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GN1 Overlock Machine Manual in English PDF
GN1 Overlock Machine Manual in English PDF
~~1Jim~D/l~" r*J;&"
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Foreword
-,fli1l~~it
medium speed three-thread overlock sewing
machines are usually special machines for Knitting milis
and garment factories. used to perform overlocking in
sewing various knitted goods such as sweaters.cotton
=,=t~tt*.lt
.:::,*m~.-)j.:{!m1trt(.Jj ll
1.
~t*'~Q
i~
2. ~:i:
'" 3
3. iM~~i;\4-
zg,{!m~~.:~
1.1tJJJ #:i!.
6-19
2. i!.tt;fJt~t;fptJt~
3. &.1t;fJtAf ..
7
9 -10
4. i,I!J-:p$t:it*J.t
1-2
3- 4
3
5 . 1,!l-:p
4t :it 1:1l.
11
.. ... .
.. . .. . ....
..
11 - 12
6.;f.rt..4t~~;;t~
12
7./J,'ltit~~;;t~
14
8::k. ~4t~~;;t~
16
working or-dr .
For its proper use and adequate maintenance,it s
recomended
that
the
operator
should
read
these
9. tJt!JJ{f.J 7f"M;;fp~-*10.1,!l-:PtJt~t.}:t.9;;t~
,, tl#l~~tJ ..
....
1. t:i.'tli!j.v;fp~1t}
2. ~~mltLJ])f
17- 18
3. Pf ~l!.jIJ!J;itff;fp~J.f;;t~
18 -19
20 - 24
20
20 - 21
24
t\,*i*IE~.i*~~~~mmUil
28 - 31
-1:::;,
1Ift#~i'k#'"
40
-,!tif.ti~~s\
CONTENTS
Stitch Fonn
Stitch Form
Specifications
,
'"
'"
Preparations forUsinq
the Machine
5- 6
3. Lubrication
... .. . ... . ..
... . . .
.. . .. . .. .
.. . 5 - 6
... 6
8 - 20
speed
8- 9
12 - 13
4. Regulating
Stitch Length
13
5. Regulating
Stitch Width
6. Threading
the Needle
14
7. Threading
15
8. Threading
16
18
10. Adjusting
...........................................................
1. Routine Maintenance
'"
and Repair
:
:..
19 -20
21 - 27
21
22 - 23
25 - 27
List of Parts
Mode!' Accessories
::::iim !ittirtE
Three thread overlock.
stitch
13 - 14
.=.timitltii2t
Three thread overedge
stitch
32 - 39
and spare Parts
40
-.
A tjlttJJ it&.: 300o-ft /mn
.k#i!.-!Jt.: U;-3.2mm
~it. .tt1:&.: 2.5 - 4.5rnm
A k!Un)J. Jt.: ro tb;!k ~ T ifJ!t#;9 4mrn
~#~-t:
GN x l~
Nrn60-Nrn90
tt~~:
40 - 80fJ - 4~*~A~~.;.tit~
s.
~,*';~~J.J{.
-t: 250
~'*;t't': 1?14kg
210
270rnrn ( E?.:if;~la )
-1-
lt
t!
-s}}
30004t/min
250W
800-15004t/min
I50W
Specifications
Max.sewing speed: 3000 r. p. m .
.Max.stitch length: 1.5 - 3.2mm
Overlock stitch width: 2.5 - 4.5mm
Max.thickness
66
65
12
64
11
62
210
270rnm
*mfi~m-~~m.,
.~a~~~~n~I~:
~.~~.4~~.~
..
~~*~M.~~
~1~~~*~.,
~~
1)~~AA~:~*~ ,
~~,~*~.~,~~ft~~*
Power of motor:
~e~~M~*~~~~M,~A~.~~A~.~~.
M~
Sewing spccd
Power
.~~m*~~a~at~~.~~~*~~
.
3,000 rprn
250W
2).~:
1t~*~~ij/J~A:!Ib. p/f .:J..(f.~ ~~tb it .
:J.$ . j tF- ik.%] ~: ~-lt
~OOI,500 rpm
150W
_. *m+~ij/J~~,
~; iu BtFit ~ (r!) jI'~~ UJLgtY-~:R~JJll.t~r?I~]
-2-
~*~*~~.t,
~.~*~~~~~~~
-3-
) .
3)~mm~*:sm~.~~~~A$+S~~
~~;fr
(~rol.ffi3.m-*Pfr-F)
~#~~#~~.
~g.
, *ftJ-tH'#;4~A,
1t~tb~A
m~~~~~*#*~~~.~.,
m~~~#~.~~B~.~#.
~~~~~.~a,#~~
2500H /min-
t,~~'~ttt.
-4-
1Ht ~ ~~ff},
li3Ht
i){.
Before usng the machine for fue first time, the following
steps should be taken after unpacking:
a)Cleaning grease and dirtBefore packing the head, all
the machine parts have been coated with grease to prevent
rust, it ma,y become hardened in storage or transport,
furthermore, dust may gather in the machne, so it s
necessary to clesn the grease and dirt from the surface and
-5-
2.iiH~tJl~~Qm~i:
t~'M;f.;l{/.]t~;f+at,
tJ:.Wlt/.'j.flJtJ:#ut,
~~~#ut,
~~S~~~_~.Lft~fIJ~*,
~~. *JL4t~ lt, i~,G:fltt'l-;fJL#lr1~ .ft.Jj.~#=r..t~U1HI1l.
/f](;N
11'.!Nm75- Nm90{JLH.
~*~
r.lU\f~A~
f.j:
{JL#}.N,;ft
100-1201. it 1'3;(l
80-120/2;f* ~~
60-65
801. it::t3;(l
80/2;f*~~
65
6 o 1. 7t::t3;(l
60/3;f~H\
75
421.7t;f3;('"
60/3;f*~~
75
**
-t,
;fJ
60/3**~~
75
;fJ
60/3;f*~~
90
80/2**~li.
60-G5
r'121ttt ,~.A~;(l
60/3**~\
65
tf *tt~.&.;f~A\'
42/3**~~
75-80
9J.)pj
42/3**~li.
75-90
-t,;:J.;jt "k
42/3{*~li.
75-HO
42/3;f~~~
90-100
Ir the
machne
.:E.
;l~~!ft
l.~/lH~~:
~1~*~B~*m.~B~~*~m~~#_s
~A!ii2500'H/min,
~A1~*JL
~Jt~3@.*". ~.fi:t-1'- 1)A.:6~1t
m,G, -"r1ttt'l- .Lfta.~
.j.~~jIJ30004t/min.
~a~tts. foJ~r
*U ( J\!.1iJ 1>
+ .ft-
-1Uf
off.. tf
-6-
.&.~
Thread
Needle
60 eount 3 strand
eotton thread
75
Cotton jersey
60 count 3 strand
eotton thread
75
Sweater
60 eount 3 strand
eotton thread
90
8012
60-65
60/3
65
42/3
75-80
42/3
75-90
4213
75-90
42/3
90-100
Material
1.0peration speed:
To ensure longer service life. at first the machine should
3.~iUJlfl":
Thread
Needle
60-65
65
60 COImtknitting Ior
undershirt
75
-8-
~*-
-9-
4. ir..I~iti2H~Jl
#~~*~ar L~~~~~~a~~~~~~. ~f
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~~~*~~~
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ij
ir..I~iti1!~Jl:
~~~#~~4.
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4
ill)-;t!ft.
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(JiLfEl)
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16
f ~Jt.#~J:.~,
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~~
27------+-
20
~;;;t
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f'
I<'ig)
f ut*)LHrJf~~A~t~!f."
-10-
-11-
+~8Tn*~~~~~.~Tn*~A~~~#~.
~~~
rJf'.t~~ :tf{(.-{;i.f.. jf-4t- T n **J~11 ~ ~~. .Ji 4+~n *9
~.~~~.
1t~n~1O{(...;;~~~TJi~.1..nJt 13*4+~n ~
*l4T8~~lf..
~~ k<ttJtJtat, }1tTn*~t;~~~, -t-~J'atJ!lj}~
..~~~ .
~ 11~
( J\!. ffi 1 ) ,
-* *- at.
!t
~I~t;A~..#~?ftI~~Ji4+.!t~~{('~J.k:*J~M~
~lf.
.
6AJt.'H~~~~
4H~4ib*-,(f.~4ib&1:., ~Ji~Jf-t**~~~1Rik~~
006) 16- 18- 19-20-213
( J\!.
23-25;t;~ -26-27!f;00-4
lifting link (6) along the slot of the feed regulater (7) so as
fue needle clamp screw (3) by tuming it dock wise with the
spanner
and
srrew
(11)
of
the
lower
-13-,
knife
holder
with
screwdriver
30
38
59
screw (14) of the loop finger on the presser foot first, then
37
move the loop finger (15) along the slot of the presser foot
toward the right or left sides, in accordance
tion of the knife. After determinng
34
33
7Jj\~~~~JJ5t
~#~A~##~*~A~~I,
~~~, ~~~.~~~~,
*~~~(~OOl)~
M~~~~~*~~*~~~
(JOO7-S)
29 -+30 -+32 -+34-+ 36 -+:W-+38 -+40 -+42-+43
-14-
its highest position. Slide the cloth plate (28) (see Fig. 1) to
the left, and place the bobbin on the spool pino Then thread
in order as indicated with arrows. (see Figs. 7-S) 29 -+30 -+
32 -+34 -+36 -+37 -+38-+40 -+42 -+43
-15-
35
43
~--8.:k.~<tt~~~*
~+;;G~~44foJ""f .rr1t ,foJ~r~4H~.a,1~<tt:ft.L 1f J~Jit~ 'i
l'.,:re.~~$b~.(f~.fd}i.L,~$;fiff -5-itYd~foJ*ik.~ ~ (Yl- 00
9)~-~-~-~-W-~-~.-M-+~~.-M-~
8. Threading for the Big Looper
Pull down the right side cover (44). Turn the balance
wheel clockwise until the needle bar rises to its highest
position, and place the bobbin on the spool pino Then
thread in order as indicated with arrows. (see Fig.9)
42 -+45 -+46- 48 -+ 50 -+ 52 inside -+ 54 -+52 outside -+
57-58
-16-
.~1t~~,~m&~.+A.~~&~~~,~L~
~~.(f&~""f~,*L~~~&~~;;G~~~,
~,
.pj.1tMdit~.
-17-
~$~""f&
~~w~.~~~mh$~~~~;
.r,~ 4 fflt1k y~ t;.f:- l.]
~~~~~~#.
foJ WlJi.
ttw~%..~. .ild~~~-~,
~-tttt*.AA;, #'~AJ!t-J-.
~~~#tt;
~m.nA~B~I.]~~n
~-J-.~T~~
~.
~ tlJ JfJ1- WIfJTJ!t-J-. ~;l.~.i;i
~ ~-tt.
9.Starting and Finishing Sewing
When starting sewing, rst lift up the presser foot with
the presser foot lifter or pedal, allowing the workpiece
be placed
workpiece
to
(flp~~~~l11.]
=.keep
the workpiece parallel with the right side of the presser foot.
Then put down the presser foot to begin sewing.
In sewing, no pressure- should be exerted to push or
pull the workpiece which needs only a gentle guiding in
order to go forward in the required direction.
;k.'.fA,j'~4t~{(.;tJ:~
(flPL1t~&.
~*.~~~~L~~~.~T~.~~k.#~I.]
;k.,f,}A,j,~ -tt~I.]
;k.~f.
1}!]
it ~.ft lt
-lt59 ( Jil.m 7)
*-,
+~ it~
l.]
,f,}. '.f ~,
1if
*_
1~m
*J
l1 I.]~.);k.,f,}.
fasten the stitch. Then cut off the chain with a pair of scs-
10. iJ!J:P~~r~~t(.]JJ5!:
~~m~.~.~~~#~,
*~*k;
"*W, El
jj[ftt.t- ~~~
l.]
.W~~~*
~.~.~~.~~~~.~,
!~I.]
tf j]
-.El~~~~L~~~
beng lo loose.
A stitch woven on the lower edge may be attributed to
the thread tension of big looper being too loose or the
thread tension of small looper being too tght,
The tension nut (59) (see Fig.7) can be used to adjust
-19-
#~TJ]Jt.
the tension of thread of the needle as well a the big and
smallloopers.
If no satisfactory stitches can be obtained after adjus-
R~mA+~~rJ]
~~,
~~*rJ]Jt~
~~.
~. TnX#~,
~~:f1f~~#J]Jt~~~*~~~.
~~Bt~~~#~~~J]~~~,
*~JI:.~~~BtL~~k.
,;&~Bt1;~~-4Ifn Jt
J]Jt~~~~A~~~nJt~~~~Bt,
~~~~rn
Jt.~~Bt.
lfl+~rJ]Jt~.l1tTJ]4ft!}.~~,~n~
toH~66 ft!}
~ -f- tfJ - {.f- -f-, -W&; ~i:Ht~ {i.LL -f- tfJ. ~ Jf] ti.
+:~T J] &*!~65.
~~~nJtBt,
~~~##J_A,~##r*~A~~
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Jt134tiA~J]
&64ft!}~~~, 1t~J] Jt 13~r J]Jt 62-l-J:0.5
~*.m+*.J]~4J~~~.
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)1J
~~hliJ?tdYi~i't itft!} iltfJt{Jt.)IiJ, -iJ} &; 1tlfl
Jt1t!,)1J?,f)IiJ, ? ~1t
lfl~~~, ~~W~{Jt.B~~m~
{Jt.B~~~~,
~m~'t~#*~.~~lfl~~~,ffi~
#l. 1t4~J]~10ft!}~~
A~,
:f1f-tiJ]*9~ti.#
;tr~~ ~J] Jt 13. **:gJ]**~4J
8:~.
Maintenance and Repair
~~.~#~~ft!}Z4~~~'t,Lm~~~'t~m~~,~
Bt, 3-t?f1fJl:.1tJfli1tAt1T~~., 4M;t.M:Jf;.
~--AHtiJL T, ~1-}) .B.l1tH-ik,l'~f't,~-f4-l1tH-
ik*~~k~~.
2. iJijitUJJ
Jll}J Jt
*~~K$~-ik~lfl,ffi~k~~~~.
(.w, IIJ 1) :
7t:fH~J]
*~4J8~t~, -1i-:f1f-tiJ]
*9foJ;f~#J. #~ -iJ} iiL
J] Jt ~ ~*:kt7T:
#~~J]Jt, Jfl~+foJ #5~J]Aw~~~~,
ft~J]
Jt 13;fil~ 'r J] Jt 62. ~$ lfl
+*t~.tJtJ] *.J4J63 , -1ilfl
+:f1f~J] Jt 13M.~J]&64 ~ .#n~,Ji$:f1fii+t~7t. ~$
-20-
every month,
lower blade (62) into the slot of the lower knife seat with the
rght hand until the blade edge is -Ievel with but does not
exceed the upper surface of the throat plate (66). Then
tighten the nut (65) on the lower knife seat 'with the left
hand.
The upper blade is to be mounted in the following way.
Before usng for the first time after a long period of idle, a
major maintenance and inspection will have to be made.
2. Changing the Blade (se e Fi.g.1)
Loosen the screw (8) of the knife guard bracket and
move the knife guard bracket (9) to the right. The blade is
to be dismantled and mounted in following way:
Dismantle the upper blade first. Push lightly on the Ieft
end of the cover (60) of the upper knife with the left hand
until the upper blade (13) moves slightly from the lower
blade (62). Then loosen fue knife screw (63) with the right
hand. After that, take away the left hand from the cover of
the upper knife.
-23-
"f~~"1-fr!J~ ~
'f ~~i!ftl
{r!Ji\tf.f:
~~!At.it~
5:J
*~~zJJ ;f?,Jt~1:-iJ:7f*~~,4+~1:
A~~,
flt7T1
~ l' '.t ;fI!f~~~-t*.
~#
-*
A~iE$Jb
4t~fr!J1tm
1J~it
wr~
!l:~JA.l!!f ~
.I.1t4hllt,~~
~.t.p.:iJl.I. tt #J
4t~jil}t
~
Common
solution
1. Dismantle the
are uneven I
or incorrect. I
gathered between 1
th E' tenson
.
dISCS, I
I making it impossible to clamp the
thread
. 2. (l)The needle bar 2.
2. Skip stitch
is at improper
height and the
needle is at an
improper height
and direction.
tension discs
and get rid of
dust and fibre.
(1) Readjust
the needle bar
to its proper
height. Refer
to the method
of selecting
and
setting
needle height
in this manual.
(2) Exchange
of the needle is
bent, or tp is
a new suitable
dull,
The type
and
No.
has
been incorrectIy
selected.
.EL.
-24-
Recommended
Possible cause
roblems
1. The stitches
-2-
Conunon
Possible cause
roblems
3) Blade is dull.
Recommended
solution
3) Grind upper
and
I
I
hreaks
aged.
blades.
-;1-1-h-p-n-e-e-.d-lf>-k.(1)
The needle No.
thread
lower
is not suitable
for thread No.
(2) Needle hole is
h.(l)
Exchange
for suitable
thread No.
(2) Exchange
coarse or the
for a new
quality of the
needle.
needle is poor.
f)
Loop finger.
is
damaged
when sewing
a
(:~)Exchange for
a new needle.
narrower
stitch,
the thread is
a thread of
poor.
better quality
6. The edge of
the stching
change upper
relevant. dese
is coarse or
properly adjusted ,
and
been
ription
the
therefore is uns-
blades,
and
readjust
the
position
of
(4) The
threading
correctly
of
followed,or the
the instruct-
needle thread is
ion
cut.
odge
is untidy.
. Blade is dull, or
too tight.
(5) Blade is dull.
the
nger.
lower
blades.
-26-
6. Grind or ex-
-27-
10wPf
loop
42186171
42054
42042
904 1117
Y"
7?\ca'~rd
i
42182
42184
1373
1407
42005
lf
: ..
42003
228
42253
1~8~
132589
42051
ilJ'ri'~
~u "'" LE
10106
~
42000 ~
228
93
'ir ~
rJ
10107
~~~
42057
~
42154
42150
42105
421061101
Y
324742330
'1'i'
-30-
-31-
Nos.
LlST OF PARTS
Nos.
330
Description
Description
I Frame
Sidf>Cover Screw
85
93
133
I Knife
157
171
Lever
175
190
424
I Balance
453
464
209
228
I Tension
904
935
Take-up
208
Wheel SeLScrew
197
I
I
462
Screw Stud
233
283
-32-
-33-
Nos.
Description
Nos.
Description
Connection
Hinge,
Knife
Spreader Lever
and
Nut
I Connection
u-ver Conne-
ction Hnge
17547 Tension(looper,
os)
-34-
-35-
1'11I
Nos.
Description
~
-42041
Description
Knife (movable) Holder Spring
42042
4204:1
42045
4204fl
42048
Knife (stationary)
42051
42052
420fi:
42054
Needle Bar
42055
42057
42061
42066
Needle Guar
420()9
Presser Lever
42070
42071
42072
Spreader
42073
42074
Clamping Stud
Stud
-36-37-
Nos.
Description
42071
Nos.
Description
42078
42079
42082
42083
42084
42086
42089
42093
42096
42098
42101
42102
42103
42104
42105
42106
42108
42111
Knife (rnovable)
38
-39-
.s
~-;-
Nt 14-
)m
-k (
;tJt.
4t (GN x 1~ )
?f ~ 4tt
-~~A
-*-
,j, ~
.ft i:
1 ( .R )
;*;] ~fit!}];fJt.)m )
1 (
t- )
in ( t. )
1 (.re,)
50 x 3 )
(f:i5x5
~l(.re,)
*., ir
6 (.R )
4-
1 (.R )
No.
Amount
one peso
Accessories
one peso
Needle, type GN
ten peso
Threading
one peso
one peso
Wrench. small
one peso
box
x ]
one peso
tweezer
-40-
six peso