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Nicholson - Guide To Filing 2014
Nicholson - Guide To Filing 2014
Introduction
File Terminology
File Terminology
Length
Type: The cross-sectional
shape or style of the file i. e.
quadrangular, circular, triangular
or irregular. These sections are
further classified according to their
contours i. e. blunt, taper etc.
Blunt: A file whose edges are
parallel from end to end and of
constant width.
Taper: The reduction in cross
section of the file from its heel to
the point. A file may taper with
width, in thickness or in both.
Coarseness: The number of
teeth per inch length of the file.
Tang
The Grip
Drawfiling
file; the tip of the thumb pointed
forward. For lighter strokes
however, the thumb can be turned
to as much as right angles to the
direction of the stroke
If the file is being used one-handed
for filing pins, dies or edged
tools not being held in a vise, the
forefinger, and not the thumb is
placed on top of the handle in line
with the file.
Lathe filing
When filing work revolving in a
lathe, the file should not be held
rigid or stationary, but stroked
constantly. A slight gliding or lateral
motion assists the file to clear itself
and eliminate ridges and grooves.
While a Mill file is capable of good
lathe filing, there is a special Long
Angle Lathe file with teeth cut at a
much larger angle. This provides a
cleaner shearing, self-clearing file,
eliminates drag or tear, overcomes
chatter and reduces clogging.
Uncut edges on this file protect any
shoulders on the work, which are
not filed, and the dog, which holds
the workpiece.
Lathe filing is usually employed
for fitting shafts. Where stock is
to be removed, a 12"/300mm or
14"/350mm Long Angle Lathe file
is preferable. This file will provide
the finish suitable for a drive fit. For
a running fit a Mill file will provide a
smooth finish. Where
Approximately
Approximately
150
175
Machinery Steel
Approximately
350
Approximately
500
10
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Filing aluminum
Aluminum is soft and is difficult
to file, file teeth clog even under
moderate pressure. Filing
aluminum is divided into:
1) Filing roughness from aluminum
castings,
2) Filing sheet and bar aluminum,
3) Filing aluminum alloys.
To produce a good finish, the
Aluminum Type A file has been
developed. The file upcut is deep
with an open throat, the overcut
fine which produces small scallops
on the upcut. This breaks up the
filings and allows the file to clear.
This also overcomes chatter and
prevents too large a bite. By using
a shearing stroke toward the left, a
good finish can be obtained.
Filing brass
Brass is difficult to file because it
is softer than steel, but tough. This
demands teeth that are sharp,
sturdy and cut to prevent grooving
and running the file off the work.
The Brass file has a short upcut
angle and a fine long angle overcut
which produces small scallops to
break up filings and enable the file
to clear. With pressure, the sharp
high-cut teeth bite deep, with less
pressure, the short upcut angle
smoothes.
12
Filing plastics
Hard plastics are dense and brittle,
and material is removed as light
powder. The abrasiveness of hard
plastics requires files with high
sharp teeth. Soft plastics are filed
in shreds so Shear Tooth files
should be used for this
application.
Depending on the density of the
material, Apex Tool Group has
the file that will meet the required
application. Suggested files
are found in the "job by job" file
selector of this book, or you may
contact your Apex Tool Group
Customer Service Representative.
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Precision filing
For filing such as that employed
by the instrument industry, there
is a range of Swiss Pattern files.
The delicate precision work calls
for these files be made to exacting
measurements and finer cuts.
The flat Precision file should be
used with a slow smooth stroke
moving the file laterally along the
work on the forward stroke. In using
Round or Half Round types, the
filing should be clockwise to ensure
a deeper cut and a smoother finish.
Saw Filing
Efficient saw filing demands, first
of all, a steady hand and a good
file. Also, the file must be correct
in design, cut and size for the type
of saw and the type of teeth to be
filed.
The stroke must be absolutely level,
as the slightest rocking will affect
the cutting edge of the saw-tooth.
The file must be lifted off the work
when drawing back for the next
stroke.
Five and a half 7" /175mm Regular Taper or 6" /150mm Heavy Taper
Six
Seven
Eight
Nine
Ten
14
15
16
17
Rasps
Rasps are broadly classified
as wood, cabinet and horse
Rasps. Also available are rasp
combinations known as Four-inHand (or Shoe Rasp) and Wood
Craft Rasp.
The Wood Rasp is a coarser cut
than the Cabinet Rasp and
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Woodchuck
Woodchuck rasp is a chisel / rasp
combination tool used for a variety
of wood working tasks. Each tool
features a flat wood rasp on one
side and a half-round wood rasp on
the other. There are edge teeth for
those hard to get spots. The chisel
point features an extremely sharp,
polished and ground blade.
Safety
For safety reasons, a file should
never be used without a tight
fitting handle. Serious accidents
can result if the handle becomes
detached exposing the sharp
point of the tang.
Apex Tool Group offers a variety
of different size file handles
produced in traditional wood, or
from modern plastics. If you need
help in selecting which handle is
right for your file, contact your Apex
Tool Group Customer Service
Representative today.
19
Die shop
Auger Bit
Auto Body
Bodifiles
Electric
Connections
(cleaning)
Babbitt
Fender, auto
Bodifiles
Bearing, brass
Magicut
Fiber
Fine work
Finishing
Foundry casting
Furniture, making
Garden Tool
Grooving
Hard rubber
Hole
Horse-shoeing
Iron
Blacksmith
Bolt threads
Brass
Bronze
Cabinet, wood
Cast iron
Casting rough
Contact points
Copper
Cutter,
Machine tool
Cutter, milling
De-scaling
Die block
Die casting
desired.
Die forging
20
Keys, filing
Knife
Mill Files
Lathe-turned
Mill Bastard File or Long Angle Lathe
Section File
Laminate
21
Lawn mower
Lock, mending
Steel alloy
Machinists' work
Millwrights' work
Model, metal
Molded part
Notch
V-groove
Wood working
Zinc
Babbit File.
Pattern making,
Wood
SAWS
Pipe fitting
Planer knife
carbon steel
Plastics
Plumbers' work
Half-Round Bastard.
Rotary mower
Blade
Rough filing
Slot
Snagging
Soft metal
Flat Bastard.
Stainless Steel
Steel
22
Band Saw
Cant Saw
Chain Saw
Circular Saw
Cross-Cut Saw Special Crosscut, Mill, Round, or Round Edge Mill File.
Hand Saw
Slim Taper, Extra Slim Taper, or Double Extra Slim Taper
File, according to points of saw. File recommended for
saw
points per inch. Saw points shown in Bold.
5 - 7" Regular Taper
5 1/2 - 7" Regular Taper
6 - 7" or 8" Slim Taper
7 - 7" or 8" Slim Taper
8 - 6" Slim Taper, 7" Extra Slim Taper
or 8" Double Extra Slim Taper
9 - 6" Extra Slim Taper or 7" Double Extra Slim Taper
10 - 5" or 6" Extra Slim Taper
Wood or
Buck Saw
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Name
Shape
Flat Rectangular
A general purpose
file
Hand Rectangular
Uniform in
width
Finishing flat
surfaces
Pillar
Uniform in
width
Keyways, slots
narrow work
Warding Thin
Square Square
Three Square
Round Circular
Half Round
Knife Knife-Shaped
Almost square
Triangular
Third-Circular
Aluminum
Aluminum Half-Round
Long Angle
24
Flat Rectangular
Flat Rectangular
Character of Teeth
Taper
General Uses
Either tapered
("Rat Tail")*
or blunt
Tapered
curving to a
narrow point
Enlarging holes or
recesses Mortises,
keyways and splines
Enlarging holes;
shaping curved
surfaces
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Name
Shape
Hand Rectangular
Character of Teeth
Taper
General Uses
Uniform in
width
Flat surfaces
Pillar
Width narrower
than Hand File
Uniform in
width
Flat surfaces
Warding
Thin Rectangular
Tapered in
width uniform
in thickness
Square Square
Double-cut
Tapered
Corners, holes
Three-Square Triangular
(Equilateral)
Double-cut on three
Faces. Single-cut on
edges
Tapered
Corners, holes
Round Circular
Double-cut
Either tapered
or uniform
(straight)
Corners, holes
Half-Round
Double-cut
Tapered
Corners, holes
Knife Knife-Shaped
Tapered
Slots
Cant Triangular
Double-cut on three
faces. Single-cut on two
sharp edges
Tapered
Corners
26
Third Circular
27