E 0211

Heat Exchanger Specification Sheet
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58
Size
875 / 1200 -- 3000
Surf/unit(eff.)
158.7
Fluid allocation
Fluid name
Fluid quantity, Total
Vapor (In/Out)
Liquid
Noncondensable
Temperature (In/Out)
Dew / Bubble point
Density
Vapor/Liquid
Viscosity
Molecular wt, Vap
Molecular wt, NC
Specific heat
Thermal conductivity
Latent heat
Pressure (abs)
Velocity
Pressure drop, allow./calc.
mm
m
Type BKU
Connected in
Hor
1 parallel
1 series
Shells/unit 1
Surf/shell (eff.)
158.7
m
PERFORMANCE OF ONE UNIT
Shell Side
Tube Side
0242-2->0242*-2
HO_8421-2->HO_8422-2
24390
28105
kg/h
0
0
28105
28105
kg/h
24390
24390
0
0
kg/h
0
0
0
0
kg/h
C
C
kg/m
cp
118.6
954.95
0.4451
119.5
280
277.94
954.42 2.19
0.4464 0.0196
18.02
2
0.0195
18.02
3.941
3.931 2.021
2.017
kJ/(kg K)
0.293
0.2906 0.0422
0.042
W/(m K)
2096.2
kJ/kg
2107.5
200
189.077
550
501.645
kPa
0.42
66.38
m/s
30
10.923
50
48.355
kPa
Fouling resistance (min)
0.0005 Ao based
0.00035
0.00035
m K/W
Heat exchanged
MTD corrected
24.1
159.49
kW
C
Transfer rate, Service
Dirty
Clean 359.3
1
275.3
W/(m K)
CONSTRUCTION OF ONE SHELL
Sketch
Shell Side
Tube Side
Design/vac/test pressure:g
700
700
kPa
Design temperature
300
315
C
Number passes per shell
1
2
Corrosion allowance
0
2
mm
Connections
In
88.9 150 ANSI 1
304.8 150 ANSI
mm 1
1
31.75 150 ANSI 1
Size/rating
Out
304.8 150 ANSI
Nominal
Intermediate
150 ANSI
150 ANSI
Tube No.
OD 19.05
Tks-Avg 2.77
Length 3000
410 Us
mm
mm Pitch 25.4
mm
Tube type Plain
Tube pattern
90
#/m Material SA-213 T5
Shell SA-240 304
ID 875
OD 889
SA-240 304
mm Shell cover
Channel or bonnet
Channel cover
SA-240 304
Tubesheet-stationary SA-240 304
Tubesheet-floating
Floating head cover Impingement protection None
Baffle-cross
Type Unbaffled
Cut(%d)
Spacing: c/c
SA-240 304
mm
mm
Baffle-long
Seal type
Inlet
0
Supports-tube
U-bend
Type
Bypass seal
Tube-tubesheet joint
Exp. 2 grv
Expansion joint
Type None
RhoV2-Inlet nozzle
Bundle entrance 121
Bundle exit 165
1181
kg/(m s)
Gaskets - Shell side
Tube Side
Flat Metal Jacket Fibe
Flat Metal Jacket Fibe
Floating head
Code requirements
TEMA class R - refinery service
ASME Code Sec VIII Div 1
Weight/Shell
Filled with water 9771.4
Bundle
4987.1
3368.9
kg
Remarks
S3
T1
T2
S1
S2
Heat Exchanger Thermal Design
Shell&Tube V8.4
File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

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48
49
50
51
52
53
54
55
56
57
Size
875
x
3000
Surf/Unit (gross/eff/finned)
Surf/Shell (gross/eff/finned)
mm
161.6 /
161.6 /
Type
BKU
158.7 /
158.7 /
Design (Sizing)
Process Data
Total flow
Vapor
Liquid
Noncondensable
Cond./Evap.
Temperature
Dew / Bubble point
Quality
Pressure (abs)
DeltaP allow/cal
Velocity
kg/h
kg/h
kg/h
kg/h
C
C
kPa
kPa
m/s
Liquid Properties
Density
kg/m
Viscosity
cp
Specific heat
kJ/(kg K)
Therm. cond.
W/(m K)
Surface tension dynes/cm
Molecular weight
Vapor Properties
Density
kg/m
Viscosity
cp
Specific heat
kJ/(kg K)
Therm. cond.
W/(m K)
Molecular weight
Two-Phase Properties
Latent heat
kJ/kg
0
189.077
10.923
0.42
954.95
0.4451
3.941
0.293
38.8
26.01
954.42
0.4464
3.931
0.2906
38.6
26.01
Heat Transfer Parameters

Reynolds No. vapor
Reynolds No. liquid
12534.6 12498.12
Prandtl No. vapor
Prandtl No. liquid
5.99
6.04
kW
Heat Load
Vapor only
0
2-Phase vapor
0
Latent heat
0
2-Phase liquid
0
Liquid only
24.1
Tubes
Type
ID/OD
mm
Length act/eff
m
Tube passes
Tube No.
Tube pattern
Tube pitch
mm
Insert
Vibration problem
Plain
13.51 / 19.05
3
/ 2.9395
2
820
90
25.4
None
No / No
Printed: 3/20/2015 at 8:24:53 AM
Hor
Connected in
Shells/unit
m
m
1 parallel
1
PERFORMANCE OF ONE UNIT

Tube Side
Total heat load
kW
In
Out
28105
Eff. MTD/ 1 pass MTD
C
28105
28105
Actual/Reqd area ratio - fouled/clean
0
0
0
W/(m K)
Coef./Resist.
0
Overall fouled
275.3
280
277.94
Overall clean
359.3
Tube side film
420.8
1
1
Tube side fouling
2013.4
550
501.645
Tube wall
9782.2
50
48.355
Outside fouling
2839
60.69
66.38
Outside film
3287.4
Shell Side
In
Out
24390
0
0
24390
24390
0
0
118.6
119.5
0
200
30
0.41
Page 2
2.19
0.0196
2.021
0.0422
18.02
2
0.0195
2.017
0.042
18.02
2096.2
2107.5
91756.8
92160.83
0.94
0.94
kW
-24.1
0
0
0
0
Baffles
Type
Number
Cut(%d)
Cut orientation
Spacing: c/c
Spacing at inlet
Spacing at outlet
1 series
24.1
159.49 / 159.49
289.31 / 377.56
m K/W
0.00363
0.00278
0.00238
0.0005
0.0001
0.00035
0.0003
65.44
13.68
2.81
9.7
8.38
Shell Side Pressure Drop

Inlet nozzle
Inlet space Xflow
Baffle Xflow
Baffle window
Outlet space Xflow
Outlet nozzle
Intermediate nozzle
kPa
2.274
0
0.585
0
0
0.74
%
63.18
0
16.25
0
0
20.57
Tube Side Pressure Drop

Inlet nozzle
Entering tubes
Inside tubes
Exiting tubes
Outlet nozzle
Intermediate nozzle
kPa
2.46
3.465
44.101
1.54
1.496
%
4.64
6.53
83.11
2.9
2.82
m/s
1.11
kg/(m s)
1181
Velocity / Rho*V2
Shell nozzle inlet
Shell bundle Xflow
Shell baffle window
Shell nozzle outlet
Shell nozzle interm
Tube nozzle inlet
Tubes
Tube nozzle outlet
Tube nozzle interm
0.41
0.42
1.49
2114
m/s
kg/(m s)
48.89
5231
60.69
66.38
53.64
5739
Nozzles: (No./OD)
Unbaffled
0
mm
mm
mm
Shell Side
Inlet
mm
1 / 101.6
Outlet
1 / 88.9
Other
1 / 42.16
Impingement protection
RhoV2 violation
Tube Side
1 / 323.85
1 / 323.85
/
None
No
Shell&Tube V8.4
Page 3
Printed: 3/20/2015 at 8:24:53 AM
Performance
Design (Sizing)
Shell Side
Tube Side
Total mass flow rate
kg/h
24390
Vapor mass flow rate (In/Out)
kg/h
28105
28105
Liquid mass flow rate
kg/h
24390
24390
118.6
119.5
280
277.94
200
189.077
550
501.645
Vapor mass quality

Temperatures
Dew / Bubble point
Operating pressures
Film coefficient (mean)
Fouling resistance (OD based)
kPa
28105
W/(m K)
3287.4
420.8
m K/W
0.00035
0.0005
0.42
66.38
Velocity (highest)
m/s
Pressure drop (allow./calc.)
kPa
Total heat exchanged
kW
30
24.1
10.923
50
Unit
BKU
Overall clean coef (plain/finned)
W/(m K)
359.3
Shell size
Overall dirty coef (plain/finned)
W/(m K)
275.3
Tubes
Plain
Effective area (plain/finned)
158.7
Insert
None
Effective MTD
Actual/required area ratio(dirty/clean)
159.49
289.31
377.56
No.
875
820
Pattern
OD
90
Vibration problem
No
Baffles Unbaffled
RhoV2 problem
No
Total cost
48.355
pass
1 ser
1 par
3000
mm
Hor
19.05 Tks
Pitch
2.77
mm
25.4 mm
Cut(%d)
112879
Dollar(US)
Shell&Tube V8.4

Shell side / Fouling / Wall / Fouling / Tube side
Page 4
Printed: 3/20/2015 at 8:24:53 AM
Shell&Tube V8.4
Page 5
Printed: 3/20/2015 at 8:24:53 AM
Overall Coefficient/Resistance Summary

Area required
Area ratio: actual/required
Clean
Dirty
Max Dirty
0.4
0.5
158.7
377.56
289.31
1.0
359.3
275.3
Overall coefficient
W/(m K)
Overall resistance
m K/W
0.00278
0.00363
1.05078
Shell side fouling
m K/W
0.0
0.00035
0.43484
0.0
0.0005
0.61315
Tube side fouling*

W/(m K)
m K/W
3287.4
0.0003
10.93
2839
0.00035
Tube wall
9782.2
0.0001
Tube side fouling*
2013.4
0.0005
Tube side film *
420.8
0.00238
Resistance Distribution
Shell side film
Shell side fouling
* Based on outside surface - Area ratio: Ao/Ai = 1.41
Thermal Details
Thermal Details - Hot Side
Stream mass fractions
Liquid mass fractions at inlet
Liquid mass fractions at outlet
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions
Liquid mole fractions at inlet
Liquid mole fractions at outlet
Vapor mole fractions at inlet
Vapor mole fractions at outlet
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow
kg/h
Liquid mass flow at inlet
kg/h
Liquid mass flow at outlet
kg/h
Vapor mass flow at inlet
kg/h
Vapor mass flow at outlet
kg/h
Liquid 2 mass flow at inlet
kg/h
Liquid 2 mass flow at outlet
kg/h
3.67
85.4
8.38
0.03
9.7
41.38
2.81
0.01
13.68
58.35
65.44
0.23
Shell&Tube V8.4
Page 6
Printed: 3/20/2015 at 8:24:53 AM
Thermal Details - Cold Side

Stream mass fractions
Liquid mass fractions at inlet
Liquid mass fractions at outlet
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions
Liquid mole fractions at inlet
Liquid mole fractions at outlet
Vapor mole fractions at inlet
Vapor mole fractions at outlet
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow
kg/h
Liquid mass flow at inlet
kg/h
Liquid mass flow at outlet
kg/h
Vapor mass flow at inlet
kg/h
Vapor mass flow at outlet
kg/h
Liquid 2 mass flow at inlet
kg/h
Liquid 2 mass flow at outlet
kg/h
Thermal Details - Coefficients

Film Coefficients
W/(m K)
Shell Side
Tube Side
Bare area (OD) / Finned area

Overall film coefficients
3287.4
Vapor sensible
Bare area (OD) / ID area

420.8
593.3
420.8
593.3
Two Phase
Liquid sensible
3287.4

Prandtl numbers
5.99
12534.6
In
Out
0.94
0.94
91756.8
92160.83
6.04
Vapor Nominal
Liquid Nominal
Fin Efficiency
Out
Vapor
Liquid
Reynolds numbers
In
12498.12
Shell&Tube V8.4

Temperature Difference
Page 7
Printed: 3/20/2015 at 8:24:53 AM
Heat Flux (based on tube O.D.)
kW/m
Overall Effective MTD
159.49
Overall actual flux
One pass counterflow MTD
159.49
Critical heat flux (at highest ratio)
LMTD based on end points
159.92
Highest actual flux
44.4
Highest ratio, actual/critical flux
0.03
Effective MTD correction factor

Wall Temperatures
43.9
1270.9
Mean shell metal temperature
119.48
153.73
Mean tube metal temperature

Tube wall temperatures (highest / lowest)
133.31
Shell Side
Heat Load Summary
132.33
Tube Side
kW
% total
kW
Vapor only
-24.1
100
2-Phase vapor
Latent heat
2-Phase liquid
Liquid only
24.1
100
Total
24.1
100
-24.1
100
Effectiveness
0.0018
% total
Shell&Tube V8.4
Page 8
Printed: 3/20/2015 at 8:24:53 AM
Thermal Details - Pressure Drop

Pressure Drop
kPa
Shell Side
Tube Side
30
50
Total calculated
10.923
48.355
Gravitational
7.323
3.6
53.062
-4.706
Maximum allowed
Frictional
Momentum change
Pressure drop distribution
m/s
Inlet nozzle
1.11
Entering bundle
0.41
kPa
%dp
m/s
kPa
%dp
2.274
63.18
48.89
2.46
4.64
60.69
3.465
6.53
44.101
83.11
66.38
1.54
2.9
53.64
1.496
2.82
Inside tubes
60.69
Inlet space Xflow
0.585
16.25
Baffle windows
Outlet space Xflow
Bundle Xflow
0.41
0.42
Exiting bundle
0.42
Outlet nozzle
1.49
0.74
20.57
Liquid outlet nozzle
1.49
0.74
20.57
Vapor outlet nozzle

Intermediate nozzles
66.38
Shell&Tube V8.4
Page 9
Printed: 3/20/2015 at 8:24:53 AM
Thermal Details - Shell Side Stream Analysis

Shell Side Flow Fractions
Inlet
Middle
Outlet
Crossflow
0.76
0.76
0.76
Window
Baffle hole - tube OD
0.4
Baffle OD - shell ID
4.76
Shell ID - bundle OTL
12.7
0.24
0.24
0.24
Pass lanes
Rho*V2 analysis
Flow Area
mm
Shell inlet nozzle
6379
Shell entrance
Density
kg/m
Rho*V2
kg/(m s)
1.11
954.95
1181
2232
3778
1.88
954.95
3368
5953
Bundle entrance
485332
0.41
954.27
121
5953
Bundle exit
485332
0.42
943.11
165
5953
Shell exit
218983
0.03
954.39
5953
4769
1.49
954.39
2114
mm
m/s
kg/m
kg/(m s)
Tube inlet nozzle
72966
48.89
2.19
5231
Tube inlet
58774
60.69
2.19
8062
Tube outlet
58774
66.38
8817
Tube outlet nozzle
72966
53.64
1.99
5739
Shell outlet nozzle
Velocity
m/s
Diam. Clearance
mm
Thermosiphons
Thermosiphon stability
Vertical Tube Side Thermosiphons
Flow reversal criterion - top of tubes (should be > 0.5)
Flooding criterion - top of tubes (should be > 1.0)
Fraction of tube length flooded
Kutateladze Number in axial nozzle (should be > 3.2 )
Kettles
Recirculation ratio
27.26
Quality at top of bundle
Entrainment fraction
TEMA limit
kg/(m s)
kg/(m s)
Shell&Tube V8.4
Page 10
Printed: 3/20/2015 at 8:24:54 AM
Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS

Shell number:
1/1
Fluid Elastic Instability Analysis

Vibration tube number
Vibration tube location
Inlet row,
centre
No
Baffle overlap
W/Wc for heavy damping (LDec=0.1)
0.27
0.21
W/Wc for medium damping (LDec=0.03)
0.48
0.38
W/Wc for light damping
Vibration
No
0.84
0.65
W/Wc for estimated damping
0.37
0.29
Estimated log Decrement
0.05
0.05
Tube natural frequency
41.2
41.2
Dominant
Span
Inlet
Dominant
Span
Inlet
1.49
1.49
(LDec=0.01)
cycle/s
Natural frequency method

Dominant span
Tube effective mass
kg/m
Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
Tube material density
kg/m
7841.74
Tube axial stress
N/mm
Tube material Young's Modulus
N/mm
196013.6
U-bend longest unsupported length
mm
109.77
Shell&Tube V8.4
Printed: 3/20/2015 at 8:24:54 AM
Thermal Details - Vibration Analysis - Resonance Analysis HTFS

Shell number:
1/1
Resonance Analysis
3
Vibration tube number
Location along tube
No
Vibration problem
Span length
Inlet row,
Baffle
centre
overlap
Midspace Midspace
Vibration tube location
mm 979.82
No
979.82
Frequency ratio: Fv/Fn
0.2
0.15
Frequency ratio: Fv/Fa
0.01
0.01
Frequency ratio: Ft/Fn
0.14
0.11
Frequency ratio: Ft/Fa
0.01
Vortex shedding amplitude
mm
Turbulent buffeting amplitude
mm
TEMA amplitude limit
mm
41.2
Natural freq., Fn
cycle/s
Acoustic freq., Fa
cycle/s 1014.41
Flow velocity
m/s
X-flow fraction
RhoV2
Strouhal No.
kg/(m s)
Page 11
41.2
1014.3
0.41
0.32
161
98
0.38
0.38
Shell&Tube V8.4
Page 12
Printed: 3/20/2015 at 8:24:54 AM
Thermal Details - Methods

Hot Side
Heat transfer coefficient multiplier
Heat transfer coefficient specified
Pressure drop multiplier
Pressure drop calculation option
Cold Side
No
No
No
friction only
No
No
No
friction + gravity
Calculation method
Standard method
Desuperheating heat transfer method

Multicomponent condensing heat transfer method
Vapor shear enhanced condensation
Liquid subcooling heat transfer (vertical shell)
Wet wall
HTFS - Silver-Bell
Yes
Not Used
Subcooled boiling accounted for in

Post dryout heat transfer accounted for
Correction to user-supplied boiling curve
Falling film evaporation method
Heat transfer & pressure drop

Yes
Boiling curve not used
HTFS recommended method
Single phase tubeside heat transfer method

Lowfin Calculation Method
HTFS recommended method

HTFS / ESDU
Tube pass multiplier
Shell&Tube V8.4
Page 13
Printed: 3/20/2015 at 8:24:54 AM
Basic Geometry
Unit Configuration
Exchanger Type
BKU
Position
Hor
Arrangement
1 par
Baffle type
1 ser
Unbaffled
Baffle number
Tube number (calcs.)

Tube length actual
Tube passes
Plain
Tube O.D.
mm
19.05
mm
25.4
mm
Tube pitch
Spacing at inlet
mm
Tube pattern
Outside diameter
mm
mm
90
Shell
889
Kettle
1217
Front head
889
875
1200.54
875
Shell Side
Inlet
Nozzle type
Liquid outlet
Tube Side
Vapor outlet
Inlet
Outlet
Actual outside diameter
mm
101.6
88.9
42.16
323.85
323.85
Inside diameter
mm
90.12
77.93
35.05
304.8
304.8
Height under nozzle
mm
8.88
8.88
8.88
Dome inside diameter
mm
Vapor belt inside diameter
mm
Number of nozzles
Vapor belt inside width

Vapor belt slot area
Distance to tubesheet
3
2
Tube type
Spacing (center-center)
Inside Diameter
820
mm
mm
No
No
No
impingement impingement impingement
1525
3895
2570
mm
Rear head
Shell&Tube V8.4
Page 14
Printed: 3/20/2015 at 8:24:54 AM
Tubes
Tubes
Type
Plain
Tube number
820
Outside diameter
mm
19.05
Number of tubes plugged
Inside diameter
mm
13.51
Tube length actual
Wall thickness
mm
2.77
Tube length effective
2.9395
1.41
Front TubesheetThickness
mm
57.52
25.4
Rear TubesheetThickness
mm
W/(m K)
SA-213 T5
32.0185
Area ratio: Ao/Ai

Pitch
mm
Pattern
90
External enhancement
Material
Thermal conductivity
Internal enhancement
Low fins
Longitudinal fins
Fin density
#/m
Fin number
Fin height
mm
Fin thickness
mm
Fin thickness
mm
Fin height
mm
Tube root diameter
mm
Fin spacing
mm
Tube wall thickness under fin
mm
Cut and twist length
mm
Tube inside diameter under fins
mm
High Fin Thick
mm
High Fin Frequency
#/m
Other (high) fins

High Fin Type
High Fin Tip Diameter
Default
mm
Shell&Tube V8.4
Page 15
Printed: 3/20/2015 at 8:24:54 AM
Baffles
Baffles
Type
Unbaffled
Tubes in window
Baffle cut: inner / outer / interm
Yes
Number
Actual (% diameter)
Nominal (% diameter)
Spacing (center-center)
mm
Actual (% area)
Spacing at inlet
mm
Cut orientation
Spacing at outlet
mm
Thickness
Spacing at central in/out for G,H,I,J shells
mm
Tube rows in baffle overlap
34
Spacing at center of H shell
mm
Tube rows in baffle window
End length at front head
mm
Baffle hole - tube od diam clearance
mm
0.4
End length at rear head
mm
Shell id - baffle od diam clearance
mm
4.76
mm
VariableBaffles
Baffle spacing
mm
Baffle cut percent, outer

Baffle cut percent, inner
Number of baffle spaces
Baffle region length
mm
Baffle cut area percent, outer

Baffle cut area percent, inner
Supports Misc. Baffles

Supports-tube
Longitudinal Baffle
Supports in endspace at front head
Thickness
mm
Supports in endspace at rear head
Window length at front head
mm
Supports between baffles
Window length at center
mm
Window length at rear head
mm
Support blanking baffle

Supports at U-bend
Supports at each G,H,J shell inlet and I shell outlet
Supports at center of H shell
Supports for K, X shells
Special support at inlet nozzle
No
6.35
Shell&Tube V8.4
Page 16
Printed: 3/20/2015 at 8:24:54 AM
Bundle
Bundle
Shell ID to center 1st tube row
Tube passes
mm
From top
8.88
Tube pass layout
From bottom
8.88
Tube pass orientation
From right
18.4
U-bend orientation
From Left
18.4
Horizontal pass lane width
mm
Vertical pass lane width
mm
None
Quadrant (dbl.band)
Standard (horizontal)
Horizontal
38.1
Impingement distance
mm
Interpass tube alignment
Impingement plate diameter
mm
Deviation in tubes/pass
Impingement plate width
mm
Outer tube limit
mm
862.3
Impingement plate length
mm
Shell id - bundle otl diam clearance
mm
12.7
Impingement plate thickness
mm
Gross surface area per shell
161.6
Tie rod diameter
mm
12.7
Effective surface area per shell
158.7
Sealing strips (pairs)
Bare tube area per shell
158.7
Tube to tubesheet joint
Finned area per shell
Tube projection from front tsht
mm
U-bend area per shell
14.4
Tube projection from rear tsht
mm
Internal enhancements
None
Twisted tape 360 deg twist pitch
mm
Twisted tape thickness
mm
hiTRAN part number
Tie rod number
Enhancements
Tube insert type
Yes
8
0
Exp. 2 grv
Shell&Tube V8.4
Page 17
Printed: 3/20/2015 at 8:24:54 AM
Setting Plan
Views on arrow A
6343 Overall
502
594 594
T1
499
1525
1045
1325
S3
T1
T2
T2
S1
Pulling Length
3820
S2
3428
75
75
1054
264
S1 S2
935
150
150
2 Bolts
Fixed
Ref
OD
Wall
S1 102 mm 5.7 mm
S2 89 mm 5.5 mm
S3 42 mm 3.6 mm
T1 324 mm 9.5 mm
T2 324 mm 9.5 mm
Nozzle Data
Standard
150 ANSI Weld neck
150 ANSI Weld neck
150 ANSI Weld neck
150 ANSI Weld neck
150 ANSI Weld neck
Notes
Design Data
Design Pressure
Design Temperature
Full Vacuum
Corrosion Allowance
Test Pressure
Number of Passes
Radiography
PWHT
Internal Volume
Units
bar
C
mm
bar
264
499
1054
795
758
758
S3
2 Bolts
Sliding
Shell
7.
300.
0
0.
Channel
7.
315.
0
2.
1
0
0
5.5904
2
0
0
0.5848
Aspen Shell & Tube Exchanger

Setting Plan
Design Codes
0
TEMA 0
BKU 875/ 1203 - 4362

Drawing Number
Customer Specifications
Empty
4987 kg
Weight Summary
Flooded
9771 kg
Bundle
3369 kg
Revision
Date
3/20/2015
Dwg.
Chk.
App.
Shell&Tube V8.4
Page 18
Printed: 3/20/2015 at 8:24:54 AM
Tube Layout
410
19.05
25.4000
419.1 mm
410
Shell inside diameter
mm
875.
Front head inside diameter
mm
875.
Outer tube limit
mm
862.3
Tube number (calcs.)
820
Tube number (layout)
820
Tube length
mm
3000.
Tube O.D.
mm
19.05
Tube pitch
mm
25.4
Tube pattern
90
Tube passes
Tie rod number
419.1 mm
Tie rod diameter
mm
Sealing strips (pairs)
12.7
0
Baffle type
Unbaffled
Centre to outer baffle cut

Centre to inner baffle cut
None
Shell Side Inlet Nozzle Inside Diameter
mm
90.1192
Shell Side Outlet Nozzle Inside Diameter
mm
77.9272
Shell Side Outlet Nozzle Inside Diameter
mm
35.052
Aspen Shell & Tube
Tube Layout
Design Codes
ASME Code Sec VIII Div 1
TEMA R - refinery service
Drawing Number
Customer Specifications
Revision
Date
3/20/2015
Dwg.
App.
Shell&Tube V8.4
Page 19
Printed: 3/20/2015 at 8:24:54 AM
U-bend Details
Number of
U-tubes
U-bend diameter
U-bend length
U-tube length
mm
mm
mm
34
57.15
89.77
6089.77
32
107.95
169.57
6169.57
32
158.75
249.36
6249.36
32
209.55
329.16
6329.16
32
260.35
408.96
6408.96
30
311.15
488.75
6488.75
30
361.95
568.55
6568.55
28
412.75
648.35
6648.34
28
463.55
728.14
6728.14
26
514.35
807.94
6807.94
24
565.15
887.73
6887.74
22
615.95
967.53
6967.53
20
666.75
1047.33
7047.33
18
717.55
1127.12
7127.12
14
768.35
1206.92
7206.92
819.15
1286.72
7286.72
Cost/Weight
Weights
Shell
kg
Cost data
Dollar(US)
1291.6
Labor cost
58553
Tube material cost
36678
Material cost (except tubes)
17647
Front head
326.6
Rear head
Shell cover
Bundle
3368.9
Total weight - empty
4987.1
Total cost (1 shell)
112879
Total weight - filled with water
9771.4
Total cost (all shells)
112879
Shell&Tube V8.4
Page 20
Printed: 3/20/2015 at 8:24:54 AM
Analysis along Shell - Interval Analysis

Point Calc Tube Distance Distance up
No.
No.
No.
End
Shell
SS Bulk
Temp.
SS Fouling
Temp
Tube Metal
SS
SS Vapor SS Heat SS Film Coef.
Temp
Pressure fraction
flux
mm
0
mm
-409
C
119.47
C
133.31
C
151.1
kPa
197.726
kW/m
44.1
W/(m K)
3186.5
-136
119.48
133.05
150.87
195.132
44.2
3255.1
136
119.49
132.68
150.54
192.538
44.3
3358.8
409
119.5
132.41
150.31
189.944
44.4
3437.7
647
409
119.5
132.4
150.27
189.944
44.3
3434.9
647
136
119.49
132.67
150.51
192.538
44.2
3356
647
-136
119.48
133.04
150.84
195.132
44.1
3252.4
647
-409
119.47
133.3
151.06
197.726
44
3183.9
1293
-409
119.47
133.29
151.03
197.726
44
3181.2
1293
-136
119.48
133.04
150.8
195.132
44.1
3249.6
1293
136
119.49
132.66
150.48
192.538
44.2
3353.3
1293
409
119.5
132.39
150.24
189.944
44.2
3432.1
1940
409
119.5
132.39
150.21
189.944
44.2
3429.3
1940
136
119.49
132.65
150.44
192.538
44.1
3350.6
1940
-136
119.48
133.03
150.77
195.132
44
3246.9
1940
-409
119.47
133.28
151
197.726
43.9
3178.6
2586
-409
119.47
133.27
150.96
197.726
43.9
3175.9
2586
-136
119.48
133.02
150.74
195.132
43.9
3244.1
2586
136
119.49
132.64
150.41
192.538
44
3347.9
2586
409
119.5
132.38
150.17
189.944
44.1
3426.5
3233
409
119.5
132.37
150.14
189.944
44.1
3423.7
3233
136
119.49
132.64
150.37
192.538
44
3345.1
3233
-136
119.48
133.01
150.7
195.132
43.9
3241.4
3233
-409
119.47
133.27
150.93
197.726
43.8
3173.2
-409
119.47
133.22
150.76
197.726
43.5
3159.6
-136
119.48
132.97
150.53
195.127
43.5
3227.5
136
119.49
132.54
150.15
192.528
43.7
3347.5
409
119.5
132.33
149.97
189.929
43.7
3409.7
647
409
119.5
132.34
150
189.929
43.8
3412.6
647
136
119.49
132.54
150.19
192.528
43.7
3350.5
647
-136
119.48
132.98
150.57
195.127
43.6
3230.3
647
-409
119.47
133.23
150.79
197.726
43.5
3162.4
1293
-409
119.47
133.24
150.83
197.726
43.6
3165.1
1293
-136
119.48
132.99
150.6
195.127
43.7
3233.1
1293
136
119.49
132.55
150.22
192.528
43.8
3353.4
1293
409
119.5
132.34
150.04
189.929
43.9
3415.5
1940
409
119.5
132.35
150.07
189.929
43.9
3418.3
1940
136
119.49
132.62
150.31
192.528
43.8
3339.8
1940
-136
119.48
132.99
150.64
195.127
43.7
3235.9
1940
-409
119.47
133.25
150.86
197.726
43.7
3167.8
2586
-409
119.47
133.26
150.89
197.726
43.7
3170.5
2586
-136
119.48
133
150.67
195.127
43.8
3238.7
2586
136
119.49
132.63
150.34
192.528
43.9
3342.6
2586
409
119.5
132.36
150.1
189.929
44
3421.2
3233
409
119.5
132.37
150.14
189.929
44.1
3424
3233
136
119.49
132.64
150.37
192.528
44
3345.3
3233
-136
119.48
133.01
150.7
195.127
43.9
3241.4
3233
-409
119.47
133.27
150.93
197.726
43.8
3173.2
Shell&Tube V8.4
Page 21
Printed: 3/20/2015 at 8:24:54 AM
Analysis along Shell - Physical Properties

Temperature
Pressure
C 119.47
kPa 197.726
0
Vapor fraction
119.47
119.47
119.48
119.48
119.48
119.49
119.49
119.49
119.5
119.5
119.5
196.426
196.429
195.132
195.132
193.835
192.538
192.538
192.538
191.241
189.944
189.944
954.29
3.94
954.29
3.94
954.31
3.938
954.31
3.938
954.33
3.937
954.35
3.935
954.35
3.935
954.35
3.935
954.38
3.933
954.4
3.932
954.4
3.932
Liquid specific heat
kg/m 954.27
kJ/(kg K) 3.941
Liquid thermal cond.
W/(m K) 0.2922
0.292
0.292
0.2917
0.2917
0.2915
0.2913
0.2913
0.2913
0.291
0.2907
0.2907
cp 0.4407
dynes/cm 38.7
0.4415
0.4415
0.4423
0.4423
0.4432
0.444
0.444
0.444
0.4449
0.4458
0.4458
38.6
38.6
38.6
38.6
38.6
38.6
38.6
38.6
38.6
38.6
38.6
kJ/kg 2196.6
2197.3
2197.3
2198
2198
2198.7
2199.4
2199.4
2199.4
2200.1
2200.8
2200.8
Liquid density
Liquid viscosity
Surface tension
Latent heat
Vapor density
kg/m
Vapor specific heat
kJ/(kg K)
Vapor thermal cond.
W/(m K)
Vapor viscosity
cp
Shell&Tube V8.4
Page 22
Printed: 3/20/2015 at 8:24:55 AM
Analysis along Tubes - Interval Analysis

Point Shell Tube Distance
No.
No.
No.
End
SS Bulk
Temp
SS FoulingTube MetalTS Fouling TS Bulk

temp.
Temp
temp
Temp.
TS
TS Vapor
Pressure fraction
TS void
fraction
TS Heat
flux
kW/m
TS Film
Coef.
SS Film
Coef.
mm
kPa
119.47
133.22
150.76
174.57
277.99
505.75
-43.5
W/(m K) W/(m K)
420.3
3159.6
647
119.47
133.23
150.79
174.64
278.19
509.77
-43.5
420.4
3162.4
1293
119.47
133.24
150.83
174.71
278.39
513.79
-43.6
420.5
3165.1
1940
119.47
133.25
150.86
174.78
278.58
517.81
-43.7
420.6
3167.8
2586
119.47
133.26
150.89
174.84
278.78
521.83
-43.7
420.7
3170.5
3233
119.47
133.27
150.93
174.91
278.98
525.85
-43.8
420.8
3173.2
3233
119.48
133.01
150.7
174.73
278.98
525.85
-43.9
420.8
3241.4
2586
119.48
133
150.67
174.66
278.78
521.83
-43.8
420.7
3238.7
1940
119.48
132.99
150.64
174.59
278.58
517.81
-43.7
420.6
3235.9
1293
119.48
132.99
150.6
174.53
278.39
513.79
-43.7
420.5
3233.1
647
119.48
132.98
150.57
174.46
278.19
509.77
-43.6
420.4
3230.3
119.48
132.97
150.53
174.39
277.99
505.75
-43.5
420.3
3227.5
119.49
132.54
150.15
174.08
277.99
505.75
-43.7
420.3
3347.5
647
119.49
132.54
150.19
174.15
278.19
509.77
-43.7
420.4
3350.5
1293
119.49
132.55
150.22
174.21
278.39
513.79
-43.8
420.5
3353.4
1940
119.49
132.62
150.31
174.33
278.58
517.81
-43.8
420.6
3339.8
2586
119.49
132.63
150.34
174.39
278.78
521.83
-43.9
420.7
3342.6
3233
119.49
132.64
150.37
174.46
278.98
525.85
-44
420.8
3345.3
119.47
133.31
151.1
175.25
279.95
545.616
-44.1
421.2
3186.5
647
119.47
133.3
151.06
175.19
279.76
541.747
-44
421.1
3183.9
1293
119.47
133.29
151.03
175.12
279.57
537.878
-44
421
3181.2
1940
119.47
133.28
151
175.05
279.37
534.009
-43.9
420.9
3178.6
2586
119.47
133.27
150.96
174.98
279.18
530.14
-43.9
420.9
3175.9
3233
119.47
133.27
150.93
174.92
278.98
526.271
-43.8
420.8
3173.2
3233
119.5
132.37
150.14
174.27
278.98
525.85
-44.1
420.8
3424
2586
119.5
132.36
150.1
174.2
278.78
521.83
-44
420.7
3421.2
1940
119.5
132.35
150.07
174.13
278.58
517.81
-43.9
420.6
3418.3
1293
119.5
132.34
150.04
174.07
278.39
513.79
-43.9
420.5
3415.5
647
119.5
132.34
150
174
278.19
509.77
-43.8
420.4
3412.6
119.5
132.33
149.97
173.93
277.99
505.75
-43.7
420.3
3409.7
3233
119.48
133.01
150.7
174.73
278.98
526.271
-43.9
420.8
3241.4
2586
119.48
133.02
150.74
174.8
279.18
530.14
-43.9
420.9
3244.1
1940
119.48
133.03
150.77
174.87
279.37
534.009
-44
420.9
3246.9
1293
119.48
133.04
150.8
174.94
279.57
537.878
-44.1
421
3249.6
647
119.48
133.04
150.84
175
279.76
541.747
-44.1
421.1
3252.4
119.48
133.05
150.87
175.07
279.95
545.616
-44.2
421.2
3255.1
119.49
132.68
150.54
174.8
279.95
545.616
-44.3
421.2
3358.8
647
119.49
132.67
150.51
174.74
279.76
541.747
-44.2
421.1
3356
1293
119.49
132.66
150.48
174.67
279.57
537.878
-44.2
421
3353.3
1940
119.49
132.65
150.44
174.6
279.37
534.009
-44.1
420.9
3350.6
2586
119.49
132.64
150.41
174.53
279.18
530.14
-44
420.9
3347.9
3233
119.49
132.64
150.37
174.47
278.98
526.271
-44
420.8
3345.1
3233
119.5
132.37
150.14
174.27
278.98
526.271
-44.1
420.8
3423.7
2586
119.5
132.38
150.17
174.34
279.18
530.14
-44.1
420.9
3426.5
1940
119.5
132.39
150.21
174.41
279.37
534.009
-44.2
420.9
3429.3
1293
119.5
132.39
150.24
174.48
279.57
537.878
-44.2
421
3432.1
647
119.5
132.4
150.27
174.54
279.76
541.747
-44.3
421.1
3434.9
119.5
132.41
150.31
174.61
279.95
545.616
-44.4
421.2
3437.7
Shell&Tube V8.4
Page 23
Printed: 3/20/2015 at 8:24:55 AM
Analysis along Tubes - Physical Properties

Temperature
Pressure
C 279.95
kPa 545.616
1
Vapor fraction
Liquid density
kJ/(kg K)
Liquid thermal cond.
W/(m K)
Liquid viscosity
cp
Surface tension
dynes/cm
Latent heat
kJ/kg 2097.3
Vapor density
kg/m
Vapor thermal cond.

Vapor viscosity
279.57
279.47
279.27
279.08
278.88
278.68
278.48
278.39
278.19
277.99
537.878
535.943
532.075
528.206
523.84
519.82
515.8
513.79
509.77
505.75
2106.5
kg/m
Liquid specific heat
Vapor specific heat
279.76
541.747
2098.2
2099.1
2099.5
2100.4
2101.3
2102.3
2103.3
2104.2
2104.7
2105.6
2.17
2.16
2.14
2.13
2.12
2.1
2.09
2.07
2.06
2.05
2.03
2.02
kJ/(kg K) 2.021
2.021
2.02
2.02
2.02
2.019
2.019
2.019
2.018
2.018
2.018
2.017
W/(m K) 0.0422
0.0422
0.0421
0.0421
0.0421
0.0421
0.0421
0.0421
0.042
0.042
0.042
0.042
cp 0.0196
0.0195
0.0195
0.0195
0.0195
0.0195
0.0195
0.0195
0.0195
0.0195
0.0195
0.0195

E 0211

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Heat Exchanger Specification Sheet

Heat Exchanger Thermal Design

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Heat Transfer Parameters

Printed: 3/20/2015 at 8:24:53 AM

PERFORMANCE OF ONE UNIT

Shell Side Pressure Drop

Tube Side Pressure Drop

Heat Exchanger Thermal Design

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:53 AM

Total mass flow rate

Vapor mass flow rate (In/Out)

Liquid mass flow rate

Vapor mass quality

Dew / Bubble point

Pressure drop (allow./calc.)

Total heat exchanged

Overall clean coef (plain/finned)

Overall dirty coef (plain/finned)

Effective area (plain/finned)

Actual/required area ratio(dirty/clean)

Heat Exchanger Thermal Design

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Heat Exchanger Thermal Design

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:53 AM

Overall Coefficient/Resistance Summary

Area ratio: actual/required

Shell side fouling

Tube side fouling*

Tube side fouling*

Tube side film *

* Based on outside surface - Area ratio: Ao/Ai = 1.41

Liquid mass flow at inlet

Liquid mass flow at outlet

Vapor mass flow at inlet

Vapor mass flow at outlet

Liquid 2 mass flow at inlet

Liquid 2 mass flow at outlet

Heat Exchanger Thermal Design

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Thermal Details - Cold Side

Liquid mass flow at inlet

Liquid mass flow at outlet

Vapor mass flow at inlet

Vapor mass flow at outlet

Liquid 2 mass flow at inlet

Liquid 2 mass flow at outlet

Thermal Details - Coefficients

Bare area (OD) / Finned area

Bare area (OD) / ID area

Heat Transfer Parameters

Heat Exchanger Thermal Design

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Heat Flux (based on tube O.D.)

Overall Effective MTD

Overall actual flux

One pass counterflow MTD

Critical heat flux (at highest ratio)

LMTD based on end points

Highest actual flux