calculate the necessary protective safety field length using the formula:
SL = SA + ZG + ZR + ZF + ZB
Where...
A
ZG
ZR
ZF
ZB
Stopping distance
Safety supplement
Necessary
safety field
depth
Stopping distance
The stopping distance comprises the braking distance for the vehicle, the
distance covered during the response time of the safety laser scanner and
the response time of the vehicle controller.
Velocit y
SafeZone
SBr
SAnS
SBr
SAnF
Distance covered during the response time of the vehicle controller from
the vehicle documentation
SAnS
Distance covered during the response time of the safety laser scanner
SA
SAnS = TS x Vmax
Where...
Original instructions
R
25
Vmax
SB = FB + 2 x (ZG + ZR + ZF)
Where...
FB
Vehicle width
ZG
ZR
ZF
SafeZone
Z F
Ground clearance
The supplement for foot space below 120 mm is 150 mm. If you
120
Note: Normally, an installer will mount the SafeZone safety laser scanner
in the middle of the vehicle . If this is not the case, then you must
define the protective safety field asymmetrically . (The SCD represents
the fields as they appear in the monitoring on the scanner.) Ensure that
there are supplements on the right and left of the vehicle .
Ground clearance of
the vehicle
ATTENTION
60
50
50
100
Supplement ZFin mm
150
Safety field
length set
Original instructions
R
Figure 37: Fitting the SafeZone safety laser scanner in the vehicle trim
Additionally, protect the area near to the scanner (5 cm wide area in front
of the front screen) using a proximity switch with 5 cm acquisition range.
Otherwise make the area near the scanner impassable with a bar or a
recess. The vehicle may then be accelerated as required.
IMPORTANT
Direct mounting
109 mm
112 mm
127 mm
142 mm
ATTENTION
Recommendation
Original instructions
R
27
t Uv t t U
t
t
UFVz4
U FV z3
U FV z2
UF
ATTENTION
IMPORTANT
Original instructions
R
The mounting kits build one on another. For mounting with kit 2 you will
therefore also need kit 1. For fixing with mounting kit 3 you will therefore
also need mounting kits 1 and 2. You will find the part numbers for the
mounting kits in Section 12.2 Accessories and replacement parts on page
53.
IMPORTANT
M6 on rear = 12 km max
Direct mounting
The SafeZone safety laser scanner has four threaded holes M6 x 8 on its
rear face. Using these holes you can directly mount the SafeZone safety
laser scanner by drilling through the mounting surface from the rear.
Mounting screws
for the sensor
The origin of the scan plane is 63 mm above the bottom edge of the
SafeZone safety laser scanner. If you mount the SafeZone safety laser
scanner using mounting kit 3, then the origin of the scan plane is 102 mm
above the bottom edge of mounting kit 3 (see Section 11.5.3 Scan plane
origin on page 51).
There are four possible ways of mounting the SafeZone safety laser
scanner:
Direct mounting without mounting kit
Mounting with mounting kit 1
Original instructions
R
29
IMPORTANT
With the aid of mounting kit 2 (only in conjunction with mounting kit 1)
you can align the SafeZone safety laser scanner in two planes. The
maximum adjustment angle is 11 in both planes.
Mounting kit 2
Mounting kit 1
Mounting screws
for the sensor
- Affix the label such that it is clearly visible for the users/
operators during operation. The label must not be
covered even after additional items have been mounted.
100 mm
Mounting kit 3
Mounting kit 2
Mounting kit 1
200 mm
Original instructions
R
200 mm
IMPORTANT
The electrical connections for the SafeZone safety laser scanner are made at
the system connector. It contains connections for the inputs, outputs and
the supply voltage. You can either make connections directly to the
terminal strip on the system connector or use a pre-assembled system
connector from Rockwell (see Section 5.3 Pre-assembled system plugs on
page 33).
Original instructions
R
31
Pin
Signal
Function
ATTENTION
SafeZone SafeZone
Singlezone Multizone
+24V DC
0V DC
OSSD1
OSSD2
RESET
Input, reset
EDM
ERR
RES_REQ
WF
10
A1
11
A2
12
B1
13
B2
14
15
16
+24V DC
17
GND
18
19
20
+24V DC
21
GND
22
23
24
25
RxD
26
RxD+
27
TxD+
28
TxD
Depending on the application use suitable cable glands on the top or rear.
RS-422 interface for output of measured
data
Cable Diameter [mm
Cable Gland
29
30
M20
612 (0.240.47)
36.5 (0.120.26)
Usage
Cable
Note: You can also purchase the SafeZone multizone safety laser scanner
with pre-assembled system connectors (see Section 5.3 Pre-assembled
system connector on page 33 and Section 12 Ordering information on
page 52).
Recommended Cable
Shielded
913 conductors,
0.51 mm2
No
2 x 0.25 mm2
No
4 x 0.25 mm2
Yes
Original instructions
R
Recommendation
Pin
Signal
Wire Color
SafeZone
Singlezone
SafeZone
Multizone
+24V DC
Brown
X
X
0V DC
Blue
OSSD1
Grey
OSSD2
Pink
RESET
Red
EDM
Yellow
ERR
White/black
RES_REQ
Red/blue
WF
White/brown
10
A1
White/red
11
A2
White/orange
12
B1
White/yellow
13
B2
White/green
Top mounted cable entries (cable glands to the rear sealed with blanking plugs) are available.
Original instructions
R
33
IMPORTANT
Sketch key
1) = output circuits
These contacts are to be connected to the controller such that, with the
output circuit open, the dangerous state is disabled. For categories 3 and
4 in compliance with EN 954-1, the interfacing must be two-channel (x/y paths). Observe the maximum values for the loading of the outputs
(see Section 11.4 Data sheet on page 45).
H2 = indication for error/contamination
H3 = indication for waiting for restart
H8 = indication for warning field interruption
Original instructions
R
Section 7 Configuration
+24V
S1
k2
442L-SFZNMZ
).
K1
K2
H8
H3
H2
0V
Figure 57: Example circuits for restart interlock and external device
monitoring
SafeZone safety laser scanner in conjunction with relays/contactors;
operating mode: with restart interlock and external device monitoring.
Make sure that the safety laser scanner has been correctly mounted and
that the electrical connections are correct and in place.
Have the necessary tools at hand.
To configure the safety laser scanner you need:
SCD Software CD
Installation manual for SafeZone safety laser scanner on CD
PC/notebook with Windows 9x/NT 4/2000 Professional/ME/XP
and an serial RS-232 interface (PC/notebook not in the scope of
delivery)
442L-ACRS232 connection cable for connecting PC and SafeZone
safety laser scanner (not in the scope of delivery)
442L-SFZNMZ
Configuration
connection
Original instructions
R
35
To configure the device, please read the user manual for the SCD
software and use the online help function of the program.
Display
Meaning
Section 8 Commissioning
8.1 Initial commissioning
ATTENTION
Other display
IMPORTANT
Display
, .
.
Other display
Meaning
ATTENTION
Ensure that there are no persons in the hazardous area during initial
commissioning.
Check the effectiveness of the protective device mounted to the
machine, using all selectable operating modes as specified in the checklist
in the annex (see Section 13.1 Manufacturers checklist on page 54).
Make sure that the operating personnel of the machine protected by the
safety laser scanner are properly instructed by specialist personnel
before being allowed to operate the machine. Instructing the operating
personnel is the responsibility of the machine owner.
Ensure that the adhesive label Important information, which is
included with the scanner on delivery, is affixed to the machine in a
place where it is clearly visible for the operators. Ensure that the
operators have the possibility to perform this daily check correctly.
The annex to this document includes a checklist for review by the
manufacturer and OEM. Use this checklist as a reference prior to
commissioning for the first time (see Section 13.1 Manufacturers
checklist on page 54).
Document the adjustment of the scanner and the results of the testing
during initial commissioning in a traceable manner. For this purpose
also print out the complete configuration of the scanner (including
Original instructions
R
ATTENTION
For stationary applications, check that the danger area marked out on
the floor matches the shape of the protective safety field stored in the
SafeZone safety laser scanner and that any gaps are protected by
additional protective measures. In the case of mobile applications, check
that the moving vehicle actually stops at the field limits which are set in
the SafeZone safety laser scanner and listed on the information label in
the vehicle or in the configuration protocol. If you discover any nonconformance of this function, the machine/equipment/vehicle must be
stopped immediately and checked by a specialist.
8.3 Re-commissioning
If the SafeZone safety laser scanner has previously been commissioned, but
the device replaced, the SafeZone safety laser scanner automatically reads
the saved configuration from the system connector. In this way acceptance
by a specialist is not necessary. However, the test in accordance with the
regulations for the daily test must be performed (see Section 8.2.3 Daily
testing of the protective device by a specialist or authorized personnel on
page 37).
When you place a configured SafeZone safety laser scanner (e.g. after
replacement of the sensor head) back into operation, the following
indications are possible:
The test must be carried out for the relevant preset monitoring case.
Step
1
Display
Meaning
, .
2
3
No display
Other display
Check each SafeZone safety laser scanner device for visible changes such
as damage, manipulation etc.
Switch on the machine/equipment.
Display
Meaning
l
Or:
The device is operational, object in warning
field.
Or:
The device is operational, no object in
protective safety field and warning field.
Original instructions
R
37
Other display
Or:
The device is operational, no object in
protective safety field and warning field.
IMPORTANT
Next, remove the old front screen and the old rubber seal.
If the front screen is scratched or damaged, you must replace it. Order the
replacement front screen from Rockwell (see Section 12.2 Accessories/
spare parts on page 53).
Remove any dirt from the seal groove and the mating face on the sensor
head. For this purpose if possible use a plastic cleaner that does not leave
residues (see Section 12.2 Accessories/spare parts on page 53).
Recommendation
Original instructions
R
Insert the new seal starting in the middle. During this process first
align the center markings on the sensor head ( and ) and seal (
and ).
ATTENTION
First place the seal only lightly in the rounded sections of the seal groove.
In this way you will avoid stretching the seal.
Only then press the seal home. The seal should not be stretched on
insertion.
Housing
Seal
IMPORTANT
The seal is pressed in far enough when the edge of the seal and the sensor
head are flush.
It is necessary to check that the seal is seated evenly all the way around the
groove.
Check whether the mirror on the motor is clean and remove any
contamination with an optic brush.
Set a torque wrench to 0.7 Nm or 6.2 inlbf (hand-tight) for the use of
installing screws.
ATTENTION
Press the front screen on the front of the cover. During this process
tighten the front screws to to the torque set.
IMPORTANT
Original instructions
R
Place the front screen on the rubber seal and insert the new mounting
screws to with spacers (see Figure 61).
Then insert the rest of the screws to with spacers (see Figure 61)
and tighten using the torque wrench.
39
Section 10 Diagnostics
This section describes how to identify and remedy errors and
malfunctions during the operation of the safety laser scanner.
Take the SafeZone safety laser scanner to a clean place (office, repair
shop or similar).
First clean the outside of the SafeZone safety laser scanner.
This prevents foreign bodies entering the device when it is opened.
Undo the mounting screws for the I/O module.
Take hold of the I/O module with one hand at the recess for the
connector to the system connection.
If you cannot remedy an error with the help of the information provided
in this section, please contact your local Rockwell representative or
technical support.
With the other hand take hold of the I/O module at the dismantling aid
on the underside of the device.
This section describes the meaning of the indications and error messages
and how you can respond. You will find a description of the indicators in
Section 3.5 Indicators and outputs on page 17, the connections for the
outputs in Section 5.1 System connection on page 31.
Remove the I/O module from the packaging, ensure that you take
adequate ESD protection measures during this process.
Check the surfaces for cleanliness and the seal for correct seating.
Insert the I/O module in the mounting shaft parallel to the rear of the
sensor head. During this process use the three surrounding sides of the
shaft for orientation.
Display
At the OSSDs
Display
Output Level
OSSDs
Possible Cause
No operating voltage, or
voltage too low
Error/contamination
No error
Application
diagnostic output
Application
diagnostic output
Possible Cause
Object in the protective safety field, OSSDs
deactivated
At the OSSDs
Guide the I/O module along these surfaces to the connector. During
this process slide the I/O module parallel to the rear of the sensor, avoid
tilting. The I/O module can be connected without the need to apply
force.
When the I/O module is flat against the rear of the sensor head
(distance approx. 1 Nm or 8.9 inlbf ), tighten the screws in stages,
diagonally (to 1012 Nm or 88.5106 inlbf ).
Output Level
No supply voltage
Front screen
contaminated, operation
not
Original instructions
R
Application
diagnostic output
Front screen
contaminated, still in
1 Hz operation
At the Res_Req
output
Reset required
1 Hz
If display
Waiting for valid input signal
This section explains the meaning of the error displays on the 7-segment
display and how to respond to the messages. You will find a description
of the positions and symbols on the SafeZone multizone safety laser
scanner in Section 3.5 Indicators and outputs on page 17.
EDM error
.
Display
, .
Possible Cause
Display
Possible Cause
Short-circuit to 0V at OSSD
connection 1
Short-circuit to 0V at OSSD
connection 2
Original instructions
R
41
The SafeZone safety laser scanner is For the correct function of the
safety laser scanner, always
receiving no measured values within
ensure that measured values are
a range of at least 90 (measuring
received within a range of 90;
range maximum 49 m), it thus is not
this range can be moved as
detecting any obstacles such as e.g.
required within the scan range.
building walls.
500
200
White plaster
Writing pape
100
Grey
c ardboard
20
10
5
2
1
0.1
0.2
0.5
1
2
5
10
20
50
Scanning range [m]
Protective safety field medium-range sensor head
Warning field medium-range sensor head
50
Or:
IMPORTANT
Reflectivity [%]
Original instructions
R
TMFA
90 ms
180 ms
6 times
120 ms
240 ms
7 times
150 ms
300 ms
8 times
180 ms
360 ms
9 times
210 ms
420 ms
10 times
240 ms
480 ms
11 times
270 ms
540 ms
12 times
300 ms
600 ms
13 times
330 ms
660 ms
14 times
360 ms
720 ms
15 times
390 ms
780 ms
16 times
420 ms
840 ms
1.90 m
60 ms
2.80 m
120 ms
5 times
The SafeZone safety laser scanner tests the OSSDs immediately after
switching on and then at regular intervals. For this purpose the SafeZone
safety laser scanner briefly switches off both OSSDs (for 300 s) and
checks whether the channels are electrically isolated during this period.
2.60 m
60 ms
3.80 m
120 ms
IMPORTANT
3.30 m
60 ms
4.80 m
120 ms
120 ms
120 ms
120 ms
OSSD1
4.70 m
60 ms
5.00 m
120 ms
OSSD2
5.00 m
60 ms
5.00 m
120 ms
Multiple sampling
The SafeZone safety laser scanner is always set to a minimum of two times
multiple sampling. From a multiple sampling of three you must add a
supplement to the response time. The related supplement is dependent on
the basic response time and the multiple sampling.
Table 28: Supplements for multiple sampling
Multiple Sampling
Ca.
15 ms
3 times
30 ms
60 ms
4 times
60 ms
120 ms
Original instructions
R
43
600 s
OSSD1
300 s
300 s
OSSD2
OSSD1
300 s
300 s
OSSD2
OSSD1
300 s
OSSD2
300 s
Original instructions
R
Minimum
Typical
Maximum
General Data
Laser protection class
Enclosure rating
II
SIL 2
4.46E-3
-10C
+50C
-25C
+70C max.
24 h
IEC/EN 61496-1, section 5.1.2 and 5.4.2, as well as IEC 61496-3, section 5.4.2
Vibration
Frequency range
10 Hz
Amplitude
0.35 mm or 5 g
150 Hz
Shock resistance
Single shock
15 g, 11 ms according to EN 60068-2-27
10 g, 16 ms according to IEC/EN 61496-1, section 5.1.2 and 5.4.4.2, as well as IEC 61
496-3, section 5.4.4.2
Sender
Wavelength
880 nm
905 nm
935 nm
2.5 mrad
Pulse duration
3.1 ns
562 W
12 mm
23 mm
27 mm
Housing
Material
Aluminium die-cast
Color
RAL 1021
Front screen
Material
Polycarbonate
Surface finish
System connector
ESD protected
Height
185 mm
Width
155 mm
Depth
160 mm
Total weight
3.3 kg
Original instructions
R
45
Minimum
Typical
Maximum
Functional Data
Protective safety field of the sensor head with 4.0 m scanning range at 120 ms response time
At 30 mm resolution
At 40 mm resolution
At 50 mm resolution
At 70 mm resolution
At 150 mm resolution
2.80 m
3.80 m
4.00 m
4.00 m
4.00 m
Protective safety field of the sensor head with 4.0 m scanning range at 60 ms response time
At 30 mm resolution
At 40 mm resolution
At 50 mm resolution
At 70 mm resolution
At 150 mm resolution
1.90 m
2.60 m
4.00 m
4.00 m
4.00 m
Protective safety field of the sensor head with 5 m scanning range at 120 ms response time
At 30 mm resolution
At 40 mm resolution
At 50 mm resolution
At 70 mm resolution
At 150 mm resolution
2.80 m
3.80 m
4,80 m
5m
5m
Protective safety field of the sensor head with 5 m scanning range at 60 ms response time
At 30 mm resolution
At 40 mm resolution
At 50 mm resolution
At 70 mm resolution
At 150 mm resolution
1.90 m
2.60 m
3.30 m
4,70 m
5m
Scan angle
Reflectivity
1.8%
Several 1000%
(Reflectors)
Resolution
Angular resolution
0.50
0.25
100 mm
Supplement for retroreflectors in scan plane at a distance of less than 1 m to the protective safety field boundary
protective safety field boundary
200 mm
Measurement error for measured data error output up to 5.0 m and 1.8% reflectivity
Systematic error
Statistical error at 1
Statistical error at 2
Statistical error at 3
Statistical error at 4
5 mm
24 mm
43 mm
62 mm
80 mm
70 mm
Distance from mirror axis of rotation (zero point on the X and Y axis) to the rear of the device
the device
93 mm
Distance between center of the scan plane and the bottom edge of the housing
63 mm
Approx. 20
Warning field
Distance measuring range
Number of multiple samplings (configurable via SCD)
49 m
2
Power up time
Restart after (configurable)
49 m
16
9s
2s
20 s
60 s
Original instructions
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Minimum
Typical
Maximum
Electrical Data
Electrical connection
0.14 mm2
1.5 mm2
0.14 mm2
1.0 mm2
26
16
5 mm
0.22 nm
0.25 nm
50 m
25 m
12 m
60 m
2
30 m
15 m
70 m
35 m
17 m
16.8V
24V
28.8V
5%
Switch on current
2A
0.8 A
2.3 A
19 W
55 W
11V
24V
28.8V
-3V
0V
5V
Input capacitance
15 nF
6 mA
15 mA
Input EDM
2k
11V
24V
28.8V
-3V
0V
5V
Input capacitance
15 nF
6 mA
Original instructions
R
15 mA
47
Minimum
Typical
Maximum
11V
24V
28.8V
-3V
0V
5V
Input capacitance
15 nF
6 mA
15 mA
Input frequency
(max. switching sequence or frequency)
OSSDs
Output signal switching device pair
UV - 2.7V
0V
0V
3.5V
6 mA
0.2 A
0.5 A
UV
Leakage current
250 A
Load inductance
2.2 H
Load capacity
2.2 F at 50
2.5
230 s
Test frequency
120 ms
120 ms
1.3 ms
300 s
2 ms
UV - 3.3V
UV
100 mA
600 mA
200 mA
920 mA
Power up delay
1.4 ms
2 ms
0.7 ms
2 ms
RS-232 (proprietary)
Transmission speed
9600 baud
19 200 baud
38 400 baud
15 m
Galvanic de-coupling
No
5V
15V
-15V
-5V
-15V
15V
-15V
0.4V
2.4V
15V
Original instructions
R
Minimum
Typical
Maximum
-60 mA
60 mA
-11V
11V
-11V
11V
Data interface
Communication protocol
RS-422 (proprietary)
19 200 baud
38 400 baud
125 kbaud
250 kbaud
500 kbaud
100 m
Galvanic de-coupling
Yes
Differential output voltage at the sender (between TxD+ and TxD-) with 50 ~ load
2V
5V
0.2 V
-250 mA
250 mA
-29 V
29V
-29 V
Terminating resistance
115
29V
120
125
80
0.25 mm2
100
115
0.6 mm2
A IL 400m A
B IL 500m A
A
10
0
0
1.0
2.0
3.0
1/s
4.0
Make sure to limit the individual line core resistance to the downstream controller to this value to ensure that a short-circuit between the outputs is safely detected (also
note EN 60 204-1).
When active, the outputs are tested cyclically (brief LOW). When selecting the downstream controllers, make sure that the test pulses do not result in deactivation.
Original instructions
R
49
13.5
M8 x 9
23
211
185
78.5
120
M6 x 8
55
27.8
65.2
155
Connector range
approx. 270
93
63
53.2
35
31.7
Reference
points for
mounting
Axis of rotation of motor
77.5
155
160
92.5
Beam diameter
Sender = 15
Beam diameter
Receiver = 44
160
185
211
63
50
Original instructions
R
22.5
87.5
51.8
102
30
9
160
220
183
66.6
71
67
80
46
30
60
71
63
102
Figure 71: Dimensional drawing of the scan plane with mounting kit
3 (mm)
Original instructions
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51
442L-CSFZNMZ-X
442L-ACRS232
442L-ACRS232-8
12.1 Delivery
Sensor head with I/O module mounted 442L-SFZNMZ (multizone) or 442L-SFZNSZ (Singlezone)
Operating instructions and SCD software CD
Adhesive label Important information
IMPORTANT
System plug without cable and pre-assembled system plug are available from Rockwell Automation.
52
Original instructions
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Catalog Number
Mounting Kit 1: Mounting bracket for direct mounting at the rear on wall or
machine. No adjustment facility.
442L-AMBSFZNMZ1
Mounting Kit 2: Bracket only in conjunction with mounting kit 1. Mounting at the
rear on wall or machine. Longitudinal and cross-wise adjustment possible.
442L-AMBSFZNMZ2
Mounting Kit 3: Bracket only in conjunction with mounting kit 1 and 2. Mounting at
the rear or below on wall, floor or machine. Longitudinal and cross-wise adjustment
possible.
442L-AMBSFZNMZ3
9000USBS
442L-C13GD-S100
442L-SFZNMZW
Scan head - 4 m
442L-SFZNSZ-SM-A
Scan head - 5 m
442L-SFZNMZ-M-B
442L-SFZNSZFMA
442L-SFZNMZ-FMB
Original instructions
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1606-XLP72E
442L-SFZNMZ-MEMA
53
Section 13 Annex
13.1 Manufacturers checklist
Checklist for the manufacturer/installer for installing electro-sensitive protective equipment (ESPE)
Details about the points listed below must be present at least during initial commissioning~they are, however, dependent on the respective application,
the specifications of which are to be controlled by the manufacturer/installer.
IMPORTANT
Yes
Are the applied directives and standards listed in the declaration of conformity?
Yes
Does the protective device comply with the required control category?
Yes
Is the access to the hazardous area/hazardous point only possible through the protective safety field of the ESPE?
Yes
Have measures been taken to prevent and monitor unauthorized presence in the hazardous area when safeguarding hazardous areas/hazardous points
(mechanical point-of-operation guarding), and have these been secured against removal?
Yes
No
Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching below, above or behind the ESPE?
Yes
No
Has the maximum stopping and/or run-down time of the machine been measured, specified and documented (at the machine and/or in the machine
documentation)?
Yes
No
Has the ESPE been mounted such that the required safety distance from the nearest hazardous point has been achieved?
Yes
Are the ESPE devices correctly mounted and secured against manipulation after adjustment?
Yes
Are the required protective measures against electric shock in effect (protection class)?
Yes
Is the control switch for resetting the protective device (ESPE) or restarting the machine present and correctly installed?
Yes
Are the outputs of the ESPE (OSSDs) integrated in compliance with the required control category and does the integration comply with the circuit
diagrams?
Yes
Has the protective function been checked in compliance with the test notes of this documentation?
Yes
Are the given protective functions effective at every setting of the operating mode selector switch?
Yes
Are the switching elements activated by the ESPE, e.g. contactors, valves, monitored?
Yes
Is the ESPE effective over the entire period of the dangerous state?
Yes
Once initiated, will a dangerous state be stopped when switching the ESPE on or off and when changing the operating mode, or when switching to another
protective device?
Yes
No
Has the information label Important Information for the daily check been attached so that it is easily visible for the operator?
Yes
No
No
Have the safety rules and regulations been observed in compliance with the directives/ standards applicable to the machine
IMPORTANT
54
This checklist should be retained and kept with the machine documentation to serve as reference
during recurring tests.
No
No
No
No
No
No
No
No
No
No
No
No
This checklist does not replace the initial commissioning, nor the regular inspection by specialist
personnel.
Original instructions
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13.2 Glossary
AOPDDR
Active opto-electronic protective device responsive to diffuse reflection (e.g. SafeZone safety laser scanner, see also IEC/
EN 61496-3)
The monitoring cases are switched using the control inputs. The SafeZone safety laser scanner has one static control
input.
External device
monitoring (EDM)
Field set
I/O module
A means by which the electro-sensitive protective equipment (ESPE) monitors the state of control devices which
are external to the ESPE.
Protective safety field and warning field form a pair, the so-called field set.
Defines the functionality of the SafeZone safety laser scanner.
Monitoring case
A field set (if necessary a simultaneous field set) is allocated to a monitoring case. Monitoring case switching is performed
using the control inputs. In this way the SafeZone safety laser scanner can be adapted to the operating mode of the
machine or equipment that it monitors.
OSSD
The OSSD output is the switching output on the SafeZone safety laser scanner. This is a semiconductor output and
is periodically tested for correct function. The SafeZone safety laser scanner has two OSSD outputs that operate in
parallel; for safety reasons these must be evaluated using two channels.
The protective safety field secures the hazardous area on a machine or vehicle. As soon as the safety laser scanner detects
an object in the protective safety field, it switches the OSSDs to the off status and thus initiates the shutdown of the
machine or stop of the vehicle.
Reflectivity
Reflection of luminance. A measure of the reflectivity is the reflectance defined as the ratio of the luminance
reflected from a surface in the measuring direction and the luminance of a completely matt white surface (white
standard).
Resolution
The minimum size of an object that is acquired by the protective device and is guaranteed by the manufacturer
Restart interlock
The restart interlock is a protective device. In certain situations it prevents the machine from automatically
restarting. This applies, e.g., after the scanner function has triggered during a dangerous machine state, after a
change to the operating mode or the method of activation of the machine, or after the change to the start control
device on the machine.
Sensor head
System plug
Contains the configuration memory and all electrical connections. In this way the SafeZone safety laser scanner can
be easily replaced. After re-commissioning the configuration is loaded from the system plug; the SafeZone
multizone safety laser scanner is then, normally, ready for use.
Warning field
The warning field is a field with a radius of 49 m. Using this field larger areas can be controlled and simple switching
functions (e.g. warning functions) triggered. The warning field is not allowed to be used for tasks related to the
protection of people.
Original instructions
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55
EC Declaration of Conformity
The undersigned, representing the manufacturer
and the authorised representative established within the Community
Rockwell Automation, Inc.
Rockwell Automation BV
2 Executive Drive
Rivium 1e Straat, 23
Chelmsford, MA 01824
2909 LE Capelle aan den IJssel
USA
Netherlands
Herewith declare that the Products:
Safezone Safety Laser Scanner
Product identification (brand and
Allen-Bradley / GuardMaster 442L-SFZ Series
catalogue number/part number):
(reference the attached list of catalogue numbers)
Product Safety Function:
Safezone 442L-SFZ Series safety laser scanners are active opto-electronic protection
devices responsive to diffuse reflection (AOPDDR). These scanners are non-contact
safety devices and can be used in applications up to Safety Category 3/PL d (EN ISO
13849-1) and SIL2/SIL CL2 (EN 61508 / EN 62061).
are in conformity with the essential requirements of the following EC Directive(s) when installed in accordance with the installation
instructions contained in the product documentation:
2006/42/EC
Machinery Directive
2004/108/EC
EMC Directive
and that the standards and/or technical specifications referenced below have been applied:
EN 61496-1:2004 + A1:2008
Safety of machinery Electro-sensitive protective equipment Part 1: General requirements
and tests
IEC 61496-3:2008
Safety of machinery Electro-sensitive protective equipment Part 3: Particular
requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection
(AOPDDR)
EN ISO 13849-1:2008
Safety of Machinery Safety related parts of control systems Part 1: General principles for
design
EN 62061:2005
Safety of machinery Functional safety of safety-related electrical, electronic and
programmable electronic control systems
EN 61508 Parts 1-7:1998-2000
Functional safety of electrical/electronic/programmable electronic safety-related systems
EN 60204-1:2006
Safety of machinery Electrical equipment of machines Part 1: General requirements
EN 50178:1997
EN 61000-6-2:2005
Signature
Name:
Position:
Date:
Signature
Daniel L. Nachtigall
Supv Product Certification Engineering
26-Jun-2011
Name:
Position:
Date:
Viktor Schiffer
Engineering Manager
08-Jul-2011
56
1/2
Original instructions
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Catalogue number
445L-SFZNSZ
445L-SFZNMZ
Series
Description
Safezone single-zone safety laser scanner
Safezone multi-zone safety laser scanner
Original instructions
R
57
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