Fronius IG2000
Fronius IG2000
42,0410,1089
012010
US
Operating instructions
Grid-connected inverters for
photovoltaic systems
Dear Reader
Introduction
Thank you for choosing Fronius - and congratulations on your new, technically highgrade Fronius product! This instruction manual will help you get to know your new
machine. Read the manual carefully and you will soon be familiar with all the many
great features of your new Fronius product. This really is the best way to get the most
out of all the advantages that your machine has to offer.
Please also take special note of the safety rules - and observe them! In this way, you will
help to ensure more safety at your product location. And of course, if you treat your
product carefully, this definitely helps to prolong its enduring quality and reliability things which are both essential prerequisites for getting outstanding results.
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012004
Safety rules
DANGER!
DANGER!
indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Th
WARNING!
WARNING!
indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. T
CAUTION!
CAUTION!
indicates a potentially hazardous situation which, if not avo- ided, may result in minor or moderate injury
NOTE!
Important!
Important! indicates practical hints and other particularly useful information. It is not a signal word for a harmful or dangerous situation.
Whenever you see any of the symbols shown above, pay close attention to
the contents of the manual!
General Remarks
This equipment has been manufactured in accordance with the state of the
art and general safety-engineering principles. Nevertheless, incorrect operation or misuse may still endanger
- the life and well-being of the operator or of third parties,
- the equipment and other tangible assets belonging to the owner/operator,
- working efficiently with the equipment.
All persons involved in any way with starting up, servicing and maintaining
the equipment must
- be suitably qualified
- have good knowledge of dealing with electrical installations and
- read this instruction manual thoroughly and follow the instructions to the
letter.
The instruction manual must be kept at the machine location at all times. In
addition to the instruction manual, it is important to comply with both the
generally applicable and local accident prevention and environmental protection regulations.
All the safety instructions and warning signs on the machine itself:
- must be kept in a legible condition
- must not be damaged, must not be removed
- must not be covered, pasted or painted over
I
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General Remarks
(continued)
For information about where the safety instructions and warning signs are
located on the machine, please refer to the section of your machines instruction manual headed General Remarks.
Any malfunctions which might impair machine safety must be remedied
immediately before the machine is switched on.
Your safety is at stake!
Utilisation for
Intended Purpose
Only
The machine may only be used for jobs as defined by the intended purpose.
Utilisation for any other purpose, or in any other manner, shall be deemed "not
in accordance with the intended purpose". The manufacturer shall not be
liable for any damage resulting from such improper use.
Utilisation in accordance with the intended purpose also comprises
- thorough reading of and compliance with all the instructions, safety instructions and warnings given in this manual
- performing all stipulated inspection and servicing work
- installation in accordance with the instruction manual
Where appropriate, the following guidelines should also be applied:
- regulations of the power supply company for input to the grid
- information provided by the manufacturer of the solar modules
Ambient
Conditions
Qualified Staff
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022009
Ensu
re
when
Information
on
noise
emission
values
installing machines with cooling-air vents that the cooling air can flow freely
through the air vents without obstruction. Only operate the machine with the
degree of protection specified on the rating plate.
The inverter generates a maximum sound power level of <80 dB(A) (ref.
1pW) when operating under full load in accordance with IEC 62109-1.
The device is cooled as quietly as possible with the aid of an electronic
tempe- rature control system, and depends on the amount of converted
power, the ambient temperature, the level of soiling of the device, etc.
It is not possible to provide a workplace-related emission value for this
device because the actual sound pressure level is heavily influenced
by the installati- on situation, the power quality, the surrounding walls
and the properties of the room in general.
EMC device
classificatio
ns
EMC measures
limit
Mains connection
the mains
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ESD Protective
Measures
Only operate the machine if all its protective features are fully functional. If
any of the protective features are not fully functional, there is a danger to:
- the life and well-being of the operator or other persons
- the equipment and other tangible assets belonging to the owner/operator
- working efficiently with the equipment.
Have any safety features that are not fully functional repaired by an authorised specialist company before switching the machine on again.
Never bypass or disable safety features.
Safety markings
Equipment with the CE mark fulfils the basic requirements of the Guideline
Governing Low-Voltage and Electromagnetic Compatibility. (More detailed
information about this may be found in the Annex or in the section of your
documentation headed Technical Data.)
Do not dispose of this device with normal domestic waste!
To comply with the European Directive 2002/96/EC on Waste Electrical and
Electronic Equipment and its implementation as national law, electrical
equipment that has reached the end of its life must be collected separately
and returned to an approved recycling facility Any device that you no longer
require must be returned to our agent, or find out about the approved collection and recycling facilities in your area.
Ignoring this European Directive may have potentially adverse affects on the
environment and your health!
Disposal
Data security
The user is responsible for backing up data relating to changes made to factory
settings. The manufacturer will not accept liability if personal settings are
deleted.
Copyright
The text and illustrations are all technically correct at the time of going to print.
The right to make modifications is reserved. The contents of the instruction
manual shall not provide the basis for any claims whatever on the part of the
purchaser. We should be most grateful for your comments if you have any
suggestions for improvement, or can point out to us any mistakes which you
may have found in the manual.
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Table of Contents
IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS..................4
General.................................................................................................................4
Housing.................................................................................................................4
Galvanic isolation..................................................................................................5
Monitoring the grid................................................................................................5
Repair....................................................................................................................5
Solar modules.......................................................................................................5
Grid connection.....................................................................................................6
Standards and Regulations...................................................................................6
Product listings and compliance...........................................................................6
How a photovoltaic system works............................................................................7
General information..............................................................................................7
Your roof is your power generator.........................................................................7
Electricity is converted under the roof..................................................................7
Operation manual................................................................................................... 8
The FRONIUS IG Unit in the PV System.................................................................8
General information..............................................................................................8
Converting DC into AC current.............................................................................8
Fully automatic operation management...............................................................9
Voltage transformation and galvanic isolation.......................................................9
Monitoring the grid................................................................................................9
Information for Field adjustable trip points..........................................................10
Display function and data communication..........................................................10
Your advantage...................................................................................................10
Product description......................................................................................................11
The FRONIUS IG Unit.............................................................................................11
How it functions...................................................................................................11
Startup phase......................................................................................................11
Overview for housing..........................................................................................13
LED for operating status.....................................................................................15
LED for GFDI status...........................................................................................16
Operating scheme.......................................................................................................17
The Display.............................................................................................................17
General information............................................................................................17
Keys and symbols...............................................................................................17
Symbols..............................................................................................................17
Display Navigation..................................................................................................18
Display illumination.............................................................................................18
Menu level..........................................................................................................19
LocalNet......................................................................................................................55
System upgrading / plug-in card system............................................................55
Datalogger..........................................................................................................55
COM Card...........................................................................................................55
Insert plug-in cards.............................................................................................56
Configuration......................................................................................................57
Example..............................................................................................................57
Status diagnosis and repair.........................................................................................58
Service-Codes Displayed.......................................................................................58
Service display....................................................................................................58
Normal operation service codes.........................................................................58
System failure.....................................................................................................59
FRONIUS IG with several power stage sets......................................................59
Class 1................................................................................................................60
Class 2................................................................................................................61
Class 3................................................................................................................62
Class 4................................................................................................................63
Class 5................................................................................................................65
Customer service................................................................................................66
Annex..........................................................................................................................67
Technical Data.........................................................................................................67
General...............................................................................................................67
Field adjustable trip points..................................................................................68
General...............................................................................................................69
Field adjustable trip points..................................................................................70
FRONIUS USA limited 10-Year Warranty...............................................................71
FRONIUS IG Solar Inverter Models:
FRONIUS IG 2000 / 3000 / 2500 LV / 4000 / 5100 / 4500-LV.............................71
Policy and procedure for warranty returns and repairs.......................................71
Disposal of obsolete equipment.............................................................................72
Recycling............................................................................................................72
Declarations of
conformity Fronius
Worldwide
General
WARNING!
Incorrect operation and work performed incorrectly can cause serious injury & da
Housing
Galvanic
isolation
Only Fronius-trained service staff may open the upper portion (power
stage) of the inverter, and only when it is not under voltage.
The design and function of the FRONIUS IG unit offers a maximum
level of safety, both during installation as well as in operation. A complete galvanic isolation between the DC and AC sides is one such
safety feature.
The FRONIUS IG provides galvanic isolation and grid monitoring.
The passive and active measures for the protection of persons and
equipment help ensure safe installation and operation.
Monitoring
the grid
Whenever conditions in the electric grid are inconsistent with standard conditions (for example grid switch-off, interruption, etc.),
your FRONIUS IG unit will immediately stop operating and
interrupt the supply of power into the grid.
Your FRONIUS IG unit determines the grids status by:
- monitoring voltage
- monitoring frequency
- monitoring islanding conditions
This scheme prevents dangerous voltages at the AC lines and constitutes an essential contribution towards avoiding hazards for the
maintenance staff.
Repair
Only FRONIUS service staff are authorized to carry out repairs to the
FRONIUS IG unit.
Solar
modu- les
Before connecting the solar modules, you must check whether the
voltage parameters specified in the manufacturers data correspond
with the actual parameters.
When checking the voltage reading, please take into account that
solar modules supply a higher open circuit voltage when temperatures are low and sunlight level remains unchanged.
The data sheet of the solar module will tell you the temperature factors applicable for ascertaining the theoretical open-circuit voltage at
14 F (-10 C).
If the solar modules exceed an open-circuit voltage of 500 V,
regard- less of temperature the FRONIUS IG unit might be
damaged and all warranty rights will be voided.
Solar modules
(continued)
Grid
connec- tion
Standards
and Regulations
Your roof is
your power
generator
string
mod. 2
mod. n
string 3
string 2
string 1
mod. 1
+
total string voltage
module 3voltage
module 2voltagemodule 1voltage
General information
Electricity is
converted
under the
roof
The direct current generated in the solar modules can only be fed
into the grid or used in your home after having been transformed by
an inverter.
This is the basic purpose of your FRONIUS IG unit.
Operation manual
The FRONIUS IG Unit in the PV System
General information
FRONIUS IG
PV array
Main AC
Load Center
Energymeter
Converting
DC
into
AC
current
This function
is called
MPPT
(Maximum
Power Point
Voltage
transformation
and galvanic
isolation
The FRONIUS IG has been designed for use with solar modules of a
wide range of input voltages. This allows the use of the greatest
variety of types of solar modules. Important notice: the parameters
indicated for maximum DC voltage (total voltage of the solar modules
connected) must at no time be exceeded!
By its design and operation, the FRONIUS IG offers maximum safety
during installation as well as in operation.
The FRONIUS IG is equipped with an HF-transformer (HF = high
frequency) that ensures galvanic isolation between the DC side and
the grid. In addition, the HF principle results in a drastic reduction of
the transformers size, which means that it requires less space and
has considerably less weight. The FRONIUS IG unit achieves a high
degree of efficiency due to its innovative circuit schemes.
Monitoring
the grid
The FRONIUS IG unit monitors the grid. This responsibility comprises all measures necessary for the protection of persons and machines in case of a power blackout or other grid loss.
The FRONIUS IG unit is programmed to stop operation immediately
and stop supplying power whenever conditions in the grid deviate
from standard conditions (for example, when power is switched off or
in case of any other kind of interruption).
Monitoring
the grid
(continued)
There are several ways the FRONIUS IG unit can identify a gridcutoff, by monitoring:
- voltage
- frequency
- islanding conditions
Information
for Field
adjustable
trip points
The FRONIUS IG unit comes standard with a display that has been
designed to enable quick and easy access to the most important
data in your PV system.
The FRONIUS IG is equipped with a basic logging function to monitor minimum and maximum data on a daily and a cumulative basis.
There is also an option to allow the reading of the following weather
data on the display:
- two different temperature readings (for example, temperature
at the solar modules as well as the outside temperature)
- irradiance
In addition to the functions installed in the FRONIUS IG unit, a
wide choice of data communication products allows for many
possibilities of recording and visualizing data. The respective
components requi- red to upgrade the system are easy to install.
Your advantage
Product description
The FRONIUS IG Unit
How it
func- tions
Startup phase
Startup phase
(continued)
(2) TEST
- self test of important components of the FRONIUS IG unit
- The FRONIUS IG unit goes through a master check list
for several seconds
- the display says "TEST" and indicates the respective
compo- nent which is being tested (for example "LED")
(1) Knockout for 1/2 in. / 3/4 in. conduit fitting (DC-cables)
(2) Knockout for 1/2 in. / 3/4 in. conduit fitting (DC-cables)
1
(3) Knocko
ut for
1/2 in. /
3/4 in.
conduit
fitting
(ACcables)
(4) Knockout for 1/2 in. / 3/4 in. conduit fitting (DC-cables)
(5) Knockout for grounding electrode (may be required by local
authorities)
(6) Knockout for 1/2 in. / 3/4 in. conduit fitting (DatCom cables)
(7) LCD
(8) LED for operating status
(9) LED for GFDI status
(10) Knockout for 1/2 in. / 3/4 in. conduit fitting (DatCom cables)
(11) Knockout for 1/2 in. / 3/4 in. conduit fitting (DatCom cables)
(12) Air vents - Exhaust
(13) Air vents - Intake
(1)
(2)
(3)
(4)
(5)
(13)
Overview
WARNING!
Hazard due to supply voltage and DC-voltage from the solar modules. Only quali
for housing
(Continued)
(14)
(19)
(20)
LED for
ope- rating
status
Men
u")
(5) LED
lights up
red:
LED for
GFDI status
Operating scheme
The Display
General information
Keys and
symbols
(A)(B)(C)(D)
Symbols
(2)
(9)
(5)
(7)
(8)
(6)
(4)
(1)
(3)
(5) output bar ... indicates the power output fed into the grid at a
given moment - independent from the display mode chosen.
Th
e
scr
ee
n
dis
pla
ys
(7)
(8)
... appears with data readings that are related directly to the
FRONIUS IG unit
(9)
... appears with data readings that are related to environmental conditions, like sunlight insolation and temperature
(opti- onal)
(10)
(11) Max ... indicates the maximum value within the period of
obser- vation (depending on the display mode chosen)
(12) Min ... indicates the minimum value within the period of
obser- vation (depending on the mode of display chosen)
Important! The Min. and Max. values may not correspond to the
absolute extreme values, as the measured data is recorded at two
second intervals.
Display Navigation
Display
illumination
Menu level
(C)
(C)
(A)
(B)
(D)
(A)
(B)
(D
)
Scrolling
between
display functions
(A)(B)
(A)(B)
(A)
(B)
Display Modes
Display mode
outline
The following table contains a brief list of the display readings available.
Display readings without an asterisk are shown even if no
Datalogger or Sensor box is connected to the FRONIUS IG.
Mode "Now"
output
power
(W)
voltage
(V)
output
current
(A)
grid
frequency
(Hz)
*
*
module voltage
(V)
module current
(A)
module temperature
(F; also C)
GFDI status
output reading of
consumption meter
(W)
* ambient
temperature
(F; also C)
irradiance
(W/m)
time
(HH:MM)
*
*
*
*
grid voltage
(maximum)
(V)
grid voltage
(minimum)
(V)
array voltage (maximum)
(V)
energy as read by
consumpti- on meter
(kWh / MWh)
module temperature (max.)
(F; alternat. also C)
module temperature (min.)
(F; also C)
ambient temperature
(max.)
(F; alternat. also
C)
ambient
temperature
(min.)
(F; alternat. also
C)
irradiance
(max.)
(W/m)
operating hours of FRONIUS
IG unit
(HH:MM)
21
Display mode
"Now"
Displays present readings
- select display mode "Now" (see the chapter "The Display")
- the first display reading of the display mode "Now" appears
AC power supplied ...power
supplied to grid at the particular moment (Watts)
(A)
(B)
Display mode
"Now"
(continued)
Display mode
"Day / Year /
Total"
-
Display mode Day ... shows readings for the current day
energy supplied (kWh)
yield (currency can be selected)
CO2 reduction (lb)
maximum power supplied (Watts)
maximum grid voltage (Volts)
minimum grid voltage (Volts)
maximum module voltage (Volts)
energy drawn from the grid (kWh)*
maximum module temperature (F; alternatively C)*
minimum module temperature (F; alternatively C)*
maximum ambient temperature (F; alternatively C)*
minimum ambient temperature (F; alternatively C)*
maximum irradiance (W/m2)*
operating hours for FRONIUS IG unit
* optional - if the DatCom component for the required option is
not available, the message "N.A." (not available) is displayed.
Important! For the FRONIUS IG unit, the day begins when it switches on. If the DC supply line is disconnected, the parameters will
be re-set after repeating the start-up.
This does not apply if a Datalogger is connected to the FRONIUS
IG. If the Datalogger is available, the display values listed always
apply for the whole day, beginning at 0:00am, ending at 0:00am the
follo- wing day.
Display mode "Year" ...shows readings for the current calendar year,
from January 1st (only in conjunction with Datalogger)
Display mode "Total" ...shows readings since original start of operation of the FRONIUS IG unit.
Display mode
"Day / Year /
Total"
(continued)
(B)
Due to the variety of different monitoring systems, there can be deviations between the readings of other metering instruments as compared to the readings from the FRONIUS IG. For determining the
energy supplied to the grid only the readings of the calibrated meter
supplied by the electric utility company are relevant.
-
Important! As was the case for the energy supplied, readings may
differ from those of other instruments.
The chapter The Setup Menu tells how to set currency and rate
applicable for invoicing. The factory setting is 0.14 US-Dollar (USD)/
kWh.
CO2-reduction ... CO2 emissions avoided during monitored period (lb/t)
The CO2 meter gives an indication of CO2 emissions (in lb/t) that
would be released during the generation of the same amount of
electricity in a combustion power plant. This is set for 1.3 lb/kWh in
the factory.
Maximum output power ..
highest output power of the
FRONIUS IG during observation period (W)
Maximum grid voltage ...
highest reading of grid voltage (V) during observation
period
Display mode
"Day / Year /
Total"
(continued)
Energy consumption
meter reading
energy consumed during
observation period (kWh /
MWh; Sensor Box and consumption sensor required)
minimum module
temperature...lowest temperature reading at solar
modu- les during
observation period (F; can
also be set for C in setup
menu; temperature sensor
No. 1; Sensor Box required)
minimum ambient
temperature...lowest ambient temperature reading
during observation period
(F; can also be set for C in
setup menu; temperature
sensor No2; Sensor Box
required)
maximum irradiance...
highest irradiance during
observation period (W/m;
Display mode
"Day / Year /
Total"
(continued)
Enter
0 ... 7
OFF
AUTO
currency
ON
rate / kWh
IG-NR
00 ... 99
DatCom
Time
Date
State_PS
Version
MainCtrl
Time
PS00
PS01
Display mode
"Setup"
The setup menu allows easy readjustment of the FRONIUS IGs
preset parameters to your needs.
Enter the
setup menu
(A)
(B)
(D)
(A)(B)
(D)
- "Standby" (the first item on the
menu) is displayed
Scroll
among
menu items
(A)(B)
(A)(B)
(A)
(B)
- select the desired display mode (see above)
- scroll with (A) or (B) keys among the menu items available
Setting the
menu
items
30
(C)
(D)
(C)
(D)
- accept: press "Enter" key (D)
...
(A)
- maintain previous
setting: press "Esc" key
(C)
(B)
(C)
(D)
(C)
(D)
(C)
(D)
(A)
(B)
(C)
(D)
(A)
(B)
(C)
(D)
(D)
(D)
The name of the currency units can be changed. For example, here you see the units
changed from the default US Dollars (USD) to Canadian Dollars (CAD).
1
(D)
(A)(B)
(C)(D)
...
...
(A)
(B)
(C)(D)
(D)
(D)
(A)(B)
(C)(D)
...
(D)
...
(A)
(A)
(B)
(B)
(C)(D)
(C)
(D)
(C)
(D)
(D)
- to maintain previous setting,
press "Esc" key (C)
- "IG-NR" ...Setting the number
(address) of the FRONIUS IG
unit in a setup comprising
multiple FRONIUS IG units
linked together
- enter "IG-NR" by pressing the
"Enter" key (D)
(D)
(C)
(D)
(A)
(D)
(A)
(B)
(D)
(D)
(C)(D)
(C)
(C)
(C)
(D)
(D)
(
A
)
(D)
(
A
)
(B)
(D)
(A)
(B)
(D)
(
A
)
(C)
(C (D)
)
(C)
(D)
keys
-
(B)
(B)
(C)
(D)
- for subsequent digits, follow
the same procedure as described above for first digit
- accept the time set by pressing
"Enter" key (D)
- to maintain previous setting,
press "Esc" key (C)
(D)
Alterna
tely
(C)
(D)
(B)
(D)
(D)
Alternately
(C)
(D)
(B)
(D)
2x
(
C
)
(D)
(C)
(D)
display
version number
(A)
(B)
(A)
(B)
(C)
display
serial number
(C)
(C)
(D)
display
version number
(A)
(B)
(C)
display
serial number
(C)
Additional information
Upgrading
the
system
The FRONIUS IG unit is prepared for a whole series of system upgrades, such as:
- Communication between FRONIUS IG and DatCom units
- Dataloggers (for recording and managing your photovoltaic
system data via personal computer), including Datalogger and
modem connection
- Interface Card Easy sends all relevant working parameters in
a well defined RS-232 protocol
- Personal Display FRONIUS IG
- Various large displays (FRONIUS IG Public Display)
- Sensors (temperature sensor / irradiance / electricity
consumption meter / ...)
For more information on Fronius communication products, please
refer to the individual product literature, www.fronius-usa.com.
Some system upgrades are offered as plug-in cards, similar to those
on your personal computer.
Upgrading
the system
(continued)
Please see further information in the chapter "LocalNet" of the installation and service manual.
Forced ventilation
40
Installation manual
Installation
Installation
instructions
Safety
WARNING!
Work performed incorrectly can cause serious injury and damage.
Read the installation instructions carefully before installing the FRONIUS IG.
Only a qualified electrical professional is authorized to carry out the installation of the FRONIUS IG.
General information
FRONIUS IG
Main AC
Load Center
PV-array
Choosing the
location general
Energymeter
To get the most out of your FRONUS IG unit, observe the following rules:
- Limit grid impedance by using an appropriately-sized AC conductor
between the FRONIUS IG unit and the in-house distribution panel. The
AC conductor cable resistance between the FRONIUS IG unit and the
house distribution panel should not exceed 0.5 Ohm. This can be achieved by using the following cable-sizes (according to NEC handbook,
chapter 9, table 8):
- AWG 10: maximum 200 ft. (60 m)
- AWG 12: maximum 126 ft. (38 m)
- Only install it on a solid vertical wall at a minimum of 3 ft. (0.9 m) above
the ground and to a maximum of 6.5 ft. (2 m)
4
2
- The
ambient
temper
ature
should
not be
below
-4 F (20 C)
or over
122 F
(50 C).
Choosing the
location
Preparing the
wall mounting
4
3
(2)
(4)(3)
(4)
(3)
(4)(3)
(4)
(3)
(1)
In most cases, you should use 1/4 in. or 5/16 in. stainless steel or aluminium screws capable of supporting 26 lbs (FRONIUS IG 2000, 3000 and
2500-LV) or 42 lbs (FRONIUS IG 4000, 5100 and 4500-LV) of inverter
weight. Triangulate the positions of these on the mounting plate using the
pre-drilled holes when possible. Three vertically aligned holes for single
stud mounting will suit most installations.
CAUTION! The FRONIUS IG may become dislodged and fall from the mo
4
4
Connection
Safety
General
WARNING!
Hazard due to supply voltage and DC-voltage from the solar modules. Only qualified el
Solar modules
(continued)
When selecting your solar modules to use with the FRONIUS IG unit,
keep in mind this critical point: The open circuit voltage increases when
temperature decreases (assuming constant irradiance). Therefore, at 14
F (-10 C) the open-circuit voltage must not exceed 500 V.
- Whenever the open-circuit voltage of the solar modules exceeds 500 V,
the FRONIUS IG unit may be damaged, and all warranty rights will
become null and void.
- More exact data for sizing the solar array for the particular location can
be obtained using calculation tools such as the FRONIUS IG System
Configuration Tool (available on www.fronius-usa.com).
- See NEC table 690.7 for the appropriate code-related voltage adjustment factor for crystalline silicon modules, or use the manufacturers
specified
voltage
coefficie
nt.
Grid connection
The FRONIUS IG comes from the factory pre-configured for grid connection with neutral. The FRONIUS IG may be reconfigured for grids without
neutral by setting the jumper on the PC-board as shown in the figure.
NOTE! The neutral conductor is not bonded to ground internally.
Important! Open the connection area as explained in the section Connection.
Grid connection
(continued)
Grid connection
(continued)
1
2
0
120 V
120 V
240 V
208 V
Jumper setting
Jumper setting
240 V Delta
Jumper setting
240 V
120 V
120 V
240 V
208 V Delta
Jumper setting
Schemes
with
more than one
inverter
The connection of the FRONIUS IG to the solar modules and the grid is described
within the following chapter and shown in the next figure:
DC +
DCAC
disconnectdisconnect
L1
N*** L2
DC terminal
block
Grounding terminal
Grounding electrode terminal *
DC PV frame ground
N
L2 L1
Energymeter
**
**
AC
** IG
2000 / 3000
/
distribution
panel
2500-LV: 15 A
** IG 4000: 25 A
** IG 5100 / 4500Main
LV: 30 A
grounding system
Lockable AC
disconnect switch
* may be required
by local authorities
***may be required
depending on grid configuration
Connection
- Fix the FRONIUS IG unit to the wall as shown in the "Installation" chapter.
- Open the connection area as shown in the figure.
WARNING! Hazard due to supply voltage and DC-voltage from the solar
(2)
(2)
(1)
(3)
(2)
- set the internal AC- and DC disconnects (1) to the "OFF" position
- remove the four screws (2) on the IGs faceplate as shown in the figure
above
NOTE! When removing the LCD faceplate covering the connection
area do not pinch, bend or strain the ribbon cable for the LCD.
- remove the LCD faceplate (3) covering the connection area
50
Connection
(continued)
(5)
(4)(5)
1/2 in.
1/2 in.
3/4 in.
3/4 in.
Connection
CAUTION!
To reduce the risk of fire, connect only to a circuit provi- ded with branch circuit overcur
(continued)
-20A ... IG 2000 / 3000 / 2500-LV (15 A is permissible)
-30A ... IG 4000 / 5100 / 4500-LV (25 A is permissible with the IG 4000)
The next figure shows the connection area of the FRONIUS IG. The white
plastic divider that separates the AC from the DC connection area is not
shown in the figure.
(1) (2)
(6) (7)
N
(3)
(4)
L1
L2
(5)
+
++
--
DC+DC(1)
Equipment ground
(2) N - (Neutral) terminal
(3) AC-disconnect
(4) DC-disconnect
(5) DC-terminal block
(6)
(7)
(8)
Connect DC
(8)
PV frame ground
Grounding electrode terminal
(may be required by local
code)
GFDI fuse
NOTE! Connecting the DC
wiring with the wrong polarity may cause damage to the
inverter. Connect the DC
cables as described in the
following instructions.
less of
temperatur
e.
5
3
Connect AC
- Insert the AC cables through the AC conduit and connect them to the
AC terminals labeled "L1", "L2" and N, as well as to the ground terminal (1), labeled .
NOTE! Use minimum AWG 10, min. 167 F (75 C), copper wire
for all grounding cables.
-
Start up Operation
Configuring your Inverter
Factory preset configuration
LED
In case the
initial
operation of
your FRONIUS IG unit does not proceed as shown above and the
FRONIUS IG unit does not start feeding power into the grid, consult the
chapter "Error Diagnosis and Repair".
Your personal
configuration
To change your inverter settings, please consult the chapter entitled "Operating Scheme", in the "Setup Menu" section of your operating instructions.
General
WARNING!
An electric shock can be fatal. Normally grounded con- ductors may be ungrounded an
The FRONIUS IG is equipped with a ground-fault detection and interruption (GFDI) circuit as required by UL 1741 and the National Electrical
code. The arrays negative conductor is connected to the grounding
system in the inverter. If a ground fault occurs in the DC cabling, the
inverter discon- nects from the grid. The fault is indicated by the red
ground-fault LED and the service code "434" is shown on the display. In
this situation, the FRO- NIUS IG is blocked from reconnection to the grid
until the following ac- tions are taken:
- Turn the AC and DC disconnect to position OFF (open-circuit)
- Remove the ground fault in your photovoltaic system
- Test the GFDI fuse and replace if necessary
NOTE! When a defective fuse is changed, only replace it with a
"Littlefuse KLKD 1 AMP 600V" fuse.
- Turn the AC and DC disconnect to position ON (closed circuit)
LocalNet
System upgrading / plug-in
card system
Your FRONIUS IG can be upgraded through the addition of several DatCom components for data monitoring:
- Datalogger (for recording and managing the data of your photovoltaic
system on your personal computer, including modem tie in)
- Interface Card Easy sends all relevant working parameters in a well
defined RS-232 protocol
- Personal Display FRONIUS IG
- Various large displays (FRONIUS IG Public Display)
- Sensors (temperature sensors / irradiation sensors / ...)
FRONIUS has developed the LocalNet to provide unrestricted individual
use of the systems upgrades.
For more information on Fronius communication products, please refer to
the individual product literature, www.fronius-usa.com.
For complete installation instructions on the DatCom system, please see
the DatCom Manual provided with your FRONIUS Datalogger. This information is also available on the web at www.fronius-usa.com.
Datalogger
The Datalogger is the core of the LocalNet. It coordinates data transmission and ensures quick and safe distribution and storage of large volumes
of data.
COM Card
Insert
plug-in
WARNING!
Hazard
due to supply voltage and DC-voltage from the solar modules. Only qualified el
cards
(2)
(1)
(3)
(3)
Configuration
GFDI
COM Card
GFDI
COM Card
Termination plug
Data cable
USB
Example
INOUT
INOUT
IN
(1)
(2)
IN
OUT
(2)
OUT
(2)
(1)
After a short time the FRONIUS IG resumes grid synchronization (message: "SYNCAC").
System failure
Should the display remain dark for a longer period of time after sunrise,
check the open circuit voltage of the solar modules.
Should the open circuit voltage of the modules (at the terminals within the
FRONIUS IG) not reach 170 V, it is possible that there is a problem on the
DC side of the photovoltaic system (e.g. wrong module configuration).
If the open circuit voltage of the solar modules (at the terminals of the
FRONIUS IG unit) amounts to more than 170 V, there may be an issue
with the FRONIUS IG unit. In this case, consult a Fronius trained service
technician.
FRONIUS IG
with several
power stage
sets
Alternately
(D)
(D)
61
Class 1
Designation
Description
Repair
101
104
107
108
Islanding detected
Class 2
Designation
Description
Repair
221
222
223
224
225
6
2
Class 3
Service class 3 comprises service codes that may appear during operation of feeding power supply, that do not cause a permanent interruption of
the operation of feeding power into the grid. After automatic disconnection
from the grid and waiting for its conditions to return to those stipulated,
your FRONIUS IG unit will try to resume feed-in operation.
Code
Designation
301
Over-current (AC)
302
Over-current (DC)
303 *
Over-temperature AC
side
Description
Repair
automatically by itself
Should the service code
persist, you should contact your electrical contractor
304 *
Over-temperature DCside
after a two minutes cooling phase your FRONIUS IG unit begins starting up again
306
307
POWER LOW
DC LOW
Should the
persist,
youservice
should code
contact your electrical contractor
* Service code 303 and 304 are shown briefly under certain circumstances. A brief
display of the service codes 303 and 304 does not mean there is a fault.
Class 4
Class 4
(continued)
Code
Designation
401
402
Description
Repair
If it is possible, your
FRONI- US IG unit will
resume the power feeding
operation
after
successfully
completing
another attempt to connect
If it is possible, your
FRONI- US IG unit will
resume the power feeding
operation
after
successfully
completing
another attempt to connect
403
EEPROM faulty
406
AC temperature sensor
faulty
FRONIUS IG disconnects
from the grid for safety reasons
407
DC temperature
sensor faulty
FRONIUS IG disconnects
from the grid for safety reasons
408
DC injection detected
FRONIUS IG disconnects
from the grid for safety reasons
409
410
412
413
Control problems
Code
Designation
Description
Repair
414
EEPROM faulty
416
C
o
m
m
u
n
i
c
a
ti
o
n
with
IG-Ctrl
possible
417
not
Memory deleted
FRONIUS IG indicates a
critical error
419
421
Print
Number
incor- rectly
set
425
No
communication
possible with the power supply.
434
446
447
448
N (neutral) conductor
not connected
FRONIUS IG indicates a
critical error
FRONIUS IG indicates a
critical error
If it is possible, your
FRONI- US IG unit will
resume the power feeding
operation
after
successfully
completing
another attempt to connect
If it is possible, your
FRONI- US IG unit will
resume the power feeding
operation
after
successfully
completing
another attempt to connect
FRONIUS IG disconnects
from grid for safety reasons
Class 5
Designation
501
defective fan
air vents clogged
504
Description
Repair
change FRONIUS IG
address (chapter: "Setup Menu")
Class 5
(continued)
505
EEPROM faulty
Automatic rectification
506
EEPROM faulty
Automatic rectification
507
EEPROM faulty
Automatic rectification
508
FRONIUS IG address
is faulty
509
24h no feed
510
EEPROM faulty
511
EEPROM faulty
512
If Service-Code persists,
contact a Fronius-trained
service technician
514
No communication with
one of the power stage
sets
Contact Fronius-trained
service technician if service code is displayed
permanently
515
516
517
Change
of
master
has
taken place
Transformer
not connected
Customer
service
Annex
Technical Data
General
1500-2500 Wp
MPP-voltage range
Max. input voltage
(at 1000 W/m / 14 F in open circuit
2000-3300 Wp
1800-3000 Wp
150 - 400 V
500 V
operation)
280 V
7.2 A
10.0 A
8.6 A
13.6 A
18 A
16.9 A
25 A
25 A
25 A
Output data
IG 2000
IG 3000
IG 2500-LV
1.8 kW
2.5 kW *
2.15 kW *
1.8 kW
2.0 kW
2.0 kW
2.0 kW
2.7 kW
2.35 kW
240 V
240 V
208 V
212 - 264 V
212 - 264 V
183 - 229 V
180 - 270 V
180 - 270 V
180 - 240 V
+/- 1.5 %
7.5 A
10.4 A
10.4 A
8.35 A
11.25 A
11.25 A
0A
0A
8.35 A
RMS
11.25 A RMS
11.25 A RMS
duration
60 ms
60 ms
20 A
60 Hz
59.3 - 60.5 Hz
57.0 - 60.5 Hz
+/- 0.02 Hz
<5 %
1
60 ms
General
(continued)
General data
IG 2000
IG 3000
IG 2500-LV
Maximum efficiency
95.2 %
95.2 %
94.4 %
< 0.15 W
7W
Cooling
Protection type
NEMA 3R
Size l x w x h
Weight
26 lb. / 11.8 kg
-4 to +122 F (-20 to 50 C)
internal diode
internal; in accordance with UL 1741, IEEE 1547 and NEC
Over temperature
IG 2000
IG 3000
IG 2500-LV
240 V
240 V
208 V
212 - 264 V
212 - 264 V
183 - 229 V
180 - 270 V
180 - 270 V
180 - 240 V
+/- 1.5 %
60 Hz
59.3 - 60.5 Hz
57.0 - 60.5 Hz
+/- 0.02 Hz
305 s
001 - 999 s
106 - 132 V
60 - 144 V
+/- 1.5 %
General
3000-5400 Wp
MPP-voltage range
4000-6300 Wp
150 - 400 V
500 V
280 V
16.3 A
20.8 A
18.3 A
26.1 A
33.2 A
29.3 A
40 A
40 A
40 A
Output data
IG 4000
IG 5100
IG 4500-LV
4.0 kW
5.1 kW *
4.5 kW *
4.0 kW
4.2 kW
4.2 kW
4.0 kW
5.1 kW
4.5 kW
240 V
240 V
208 V
212 - 264 V
212 - 264 V
183 - 229 V
180 - 270 V
180 - 270 V
180 - 240 V
+/- 1.5 %
16.7 A
21.3 A
21.6 A
16.7 A
21.3 A
21.6 A
0A
0A
16.7 A RMS
60 ms
21.3 A RMS
60 ms
30 A
60 Hz
59.3 - 60.5 Hz
57.0 - 60.5 Hz
21.6 A RMS
60 ms
+/- 0.02 Hz
<5 %
Power factor
General data
IG 4000
IG 5100
IG 4500-LV
Maximum efficiency
95.2 %
95.2 %
94.4 %
< 0.15 W
15 W
Cooling
Protection type
NEMA 3R
Size l x w x h
Weight
41.8 lb. / 19 kg
-4 to +122 F (-20 to 50 C)
General
3600-5500 Wp
(continued)
71
internal diode
Islanding protection
Over temperature
IG 4000
IG 5100
IG 4500-LV
240 V
240 V
208 V
212 - 264 V
212 - 264 V
183 - 229 V
180 - 270 V
180 - 270 V
180 - 240 V
+/- 1.5 %
60 Hz
59.3 - 60.5 Hz
57.0 - 60.5 Hz
+/- 0.02 Hz
Reconnect time
305 s
001 - 999 s
106 - 132 V
60 - 144 V
+/- 1.5 %
UL 1741-2005 (safety)
FCC Part 15, Class A & B, regulations (EMI)
UL 1741-2005, IEEE 1547 & IEEE 1547.1 (Anti-islanding protection)
NEC Art.690, UL 1741-2005 (Ground-fault detector and interrupter)
ANSI/IEEE C62.41 (surge test in low voltage AC-Power circuits)
70
Policy and
procedure for
warranty returns and
repairs
To obtain service you must follow this policy and procedure for warranty
returns and repairs:
- All returned FRONIUS IG Solar Inverters require a Returned Merchandise Authorization Number (RMA)
- A request for a RMA number requires the following information:
- Proof-of-purchase in the form of the original invoice
- Model Number of the FRONIUS IG Solar Inverter
- Serial Number of the FRONIUS IG Solar Inverter
- Description of the problem
- Shipping address for the repaired or replaced equipment
- All FRONIUS IG Solar Inverters authorized for return by FRONIUS USA
must be returned in their original shipping container or packaging providing equal protection
- Shipping costs to FRONIUS USA and back to the purchaser of repaired
or replacement FRONIUS IG Solar Inverters is the responsibility of
FRONIUS USA
Policy and procedure for warranty re- turns and repairs (continued)
7
2
- The
warra
nty
period
of any
repair
ed or
replac
ement
inverte
r is 12
month
s after
shipm
ent
Should your inverter be replaced at some future date, Fronius will accept
the obsolete equipment back and provide for its proper recycling.
7
3
USA
Under http://www.fronius.com/addresses you will find all addresses of our sales branches and partner firms!
ud_fr_se_so_00913
012007