Bursting Discs Breather Valves Signalling Units
Bursting Discs Breather Valves Signalling Units
Bursting Discs Breather Valves Signalling Units
Breather valves
Signalling units
About us
ELEVENT
IKB
IG
KUB@
KUB-V-Series
KUB-G-Series
TC(R)-KUB
ZW
UKB-LS
Special-/Extruder
bursting discs
engineered
for special applications
FOS
SK / BIRD / SB-S
8
9
10
11
12
13
13
14
tank connection
vent side
ELEVENT concept
Installation and storage costs are reduced to a minimum. Costs for maintenance and inspection have not been lower
ever before!
The optimised air cushion sealing principle provides a smooth valve stroke and
re-seating during operation and prevents from valve flutter and abrasion.
Further options
HALAR-coating, various
special materials
ELEVENT
with swivel flanges
ELEVENT
Pressure/vacuum relief
valve E (dimensions please
see below)
advice
Your benefits:
extreme stability
low weight
the outstanding tightness
guarantees reduced costs for
nitrogen inert system
TYPE
DN
NPS
ELV E-1/1
ELV E-2/2
ELV E-3/3
ELV E-4/4
ELV E-6/6
25
50
80
100
150
1"
2"
3"
4"
6"
A
100
125
155
175
255
B
100
130
155
175
255
Dimensions [mm]
C
D
195
105
263
155
375
208
395
208
510
325
E
150
200
263
263
385
Further advantages are its aseptic design, vacuum resistance, pressure cycle
resistance and a working area of up to
96%. For the most common areas of
application, there are materials such
as 316 (L) and Hastelloy C276 available
on stock.
The newest generation of bursting disc
IKB is supplied in a sandwich construction. It is installed between all common
flange and pipe connections. The torque
pressure on the flange bolts does not influence the function of the bursting disc.
advice
Your benefits:
fully metallic, robust design
easy installation
no influence on torque pressure
longer maintenance intervals
DN
NPS
25
40
1"
1.5"
relief area
[cm2]
[in2]
4.5
0.698
11.0
1.705
height
[mm]
22
25
[in]
0.87
0.98
50
2"
0.35
5.08
3.0
43.5
22.0
3.410
26
1.04
65
2.5"
0.35
5.08
3.0
43.5
35.0
5.425
30
1.18
80
3"
0.30
4.35
2.0
29.0
50.0
7.750
35
1.38
100
4"
0.30
4.35
2.0
29.0
80.0
12.400
37
1.46
Signalling cable SK
Insulation cassette IK
Lower part U/
Vacuum support V
Upper part O
Sealing part D
FEP/PTFE
Aluminium
DN
NPS
bar g
20
3/4"
1.7
psig
Nickel
Monel
Inconel
Stainless Steel
bar g
psig
bar g
psig
bar g
psig
bar g
24.70
6.0
87.00
14.0
203.0
18.0
261.0
psig
bar g
psig
25
1"
1.6
23.20
3.5
50.80
12.0
174.0
17.0
247.0
40
1,5"
1.0
14.50
2.5
36.30
10.0
145.0
12.0
174.0
50
2"
1.0
14.50
1.5
21.80
6.0
87.0
7.0
102.0
65
2,5"
1.0
14.50
1.3
18.90
4.0
58.0
5.0
72.5
80
3"
0.7
10.20
1.0
14.50
3.0
43.5
6.0
87.0
9.0 131.0
9.0 131.0
100
4"
0.4
5.80
0.8
11.60
3.0
43.5
4.0
58.0
7.0 102.0
7.0 102.0
150
6"
0.2
2.90
0.5
7.25
2.5
36.3
3.0
43.5
5.0
72.5
6.0
87.0
signalling devices
200
8"
0.1
1.45
0.3
4.35
2.0
29.0
2.5
36.3
3.0
43.5
4.5
65.3
controllers
250
10"
0.1
1.45
0.3
4.35
1.5
21.8
2.0
29.0
2.5
36.3
3.5
50.8
300
12"
0.1
1.45
0.2
2.90
1.5
21.8
2.0
29.0
2.0
29.0
3.5
50.8
350
14"
0.1
1.45
0.2
2.90
1.5
21.8
2.0
29.0
1.5
21.8
3.5
50.8
400
16"
0.1
1.45
0.1
1.45
1.5
21.8
2.0
29.0
1.5
21.8
3.0
43.5
450
18"
0.1
1.45
0.1
1.45
1.5
21.8
2.0
29.0
1.5
21.8
3.0
43.5
500
20"
0.05
0.725
0.1
1.45
1.5
21.8
1.5
21.8
1.5
21.8
2.0
29.0
600
24"
0.05
0.725
0.1
1.45
3.0
43.5
4.0
58.0
3.5
50.8
2.0
29.0
Minimum possible burst pressure at a temperature of 22 C (71.6 F) in dependence of nominal pipe size and the
used material of the sealing part. Higher temperatures cause a lower burst pressure, lower temperatures an
increase in burst pressure. Other sizes on request!
Bursting disc
holder unit
DN
NPS
ANSI
Rating
15
1/2
150
300 / 600
900
44
50
60
42
42
42
150
300 / 600
900 / 1500
150
300 / 600
900 / 1500
150
300 / 600
900 / 1500
150
300 / 600
900 / 1500
150
300 / 600
900 / 1500
150
300 / 600
900 / 1500
53
63
66
63
69
76
73
79
85
82
92
95
101
107
139
120
127
162
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
20
3/4
25
A
mm
B
mm
32
1,25
40
1,5
50
65
2,5
80
150
300 / 600
900
1500
133
146
165
171
42
42
42
42
100
150
300
600
900 / 1500
171
177
190
203
45
45
45
45
150
300
600
900
193
209
238
244
55
55
55
55
150
150
300
600
900
219
247
263
285
55
55
55
88
200
250
10
300
12
350
14
400
16
450
18
500
20
600
24
650
26
700
28
750
30
800
32
150
300
600
150
300
150
300
150
300
150
300
150
300
150
300
150
300
150
300
150
300
150
300
150
300
276
304
317
336
358
406
419
447
482
511
536
546
593
603
647
714
771
771
831
828
895
879
949
936
1003
55
55
88
62
62
63
63
75
75
78
78
78
78
87
87
96
96
150
150
150
150
150
150
150
150
125
DN
direction of flow
IG
NPS
15
1/2
20
3/4
25
32
1,25
PN
A
mm
B
mm
10-40
64-160
51
61
42
42
10-40
61
42
10-40
64-160
71
82
42
42
10-40
82
42
10-40
64-160
10-40
64
92
103
105
113
42
42
42
42
10-25
40
64
100
125
127
138
144
42
42
42
42
10-40
64
100
10/16
25/40
64
10/16
25/40
64
10/16
25/40
64
10/16
25
40
10/16
25
40
10
16
25
10
16
25
10
16
25
10
16
25
142
148
154
162
167
174
192
194
210
217
223
247
272
283
290
325
340
352
375
383
400
435
443
457
485
496
514
594
617
624
42
54
54
45
45
54
55
55
55
55
55
88
55
55
88
62
62
62
63
63
63
75
75
75
78
78
78
87
87
87
40
1,5
50
65
2,5
80
100
125
150
200
250
10
300
12
350
14
400
16
500
20
600
24
6
10
16
25
679
695
734
731
96
96
96
96
700
28
6
10
16
25
784
810
804
833
150
150
150
150
800
32
6
10
16
25
890
917
911
942
150
150
150
150
The bursting disc unit is installed between flanges. At the same time it disposes of a sufficient leak-proof, even in case of high pressures.
The installation of the bursting disc in
the pipe system on site is considerably
simplified by pre-assembling it into the
holder unit. In case of bursting the bursting disc is replaced. The holder unit
can be used again.
The holder unit IG can be produced from
Carbon-Steel, Stainless Steel, Titanium,
Nickel, Hastelloy, Inconel and other special materials. The selection of the materials depending on the specification, the
temperature resp. corrosion resistance is
individually agreed with the customer.
The installation is made (s. above) between flanges. This model range is available for all kind of flanges (DIN / ANSI /
JIS s. table). Seal faces and dimensions
of the holder units can be suited to all
current standards.
1 of 6 KUB buckling-pins
KUB bursting discs are fully torque independent. Torque of the flange bolts is
only defined by the sealing and pressure
rating requirements. The KUB can be installed using the KUB holder unit or, at
low to medium pressures, directly between standard DIN or ANSI flanges without specially trained personell.Testing
acc. to PED 97/23/EG-Modul B or ASME
guideline is part of every
supply.
advice
KUB with cut away holder unit
Your benefits:
torque independent
no fragmentation
separation of functioning
suitable for all gases,
vapour and liquids
KUB after
responding with
100 % opening
Eliminating downtime
Stretching maintenance intervals
KUB-V-Series
The KUB-V-Series is the result of continued research and development. The
benefit the KUB-V-Series offers is as
simple as ingenious: by putting the space between disc and safety valve slowly
under pressure the valve can be checked
for leakage or smooth performance. This
unique durability against backpressure
of the KUB-V-Series is achieved by modifying the proven double layer KUB
design. It will never be obtained by
single-layer or pre-weakened scored
bursting discs.
Due to special reinforcements of the second protecting layer the V-Series withstands twice the pressure in reverse direction as it does in venting direction.
Even after multiple valve-testing performance and durability of the bursting
disc remain unchanged. Single-layer or
pre-weakened bursting discs will never
meet these requirements.
Your benefits:
easy and safe installation
reduced maintenance
extended valve durability
advice
Safety valve
discharges
test pressure
KUB-G-Series
advice
Yet another highlight of the KUB -family
is the G-Series.
Your benefits:
quick installation,
double lifetime
KUB-G-Series
before and after responding
The KUB, KUB-V-Series and KUB-G-Series bursting discs are available in following sizes:
DN [mm]
25
40
50
65
80
100
150
200
250
300
350
400
450
500
600
700
NPS [in]
1,5
2,5
10
12
14
16
18
20
24
28
32
4.5
11
22
35
50
80
180
280
440
650
860
1100
1485
1855
2710
3680
4850
0.7
1.70
3.29
4.72
7.33
12.4
27.9
43.4
68.2
100.7
133
171
230
288
420
570
752
KUB
Pat. pend.
10
800
TC(R)-KUB
The TC(R)-KUB bursting disc has a
smooth convex surface on the pressure
side which definitely guarantees sterility.
The TC(R)-KUB was specifically developed for pressure protection that demands aseptic and sterile conditions, e.g.
in the pharmaceutical-, biotechnical- and
food industries. The especially stable and
robust construction enables a safe and
easy installation. The TCR-KUB is fitted
with an integrated PTFE-gasket (FDA/USPS
class VI) conformity) that can be renewed
on demand.
TCR-KUB
with clamp pipe connections
DN
mm
25*
40*
50*
65
80
100
NPS
in
1
1,5
2
2,5
3
4
advice
Your benefits:
smooth application in pharmaceutical-, biotechnical- and food
industries
* Available in TC(R)-KUB-version,
further sizes on request
1)
Clamp standard ISO2852 and pipe standard
DIN11850 correspond to DIN32676.
TC(R)-KUB bursting discs are also available
for other systems.
safeguarding sterility
direct mounting between
clamp fittings
DN [mm]
DN 50
DN 65
DN 80
DN 100
DN 150
NPS [in]
2"
2.5"
3"
4"
6"
DN 200 DN 250
DN 300
DN 350
DN 400
DN 500
DN 600
DN 700
12"
14"
16"
20"
24"
28"
DN 800
32"
0.05
0.05
0.045
0.035
ZW
pmin. pressure [barg]
1.0
1.0
0.7
0.35
0.2
8"
0.1
10"
0.1
0.1
0.1
0.1
14.5
14.5
10.2
5.08
2.9
1.45
1.45
1.45
1.45
1.45
0.73
0.73
0.65
0.65
-0.400
-0.300
-0.150
-0.025
-0.020
-0.020
-0.020
-0.015
-0.015
-0.015
-0.015
-0.010
-0.010
-0.010
-5.8
-4.35
-2.18
-0.36
-0.29
-0.29
-0.29
-2.18
-2.18
-2.18
-2.18
-0.145
-0.145
-0.145
11
UKB-LS
Special applications require special bursting discs. The UKB-LS meets critical features such as highly leakproofness (Helium), cleanroom demand, fully metal design even at lowest burst pressures.
Furthermore this vacuum resistant compact bursting disc distinguishes itself by
high working pressure and back pressure
resistance as well as by lowest tolerances. In addition to many standard sizes
the UKB-LS is manufactured to specific
customers requirements.
UKB-LS bursting discs are suited to applications in the aerospace-, hydraulic, cryogenic-, pharmaceutical- and medical
technology and there where compact
pressure protection is requested combined with the lowest possible weight and
easy handling.
advice
Your benefits:
maintenance-free
easy installation
unlimited lifetime
Bursting discs individually manufactured acc. to customers requirements
12
Bursting plugs are used in hydraulic systems and in compressed air systems. The
gas-tight bursting membrane welded
advice
Your benefits:
Extruder bursting discs
easy installation
tag number hard stamped
pressures from 30 bar (435 psi)
to 7000 bar (100000 psi)
sizes DN 4 (1/8) to DN 200 (8),
standard tolerance 10 %
Extruder bursting disc
with signalling unit
Bursting discs
for compressed air systems
interrupted due to the tear of the optical fibre. The following FOA (fibre optic
evaluation unit) immediately provides an
electrical signal for optical or acoustic
alert that can also be used for further
data processing. If necessary, several signalling bursting discs can be interconnected, forming an optical chain, so that
only one FOA is required for evaluation.
Your benefits:
suitable for use in hazardous
areas (Ex) since no electricity
at site
disturbance-free signal
transmission
Fibre optical signalling bursting disc FOS for use in hazardous areas (Ex)
13
Signalling Units
SK / BIRD / SB-S
A responded disc has to be detected either it has opened fully or only lifted to
release little pressure or vacuum. Several
systems with different methods of signalling are available integrated and
refittable signalling units as well as separate ones.
The basic principle is an intrinsically safe
low voltage power circuit that is interrupted when the disc responds. The interruption is caused by tearing a smart
wire or thin foil apart or breaking a special detection pin. This signal can be implemented into the local control panel,
monitoring system or just trigger an
alert or alarm device. In connection with
purpose designed monitoring units and
separation amplifiers the use of such signalling devices and membranes is suitable for hazardous areas (Ex).
Proximity switch
for response monitoring
of ZW bursting discs
Signal cable
for response monitoring
of explosion panels
14
Since 1998
with REMBE
Thomas Mnstermann
Manager Process Safety Department /
Product Manager KUB
[email protected]
T: +49 (0) 29 61 / 74 05 - 14
2.
3.
4.
Since 1981
with REMBE
Since 1990
with REMBE
Since 1977
with REMBE
Georg Vonnahme
Senior Sales Engineer /
Manager Replacement Business
[email protected]
T: +49 (0) 29 61 / 74 05 - 31
Orhan Karagz
International Sales Manager /
Product Manager ELEVENT
[email protected]
T: +49 (0) 29 61 / 74 05 - 34
Heinz Rustemeier
Senior Sales Engineer /
Product Manager EX-GO-VENT
[email protected]
T: +49 (0) 29 61 / 74 05 - 32
Since 1994
with REMBE
Roland Bunse
Manager Explosion Protection Department /
Product Manager
Q-Rohr-3, Q-BOX, EXKOPII, Q-Bic, Q-Flap
[email protected]
T: +49 (0) 29 61 / 74 05 - 40
In affiliation with
Since 2006
with REMBE
REMBE, Inc.
Gerd Mayer
President REMBE, Inc.
Charlotte, NC / U.S.A.
[email protected]
T: +1 (704) 443 7022
15
Safety Division
Process Safety
Breather Valve for
low Response Pressure
ELEVENT
Explosion Protection
Single-Layer and TripleSection Bursting Discs
ERO Pat.-No. EP 07 73 393 / ODV /
ODU / EDP / EX-GO-VENT
KUB
/ TC(R)-KUB / Q-Box /
ZW / ODV / UKB / IKB
Explosion Isolation
Signalling Units
EXKOP II Pat.-No. EP 05 59 968 /
Q-Flap
Protection Concept
for Bucket Elevators
ElevatorEX
Explosion Suppression
Q-Bic
Control Division
Flow Metering
Flow Metering System
for Bulk & Solids
C-LEVER II
C-LEVER II MINI
Flow Metering
Device for Pneumatic
Conveying Systemse
MicroFlow
Emptying of Big-Bags
and barrels
Docking Station
Pump System
Weighing Systems
Weighing Systems and
Inventory Control for Silos,
Mixers, Vessels,
Microcell / LESICOM /
Load Disc / LeverMount /
MasterMount
Dry Bulk Level Measurement
BINDICATOR
Beltscales
UNIBAND
Dynamic Front-End-Loader
Weighing Device
LOADRITE
REMBE GmbH
SAFETY+CONTROL
The copyright of all contents in this catalogue with its design, text, photos and graphics are owned by REMBE GmbH SAFETY + CONTROL (except where
otherwise stated); all rights reserved. REMBE does not accept responsibility for any mistakes or technical changes which may occur due to progress in
research and development. All copies made of this catalogue are legally prohibited. REMBE reserves the right to change or update any information in
this catalogue without notice. REMBE will not accept any responsibility for mistakes that occur in the production or in the use of this catalogue. It is
the sole responsibility of the operator to ensure that all REMBE products are correctly used.
Gallbergweg 21
59929 Brilon / Germany
T + 49 (0) 29 61 - 74 05 - 0
F + 49 (0) 29 61 - 5 07 14
[email protected]
www.rembe.de