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  • 1 Production Line: PP AS-IS Report

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    Dipak Banerjee
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    This document provides an overview of the paper production finishing process. It describes the main stages as receiving raw paper rolls from the paper machine, cutting the rolls into sheets using different cutting machines, sorting and counting the sheets, packing them into reams and rolls, and shipping the finished goods to a warehouse. It lists the main finishing equipment as sheet cutters, guillotine cutters, and Suzata cutters. It also provides details on production capacities, shift schedules, typical wastage amounts, and key reports for monitoring finishing operations.

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    As-Is Finishing

    Original Title

    As-Is Finishing

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    This document provides an overview of the paper production finishing process. It describes the main stages as receiving raw paper rolls from the paper machine, cutting the rolls into sheets using different cutting machines, sorting and counting the sheets, packing them into reams and rolls, and shipping the finished goods to a warehouse. It lists the main finishing equipment as sheet cutters, guillotine cutters, and Suzata cutters. It also provides details on production capacities, shift schedules, typical wastage amounts, and key reports for monitoring finishing operations.

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    © All Rights Reserved
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    53 views6 pages

    1 Production Line: PP AS-IS Report

    Uploaded by

    Dipak Banerjee
    This document provides an overview of the paper production finishing process. It describes the main stages as receiving raw paper rolls from the paper machine, cutting the rolls into sheets using different cutting machines, sorting and counting the sheets, packing them into reams and rolls, and shipping the finished goods to a warehouse. It lists the main finishing equipment as sheet cutters, guillotine cutters, and Suzata cutters. It also provides details on production capacities, shift schedules, typical wastage amounts, and key reports for monitoring finishing operations.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 6

    PP AS-IS Report

    Production Line
    1. Sheet Cutter Machine
    2. Guillotine Machine
    3. Suzata Cutter Machine

    2 Main Finished Goods


    1. News Print Pm-02
    2. W.P.P (VP)- Pm-02
    3. W.P.P (DIP) pm-02
    4. Cream laid,pm-2
    5. Duplex board UC-pm-01
    6. Duplex Board Coated,pm-01
    7. Brown liner,pm-01
    8. Packing paper,pm-01
    9. Flutting Media,Pm-01
    10.Sack kraft,pm-01
    11.Stiffner paper,pm-01
    12.Sludge Board

    3 The main Raw materials


    1. Baby roll
    2. Wrapping paper
    3. Paper Gum Tape
    4. Sticker (Top & Side)
    5. Transparent Tape
    6. Stamp Seal Ink
    7. Adhesive (AICA IBON)
    8. Paper Core
    9. Plastic core plug
    10.Belling strip
    11.Metallic Clip
    12.Packing slip
    13.Packing tape brown
    14.Multi printed wrapper

    4 Basic Production Process

    Page 1

    PP AS-IS Report
    Contents :
    o
    o
    o
    o
    o
    o

    Objectives of Ream, Roll & Sludge Board sheet


    making.
    Types of cutting machine.
    Flow sheet of the finishing products.
    Working procedure.
    Job responsibilities.
    Safety & security of machine.

    Objectives of Ream, Roll & Sludge Board making:

    Flat paper is highly essential commodity of human


    being; there to it is very important to know its
    manufacturing process to enhance gradual development
    of its quality.

    Types of cutting machine :

    o
    o

    Simplex sheet cutter machine.


    Guillotine machine.

    o Suzata Cutter machine

    Flow sheet of cutting machine:


    1.
    2.
    3.

    Three sizes flow sheet diagramFor sheet cutting machine.


    For Suzata Cutter machine.
    For Guillotine cutting machine.

    Safety & security of machine,

    before start up of machine

    the work should be done.


    To check the power supply.
    To check the lubricants all pumps, gear & bearing house.
    To check the fly & dead knife of the machine.
    To check the pressure rolls of the machine.
    To check the air system for the machine.
    To check safety dress.

    Page 2

    PP AS-IS Report

    Introduction:
    Finishing Department is a very important part of paper
    making process. This is
    a different stage of finishing as follows:

    1st Stage: We have received machine product of


    different types/grades baby rolls of flat paper from PM
    -01.& 02. Example of roll size 82,5248,
    42,31.5,36,34& 32 ,28 etc and GSM 42, 45, 46, 50,
    61,70, 80, 120, 160,180,225,250,300,350 etc.

    2nd Stage: This different flat paper rolls are cutting into
    different sheet sizes in sheet cutter machine, suzata cutter
    machine & Guillotine machine as per market demand.

    Sometimes both sheet cutter and guillotine cutter are

    used for special type of market demand.(for example:


    36.5 roll firstly converts into 36.5 X 22 which is followed
    to guillotine to convert 11 X 17.5

    3rd Stage: These different sizes cutting sheets are


    processed into shorting, counting & packing (500/250/100
    sheets) by our contractors finisher & packet manualy in
    finishing floor. These finished goods are checked by our
    officers, supervisor & ream checker. The checking system
    commence on two stages 1st before packing and 2nd after
    packing. After final checking it is ready for marketing and
    supply to warehouse.

    4th Stage: These finished products are supplied from


    finishing to ware house .

    Page 3

    PP AS-IS Report

    Finishing Production process flow sheet


    Received Baby rolls/ Sludge Board from
    paper Machine & ETP
    Sheet Cutter
    Machine

    Prodt. Rewinder
    M/C

    Guillotine

    Sorting

    Counting

    Packing
    (Ream , Roll )

    Ware House
    (Ream, Roll )

    Market (Local )

    Page 4

    PP AS-IS Report
    5 Process Operation Capacity
    1. Machine production Capacity per Day

    Avg. Max. production 70 MT


    Avg. Minm. Production 60 MT

    2. Finished Production Capacity per Day

    Avg. Max. production 50 MT


    Avg. Minm. Production 40 MT

    6 Production Type
    1. Make to stock
    2. Make to Order

    7 Major Machine List


    1. Sheet Cutter Machine
    2. Suzata Cutter Machine
    3. Guillotine Machine

    Sheet Cutter machine

    Guillotine Machine

    8 Working Hours
    Two types of duty Roster
    1. Permanent Staff/Workers 08hrs per shift.
    Time: G- Shift- 8.00 am- 5.00 pm
    A shift- 6:00am to 2:00pm
    B Shift- 2:00pm to 10:00pm
    C Shift- 10:00pm to 6:00am
    2. Daily basis workers 08 hrs per shift.
    Time: A shift- 6:00am to 2:00pm
    B Shift- 2:00pm to 10:00pm
    Page 5

    PP AS-IS Report
    C Shift- 10:00pm to 6:00am

    9 Wastage
    Finishing Section wastage percentage 5 to 10
    %

    10Re work
    Rework may be done as per market demand
    depending on stock availability and also
    considering the loss.

    11Reports
    Five Reports in Finishing Section
    1.
    2.
    3.
    4.
    5.

    Daily Statement of Delivery, Production & Finished Report


    Daily Finished Report
    Daily Unfinished Report
    Monthly Consumption & Finished production Report
    Monthly Packing materials Report

    Page 6

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