Megador GB

MEGADOR
MULTI LAYER OVEN

FLEXIBEL AND
SPACE SAVING
Step by step output of fresh prezeln from the

MEGADOR oven
Excellent quality, even by complicated

baking products
SIMPLE
AND VARIABLE
When highest exibility needs minimum space

The MEGADOR Multi Layer Oven opens new dimensions for economic production
of a wide range of bakery products. Additionally providing high baking quality
and optimal usage of space. You can be sure that your requirements for top quality
products, rapid amortisation, increasing competence in competitiveness and
customer satisfaction will not only be achieved, but will surpass your expectations.
MEGADOR Multi Layer Oven advantages and features in brief:

Choice of Zyklotherm- or Thermal-oil-Heating Systems possible
Ideal for wide range production with frequent batch changing
For continual or batch production
Complete modular construction
Separate controls of top heat and bottom heat radiators for all individual layers
In time production due to individual baking times for each layer
Unique steam spray and fresh air systems
Hinged plate belts, grid belts or a combination of both
Product variation and economy

Flexible, space saving solutions are prerequisites for producing a large variety of
products under economical circumstances.
This is where the MEGADOR Multi Layer Oven
presents itself as the ideal solution. The
modular construction system offers exibility,
efciency and tailor-made production for
continuous or batch products. Even by frequent product changes and smaller batches,
the automatic loading system ensures
economic production processing.
Layer for layer high quality products
Quality is can be measured even in continual
processes, this is why care in the choice of
raw materials, recipes and dough preparation
methods are so important. Therefore the
decision that must be made is for a perfect
and reliable baking process, which guarantees unmistakable, continuous high quality
reproduction of the goods. The MEGADOR
Multi Layer Oven combines highest quality
production and continual precision, creating
a new milestone in baking technologies.
Automatic loading and unloading

Double safety with dual drive elements (left and right),
belt tensioning on both sides
Investments for the future

With the MEGADOR Multi Layer Oven you
invest in a baking system which is designed
for the future. Whether you want to increase
your range, or your baking capacities, the
MEGADOR Multi Layer Oven is capable
of meeting any challenge. The modular
construction system enables the MEGADOR
Multi Layer Oven to adapt or be extended
to your new requirements. Standardised
interfaces and cable connections guarantee
a fast, unproblematic extension so that you
can practically build up your lead against
competitors without any loss of time or
costly delays in production.
2_3
PERFECT TECHNOLOGY
FOR PERFECT PRODUCTS
The Modules
The MEGADOR Multi Layer Oven consists of a range of modules, which in can be
connected and assembled in steps ranging from 2 to 3 metres in width and 900 to
2400 mm in length.
Possible unit sizes:
Loaves and rolls simultaneously

In case of deckwise production the oven
compartments in each oven can be used
to bake different products. Temperatures
and baking times can be programmed
accordingly. In continuous processing,
the oven can be divided into zones, so
as to guarantee a perfectly optimised
baking cycle for the required product .
Different combinations are also possible
(see. p 6_7).
Width w [mm]: 2000 / 2500 / 3000
Ovens
Length SL [mm]: 900 / 1000 / 1200 / 1400 / 2000 / 2400
8
7
6
5
4
3
2
1
1
4 ovens, 2 units = 24 m2 baking area
10
11
12 Units
8 ovens, 12 units = 288 m2 baking area
b = 2500 mm, SL = 1200 mm

With MEGADOR, baking areas from 24 m2 to 288 m2 are possible (b = 2500 mm, SL = 1200 mm)
MEGADOR
With different climate zones
and horizontal convection
Individual Zone Assembly

A row of steps can be joined to create
baking zones, in which heating, convection, steam input and steam removal can be regulated as you require.
Perfect insulation
The separate baking chambers are
insulated so as not to inuence
each other.
4_5
Steam and
fresh air
Vertical
convection
Horizontal
convection
Upper and lower heating elements

Each zone has its own upper and lower
heating circuit. In this way the upper
and lower heating can be controlled separately. Different baking temperatures
per zone can also be dened. By each
oven it is possible to vary the upper and
lower heating temperatures, which can
differ from the other tiers.
Horizontal convection
More crispness by the use of overlapped
convection in the oven. The horizontal
turbo improves baking results on the
sides of the ovens. Turbo convection is
possible in both directions and can be
controlled individually for each oven.
Vertical convection
The vertical turbo is especially recommended for tin baked loaves with short
baking times. The forms ll correctly and
the sides stay rm.
Steam and fresh air

The MEGADOR Multi Layer Oven has a
unique system for steam and fresh air
intake. Steam can be injected or removed separately from each oven zone. The
steam extraction unit is controlled and
pressurised centrally. Direction of convection or extraction are at right angles to
the running direction of the oven
Natural formed or tinbaked loaves, small wheat

pastries, ne, tray pastries
or egg-yolk sprayed specialities with MEGADOR
you always achieve rst
class results
Wire belt
Hinged steel plate belt
MODULAR
CONSTRUCTION
Innovative Modular Designed Systems

The secret of the MEGADOR Multi Layer Oven lies in its modular design. This
enables the installation of a tailor-made oven solution without costly planning.
The module system does not restrict your requirements, but is able to adapt to
your needs due to the manifold possibilities and variations considered in its
planning and design.
MEGADOR TH
The MEGADOR Multi Layer Oven is a

system which is adaptable to any future
requirements you may have, be it expansion in your range of products, or an
increase in capacity. The MEGADOR Multi
Layer Oven can take on any challenge,
and can be extended or adapted to your
every wish.
A good example is an improved automisation of the loading system, or with
the Zyklotherm version it is no problem
to increase the ovens baking area.
A combination of pre-baking with
Zyklotherm heating and nal baking
with Thermal-oil is possible.
Oven housings
Stainless steel housings with multiple insulation.
Turbo ventilators with piping
Bidirectional turbo ventilators with pipes tted
at the side of the oven (Optional).
Steam damper
Steam injection and removal controlled for each
oven and zone separately.
Oven entrance
Entrance tted with insulated doors and integrated belt tension control on both sides.
Heating radiators
Radiators for upper and lower heating elements.
Oven modules
For 1 - 3 baking steps (according to SL).
Loading and emptying
Loading and emptying units for free form loaves,
baking tins and trays. Stable construction for belt
loads of up to 50 kg per m. Can be combined
with additional pre or post conveyor equipment.
Floor ttings
Anchored to the ground, so as to allow thermal
contraction and expansion of the oven and
housing in relation to the baking layers to take
place without inuencing the system. (The xed
point is at the oven entrance).
Zone Dividers
Motorised raising and lowering of the curtains
separating the different climatic and temperature zones.
Oven outlet
The oven outlet has an insulated, hinged door
and an integrated conveyor belt drives.
Thermal-oil secondary heating cycles
Different temperatures for upper and
lower heating radiatiors can be regulated in
different zones.
Steam extraction unit
Automatic compensation by under-pressure
creates a constant oven climate in all units.
6_7
FLEXIBLE FUNCTIONALITY
Variation pays off

The MEGADOR Multi Layer Oven rationalises the usage of different baking
and transporting processes, giving the
possibility for varying the fresh products
baked. This is possible when baking in
tiers, or moving belt baking methods,
but also when using a combination of
both methods.
Baking in tiers
Baking a variety of products at the same
time in one single oven. When producing small charges, an ideal solution
for a small sized bakery. Each complete
deck heats to one temperature value.
Baking takes place stationary belt. Available for Zyklotherm and Thermal-oil.
Continual, moving belt baking

Baking larger batches and using
temperature proles divided into zones.
Loading is continuous step by step
(vertical loading). This is ideal for higher
production amounts and industrial
production. Available for Zyklotherm
and Thermal-oil.
Combination
A combination of deckwise baking
with small batches and baking of best
sellers which are baked repeatedly
in the continuous mode. Available for
Zyklotherm und Thermal-oil.
Continual baking with a series of deck groups

Varying products are baked continuously,
step by step and simultaneously in two
groups of decks, even with different zone
temperature proles and step sizes.
Industrial baking, automatic ow of a
wide variety of baked products. Only
available for Thermal-oil.
Production time and baking area are

used rationally and economically.
Zone secondary cycle ttings
Boiler with extracted hot air exchange system
MEGADOR TH
THERMAL-OIL HEATING SYSTEM
The MEGADOR Multi Layer Oven with the Thermal-oil heating system
The MEGADOR TH convinces with its constant uniformity and precise regulating,
plus the use of single regulated decks or a connected series of oven zones, but
even more convincing is a combination of both of these processes. In this way the
MEGADOR TH can be adapted to meet your exact production requirements. And
to complete the system we offer reliable loading and unloading modules and an
intelligent oven climatic control system.
Thermal-oil
Excellent constancy by means of
large volume heating radiators
Strong crusts, baking without loss of
temperature when loading
Longer lasting freshness,
less loss of humidity through
stronger crusts
Especially recommended for wheat
or wheat mixture products and ne
baking products needing short
baking cycles, i.e. tin baked loaves
8_9
MEGADOR CYCLO
ZYKLOTHERM HEATING SYSTEM
The MEGADOR Multi Layer Oven with the Zyclotherm heating system
The already proven Zyklotherm heating system of the famous MATADOR deck oven
is now available for multi layer ovens connected in series. The ovens advantages
are its high starting temperatures and the thereby produced high oven spring. The
advantage over the Thermal-oil ovens is the versatility when temperature changes
are required, which guarantees a crisp, but soft splitting crust. Loading and unloading
technic and steam input or extraction are the same as in the MEGADOR TH.
Zyklotherm
Larger baking volume by optimal
steam condensation
Soft splitting but crisper crusts through
temperature exibility
Proong time tolerance through
excellent oven spring
Especially recommended for dark
bread mixtures with high baking
temperatures
Radiation
Fresh air
Steam
Flue gas
Multi layer belt fermentation channels
Cutting and slicing
Cloth transportation
LOADING AND UNLOADING

Loading and unloading the MEGADOR Multi Layer Oven is fully automatic, and
carried out by robots. To meet your requirements, single or double loaders can
be tted, which in turn can be connected to different conveyor belts. The choice
stretches from reinforced cloth band to plastic grids or even weaved cloth belts.
Enabling you to adapt the equipment to your individual requirements.
MEGADOR can be combined with
fermentation layer channel systems,
so that the same loading and
transportation tables can be used to
safely transport the products to the
oven. The transport module system is
rounded off with an automatic cloth
removal station, trolley-unloader,
oven-wide spraying stations as well
as cutting and slicing stations (length,
breadth or diagonal cutting).
Extremely short timing cycles

with the triple loader.
10_11
CONTROL SYSTEMS
Easy to read
touch screen console
For the control of the MEGADOR Oven up to the whole production range, it is
possible to use both PLC control systems or PC-Client-Server architectures. Both alternatives are in the standard version equipped with process visualisation monitors
and a range of touch screen units to operate the systems. For PC environments the
standard application is automationX . The PLC Versions operation is via SiemensHard- and -Software (others on request). An interface to a customers personal
ERP-System is also possible, as is an online connection to our service departments.
Ofce terminal (optional)

bookkeeping, recipes,
operating, evaluation ...
Online diagnostics
Ethernet cable
GSM wireless
modem
(optional)
Operating
terminal
Megador
Operating
terminal
optional
Server and
redundant
server for
Visu + SPS
Intelligent bus 1
Main operating console

OBER
Intelligent bus 2
Beckhoff I/O
Components
All relevant processing parameters of

the production line or single oven are
stored on the basis of recipes and can
be changed or edited on the touch
screen monitor. Changes can even be
made during running processes. Here
the authorised operator is asked to
decide whether the changes are valid
only for this batch, or if they are to be
saved as permanent changes to the
data le in the recipe storage system.
Easy to expand
Proof box
Megador TH
OBER
Online diagnostics
Line 1
Line 2
Line 5
Ethernet cable
Further operators
Supervisor/main consoles,
operators console, 10" colour screen
15" colour screen
Ethernet cable
Ethernet cable
Line 4
Ethernet cable
Ethernet cable
Further operators
Further operators
15" colour screen
Ethernet cable
15" colour screen
Ethernet cable
Intelligent bus
Intelligent bus
Intelligent bus
Decentralised
periphery
Decentralised
periphery
Decentralised
periphery
Preparation +
Proof box
Oven
V700
Preparation +
Proof box
Oven
PC based operating.
Software: automationX
Multi Layer ovens
V700
Preparation +
Proof box
Oven
Structure
analog
to line 4
SPS based operating.

Siemens hard and software.
SALES
WERNER & PFLEIDERER
Industrielle Backtechnik GmbH
Frankfurter Strasse 17
D-71732 Tamm
Germany
Fon + 49 (0) 7141-202-0
Fax + 49 (0) 7141-202-111
[email protected]
www.wpib.de
We have additional subsidiaries in France,

Italy, Belgium, Austria, Russia and USA.
MEG-E-09-06
Representations with service outlets are

also present in all regions of the world.

Megador GB

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MEGADOR

MULTI LAYER OVEN

Step by step output of fresh prezeln from the

Excellent quality, even by complicated

When highest exibility needs minimum space

MEGADOR Multi Layer Oven advantages and features in brief:

Product variation and economy

Automatic loading and unloading

Investments for the future

Loaves and rolls simultaneously

Width w [mm]: 2000 / 2500 / 3000

Length SL [mm]: 900 / 1000 / 1200 / 1400 / 2000 / 2400

4 ovens, 2 units = 24 m2 baking area

8 ovens, 12 units = 288 m2 baking area

b = 2500 mm, SL = 1200 mm

Individual Zone Assembly

Upper and lower heating elements

Steam and fresh air

Natural formed or tinbaked loaves, small wheat

Hinged steel plate belt

Innovative Modular Designed Systems

The MEGADOR Multi Layer Oven is a

Variation pays off

Continual, moving belt baking

Continual baking with a series of deck groups

Production time and baking area are

Zone secondary cycle ttings

Boiler with extracted hot air exchange system

THERMAL-OIL HEATING SYSTEM

ZYKLOTHERM HEATING SYSTEM

Multi layer belt fermentation channels

Cutting and slicing

LOADING AND UNLOADING

Extremely short timing cycles

Ofce terminal (optional)

Main operating console

All relevant processing parameters of

Multi Layer ovens

SPS based operating.

We have additional subsidiaries in France,

Representations with service outlets are

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