Professional Documents
Culture Documents
Technical Specifications
Technical Specifications
Profile
Introduction to SMART (PIR) Panels
SMART Panels Applications
HVAC Ducting System
Wall Insulation
Underdeck / Overdeck Insulation
False Ceiling
Floor Insulation / Roof Insulation
Benefits of SMART Panels
5.1
5.2
6
6
7
5.3
5.4
5.5
10
Why SMART Panels are better than Calcium Silicate tiles for False
Ceiling?
12
5.6
5.7
11
Certifications
Technical Data Sheet
Ducting Solution
Underdeck / Overdeck Insulation
False Ceiling
Fabrication
Contact Details
21
1. Company Profile
Asawa Insulation Pvt. Ltd. (AIPL) is the first company in India (Mumbai) to manufacture
PreInsulated Panels (PIR Polyisocyanurate) and Accessories under the brand name of
SMART Panels. AIPL has a stateofthe art manufacturing facility having an installed
capacity of 15,00,000 sq.m per annum.
We offer endtoend insulation solutions from supply of SMART Panels with Accessories
to Fabrication, Installation and after sales services. We also have a fullfledged workshop
with highly experienced fabricators to provide complete certified training.
AIPL is an ISO 9001:2008 Quality Certified Manufacturer, which perfectly meets the
high quality standards, prerequisite for our clients, to ensure superiority of product.
AIPL is also an ISO 14001:2004 certified company which signifies our focus on
preserving the environment by adopting Environment Management Systems.
AIPL is the only company in India which provides Class 0 product certified by Exova
Warringtonfire (US & UK) and CBRI Roorkee (India). The product complies with the
International Standards like BS 476: Part 5, 6 and 7.
10 mm 75 mm thickness
Both side Aluminium foil
10 mm 75 mm thickness
Both side Kraft Paper
10 mm 75 mm thickness
Kraft Paper / Aluminium foil
SMART Panels are technically and commercially, the best replacements of: GI Duct with Nitrile /XPE/ Glasswool Insulation for HVAC Ducting System.
Thermocol / Glasswool / Nitrile / Phenotharum for Underdeck & Overdeck Insulation.
Calcium Silicate tiles for False Ceiling.
Nitrile / XPE for floor insulation.
With AIPLs SMART preinsulated panels, an extremely high quality insulation can be
achieved as a direct result of the combination of the Aluminium foil and unique
insulation material (PIR). This combination provides an excellent internal air quality, a
fine external finish and long life material with the added advantage of being light weight.
The panels can also be easily transported, fabricated and erected.
Low U value.
Highest R value.
Lowest Thermal Conductivity.
Economically priced than GI Ducting
of Class O.
Environment Friendly CFC and HCFC
Free.
Energy saving up to 20% annually.
No Vapour Transmissions.
No Water Absorption.
Anti Rodent.
No Fungus growth.
No Corrosion.
5.
Insulation
Thermal
Conductivity
0.021W/m.K
0.0280.036 W/m.K
Leakage
Energy
Noise
Water
Absorption
Material
Handling
Precautions
Not Required.
Repair &
Maintenance
Cost
Comparable
Fire Property
No fire hazards.
No fire hazards.
Space
Weight
1/6 of GI Duct.
Product Life
More
Appearance
Less appealing.
Site Fabrication
Corrosion
No Corrosion.
th
DESCRIPTION
NITRILE RUBBER
REMARKS
Insulation
Property
Higher
Lower
Higher is Better.
Thickness to
achieve similar
properties
20 mm
38 mm
Thermal
Conductivity
0.021 W/m.K
0.032 W/m.K
Lower is Better.
Water Vapour
Transmission
No
Yes
Lower is Better.
Water
Absorption
0.03%
0.90%
Insulation Property
is affected by water
absorption.
Surface Facing
No facing
Apparent
Closed Cell
Upto 90%
Higher is Better.
Fire
Propagation
Properties
BS 476, Part 6,
Class 0
Flame Spread
As Per
ASTM E 84
Less
More
Lesser is Better
Acoustic
Property
Higher
Lower
Product Life
More
Less
Performance
Reduction
Uniform Performance is
observed in SMART PIR
Panels.
POLYISOCYANURATE
(PIR) PANELS
POLYURETHANE
(PU /PUR)
REMARKS
More service
temperature
of PIR Foam
Water Vapour
Transmission
No
Fire
Propagation
Properties
Insulation
Property
Higher
Lower
Higher is better
Density
Higher is Better
Thermal
Conductivity
0.021 W/m.K
0.024 W/m.K
Lower is Better
2.23 %
Lower is Better
Water
Absorption
0.03 %
Apparent
Closed Cell
Higher is Better
Thermal
Performance
More is Better
PROPERTIES
EXTRUDED
POLYSTYRENE (XPS)
REMARKS
Thickness
Length
Upto 4000 mm
2000 mm
Width
1200 mm
1000 mm
Density
Higher is Better
Surface
Nil
Surface act as
water barrier
Fire Retardant
Rating
BS 476, Part 6
Class 0
Class 1
Class 0 is Better
Thermal
Conductivity
Lower is Better
Water
Absorption
0.03%
More than 1%
Lower is Better
Biological
No fungus growth
Fungus growth
Green Building
Product
CFC Free
CFC Free
Service
Temperature
40C to 150C
10C to 110 C
More service
range of PIR.
THERMOCOL
REMARKS
Thickness
10 mm
25 mm
Length
Upto 4000 mm
2000 mm
Width
1200 mm
1000 mm
Density
Higher is Better
Thermal
Conductivity
Lower is Better
R Value
0.750 (m.K)/W
0.625 (m.K)/W
Higher is Better
U Value (1/R)
1.333 W/(m.K)
1.60 W/(m.K)
Lower is Better
Fire Retardant
Rating
BS 476, Part 6
Class 0
Class 1
Class 0 is Better
Water
Absorption
0.03%
More than 2%
Lower is Better
Biological
No fungus growth
Fungus growth
Green Building
Product
Yes
No
Service
Temperature
40C to 150C
10C to 110 C
More service
range of PIR.
Surface
Nil
10
9
PROPERTIES
PHENOLIC FOAM
REMARKS
Surface
80 Micron Aluminium
Foil
25 Micron Aluminium
Foil
Higher thickness,
thus more impact
resistant.
Thermal
Conductivity
0.021 W/m.K
0.026 W/m.K
Lower is Better
1.15 ng.N.s
Lower is Better
Lesser is Better
Water Vapour
Transmission
Water
Absorption
0.00
0.03%
Temperature
Range
40 to 150C
20 to 90C
More service
temperature of PIR.
Apparent
Closed Cell
Upto 90%
Higher is Better
Fire
Propagation
Properties
Flame Spread
As Per
ASTM E 84
Less
More
Lesser is Better
Weight
Product Life
More
Less
Effect of Fire
Charred Surface
Maximum
Allowable wind
Velocity
Upto 35 m/s
Upto 25 m/s
11
5.7 Why SMART Panels are better than Calcium Silicate tiles
for False Ceiling?
PROPERTIES
SILICATE
SMART PIR PANELS CALCIUM
TILES
Maximum upto
25mm
610, 1220, 1830 &
2440 mm
REMARKS
Thickness
Maximum upto 50 mm
Length
Upto 4000 mm
Width
600 , 1200 mm
600, 1200 mm
Density
48 Kg/m3
Surface
Nil
Fire Retardant
Rating
Class 0
Class 0
Material Class
B1
Non Combustible
Surface Spread
of Flame
Class 1
Class 1
Fire Propagation
Index
I > 7.8 R
I < 4.0 R
BS 476 Part 6
Thermal
Conductivity
0.021 W/m.K
0.15 W/m.K
Lower is Better
Thermal
Resistance
Higher is Better
Moisture
Content
0.03% by Volume
Lower is Better
Shrinkage
Dimension
No Change
0.10%
Lower is Better
Length Change
Not affected
0.15%
Weight
Less support is
required
Service
Temperature
40C to 150C
0C to 150C
Effect of
Condensation
Not affected
Patches occurs on
tiles
Underdeck
Insulation
Not Required
Required
Visual
Appearance
Not Affected
Fading &
Discoloration
12
6. Certifications
DESCRIPTION
STANDARD
FOLLOWED
CERTIFICATION BODY /
LABORATORY
ISO
9001:2008
URS
ISO Certified
ISO
14001:2004
ICL
ISO Certified
CE
Fire Propagation
Index
89/106/EEC
ECA
CE Certified
Ignitability Test
Surface Spread of
Flame
Fire Safety
Flame Spread Index
Smoke Development
Index
Thermal and
Humid Aging
Thickness of
Thermal Insulation
Density
RESULTS
Warringtonfire
CBRI Roorkee, India
Warringtonfire
CBRI Roorkee, India
Warringtonfire
CBRI Roorkee, India
Warringtonfire
Warringtonfire
ASTM E 84
Warringtonfire
Class 1 or A
ASTM D 2126:09
No major Deviation
BS EN 823:95
21 mm
ASTM D 1622:03
50 Kg/m
0.021 W/m.K
Class 0
P Not Easily
Ignitable
Class 1
Thermal Conductivity
ASTM C 518:2010
Water Absorption
ASTM C 209:1998
0.03%
ASTM E 96 00
0.00 perms
ASTM C 20305a
ASTM D 1621:00
Odor Emission
ASTM C 130408
No Odor Emission
Green Building
Product
Eco Warranty
Norms of IGBC
ICL
Sound Absorbing
Material
NRC = 0.3
Sound
Transmission
Loss
STC = 0.32
Oxygen Index
ASTM D 2863
<29.0
Horizontal Flammability
UL 94
V0
Bacteria Resistance
Fungus Resistance
Mold Growth
ASTM G 22
ASTM G 21
IS 3144:1992
No Growth Found
Heavy Metals
(Cd, Hg, Pb, Cr)
AAS
Under Material
Regulation
Overall Migration
Test
IS 9845
1.1
Water Vapour
Transmission
Flexural Strength of
Thermal Insulation
Compressive
Strength
13
Approved
Awarded
4000 mm x 1200 mm
Panel thickness
20 mm (Indoor Application)
30 mm (Outdoor Application)
Embossed / Embossed
FIRE PROPERTIES :
Fire Propagation
Surface Spread of Flame
Smoke Development Index
INSULATION PROPERTIES :
Material for Insulation
Thermal Conductivity
Density
PIR (Polyisocyanurate)
0.021 W/m.K
48 3 Kg/m
OTHER PROPERTIES :
Water Vapour Transmission
Water Absorption
0.00 perms
0.03 %
SPECIFICATION OF USE :
Air Pressure
Air Velocity
Friction Coefficient
Upto 2000 Pa
Upto 35 m/sec
0.0135
APPLICATIONS :
Commercial
Residential
Hotels
Industries
Food Processing
Hospitals, Pharmaceuticals
Shopping Malls
Auditorium and Theatres
Cold storage
Clean Rooms
14
4000 mm x 1200 mm
Aluminium foil x Aluminium foil x Thickness
Aluminium foil x Paper x Thickness
Paper x Paper x Thickness
15 Microns / 80 Microns
Paper
Kraft Paper
Panel thickness
10 to 75 mm
Embossed
FIRE PROPERTIES :
Fire Propagation
Surface Spread of Flame
Smoke Development Index
INSULATION PROPERTIES :
Material for Insulation
Thermal Conductivity
Density
OTHER PROPERTIES :
Water Vapour Transmission
Water Absorption
0.00 perms
0.03 %
APPLICATIONS :
Residential
Commercial
Hospital
Hotels
Cold Storage
Clean Rooms
15
80 Microns
Paper
Kraft Paper
Panel thickness
10 to 75 mm
Embossed
FIRE PROPERTIES :
Fire Propagation
Surface Spread of Flame
Smoke Development Index
INSULATION PROPERTIES :
Material for Insulation
Thermal Conductivity
Density
OTHER PROPERTIES :
Water Vapour Transmission
Water Absorption
0.00 perms
0.03 %
APPLICATIONS :
Residential
Commercial
Hospital
Hotels
Cold Storage
Clean Rooms
16
17
Lengthwise glued.
Apply Aluminium tape on the external longitudinal angles.
Apply Silicon Sealant in the internal longitudinal angles.
18
4. Longitudinal Joints
Figure 1
Figure 1
19
9. Major Clientele
EXECUTED MORE THAN 150 PROJECTS SINCE JAN 2012 ACROSS INDIA.
OUR MAJOR CLIENTELE INCLUDES...