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Microwave Oven: Service Manual
Microwave Oven: Service Manual
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MICROWAVE OVEN
SERVICE MANUAL
MODEL: MS-1145KYL
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL34246501
August, 2006
Printed in Korea
SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be
taken to avoid possible exposure to excessive microwave energy.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
CONTENTS
(Page)
SPECIFICATIONS
ITEM
Model
Power Requirement
DESCRIPTION
MS-1145KYL
120 Volts AC 60 Hz
1 500 Watts
Single phase, 3 wire grounded
Power Output
Microwave Frequency
2 450 MHz
Magnetron
2M246 - 050GF
Timer
0 ~ 9 min. 99 sec.
Outside Dimensions
Cavity Dimensions
Net Weight
14 kg (approx.)
Shipping weight
16 kg (approx.)
Control Complement
Back side
Accessories
Owner's manual
Glass turntable
Roller Rest
1-1
CAUTIONS
Unlike other appliances, the microwave oven is
high-voltage and high-current equipment.
Though it is free from danger in ordinary use,
extreme care should be taken during repair.
MICROWAVE RADIATION
Personnel should not be exposed to the
microwave energy which may radiate from the
magnetron or other microwave generating
device if it is improperly used or connection.
All input and output microwave connections,
waveguide, flange and gasket must be secure
never operate the device without a microwave
energy absorbing load attached.
Never look into an open waveguide or antenna
while the device is energized.
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
MAGNETRON
2-1
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
INSTALLING
GROUNDING INSTRUCTIONS
WARNING
Improper use of the grounding plug can result in a
risk of electric shock.
Do not, under any circumstances, cut or remove
the third ground prong from the power cord plug.
PREFERRED METHOD
3-1
OPERATING INSTRUCTIONS
FEATURES
Oven Front Plate
Window Door Screen
Door Seal
Display Window
Control Panel
CONTROL PANEL
1. INDICATORS
2. CONTROL DE UN TOQUE
3. AUTO DEFROST: Used to select the desired auto
weight defrost programmed with weight pad.
5
7
8
11
9
10
12
4-1
OPERATING SEQUENCE
5.MULTI-STAGE COOKING
1ST STAGE
NUMBER
PODER
TIME
NUMBER
PODER
NUMBER
INICIO
Parar/Borar
PARAR/BORAR
RELOJ
NUMBER
RELOJ
NUMBER
1ST STAGE
2. CANCEL FUNCTION
Touch the PARAR/BORAR pad whenever you need to
cancel an entry or a function currently in use.
The display will return either to the last item entered
or to the clock.
Parar/
Borar
PALOMITAS
DESCONGELADO
AUTOMATICO
NUMBER OF
WEIGHT
7. CHILD LOCK
This oven has a CHILD LOCK feature
TO SET CHILD LOCK
Touch the
pad
INICIO
Touch and hold 0 pad
L appear on
the display.
4.TIME COOKING
PARAR/BORAR
TIME
NUMBER
NUMBER
INICIO
PODER
4-2
INICIO
SCHEMATIC DIAGRAM
4-3
CIRCUIT DESCRIPTION
A high voltage of approximately 2100 volts AC is
generated in the secondary of the high voltage
transformer which is increased by the action of the high
voltage diode and charging of the high voltage
capacitor.
The negative 4,000 Volts DC is applied to the filament
of the magnetron.
GENERAL DETAILS
The low voltage transformer supplies the necessary
voltage to the micom controller when power cord is
plugged in.
When the door is closed, the primary switch is ON, the
secondary switch is ON, and the monitor switch opens
(contact COM and NO).
Both the primary switch and relay 2 are cut off primary
winding voltage of the high voltage transformer.
ON-OFF of relay 2 is coupled electrically with opening
and closing of the secondary switch.
When the door is opened, the secondary switch is
opened and when the door is closed, the secondary
switch is closed.
The cooking time stops counting down.
Relay stops functioning.
As the door is opened, if the contact of primary switch
and relay 2 and/or secondary switch fails to open, the
fuse opens due to the large current surge caused by
the monitor switch activation, which in turn stops
magnetron oscillation.
N
MONITOR
SWITCH
H.V.
TRANSFORMER
FUSE
PRIMARY
SWITCH
RELAY 2
SECONDARY
SWITCH
MICOM CONTROLLER
MONITOR
SWITCH
H.V.
TRANSFORMER
FUSE
PRIMARY
SWITCH
RELAY 2
MICOM CONTROLLER
4-4
SECONDARY
SWITCH
SERVICE INFORMATION
TOOLS AND MEASURING INSTRUMENTS
NECESSARY TOOLS
5-1
5-2
TURNTABLE
securing screw
5-3
NOTE:
1. After replacing the door, be sure to check that the
primary switch, monitor switch, and secondary switch
operate normally.
2. After replacing the door, check for microwave energy
leakage with a survey meter. Microwave energy must
be below the limit of 5 mW/cm2. (with a 275 ml water
load)
3. When mounting the door assembly to the oven
assembly, be sure to adjust the door assembly parallel
to the chassis. Also adjust so the door has no play
between the inner door surface and oven frame
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
between the door and the oven.
5-4
I. MAGNETRON REMOVAL
1) Disconnect the leadwire from the high voltage
transformer.
2) Carefully remove the mounting screws holding the
magnetron to the waveguide.
3) Remove the magnetron ASSY until the tube is
clear from the waveguide.
NOTE:
1. When removing the magnetron, make sure its
dome does not hit any adjacent parts, or it may be
damaged.
2. When replacing the magnetron, be sure to install
the magnetron gasket in the correct position and
be sure that the gasket is in good condition.
3. After replacing the magnetron, check for microwave
leakage with a survey meter around the
magnetron. Microwave energy must be below the
limit of 5 mW/cm2. (With a 275 ml. water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage,
tighten the mounting screws properly, making sure
there is no gap between the waveguide and the
magnetron.
NOTE:
1. Remove the wire lead from the turntable motor
VERY CAREFULLY.
2. Be sure to grasp the connector, not the wires, when
removing.
Magnetron
Waveguide
Dome
Waveguide
Bracket
Magnetron
Gasket
Magnetron
Wire Leads
Turntable Motor
5-5
L. INTERLOCK SYSTEM
1) INTERLOCK MECHANISM
The door lock mechanism is a device which has
been specially designed to eliminate completely
microwave activity when the door is opened during
cooking and thus to prevent the danger resulting
from the microwave leakage.
2) MOUNTING OF THE PRIMARY/MONITOR/
SECONDARY SWITCHES TO THE LATCH
BOARD
ADJUSTMENT
DIRECTION
PRIMARY
SWITCH
MONITOR
SWITCH
SECONDARY
SWITCH
5-6
COMPONENTS
SWITCHES
(Wire leads removed)
TEST PROCEDURE
Check for continuity of the
switch with an Ohm-meter
Primary
Switch
RESULTS
Door
open
NO
COM
Monitor
Switch
COM
Secondary
Switch
COM
NC
NO
NOTE : After checking for the continuity of switches, make sure that are
connected correctly.
5-7
Door
closed
COMPONENTS
HIGH VOLTAGE
TRANSFORMER
(Wire leads removed)
TEST PROCEDURE
RESULTS
FILAMENT
WINDING
TERMINAL
SECONDARY
TERMINAL
PRIMARY
TERMINAL
MAGNETRON
(Wire leads removed)
Normal: Infinite
Normal: Infinite
Normal: Infinite
5-8
COMPONENTS
TEST PROCEDURE
RESULTS
Antenna
Gasket
Chassis
Filament
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
HIGH VOLTAGE
CAPACITOR
HIGH VOLTAGE
DIODE
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction.
Normal: Infinite.
Normal: Continuity.
Abnormal: Infinite.
Normal: Infinite.
Abnormal: Continuity.
5-9
COMPONENTS
RELAY 2
TEST PROCEDURE
Check for continuity of relay 2 with an
ohm-meter.
(Remove wire leads from relay 2 and
operate the unit.)
Relay 1
RESULTS
POWER
LEVEL
1
2
3
4
5
6
7
8
9
10
4 sec
6 sec
8 sec
10 sec
12 sec
14 sec
16 sec
18 sec
20 sec
22 sec
18 sec
16 sec
14 sec
12 sec
10 sec
8 sec
6 sec
4 sec
2 sec
0 sec
Relay 2
FAN MOTOR
(Wire leads removed)
TURNTABLE
MOTOR
(Wire leads removed)
Normal:
A~B : Approx. 65 ~ 80 ohm
B~C : Approx. 10 ~ 30 ohm
A~C : Approx. 85 ~ 105 ohm
Abnormal: Infinite or several
ohm.
NOTE : A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-10
TROUBLE SHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF
THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE
MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
5. Do not touch any part of the circuit on the PCB since static electric discharge may damage this control
panel.
Always touch yourself to ground while working on this panel to discharge any static charge built up in your
body. (Micom model only)
CONDITION
CAUSE
REMEDY
Microwave oven
does not work.
Sparks occurring.
Uneven cooking.
Inconsistent intensity of
microwave by their
characteristics.
5-11
(TROUBLE 1) The following visual conditions indicate a probable defective control circuit.
1. Incomplete segments.
Segment missing.
Partial segment missing.
Digit flickering (NOTE: Slight flickering is normal.)
2. Colon does not turn on or blink.
3. A distinct change in the brightness of one or more numbers in display.
4. One or more digits in the display are not lighting.
5. Display does not count down with time blinking or up with clock operation.
6.Display obviously jumps in time while counting down.
7.Display counts down too fast while cooking.
8.Each indicator light does not turn on after setting cooking cycle.
9.Display time of day does not reappear when cooking is finished.
10.Beep sound is not heard when correct key is touched.
CONDITION
CHECK
1. No input can be
programmed.
Continuity.
Defective PCB
assembly.
Replace PCB
assembly.
No continuity.
Loose
connection.
Connect them
tightly.
Replace key
membrane
assembly and
check operation.
Everything works
as specified.
Defective key
membrane
assembly.
Replace key
membrane
assembly.
Defective PCB
assembly.
Replace PCB
assembly.
2. Some inputs
cannot be
programmed.
3. Display shows a
number or figure
different from one
touched.
RESULT
4. Random
programming
when touching
other pads.
5. Display is fixed
at some figure
and can not
accept any
input.
5-12
CAUSE
REMEDY
(TROUBLE 2) Oven does not operate at all, Display window does not display any figures,
and no input is accepted.
CONDITION
1. Fuse blows.
CHECK
Check continuity
of monitor
switch (with
door closed).
RESULT
Continuity.
CAUSE
REMEDY
Malfunction of the
monitor switch.
Replace fuse,
primary, monitor,
secondary
switches, and
RELAY(RY2) of
P.C.B Assembly.
No continuity.
Replace fuse
Check continuity
of primary
switch (with
door opened)
Disconnect one
side of the wire
lead connected
from transformer
to the high
voltage
capacitor and
operate the unit.
Continuity.
Shorted contact at
the primary switch.
No continuity.
Replace fuse,
primary, monitor,
secondary
switches, and
RELAY(RY2) of
P.C.B Assembly.
Normal.
Defective high
voltage capacitor.
Replace high
voltage capacitor.
NOTE : All these switches must be replaced at the same time. Refer to page 5-7, 5-8
Check continuity
of thermostat.
No continuity.
Defective
thermostat.
Replace
thermostat.
Defective power
supply cord.
Replace power
supply cord.
Continuity.
Check continuity
of power supply
cord.
No continuity.
5-13
(TROUBLE 3) Display shows all figures set, but oven does not start cooking while desired
program times are set and START pad is touched.
CONDITION
CHECK
1.Setting time
does not count
down when
touching START
pad.
Check continuity
of secondary
switch (with
door closed).
CAUSE
REMEDY
Defective
secondary switch.
Replace
secondary switch.
Continuity
Defective PCB
assembly.
Replace PCB
assembly.
No continuity
Loose connection.
Connection then
tightly.
Abnormal
Abnormal
RESULT
No continuity.
Continuity.
Normal
(TROUBLE 4) Oven seems to be operation but little heat is produced in oven load.
CONDITION
Output is low.
CHECK
Check the
power source
voltage.
RESULT
CAUSE
REMEDY
Decrease in power
source voltage
with load.
Suggest customer
contact local
electric power
utility co. or
qualified
electrician.
Defective PCB
assembly.
Replace PCB
assembly.
Defective
magnetron.
Replace
magnetron.
Normal.
Disconnect the
wire leads from
relay 2 and
check on and off
time with
multitester.
Measure the
output power.
Abnormal.
Normal.
Abnormal.
NOTE: Simple test of power output-conducted by heating one liter water for one min. if available.
Minimum 8.5oC temperature rise is normal condition.
5-14
(TROUBLE 5) No microwave oscillation even though oven lamp and fan motor run.
(Display operates properly)
CONDITION
No microwave
oscillation.
CHECK
RESULT
Disconnect the
wire leads from
relay 2 and
check continuity
of relay2.
(Operate the unit)
No continuity.
Abnormal
CAUSE
REMEDY
Defective PCB
assembly
Replace PCB
assembly
Defective high
voltage
transformer.
Replace high
voltage
transformer.
Defective high
voltage capacitor.
Replace high
voltage capacitor.
Defective high
voltage diode.
Replace high
voltage diode.
Defective
magnetron.
Replace
magnetron.
Continuity.
normal
Abnormal
normal
Abnormal
normal
Check
Magnetron.
Abnormal
Disconnect the
wire leads from
relay 2 and check
continuity relay 2.
(Operate the unit)
Abnormal.
5-15
Defective PCB
assembly
Replace PCB
assembly
#EV#
EXPLODED VIEW
INTRODUCTION
MODEL: MS-1145KYL
DOOR PARTS
6-1
#EV#
DOOR PARTS
13581A
13552A
13536A
13213A
14890A
13551A
14026A
14970A
WTT028
13650A
6-2
#EV#
CONTROLLER PARTS
24781M
268711
23551A
WTT028
23506A
6-3
#EV#
33112U
WTT021
33052A
WTT047
33390G
35889A
36549S
WTP013
6-4
#EV#
43500A
466001
43501A
466003
466001
WSZ085
6-5
#EV#
INTERIOR PARTS
WSZ002
568771
56411A
948502
56930V
50FZZA
948502
56201A
WTT028
56549F
WEB001
55900A
WTT037
54974S
56912B
WSZ002
56851D
54980A
WEB001
50CZZH
948501
55262A
WEB001
54810C
948503
56324A
WSZ002
6-6
#EV#
56170D
63302A
WTT021
WSZ002
6-7
8-1
8-2