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2-New Completion Technology4
2-New Completion Technology4
SPE 113563
SPE 113563
New Completion Technology As A Catalyst to Improve Oil Recovery
Salem El-Abd, SPE, Abdel Hameed Amiri, SPE, Ashraf Keshka, SPE, Salem Al-Bakr, SPE, Saif Al Arfi, SPE (ADCO),
Magdi El-Asmar, SPE (Baker Oil Tools)
Abstract
This paper presents the reservoir considerations,
implementation and results of a new completion technology
with the aim to improve ultimate recovery. The non-uniform
production profile across the horizontal hole especially in the
highly heterogeneous and fractured reservoirs can result in
premature water production and lower ultimate recovery. PLT
surveys were carried out in some horizontal wells which
indicated non-uniform production profile across the horizontal
holes. Therefore the need for production system as part of the
completion was raised to control water production and to
improve ultimate recovery. This completion technique will the
low and high permeability intervals to contribute to flow was
found to be the optimum option for this highly heterogeneous
and fractured reservoir.
Horizontal hole segmentation using ICD (Inflow Control
Device) completion was found to be the optimum option to be
tested as pilot in a new and an existing wells. The new well
was expected to penetrate highly fractured area and the
existing well is also located in highly fractured area.
The ICD Equalizer system was installed in both wells to
evaluate the technique. The surface testing results of the recompleted well indicated a drop in the well water cut from 7%
to traces. PLT survey was carried out in both wells and
indicated uniform production profile across the horizontal
section. Therefore the reliability of the technique was proved
and these jobs were considered as the first application in
United Arab Emirates. With field scale implementation, the
reservoir simulation and economic analysis revealed an
improved oil recovery of 1% and higher NPV.
Introduction
This paper presents the reservoir considerations,
implementation and results of the new completion technology
to improve ultimate recovery of an oil field in the United Arab
Emirates.
Horizontal well technology has become an established method
of drilling conventional wells due to their improved recovery
efficiency, reservoir drainage and delayed undesirable fluids
(water & gas). However non-uniform production profile across
the horizontal hole especially in the highly heterogeneous and
fractured reservoirs can result in premature water production.
This may cause bypassed oil, lower ultimate recovery and
therefore decrease in profitability.
The main characteristic of this reservoir is the presence of a
complex fracture network within the highly heterogeneous
matrix system. Both matrix and fracture systems play an
important role in the production mechanism of the reservoir.
Additionally, the reservoir is characterized by the presence of
Sucrosic Dolomite rock (mainly in the South part of the
middle reservoir unit) that significantly enhances matrix
permeability further. Matrix permeability ranges from 0.01
mD to 12 Darcy with the average in excess of 100 mD. The
fractures are described as fracture corridor system (or fracture
swarms) that show two major trends, namely N40E and
N70E. Fracture swarms/sub-seismic faults are structural
features extending laterally over several hundreds meters and
sometimes over several kilometers (Figure 1).
With water movement towards well-bore, sweep efficiency is
affected and recoverable oil is impacted. This progress in well
water cut and consequently fields water production increase
will cause loss of production and reserves.
The shortening of well life cycle is directly linked to the wells
water production and its source. In this field, once the well
water cut reaches 50%, the constrained well production rate of
2,000 stb/d will no longer be maintained and the well has to be
workedover or new wells to be drilled to be able to sustain the
field production capacity. Therefore the need for a production
system as part of completion strategy was raised with the aim
to improve production efficiency.
SPE 113563
Business Case
A multidisciplinary team was formed to investigate possible
techno-economical solution to the described problem of nonuniform production profile and water progress across the
horizontal sections. The following elements comprise the
business case and findings:
Reservoir Consideration & Business Need
The formation, which is the pay zone in this Field, is a
complex fractured carbonate reservoir exhibiting considerable
lateral and vertical lithological changes and consequently
variations of reservoir characteristics. Both matrix and fracture
systems play an important role in the production mechanism
of the reservoir. The reservoir is subdivided into three
reservoir units namely Unit Unit1, Unit2 and Unit3
(Figure 2).
At the early stage of the development of the field, the
significance of fractures in this reservoir was not recognized.
However, the latest fracture study which was carried out by
integrating all available data FMS/ FMI, Cores, Seismic and
production data revealed that this reservoir is moderately to
highly fractured reservoir. The fracture network is composed
of fracture-swarm zones. The width of such zones ranges
between 50 to 100m. The fracture swarms are oriented in two
main directions: N40E and N70E. No diffuse fracturing can
be characterized. This means that this reservoir is weekly
fractured between the fracture-swarms zones.
PLT surveys were carried out in some horizontal wells and all
of them indicated non-uniform production profile across the
horizontal holes. The following are the results of the
horizontal PLT surveys in some wells:
SPE 113563
:
:
:
:
1.9 Million $
4.4 $/bbl
4
1.4 MMstb
:
:
:
:
43.9 Million $
2.9 $/bbl
6.7
36.3 MMstb
Operational feasibility
The operational procedures were discussed within a
multidisciplinary team and it was decided to run an image log
in well D prior to the ICD completion to assist in defining the
required number and locations of ICDs & MPas packers for
the purpose of achieving uniform production profile and
controlling water progress. Based on the reservoir model
permeability profile, the original design was to run 10 ICDs
and 9 MPas packers with possibility to reduce it as deemed
necessary. Moreover, testing procedures and the involved risks
along with its mitigations were also discussed to ensure proper
implementation and safety precautions are met in accordance
to industry standards.
Technique Implementation & Evaluation
Horizontal hole segmentation using ICD (Inflow Control
Device) completion was found to be the optimum option to be
tested as pilot in a new and an existing wells. The new well
was expected to penetrate highly fractured area and the
existing well is also located in highly fractured area. The
implementation and evaluation of the ICD completion are
discussed below:
SPE 113563
length.
A
comprehensive
techno-economical
field
development plan covering the optimum development scheme
considered the application of ICD as part of enhancing
production efficiency. Different development options were
studied along with the impact of ICD on sweep efficiency and
in-fill drilling program. The main conclusion from this work
was that the application of ICD helps improving the field
economics by optimizing ultimate recovery and can assist in
optimizing the future development drilling & workover
program.
Nomenclature
ICD
PLT
NPV
UTC
PIR
ESP
STB
=
=
=
=
=
=
=
N 70E
UPPER
Reservoir
MEMBERS
LOWER Reservoir
N 40E
RESERVOIR
UNIT
Unit1
Unit2
Unit3
Figure 2
Reservoir Units
Figure 3
Acknowledgement
We wish to thank ADNOC for giving the permission to
publish the result of this field case. Also, we are grateful for
continuous support provided by ADCO Management during
the course of the study, from building the business case to
implementation.
References
Jody R. Augustine An Investigation of Economic Benefit on
Inflow Control Devices on Horizontal Well Completions
Using a Reservoir-Wellbore Coupled Model SPE 78293
(October 2002).
SPE 113563
Sy-24PLT/Flagship(ProductionProfile)
Figure 7
Figure 4
Figure 8
Figure 5
Figure 6
Figure 9
SPE 113563
S
E
q
N
u
u
- 5
a
m
1
Unit 2
Cumulative
Zonal
l i z e r
b e r
( P
D
o
p
l a
t h
Well B
r i s
l c
u
R
l t s
l a t e
a t e
d
b
o i l F
b l / d
7
l o
3%
1%
8% O ,7 %
W
3%
5 % O ,0 %
W
3%
2%
13%
21%
70 % O ,80 %
W
12%
20%
3 % O ,8 % W
21%
3%
3%
2%
2%
15% O ,5%
W
2%
4%
2%
13%
13%
20%
20%
18%
SPE 113563
21%