Vicotec410 PDF
Vicotec410 PDF
OPERATING INSTRUCTIONS
VICOTEC410
CO and Visibility Measuring Device
Installation
Operation
Maintenance
Document Information
Glossary
Described Product:
Product name: VICOTEC410
Variants:
Document ID
Title:
Part No.:
Version:
Release:
Manufacturer
SICK AG
Erwin-Sick-Str. 1
Phone:
Fax:
E-mail:
Original Documents
The English edition 8008981 of this document is an original document of SICK AG.
SICK AG assumes no liability for the correctness of an unauthorized translation.
Please contact the manufacturer or your local representative in
case of doubt.
Legal information
Subject to change without notice.
Warning Symbols
Hazard (general)
DANGER
Risk or hazardous situation which will result in severe personal
injury or death.
Hazard by voltage
WARNING
Risk or hazardous situation which could result in severe personal
injury or death.
CAUTION
Hazard or unsafe practice which could result in personal injury or
property damage.
NOTICE
Hazard which could result in property damage.
Information Symbols
Important technical information for this product
Nice to know
Supplementary information
Contents
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1
1.1.1
1.1.2
1.1.3
1.1.4
1.1.5
1.1.6
1.2
1.2.1
1.2.2
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Purpose of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3
Responsibility of user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4
Additional documentation/information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2
2.2.1
2.3
2.3.1
2.3.2
Device variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Standard components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4
2.5
2.5.1
Special features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Special device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.6
2.6.1
2.6.2
Device components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
VICOTEC410 sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Evaluation unit RCU410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.7
2.7.1
2.7.2
RCU interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
RCU interfaces standard version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
RCU410 interfaces Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.8
2.9
2.10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1
Project planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2
3.2.1
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Protection devices/protective measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3
Material required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4
3.4.1
3.5
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6
3.6.1
3.6.2
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fitting the mounting brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installing the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5
5
5
5
5
6
6
Contents
3.7
3.7.1
3.7.2
3.8
3.9
3.9.1
3.9.2
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connecting VICOTEC410 cabling variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Connecting the VICOTEC410 sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.10
3.10.1
3.10.2
4.1
4.2
4.3
4.4
4.4.1
4.4.2
Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Function buttons and menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.5.6
Commencing start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
1st step: Power supply ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2nd step: Setting VICOTEC410 parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fog correction with additional VICOTEC411 measuring point close to portal . . . . 45
Connecting the PROFIBUS during start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Call up Parameter mode in the Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Zero adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.6
Function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.1
5.1.1
5.2
5.2.1
Standard procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Checking malfunction displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.3
Menus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.4
Status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.1
6.2
6.3
Shutdown preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.4
Switch-off procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.5
6.6
6.6.1
6.6.2
6.7
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.8
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Contents
Maintenance
7.1
7.1.1
VICOTEC410 maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Maintenance planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.2
7.2.1
Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Cleaning the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.3
7.3.1
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Recommended spare parts for 2 years operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Clearing Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8.1
8.1.1
8.1.2
8.1.3
8.1.4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.1
9.1.1
9.1.2
9.1.3
Compliances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Electrical protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Laws, standards, guidelines complied with . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9.2
9.2.1
9.2.2
9.2.3
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions, VICOTEC410 sensor and evaluation unit . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions, connection unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
10.1
10.1.1
10.1.2
10.1.3
10.1.4
10.1.5
10.1.6
10.2
10.2.1
10.2.2
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Purpose of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
10.3
Responsibility of user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
10.4
Additional documentation/information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
77
78
78
79
Important Information
VICOTEC410
Important Information
Important Information
1. 1
1.1.1
Authorized personnel
Persons responsible for safety must ensure the following:
All work on device parts is carried out by qualified personnel only. Qualified persons are
those who, based on their training, experience or instruction as well as their knowledge
of relevant standards, regulations, accident prevention rules and plant conditions, are
authorized by those responsible for safety for personnel and the plant to carry out such
work. It is decisive that these persons can recognize and avoid possible hazards in a
timely manner.
Skilled persons are persons according to DIN VDE 0105 or IEC 364 or directly comparable standards such as DIN 0832.
These persons have adequate knowledge through training
These skilled persons have the delivered Operating Instructions as well as the associated system documentation available during all work, and observe these documents
with regard to avoiding hazards and damage.
Contact the manufacturer before using this measuring device for other purposes where the
device functionality cannot be judged properly within such applications.
1.1.2
Intended use
1.1.3
The VICOTEC410 measuring system and its system components are only to be used for
measuring visibility and/or CO concentrations in road tunnels.
Prerequisite
All planning, assembly, installation, start-up, maintenance and repair work must be carried
out by adequately instructed personnel only and checked by the responsible skilled persons.
Correct handling
Use the system in accordance with the technical data and specifications regarding permissible usage, assembly, connection, ambient, and operating conditions (refer to the
order documents, device user information (type plates etc.), as well as the documentation supplied with the system).
Persons carrying out the work must be aware of, and observe general assembly and
safety regulations,
Act according to local, system-specific conditions and risks arising from technical operating and regulations, in particular local road safety regulations.
Ensure proper use of tools and hoist and transport equipment.
Provide sufficient protection devices and personal safety equipment and ensure that
these are used by the personnel.
Secure system components delivered without a degree of protection with effective protection devices on-site.
Observe all measures necessary for conservation of value, e.g. during transport and
storage and/or maintenance and inspection.
1.1.4
Important Information
1.1.5
1.2
Intended use
1.2.1
Installation location
The opto-electronic VICOTEC410 measuring device supports continuous, delay-free measurement of visibility and CO concentrations in road tunnels. The sturdy, compact sensors
are designed as contact-free, direct in-situ measuring devices.
.
Important Information
1. 3
Responsibility of user
These Operating Instructions serve understanding the function, and explain assembly,
installation and maintenance work as well as how to operate the VICOTEC410. Other documents may contain more detailed information but can never replace these Operating
Instructions.
Target groups of this document
SICK Service technicians or trained customer personnel; qualified technicians/engineers - with excellent device knowledge
Operators. customer installation personnel, technicians for measurement and control
technology, electric, electronics - with basic device knowledge
Correct use
Only use the device as described in these Operating Instructions (--> page 44). The
manufacturer bears no responsibility for any other use.
Carry out the specified maintenance work.
Do not remove, add or change any components in or on the device unless such changes
are officially allowed and specified by the manufacturer. Otherwise any warranty by the
manufacturer becomes void.
Read the Operating Instructions before starting the work! Observe all warning
information exactly!
Special local conditions
Follow all local laws, regulations and company-internal operating directives applicable
at the installation location.
Keeping documents
These Operating Instructions:
Must be available for reference.
Must be passed on to new owners.
1. 4
Additional documentation/information.
Product Description
VICOTEC410
Product Description
Product identification
Functional principle
Characteristics
Variants
10
Product Description
2. 1
Product identification
Product name:
Product variants:
Firmware version:
Manufacturer:
VICOTEC410
VICOTEC411 (VIC411), VICOTEC412 (VIC412), VICOTEC414
(VIC414)
Program RCU410 (9054915 Version O362)
SICK AG
Erwin-Sick-Str. 1 79183 Waldkirch Germany
Fig. 1
t
ngh
el le
n
n
Tu
Fog sensor
VICOTEC410 standard device
Ventilation system
11
*
ce
n
a
t
Dis
Fog sensor
Product Description
2.2.1
Method of operation
The VICOTEC410 operates independently.
The measuring principles used support extensive options for excellent self-monitoring
When a malfunction occurs, the VICOTEC410 switches automatically to Malfunction
mode. The analog outputs are set to the parameter value set for malfunctions, Live
zero, or the last valid value.
Operating states are signaled by status signals and entered in a logbook.
Each sensor pair of a measuring point has one or two opto-electronic measuring devices
that deliver, independent of each other, visibility and/or CO concentration measured values. The CO measuring unit (IR unit) comprises an infrared sender and an infrared receiver.
The visibility measuring unit (VIS unit) is arranged in parallel and comprises a sender/
receiver unit and a triple reflector.
2.3
Device variants
2.3.1
Standard components
Sensor pair (sensor left, right)
Control unit RCU410
2 mounting brackets
Extension cable, 12 m, 6 pole; plug and socket C16-1
Connection cable, 2 m for sensor - control unit connection
Fig. 2
Device versions
Sensor left
Sensor right
Type plate
Evaluation unit RCU410
Table 1
Device variants
VICOTEC411
VICOTEC412
VICOTEC414
Measuring task
Single visibility measurement
Single CO concentration measurement
Simultaneous visibility and CO concentration measurement
12
Product Description
2.3.2
Optional equipment
The VICOTEC410 can also be configured with
1 terminal box, sensor left
1 terminal box, sensor right
Connection unit with separate voltage supply (230 V AC); allows locating the RCU410
up to 1000 m away (CAN bus)
Repeater for RS422
Additional prefabricated connection cables:
1 connection cable, 1 m for sensor - evaluation unit connection
1 extension cable, 24 m, 6 pole; plug and socket; C16-1, to connect both sensors
2 mounting brackets incl. fixing accessories in material 1.4529 or 1.4571
Plastic separator plate for using the stainless steel consoles
Surge protection elements
2. 4
2. 5
Special features
2.5.1
13
Product Description
2.6
Device components
2.6.1
VICOTEC410 sensors
Fig. 3
Sensor versions
Sensor left
VICOTEC 411: VIS reflector
VICOTEC 412: CO sender
VICOTEC 414: VIS reflector/CO sender
Sensor right
VICOTEC 411: VIS sensor
VICOTEC 412: CO receiver
VICOTEC 414: VIS sensor/CO receiver
Visor
Sensor housing
2.6.2
Optical visor
2.7
RCU interfaces
2.7.1
14
Product Description
2.7.2
Fig. 4
Measuring
Measure
CO
VIS
T=150C
oC
T=25
120.3
120.3
RCU410
ppm
1/km
Evaluation Unit
150
Keypad for
operating the
VICOTEC410
2. 8
2. 9
15
VICOTEC411s are installed just as fog sensors at a maximum distance of 10 m from the
portals. These are connected to the VICOTEC4xx measuring points (tunnel sensors) via an
RS422 bus circuit. An RCU410 declared as Master then corrects the measured values of
the tunnel sensors when fog exists so that no fog is suctioned in. Details on parameter settings, see p. 45, 4.5.2.
Product Description
2 . 10
Table 2
Visibility distance
900 m
800 m
700 m
600 m
500 m
450 m
400 m
350 m
300 m
250 m
16
Product Description
17
Installation
VICOTEC410
Installation
Project planning
Transport
Setup
Installation
Initial start-up
18
Installation
3. 1
Project planning
3. 2
Safety information
The following symbols are used in these installation instructions for important safety information for the user. The symbols are located exactly where required within the Sections.
Safety information, especially warnings, must be observed and followed.
3.2.1
3. 3
Material required
Table 3
Material required
Assembly kit for mounting brackets for VICOTEC32x, 41x, dowels and
screws made of stainless steel 1.4571
Assembly kit for mounting brackets for VICOTEC32x, 41x, dowels and
screws made of stainless steel 1.4529
Insertion tool for stainless steel dowel, M12
3. 4
Part No.
2045457
2045458
5601225
19
Installation
Selection criteria
Define the measuring path:
Comply with the measuring path when possible. Record small deviations
in the Assembly protocol.
Select fixing accessories:
The tunnel atmosphere is usually highly corrosive. Use only suitable, noncorrosive or protected fixing accessories.
Define the tilt angle:
Always align the mounting brackets at the same tilt angle to the tunnel
wall. Different tilt positions to the tunnel profile make the following sensor alignment difficult. Insert washers under the wall holder when necessary.
Fit the mounting brackets on a sufficiently solid foundation (e.g. concrete
BE5) for exact sensor alignment.
3.4.1
3.5
Scope of delivery
Check the scope of delivery against the order and delivery documents.
Standard delivery includes the components: See p. 12, 2.3.1
Optional components: See p. 13, 2.3.2
3.6
Assembly
Procedure
1 Determine the installation location for mounting brackets according to project planning.
2 Drill holes for wall holder. Drill holes according to the selected expanding dowels or wall
ties, see Fig. 5, page 22.
3 Insert dowels or wall ties according to the manufacturer's assembly specifications.
4 Screw the consoles on provisionally at first. Align with visual control.
Tighten screws according to the manufacturer's assembly specifications, use a torque
wrench when necessary.
5 Check rough alignment of consoles visually, correct as necessary.
Wall plate and mounting bracket can be fitted slightly tilted when the crosssection profiles are tilted or rounded. Leave sufficient clearance for removing
the tube and device cover.
20
Installation
3.6.1
21
Installation
Fig. 5
210
5
1
182
105
182
105
22
Installation
3.6.2
Fig. 6
Sensor arrangement:
Sensor left
VICOTEC 411: VIS reflector
VICOTEC 412: CO sender
VICOTEC 414: Reflector VIS/Sender CO
Optical visor
When using stainless steel consoles, fit the plastic separator plate on the angle bracket
so that the sensors have no direct contact with the consoles.
Position the sensor on the mounting bracket and screw the sensor hand-tight with the
2 retaining screws provided.
Insert the plastic sleeves in the fastening drill holes of the sensor. (See Fig. 6)
Loosen the 2 retaining screws of the console bracket so that it can be swiveled slightly
with the sensor.
4 Align the sensors using the visor opening.
23
Retaining screws
(console bracket)
Installation
Fig. 8
Vertical
swivel
Horizontal
swivel
15o
15o
Position to the center of the other sensor through the visor opening on top of the sensor.
Tighten at least one of the retaining screws when alignment is correct.
NOTICE: Align the sender first - then the receiver
5 Aligning the sensors using the optical visor.
Fig. 9
Optical visor
24
Installation
3. 7
3.7.1
Fig. 10
Opening 5 mm
for assembly drill hole
Housing screws (4 x)
Fig. 11
Connection unit assembly drill holes with separate voltage supply (measurement in mm)
163
Housing screws (4 x)
25
52
Opening 5 mm
for assembly drill hole
Installation
3.8
Table 4
Evaluation unit
Distance
VICOTEC411
VICOTEC412/414
Max. 14 m connection cable (1 m, 2 m or 2+12 m)
50 m cable
Additionally required
Terminal box
Terminal box
Connection unit
1000 m cable
37
122
116
48
110
348,6
330
280
30
8,3
Fig. 12
26
Installation
3. 9
Electrical installation
CAUTION: General hazards through electric voltages
Observe relevant safety regulations during all installation work! Take suitable protective measures against possible local risks or those arising from
the system!
If it is necessary to open the device for setting or repair: Disconnect the
device from all power sources before starting work.
If the open device must be live during work: This work must be performed
by skilled persons who are familiar with potential hazards. If it is necessary
to remove or open internal components, live parts could be exposed.
If liquid has penetrated electrical device components: Shut the device
down immediately and disconnect mains voltage at external source (e.g.
disconnect the mains cable). Then contact the manufacturers customer
service or request suitably trained skilled persons to repair the device.
If safe operation of the device is no longer possible: Shut the device down
and secure it against unauthorized start-up.
Never interrupt the protective conductor connections inside or outside the
device. Otherwise the device can become dangerous.
1
27
Installation
3.9.1
12 or 24
2 or 1
12
1
1
1
SICK
Wiring
Plug
Connection terminal
Provided by
Customer
Wiring
Plug
20
50 12
1000
50 12
End 2
Connection terminal
VICOTEC412/414
3 x 1.5 mm2
W-C1
W-C2 a,b
W-C3
W-C4
W-C5
W-S1
W-S2
W-S2a
W-S3
W-S4 a,b
W-S5
2 x 2 x 0.75 mm
Line
VICOTEC411
3 x 2 x 0.75 mm2
Table 5
28
Installation
Fig. 13
Sensor left
Sensor right
W-S1 (12 or 24
Fig. 14
RCU410
W-C4
>
<
W-C5
Sensor right
Sensor left
W-S4
(1 m)
W-S5 (1 m)
W-C1 (max. 20)
CB-1
RCU410
W-S3
(1 m)
CB-2
W-C4
>
W-C2a
W-C5
<
Max. 12 m VIC412/414
Max. 50 m VIC411
Fig. 15
Sensor left
Sensor right
RCU410
W-S1 (12 or 24 m)
CB-1
W-C4
W-C5
W-C2b
Max. 12 m VIC412/414
Max. 50 m VIC411
29
>
<
W-S3
(1 m)
Installation
12 or 24
2 or 1
12
1
1
1
SICK
Wiring
Plug
Connection terminal
Provided by
Customer
Wiring
Plug
20
50 12
1000
50 12
End 2
Connection terminal
VICOTEC412/414
3 x 1.5 mm2
W-C1
W-C2 a,b
W-C3
W-C4
W-C5
W-S1
W-S2
W-S2a
W-S3
W-S4 a,b
W-S5
2 x 2 x 0.75 mm
Line
VICOTEC411
3 x 2 x 0.75 mm2
Table 6
30
Installation
Fig. 16
Sensor left
W-C5
Sensor right
RCU410
W-C4
W-S3
1m
W-S1 (12 or 24 m)
SV
W-C5
>
<
Fig. 17
RCU410
<
Voltage
Sensor left
W-S5
(1m)
CB-1
Sensor right
W-C4
W-C5
W-C5
>
<
W-S3
(1 m)
W-C1 (max. 20 m)
CB-2
W-S4
SV
W-C4a
Max. 12 m VIC412/414
Max. 50 m VIC411
W-C3 (max. 1000 m)
Fig. 18
RCU410
Sensor right
W-C1 (max. 20 m)
W-C5
W-S3
(1 m)
CB-1
W-C4b
Max. 12 m VIC412/414
Max. 50 m VIC411
31
W-C4
W-C5
>
<
SV
<
Voltage
Sensor left
Installation
3.9.2
Fig. 19
RCU410
X11
VIS CO
Digital out
115V
+
-
X6
X7
X8
Analog out
RS 232
40...60Hz
Maintenance
PE N L1
Fuse
2,5AT 250V
+
-
CB-ll
X9
X10
230V
+
-
CB-l
Power
+5 V, +24 V
Service
Dig in
SV
RS 422
X1 X2 X3 X4
X5
32
Installation
Fig. 20
Leitung W-S2
W-S2
pk
gr
ye
gn
bn
SC
Leitung W-C1
6
5
4
W-S5
3
Stat
2
Chopper 1
PE
6 +24 V
5 GND
4 CAN-H
3 CAN-L
2 CAN-GND
1 Screen
PE
X9
X11
+24 V
GND
X1
pk 6 +24 V
gr 5 GND
pk
gr
W-C1
gn
wh
4
3
bn 2 Stat
wh 1 Chopper
P
W-S3
Leitung W-C2
W-C2a: X10
W-C2b: X11
+24 V
GND
6
5
CAN-H
4
W-S3 CAN-L
3
CAN-GND 2
1
PE
X1
+24 V
GND
pk
gr
ye
gn
CAN-H
CAN-L
W-C2a
CAN-GND
Screen
wh
Leitung W-C3
X7
1
CAN-H
2
CAN-L
3
CAN-GND
PE
X1
+24 V
GND
W-C3
CAN-H
CAN-L
CAN-GND
Screen
W-C4a: X10
W-C4b: X11
X8
+24 V
GND
6 pk
5 gr
4 ye
W-S3
3
Stat.
2 bn
Chopper 1 wh
PE
33
W-C1
1 +24 V
2 GND
3 CAN-H
4 CAN-L
5 CAN-GND
6 n.c.
PE Screen
Leitung W-C4
Installation
3 . 10
3.10.1
Fig. 21
+
-
+
-
PE N L1
Maintenance
Digital output
VIS CO
+
-
Service
RS 232
+24V
GND
CAN-H
CAN-L
CAN GND
Operating voltage:
230 V AC no jumper
115 V AC jumper
Sensor
Prefabricated cable to
sensor
RS 422
PE N L1
115/230 V AC;
50/60 Hz (3 x 1.5 mm2)
Power supply
+
Max. 5 V; 2 mA
(2 x 0.75 mm2)
VIS CO Maintenance
data data Dust (
valid valid request)
+ +
0 ... 20 mA
(2 x 2 x 0.75 mm2)
Analog outputs
Digital input
(ext. maintenance switch)
Subject to change without notice
(3 x 2 x 0.75 mm2)
48 V AC/DC; 30 VA,
1A (3 x 2 x 0.75 mm2)
Relay outputs
RS422 interface
Procedure
Lead the power supply cable through the PG screw fittings and connect in accordance
with Fig. 18
CAUTION: With 115 V supply! With 115 V supply, wire an insulated wire
jumper to the terminal marked Power!
WARNING: Connecting the wrong supply voltage damages the device!
34
Installation
Fig. 22
+24 V, pk
GND, gr
CAN-H, ye
CAN-L, gn
CAN GND, bn
Voltage supply
230 V AC jumper
115 V AC jumper
Mainte+
-
PE N L1
Sensor
PROFIBUS
RS 422
+ + >
PE N L1
(3 x 2 x 0.75 mm2)
RS422 interface
+
B
A
(3 x 2 x 0.75 mm2)
115/230 V AC;
50/60 Hz (3 x 1.5 mm2)
Power supply
PROFIBUS interfaces
Digital input
(ext. maintenance switch)
35
Max. 5 V; 2 mA
(2 x 0.75 mm2)
Installation
Procedure
Lead the power supply cable through the PG screw fitting and connect in accordance
with Fig. p. 80, Fig. 32.
Lead the PROFIBUS cable through the PG screw fitting and connect in accordance with
Fig. p. 80, Fig. 32..
CAUTION: With 115 V supply!
With 115 V supply, wire an insulated wire jumper to the terminal marked
Power!
36
Installation
37
Start-up / Switching on
VICOTEC410
Start-up / Switching on
Preparations
Switch-on procedure
Starting start-up
38
Start-up / Switching on
4. 1
4. 2
4. 3
4. 4
Operating elements
The evaluation unit of the VICOTEC410 is responsible for all settings, display and control
functions. The operator panel with the display, status indicators and key pad is accessible
when the evaluation unit cover is opened.
39
Start-up / Switching on
Fig. 23
Measuring
Messung
ppm
1/km
Operating buttons
to control the measuring device
Arrow buttons
Enter
Operation
Service
Warning
Malfunction
Measuring operation
Maintenance or Service mode
Warning messages, see Diagnosis mode (diag)
Device malfunction, error message, see Diagnosis mode
(diag)
150
LEDs
120.3
1/km
Evaluation Unit
150
CO
VIS
RCU 410
ppm
T=150
C
T=25
C
T=150C
oC
T=25
120.3
120.3
CO
VIS
Measuring
Measuring
40
Start-up / Switching on
4.4.1
Measuring
Measuring
T=150C
oC
T=25
120.3
CO
VIS
ppm
1/km
150
Diagnosis
Parameter
Parameter setting
Identification
Service
Calibration
Zero adjust
Span test
Maintenance
System start
Maintenance mode
Tests
Reset Parameter
T=25 C
current temperature measured value
CO 120.3 ppm current CO measured value
VIS 7 1/km
current visibility measured value (VIS) per km
Selected measured variable
0 or 150 measuring range start or end value (MRE) of the
measured variable shown in capitals (e.g. CO)
Error messages (plain-text)
Warning messages (plain-text)
Display sensor-internal raw values or logbook entries for
error diagnosis
Display screens
The black bar shows the selected operating mode (e.g. parameter settings) or the menu items just selected during navigation.
Four lines for submenus, plain-text messages or fixed settings (values)
Measuring
T=150 oC
Parameters
Settings
Meas. Distance
Analog Out
Response time
Calibration
Function bar:
k back
edit: Enter
select
1234
Password
41
back
Start-up / Switching on
4.4.2
Menu structure
Messung
T=25 C
120.3
CO
VIS
Diagnosis
Plain-text messages, see troubleshooting and fault clearance
Plain-text message, see warnings
Error
Warning
Raw signals CO
Log book
1/km
150
Measuring operation
ppm
TE:
TO:
TD:
TG:
55.2
60.3
10.7
19.21
edit:Enter
Calibration
42
Start-up / Switching on
Maintenance
System start?
Yes/No
:`Z[LTZ[HY[
4HPU[LUHUJL
*OLJRHUHSVNV\[
*OHUHS
Maintenance mode?
Yes/No
20 mA, 4 mA
*OHUHS
*OLJRYLSH`
*OHUHS
On/Off
*OHUHS
*OLJR9:
*OLJR796-0)<:
9LZL[WHYHTL[LYZ
43
Start-up / Switching on
Analog
output
Parameter
setting
Meas . distance
ce
Response
time
Analog output
Outp. error
Response time
Calibration
Calibration
Altitude
Altitude
Configuration
Configuration
Language
Language
Measuring
Measur
ing
Time/ Date
Time/Date
Measuring
PROFIBUS
Measuring
PROFIBUS
Fog Correction
Fog Correction
T=150 C
T=150 C
T=
T=
Fog Configuration
Fog Configuration
Parameters*
Parameters*
Identificatio n
Serial No.
IdentificationProgram version
Service*
Serial
No.
44
Start-up / Switching on
4. 5
Commencing start-up
4.5.1
4.5.2
Basic setting (default) as from the factory or by performing the Reset Parameter command. Check for the respective VICOTEC410 application or measuring task during initial start-up and adapt as necessary.
Operating example
The steps involved in selecting the display language serve as detailed example on how
to use the elements on the evaluation unit.
The following Sections in these instructions are not as detailed, apart from settings
where details on actual display contents appear useful.
45
Start-up / Switching on
Table 7
Action
Instruction
Determine display language: English, German, French
Activate Parameter mode
Select settings
Navigate to menu item Language and select
Measuring
Password
T=150 oC
Password 1 2 3 4
k back
Measuring
Language
select:Enter
T=150 oC
English
(German French)
k back
select:Enter
Use the arrow buttons to select a language, e.g. German and confirm. All further dialogs are now shown
in this language
Back to main menu
46
Start-up / Switching on
Parameter
Live Zero
4 mA
Live Zero
Setting range
Remark
VICOTEC411s are installed just as fog sensors at a maximum distance of 10 m from the
portals. These are connected to the VICOTEC4xx measuring points (tunnel sensors) via an
RS422 bus circuit. An RCU410 declared as Master then corrects the measured values of
the tunnel sensors when fog exists so that no fog is suctioned in. Details on parameter settings, see p. 45, 4.5.2.
47
Start-up / Switching on
Fig. 24
Fog sensor
RS 422- Bus
Fog sensor
CAN- Bus
CAN- Bus
CAN- Bus
CAN- Bus
RS 422- Bus
RS 422- Bus
Define one of the sensors in the tunnel as Master. This reads the fog sensor values and
corrects the visibility measured values of all tunnel sensors (its own as well) depending on
the measured values from the fog sensors, the Factor 1 and Factor 2 parameters of
each tunnel sensor and the Fog threshold parameter of the Master. The individual
parameters have the following significance: - Fog threshold : This is a limit defining the fog
intensity (measured in transmission on the fog sensors) as from which the fog correction
program is actually started. The following reference values can generally be used:
Table 9
Fog threshold
0,80
0,85
0,90
0,95
1,00
Factor 1 (Factor 2): This is used as weighting factor for fog sensor 1 (fog sensor 2) measured values by the measured value correction of the tunnel sensor. Correction is performed
in the measuring point transmission and not in the heat transmission coefficient. The following mathematical equation is used:
48
Start-up / Switching on
Table 10
Parameter settings for fog correction: Basic setting and setting range
Parameter
Set the measuring distance1, 2
parameter!
Fog correction
configuration
10000 mm
Tunnel
Setting range
9
1.00
1.00
1 ... 8
0.00 ... 2.00
0.00 ... 2.00
0
1
1.00
1.00
0.80
0 ... 8
1 or 2
0.00 ... 2.00
0.00 ... 2.00
0.00 ... 1.00
2) Always
Remark
set parameter!
Tunnel parameter
Address
Factor 1
Factor 2
Master parameter
Number of tunnels
Number of fog
sensors
Factor 1
Factor 2
Fog threshold
1) Always check!
49
Start-up / Switching on
Table 11
4.5.4
Factor 1/2
0.00
Fog threshold
1.00
1.00
1.00
2.00
1.00
0.00
0.90
1.00
0.90
2.00
0.90
Significance
No fog correction at this measuring point
Transmission measured value of tunnel sensor corrected exactly to the fog sensor measured value
Transmission measured value of tunnel sensor corrected to twice the fog sensor measured value.
No fog correction at this measuring point
Transmission measured value of tunnel sensor
increased by 90% transmission measured value of fog
sensor'.
Transmission measured value of tunnel sensor
increased by twice 90% transmission measured value
of fog sensor'.
Table 12
Units of measure
Measured variable
Unit
VIS
K 103 m1
CO
ppm
Each measured value has an own status byte. Significance of the status bytes is shown in
the Table below.
Table 13
Operating state
APRO identifier
Initialization
or
Warming-up phase
Zero adjust
(Zero Adjust)
Maintenance
APRO_ST_UNCERTAIN_
INITAIL_VALUE
APRO_ST_UNCERTAIN_
SENSOR_CALIBRATION
APRO_ST_UNCERTAIN_
LAST_USABLE_VALUE
Code (hexadecimal)
0x4C
Code
(binary)
0100 1100
0x64
0110 0100
0x44
0100 0100
50
Start-up / Switching on
Code (hexadecimal)
0x10
Code
(binary)
0001 0000
0xA4
1010 0100
0x80
1000 0000
APRO_ST_BAD_OUT_OF_SERVICE 0x1F
+ APRO_ISS_CONSTANT
0001 1111
Operating state
APRO identifier
Error
APRO_ST_BAD_
SENSOR_FAILURE
APRO_ST_GOOD_NC_
MAINTENANCE_REQUIRED
APRO_ST_GOOD_NC_OK
Contamination
Measuring
(no error)
Initialization of the
Profibus interface
not fully completed yet
51
Start-up / Switching on
4.5.5
Zero adjust
During zero adjust, the VICOTEC410 performs adjustment for the
CO unit
VIS unit (visibility)
Warm-up phase: A zero adjust should not be carried out during the warm-up
phase, e.g. after switching the power supply on. This is signaled by a LED warning.
Error during adjustment: If the message Error during adjustment appears,
call up the error message(s) in Diagnosis mode and clear the malfunction, see
p. 60, 7.
52
Start-up / Switching on
Table 14
Action
Instruction
Carry out zero adjust.
Call up Calibration mode
Zero Adjust CO
Select Zero Adjust and acknowledge the password prompt
with 1 2 3 4.
Yes No
Acknowledge prompt to perform Zero Adjust of the CO unit
k back
select:Enter
with Enter.
The Zero Adjust now starts on the CO unit and takes a few minutes, Please wait! appears on the display. Amplification settings AMP1 and AMP2 for CO-free path are shown on the display
Zero Adjust CO
for about 1 minute
C1
: +0.98
Adjustment coefficients C1, C1-Var and C2 are typical raw values
C1-VAR: +0.005
C2
: 0.97
for a CO-free measuring path.
k back
save: Enter Save adjustment results with Enter
Do you want to start
the adjust procedure?
4. 6
Function test
Control functions, analog output signals, see menu structure on page 48
Display and switching functions, see menu structure on page 48
Measured value function test:
Test set with 3 neutral density filters: Part No. 2031447
Test set with CO cells and 3 neutral density filters: 2021529
Test cells
Fig. 25
53
Operation
VICOTEC410
Operation
Access
Operation
Status messages
54
Operation
5. 1
5.1.1
Fig. 26
Display
Smoke
Humidity
Electrical circuits
Interface
Or moisture condensation on
electrical connections
Damaged or broken
Damaged or deformed
Noise
Smoke
Measure
1 Shut the device down immediately.
2 Have the device serviced.
1 Shut the device down immediately.
2 Localize and stop liquid source.
3 Have the device serviced.
1 Shut the device down.
2 Dry connections.
1 Shut the device down.
2 Have damage repaired.
Shut the device down.
Have repairs carried out.
If occurring due to heat from inside the device: Shut
the device down immediately.
If caused by acute external effects: Localize heat
source and protect the device provisionally against
the heat effects.
Otherwise: Have the device checked immediately by a
skilled person.
Check malfunction displays and malfunction messages of the device
Have device checked by a skilled person.
Shut the device down immediately.
Have the device serviced.
Standard procedures
Following actions are possible during operation after the RCU housing has been opened:
55
Operation
5.2.1
Warning or malfunction
32
ice
Dig in
5.3
Menus
See also p. 56, 5.3 and p. 40, Fig. 23
5.4
Status messages
56
Operation
57
Shutdown
VICOTEC410
Shutdown
Preparations
Switch-off procedure
58
Shutdown
6. 1
6. 2
6. 3
Shutdown preparations
6. 4
Switch-off procedure
6. 5
6. 6
6.6.1
6.6.2
Transport
6. 8
Choose appropriate packing for the optical, electronic measuring devices. Preferably
use the delivery cartons.
Disposal
The device can be easily dismantled into single components which can then be recycled
accordingly as raw materials.
The following subassemblies contain substances that have to be disposed of
separately:
Electronics: Condensers, rechargeable batteries, batteries.
Display: Liquid of LC display.
59
6. 7
Maintenance
VICOTEC410
Maintenance
Maintenance plan
Maintenance work
Preventative maintenance
Recommended spare parts
60
Maintenance
7. 1
VICOTEC410 maintenance
7.1.1
Maintenance planning
The main task is to check the sensors, in regular intervals, for outer damage and contamination on the optical interfaces.
No general recommendations can be made for the maintenance time frame because the
load levels depend on several factors, such as, for example, traffic volumes, dirt and wetness carried into the tunnel, amount of road salt used, air flow relations in the tunnel etc.
Maintenance recommendation
The maintenance recommendation is, during the starting period after installation, to check
the sensors after 6 weeks and to check the degree of contamination. The maintenancefree cycle can then be extended and planned over a longer term as experience is gained.
Cleaning is normally required twice a year at the most.
NOTICE: Contamination inspection
For safety reasons, the sensors should be inspected and cleaned at least
once a year.
Automatic contamination measurement provides additional safety. The system itself continuously monitors contamination of the sensor optics. If the contamination limit value is
exceeded, the evaluation unit issues an early warning that leaves enough time for preparing the maintenance work and that no malfunctions occur.
When requesting Customer Service from SICK
Request SICK's Customer Service in writing to the responsible office 4 weeks before the
planned maintenance date at the latest. Before this date, the customer must ensure:
Safe access to, and safeguarding the assembly and workplaces in the tunnel.
The tunnel/traffic lane should be closed when necessary
Provision of a jack lift or ladders and adequate lighting at the installation locations
Availability of a skilled person with knowledge of local conditions.
61
Maintenance
7.2
Maintenance work
7.2.1
Fig. 27
CO optical interface
62
Maintenance
7. 3
Spare Parts
7.3.1
Part No.
2032123
2020237
63
Clearing Malfunctions
VICOTEC410
Clearing Malfunctions
General malfunctions
Malfunction messages
Display messages
Measurement errors
64
Clearing Malfunctions
8. 1
Table 15
Malfunction display
Component/Tool
Front panel,
Evaluation unit
Signal
Remark
Functional impairment on system
Warning LED goes
that will not directly lead to corrupt
on
measured values.
Malfunction LED
blinks
Diagnosis
mode
Error memory
Warning memory
Call up menu
Warning
Logbook
(event storage)
Diagnosis mode
Call up menu Logbook
Relay 1 inactive 1
for VIS unit defect
Relay 2 inactive
for CO unit defect
Relay 3 active for
contamination
Maintenance request
1
The relay is active during normal operation (no malfunctions), i.e. the contact is closed.
Procedure
1 Call up menu Error to view error messages concerning warning or malfunction signals.
2 Localize possible causes and clear the malfunction using the Error Table.
65
Clearing Malfunctions
8.1.1
Table 16
Malfunction display/messages
Error indication
Malfunction LED
goes on; (Warning
LED possibly blinks)
Possible cause
Clearance
Plain-text error mes- Start Diagnosis mode (diag):
sages indicate possi- Call up menu Error (or Warning)
Carry out the specified task for clearance
ble causes
Relay 1:
VIS group malfunction
Relay 2:
CO group malfunction
Relay 3
Maintenance request
Device not respond- Device components
ing
power supply defective
66
Clearing Malfunctions
Table 16
Malfunction display/messages
CO Motor fault
CO: Sensor no signal
Clearance
Check cable between evaluation unit and sensor
right and repair when necessary
Check connection on the plug-in terminal on the
evaluation unit and repair when necessary
Check outer or inner plug-in connector on sensor
right and repair when necessary
Check signals with an oscilloscope or contact
Service
Restart the system (new start) after clearance
Call up Maintenance mode (maint)
Trigger menu item System start
Erroneous
Check alignment of sensors and readjust when
necessary, see p. 23, 3.6.2
Light path interrupted Check measuring distance of sensors whether
the light path has been interrupted and clear as
necessary
CO unit, sensor
Contact Service; replace sensor when necessary
right defective
Contamination too
Clean optical interfaces, see
heavy on the optical
p. 62, 7.2.1
interfaces
Light path interrupted Check measuring distance of sensors whether
the light path has been interrupted and clear as
necessary
CO unit, sensor
Check CO raw signal
right defective
Trigger Diagnosis mode (diag)
Call up and check menu item CO raw signal, contact Service when necessary
CO unit, sensor
Check CO raw signal
right defective
Trigger Diagnosis mode (diag)
Call up and check menu item CO raw signal,
contact Service when necessary
CO unit, sensor left
defective
Contact Service; replace sensor when necessary
IR source defective
Sensor left power
supply defective
CO unit, sensor left Contact Service; replace sensor when necessary
defective
67
Error indication
Possible cause
CO: Sensor communi- Communication
cation
between sensor and
evaluation unit interrupted
Clearing Malfunctions
Table 16
Malfunction display/messages
Error indication
Possible cause
VIS: Sensor communi- Communication
cations
between sensor and
evaluation unit interrupted
Incorrect sensor
alignment
No valid reference
value for visibility
measurement after
system start or span
test
Clearance
Check cable between evaluation unit and sensor
right and repair when necessary
Check connection on the plug-in terminal on the
evaluation unit and repair when necessary
Check outer or inner plug-in connector on sensor
right and repair when necessary
Check signals with an oscilloscope, contact Service when necessary
Restart the system (new start) after clearance
Call up Maintenance mode (maint)
Trigger menu item System start
68
Clearing Malfunctions
8.1.2
Warnings
Table 17
Warning messages
Warning message
CO: Sensor low signal,
contamination
VIS: Sensor low signal, contamination
CO: Warming up
VIS: Warming up
Possible cause
Contamination too
heavy on the optical
interfaces
Clearance
Clean optical interfaces, see
p. 62, 7.2.1/
Perform zero adjust after cleaning, see p. 52,
4.5.6
69
Clearing Malfunctions
8.1.3
Fig. 28
230V
40...60Hz
Operating voltage:
230 V AC no jumper
115 V AC jumper
Analog out
RS 232
Power
+5 V, +24 V
Service
Dig in
Maintenance
VIS CO
Digital out
Relay 1
Relay 2
Relay 3
+
-
+
-
115V
+
-
5 V DC
RS422 connection
PE N L1
Fuse
2,5AT 250V
RS 422
Fuses
2.5 AT, 250 V
Jumpers
Tx+ Rx+
Tx Rx
70
Clearing Malfunctions
Fig. 29
Terminator slot
LEDs TD, RD on during
data transfer or communication with the
PROFIBUS Master
71
Clearing Malfunctions
Fig. 30
Status display
LED on: Uninterrupted
operation
Ventilator
TD RD
Communication display:
Both LEDs on: Data to EvU (TD)
LED RD on: Data from EvU or CO
receiver
IR lamp display
LED on when lamp has voltage and chopper disk rotates.
72
Clearing Malfunctions
1:1
Communication display:
Both LEDs on:
Data to EvU (TD)
LED RD on:
Data from EvU or CO
receiver
TD RD
-5 V +5V
Control display for optic
area heating
LED on when heating on
1:1
73
Clearing Malfunctions
8.1.4
Sensor values
The sensor values shown in the Table are valid for uninterrupted, steady state operation
within specified limits.
Retrieving these data
Call up Diagnosis mode (diag) and then navigate to and retrieve CO or VIS raw signals.
Table 18
Raw value
V1
V2
DK
CC
TE
TO
TD
TG
Table 19
Description
CO voltage
Zero point correction value
Peltier current
Temperature for electronics
Temperature for optic chamber
Temperature for detector
Temperature for environment
Description
Receiver signal
Control receiver signal
Current LED
Temperature for optic chamber
Transmission
HTC factor
Free view
Visibility, daily maximum
Typical value
2.8 ... 4.5 at 25 C
2.495 ... 2.515 at 25 C
15 ... < 40 C at 25 C
59.5 ... 60.5
70 ... 100 %
0 ... 15 1/km
3.1 ... 5 V
3.1 ... 5 V
N2 voltage
Raw value
RR
RC
LC
TS
TR
KF
Mx
DM
74
Clearing Malfunctions
75
Specifications
VICOTEC410
Specifications
Declaration of Conformity
Approvals
Technical data
76
Specifications
9. 1
Compliances
The technical version of this device complies with the following EU directives
and EN standards:
EU Directive: LVD (Low Voltage Directive)
EU Directive: EMC (Electromagnetic Compatibility)
Applied EN standards:
EN 61010-1, Safety requirements for electrical equipment for measurement, control
and laboratory use
EN 61326, Electrical equipment for measurement, control and laboratory use - EMC
requirements
9.1.1
Electrical protection
Insulation: Protection class 1 in accordance with EN 61010-1
Insulation coordination: Measuring category II in accordance with EN61010-1.
Contamination: The device operates safely in an environment up to contamination level
2 in accordance with EN 61010-1 (usual, non-conductive contamination and temporary
conductivity by occasional moisture condensation).
Electrical energy: The wiring system to the mains supply voltage of the system must be
installed and fused according to the relevant regulations.
77
Specifications
9.1.2
Declaration of Conformity
The CE Declaration of Conformity for the VICOTEC410 has the number 9057802 and can
be requested from SICK.
9.1.3
Table 20
Document No
RL 2006/95/EC
RL 2004/108/EC
EN 61010-1
EN61326
Short description
Directive 2006/95/EC
EMC Directive/2004/108/EC
Safety Requirements Electrical Equipment
Electrical Equipment for Measurement
78
Specifications
9. 2
Technical Data
Table 21
Technical data
General Data
Measured variable
VICOTEC411
VICOTEC412
Measuring principle
Scattered light
Measuring path
Measuring range
10 m (0.5 m)
VIS: K = 0 to 15 1/km
Repeat accuracy
CO: 2 ppm
Ambient temperature
Storage temperature
Connections
Interfaces
30 to +60 C
30 to +85 C
Analog outputs1
Relays1)
Digital input
Power supply
Connection unit2
Evaluation unit
Power input
for evaluation unit with
sensor
Protection class, dimensions
Protection class
IP65
Dimensions (W x H x D)
Sensor
190 x 259 x 541 mm
Evaluation unit
230 x 110 x 280 mm
Max. 90 VA
typical 50 VA
1
2
VICOTEC414
79
Specifications
9.2.1
Dimensions
9.2.2
Fig. 32
>130
39
128
259
259
539
205
72
190
37
122
116
110
48
348.6
330
280
30
8,3
Fig. 33
80
Specifications
9.2.3
PG11
PG11
27
21
57
57
PG11
PG13.5
125
6
113
14
23
23
14
80
52
52
80
PG13.5
PG13.5
57
175
163
52
81
30,5
80
4,5
Important Information
VICOTEC410
10
Important Information
82
Important Information
10 . 1
10.1.1
Authorized personnel
Persons responsible for safety must ensure the following:
All work on device parts is carried out by qualified personnel only. Qualified persons are
those who, based on their training, experience or instruction as well as their knowledge
of relevant standards, regulations, accident prevention rules and plant conditions, are
authorized by those responsible for safety for personnel and the plant to carry out such
work. It is decisive that these persons can recognize and avoid possible hazards in a
timely manner.
Skilled persons are persons according to DIN VDE 0105 or IEC 364 or directly comparable standards such as DIN 0832.
These persons have adequate knowledge through training
These skilled persons have the delivered Operating Instructions as well as the associated system documentation available during all work, and observe these documents
with regard to avoiding hazards and damage.
Contact the manufacturer before using this measuring device for other purposes where the
device functionality cannot be judged properly within such applications.
10.1.2
Intended use
10.1.3
The VICOTEC410 measuring system and its system components are only to be used for
measuring visibility and/or CO concentrations in road tunnels.
Prerequisite
All planning, assembly, installation, start-up, maintenance and repair work must be carried
out by adequately instructed personnel only and checked by the responsible skilled persons.
Correct handling
83
Use the system in accordance with the technical data and specifications regarding permissible usage, assembly, connection, ambient, and operating conditions (refer to the
order documents, device user information (type plates etc.), as well as the documentation supplied with the system).
Persons carrying out the work must be aware of, and observe general assembly and
safety regulations,
Act according to local, system-specific conditions and risks arising from technical operating and regulations, in particular local road safety regulations.
Ensure proper use of tools and hoist and transport equipment.
Provide sufficient protection devices and personal safety equipment and ensure that
these are used by the personnel.
Secure system components delivered without a degree of protection with effective protection devices on-site.
Observe all measures necessary for conservation of value, e.g. during transport and
storage and/or maintenance and inspection.
10.1.4
Important Information
10.1.5
1 0. 2
Intended use
10.2.1
Installation location
The opto-electronic VICOTEC410 measuring device supports continuous, delay-free measurement of visibility and CO concentrations in road tunnels. The sturdy, compact sensors
are designed as contact-free, direct in-situ measuring devices.
.
84
Important Information
10 . 3
Responsibility of user
These Operating Instructions serve understanding the function, and explain assembly,
installation and maintenance work as well as how to operate the VICOTEC410. Other documents may contain more detailed information but can never replace these Operating
Instructions.
Target groups of this document
SICK Service technicians or trained customer personnel; qualified technicians/engineers - with excellent device knowledge
Operators. customer installation personnel, technicians for measurement and control
technology, electric, electronics - with basic device knowledge
Correct use
Only use the device as described in these Operating Instructions (--> page 44). The
manufacturer bears no responsibility for any other use.
Carry out the specified maintenance work.
Do not remove, add or change any components in or on the device unless such changes
are officially allowed and specified by the manufacturer. Otherwise any warranty by the
manufacturer becomes void.
Read the Operating Instructions before starting the work! Observe all warning
information exactly!
Special local conditions
Follow all local laws, regulations and company-internal operating directives applicable
at the installation location.
Keeping documents
These Operating Instructions:
Must be available for reference.
Must be passed on to new owners.
10 . 4
Additional documentation/information.
85
Important Information
86
VICOTEC410
SICK worldwide