Sunpride Foods

SUNPRIDE FOODS, INC.
(SFI) is a fully integrated meat processor with operations covering

slaughtering and preparation, all the way to the production of fresh frozen pork, frozen processed
meats, canned products and mixes.
Its slaughterhouse and Meat Processing Plant has been GMP and AAA accredited by the
National Meat Inspection Service (MMIS). Presently, HACCP certification has been issued to the
following products: Warm Pork, Carcass and Shoppers Hotdog.
SOURCE: http://sunpride.net/#!/aboutus
HISTORY
Established in September 1971, Sunpride Foods, Incorporated started humbly by making bean
vermicelli and banana chips, then later on expanded its business in processing meat products:
frozen, canned and even fresh meats. Since then, it has gone along way and established a name
for itself in the food processing market. The facilities of Sunpride Foods Inc. (SFI) are
strategically located in a four hectare, industry-compliant, and AAA-accredited compound in
Paknaan, Mandaue City which include: the SFI Slaughterhouse; the SFI Food Processing Plant.
That occupies one third of the premises; and the SFI Main Business Office.
As of today, Sunpride Foods, Inc. is a fully integrated meat processor with operations covering
slaughtering and preparation, all the way to the production of frozen processed meats, canned
products, and flavor mixes under the brand names Holiday, Sunpride, Goodmorning, Shoppers
and Kassel. These products are manufactured with its highest quality and top consideration of its
affordability to the consumers. Likewise, Sunpride caters slaughtering and blast freezing services
to its numerous business partners.
SOURCE: http://sunpride.net/#!/history
CATEGORIES OF PROCESSED MEAT PRODUCTS

Many of the different products with different product names have great similarities. This issue
can be even better understood and becomes more transparent when the processing technologies
are analyzed. Based on the processing technologies used and taking into account the treatment of
raw materials and the individual processing steps, it is possible to categorize processed meat
products in six broad groups.
Fresh
Processed
Meat
Products
Hamburgers
Fried
Sausages
Kebab
Cured Meat Pieces
Rawcooked
Products
Raw
Cured
Beef
Cooked Beef
Frankfurter
Cooked Ham
Mortadella
Raw Ham
Reconstitute
d Products
Bacon
Lyoner
Chicken
Nuggets
Meat Loaf
Precookedcooked
Products
Raw (dry)fermented
Sausages
Liver
Sausage
Blood
Sausage
Corned
Beef
Salami
Some
Traditional
Asian
Products
Dried Meat
Dried Meat
Strips
or
Flat Pieces
(Biltong,
Beef Jerkey,
etc.)
Meat Floss
Fresh Processed Meat Products

These products are meat mixes composed of comminuted muscle meat, with varying quantities
of animal fat. Products are salted only, curing is not practiced. All meat and non-meat ingredients
are added fresh (raw).
Cured Meat Cuts
Are made of entire pieces of muscle meat and can be sub-divided into two groups, cured-raw
meats and cured-cooked meats. The curing for both groups is in principle similar: the meat
pieces are treated with small amounts of nitrite, either as dry salt or as salt solution in water.
Raw-cooked Meat Products
The product components muscle meat, fat, and non-meat ingredients which are processed raw,
i.e. uncooked by comminuting and mixing. The resulting viscous mix/batter is portioned in
sausages or otherwise and thereafter submitted to heat treatment, i.e. cooked. The heat
treatment induces protein coagulation which results in a typical firm-elastic texture for rawcooked products. In addition to the typical texture the desired palatability and a certain degree of
bacterial stability is achieved.
Precooked-cooked Meat Products
Precooked-cooked meat products contain mixes of lower-grade muscle trimmings, fatty tissues,
head meat, animal feet, animal skin, blood, liver and other edible slaughter by-products. There
are two heat treatment procedures involved in the manufacture of precooked-cooked products.
The first heat treatment is the precooking of raw meat materials and the second heat treatment
the cooking of the finished product mix at the end of the processing stage.
Raw-fermented Sausages
Raw-fermented sausages are uncooked meat products and consist of more or less coarse mixtures
of lean meats and fatty tissues combined with salts, nitrite (curing agent), sugars and spices and
other non-meat ingredients filled into casings. They receive their characteristic properties
(flavour, firm texture, red curing colour) through fermentation processes. Shorter or longer
ripening phases combined with moisture reduction (drying) are necessary to build-up the
typical flavour and texture of the final product. The products are not subjected to any heat
treatment during processing and are in most cases distributed and consumed raw.
Dried Meat Products
Dried meat products are the result of the simple dehydration or drying of lean meat in natural
conditions or in an artificially created environment. Their processing is based on the experience
that dehydrated meat, from which a substantial part of the natural tissue fluid was evaporated,
will not easily spoil. Pieces of lean meat without adherent fat are cut to a specific uniform shape
that permits the gradual and equal drying of whole batches of meat. Dried meat is not
comparable to fresh meat in terms of shape and sensory and processing properties, but has
significantly longer shelf-life. Many of the nutritional properties of meat, in particular the protein
content, remain unchanged through drying.
NOTE: Naay pictures sa mga categories sa source nga website.
SOURCE: http://www.fao.org/docrep/010/ai407e/ai407e09.htm
MANUFACTURING PROCESS
The manufacturing processes are done by the three departments of the Sunpride Foods, Inc.
processing plant. They are the meat, canning and spice departments. The meat department does
the meat processing and packing. Meat processing involves all the major processes and unitoperations for canned goods and frozen meat products. Accordingly, packing involves the
slicing, weighing and packing operations. The canning department is solely dedicated to the
canning operations: seaming, retorting, and labeling. Lastly, the spice department does the
preparation of all spices to be used and other dry ingredients. This department is also responsible
for the production of flavor mixes.
The two major manufacturing processes refer to the two major products: the frozen processed
meats and the anned goods. They are the products that hae high demands in the market and are
manufactured in bulk.
Frozen Processed Meats
1. Meat processing meat from the storage facilities undergoes different processes. It
involves but is not limited to these substeps:
a. Size reduction involves minimizing the size of meat either by grinding, cutting, or
chopping.
b. Salting is the addition of salt. This results in drying of meat and deactivation of
microbial cells.
c. Curing is the addition of curing agents such as nitrites. This improves the flavor and
appearance of meat. It also prolongs the keeping quality of meat.
d. Mixing
e. Utilization of spices and other additives such as ascorbic acid and sugar.
2. Slicing the meat is sliced or cut to the desired shapes
3. Weighing the product is weighed according to standards and product specifications
4. Packing by use of vacuum packaging material, the finished product is ensured that air is
removed.
Canned Goods
1. Meat preparation the meat contents undergoes heat exhaust to remove the air in the
headspace. The open can passes through a steam chamber for a definite period.
2. Seaming involves the closing of the can. It is ritical stage in canning operations
3. Retorting the can is subjected to high temperature and pressure in a pressure cooker.
Steam cooks the contents inside the can.
4. Labeling after 1 hour of air cooling, the labels are put into place by a machine.
SOURCE: http://www.scribd.com/doc/113601805/SunPride-Foods-Report#scribd

Sunpride Foods

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Sunpride Foods

Uploaded by

Copyright:

Available Formats

SUNPRIDE FOODS, INC.

(SFI) is a fully integrated meat processor with operations covering

CATEGORIES OF PROCESSED MEAT PRODUCTS

Cured Meat Pieces

Fresh Processed Meat Products

You might also like