Operation & Maintenance Manual PDF
Operation & Maintenance Manual PDF
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PAGE No.
2. G~~ERAL DESCRIPTION
3.lTri~Q~PIN-G
& INSTALLATION PROCEDURE
...... ..
4. ORERATING PROCEDURE
5. P~CAUTIONS
16
",
','
DURING OPERATIONS
17
7 ..MAlfi~ENANCE
8. TROI1B..LE SHOOTING
9. i\E(,l'.R..,SALES SERVICE
18
22
24
25
r'1CfltitJfl
Manual
~.. & Maintenance
-.
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Dear
- -' . CusMmei
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"i-~Ija_nk#~;~O~'~Ghoosing
Inox India Limited equipment for your installation.
, ./ ;;I:~Q~;JBt:fia>~ILJm(l:ted
is a leading manufacturer of Cryogenic Equipments in
:,r~1Jifia.~", .. ...
-Th:evarigus products of Inox India Limited include but not limited to: _
../
'./
./
Ver:ticalgold Converters
Transportation Tanks and Semi Trailers
Hori;zonf~LStorage Tanks
. v Liqt!ip:hydrogen storage tank
, ,./
TurriKlaV'SUppliesfor Liquid Storage and Distribution Systems
./ . TqnK's"fotOilfield Service
:./
SuperiJ:i$lflated Piping
:./. Atmo.~pheric.'Vaporizers
./ Steam $:parged Bath Vaporisers
./
/ I~(JX In.cJj~''-lf!Jyted also undertakes Turnkey projects for Liquid Storage, vaporisation and
th.ls M:~lil{tt.!1 provides information for the user to operate and maintain
l/BRr~~{L fiACUUM INSULA TED COLD CONVERTORS from 3KL to 27 KL
ccfpaci,ty: menutecturea by INOX INDIA LIMITED. These tanks are suitable
stQ~q,ge of fluid mentioned in the specifications such as Liquid
:"i'~t~~P;tJ.~~'1;
..~tq.ujd Oxygen and Liquid Argon etc. They are also capable of
",Ldfllj.lLei:fI1:9;'~f!JS,eous product when combined with suitable vaporiser and/or
;:f.:;~~!:};iq~ti(;Js;PJjil!du
ct.
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Thj-~manual should not be considered as training manual or for extensive repairing works.
- The mafTl:!Ial is limited to a proper utilization by personnel already trained,
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i/jlA~.~:.~a:intenance Manual
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Ma:hy l:(~erS need common industrial gases like Oxygen, Nitrogen and Argon in
g(3;s~OUS
s~ate at the required operating pressure. Storing these gases in gaseous
form'reqtiires large storage tanks which are expensive and occupies large area.
In orQ'ftorniriirnize
the cost and space, these gases are stored in liquid form as
R~qlJir('!ctquantity of liquid is drawn from the converter and is passed through the
Pr-e$-sutehtlild-up vaporizer. The liquid vaporizes into gas. This gas is admitted
i#tP"~~~':vapour space, and thus pushes the liquid with pressure.
ll'!Q~~.Iridia manufactures
re4u4rin~nt.
these
cold
converters
to
meet
the
customer's
'i:
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~. J([ail1tenanCe Manual
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The cold converter is perlite filled vacuum insulated tank with pressure
. 2;1.3
:2.;J,4
prping.
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level,
On reaching site, check the tank for - i) the lashings are properly
secured. - ii) There is no visual damage to the tank, or piping, or
to the valves and instrument.
Employ suitable cranes with required boom length for lifting and
keeping on to the foundation.
I
Sling to the lifting hooks of the tank, hold the tank with two
Cranes and lift the tank to a little height to free the truck.
Remove the truck away.
III ...
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STEP-3
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STEP-2
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STEP-7
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STEP-8
STEP-5
STEP-9
~~~~~~~!~Ii!,:~((~~~llten{lnce
Manual
,<~,:l>~~k'~:':',':'in$ta:.ati6nProcedure:.
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on
wooden
3<;t.ll 'Mq;ke the tank vertical with the help of one or two cranes as
.. '.
3.t.12
,
,
\
:3~1.~1:3
Care shall be taken, to see that the tank is 110t jerked during
Removal from truck and keeping on ground , Positioning from
Horizontal
to Vertical and Lifting and keeping on to the
foundation
3~L14 If necessary
maintain
use shims
the level.
to keep
111
vertical
position
and to
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.~:i!fla,inlen{ln ce Manual
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T.~,.:oE-@~ERaI'IN'(T
PROCEDURE:
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- . -F-~feLFl.()w.Scheme
4.1. 6perating
of the tank
of various valves:
Fo_t .sizes of various valves, refer flow scheme drawing of the tank.
4..1;2
..
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"
4 ...1-:.6
of regulator CR
. :,~~,~~,~~t?;(I"~If:,;~~i!!!Jenance
Manual
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4.1.9
4.1.11 Cryoregulator
CR:
This is a multifunction self acting pressure regulator and does the
function of Pressure build up regulator and Economiser and at the
.same time it provides thermal relief. Whenever the tank
pressure
falls below the set pressure, the pressure build up port automatically
opens to admit the gas at the top of the tank to increase the tank
pressures. As soon as the set pressure is reached the port closes. if
the tank pressure increases above the set pressure then the
economiser port opens and excess gas is admitted to the delivery line
(when the delivery is taking place)
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Mt(itltenan ce Man ual
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or replacement
of level gauge
the pressure
And Confirm
~be Tank And The Liquid Brought From The Lorry Tanker Is Same.
4~4-: :Cb,eck The Threads Of The Charging Hose Of The Lorry Tanker And
.. .it;he Threads Of Filling Coupling Of This Tank Are Same.
h~1j01f!A(if!J1~i~;Ii!~lfJ-tenanceMan ual
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4;5.'.1-
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to the vertical
tank.
,"
4-5._3
Open the lower filling valves M1 of the tank to feed the cryogenic gas.
Open gas blow valve Bland liquid inspection valve 82 to release the
gas out of the tank during pre-cooling. In the beginning, slightly open
the lorry tanker outlet valve and admit cool vapour, to avoid sudden
cooling down, and rapid temperature change of the inner vessel wall.
Complete the pre-cooling which takes about 3 to 4 hours. Pass the
cold gas from Lorry tanker until the outlet gas line (valve 81 or 82) is
cold and slightly frosted.
;. 4A):~:4 - Now slightly open the liquid line valve of the lorry tanker and admit
.:liquid in the vertical tank through the bottom filling valve.
.
4;5.5
4.5<6
--4.5.7
Throttle the gas blow valve B 1 when the pointer needle of the level
gauge moves
----4;;5;6
It is recommended
- :4~5:;.9
,Once the tank pressure is stabilised then go ahead with full filling of
: <~>."""""
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the tank.
Ak:5;10
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4 .
6:. NQJmalLiquid
: ... :... . ._-.r .. :..
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4.6.1'
Charging:
Check And Confirm The Liquid To Be Stored In The Tank And The
Liquid Brought From The Lorry Tanker Or Other Means For
Unloading In This Tank.
4:Q;-2-- Check the threads of the charging hose of the lorry tanker and the
threads of the filling coupling of the tank are same. If not, provide
suitable connecting coupling.
Connect the filling hose from the lorry tanker
connection.
4;6.4
Purge the air in the hose by opening the vent valve 83 and slightly
opening the tanker gas line valve. Close valve 83.
4~6.5 Slightly open the liquid outlet valve of lorry tanker. Now the liquid
" ..
..
, 4\6,6
4;6:7
4;Q;~.~ Keep the overflow valve (B2) always open to confirm the level of filling.
'4.:'?','Co.pletion of charging:
91:'): completion
of charging operation:
4::7~1 Close Lower filling valve Ml. After some time close upper filling valve
M2.
4~.7:.2
Immediately open the blow valve 83 to drain and vent the residual
liquid and gas in the fining hose.
4.7.3
4.7.4
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4~8:j':)eli11;el'y of liquid:
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.Slgwty open
When
4~9.>-j;iqY;i<i
Delivery by Pump:
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This tank is provided with separate valves (Option) for connecting the liquid
. p1t:~Pt>Y which
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~eferthe
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For precooling of the pump crack open M11 and MlIA and full open
M12 and MI2A.
During the pump operation keep the valves full open.
It is recommended that the pipe lines from and to the pump shall be
properly laid down and cold insulated for satisfactory pumping .
. :. When it is required to stop the pump for longer durations ,close the
valves and vent the trapped gas/liquid in the part of line
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VIEW A-A
of liquide :
Stop for short period: Close the terminal valve (Gas feed valve)
4:.1L.2
Stop for longer period tone day or more, close the liquid delivery)
valve M4 and pressurizing valve M3.
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does
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~_1_rg_eg_s
7000 and above
(MM~~~ WC)
500
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16
IN
,~~;'.,
.:>c,r.,;~iJPtl#-{~~~fJ/!f::~:Maintenaftce
Manual
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. :hen
,.,
operation daily
no defects in the
ill
. ajOperating
Pressure
.hjlndication
of level gauge
cl Gross Leakage of Valve, Piping and others
ClkAbnormal frostings or dewdrops or wetting on outer surface
'outer vessel.
of
(i.e.
,.6.2;8
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.;.>::>'-_.:.-
Manual
....
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. General:
In-spection of the tank before filling, routine observation during
operation and signs of improper operation will indicate the need of
.,maintenance. The trouble indications are generally higher or lower
pressure, leakage from valves and safety valves etc.
Before working on the tank or pipeline, isolate the pipmg section
.from tank and relieve the pressure. Make certain that all parts
coming in contact with cryogenic liquid or gas are cleaned for oxygen
.service, accordance with eGA pamphlet G 4.1 "Cleaning for Oxygen
'Service" or equivalent industrial cleaning specifications when putting
.in service.
7::.:20.'
Leak Testing:
....... ,
.....
of system or
reconnected is
gas in the tank
in service .
. Hand Valves:
18
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Maintenance
<
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'-':::'-"':<;::-:
....
Manual
, A lift type disc is provided on outer vessel for safety against any
~Jeakage in the annular space.
When the disk lifts up, determine and correct the cause for lifting of
disc before replacing.
Gauge:
due to
ferrule
with a
Return
. details
_, f-
7.7.2
Measurement
of Vacuum
When it is necessary to measure the degree of vacuum in the
inter space, connect Vacuum gauge head to vacuum probe
valve and measure the degree of vacuum. Such measurement
shall be minimised and carried out only if it is essential. It is
advisable to keep the valve VVI closed all the time and opened
for essential measurement only.
Procedure
.7.7.2.1
7.7.2.2
7.7.2.3
7.7.2.4
7..7.2.5
7.7.2.6
7.7.2.7
7..7.2.8
for Measurement
of Vacuum:
19
Manual
It is recommended
7.7.2.10
7.7.2.11
Remove the blind plug from the probe valve. Screw the
gauge tube in the valve threads. Apply High vacuum sealant
such as Silastic on the balance portion of threads. Tighten
the gauge head carefully.
T7.2.12
Slowly open vacuum probe valve VV1. Now the inter space
is connected to the vacuum gauge head through the
vacuum probe valve.
7.7.2.13
7.7.2.14
7,7.2.15
.7.7.3
the
20
IN
Maintenance Manual
-R) Fill the tank above SO% of full volume, check inlet outlet as
value is-achieved .
.If
(R2):
When the above separate regulators are provided follow the same
procedure as that of Cryoreg.
Additionally the Economiser set pressure
.-higher than the Regulator set pressure.
21
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SIlOOTING
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'trocuble
:'-;~~:':
Possible Cause
Remedy
..
Tank Pressure
too low
1.
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Tank pressure
high
JOG
----
a] Safety Valve on
mner vessel leaking
or not reseated
bl Leak in E~~
__
c] Valves In pressure
building line closed
d] Improper
Filling
procedure
e]
Examine
withdrawal rate
~Pressure
regulator
setting low or not
functioning
a] Out of service for
long period
b] Higher flow rate
through
pressure
building coil
c] Vacuum Level Fall
d] Pressure gauge
error
e] Excessive low
Liquid Level
f] Safety Valve pot
functionin_g
g] Lack of insulation
on vapour return
line in case of
cylinder filling
station
'-~'-'---~-
Repair / Replace if
necessary
C~ec:ls_i.eI2air & retest
See operating
procedure
See operating
procedure
Check specification
Refer Sr no 8 of the
manual.
Wait till
Tank is cooled down
properly.
Check valve opening
and regulator setting
Check vacuum. refer
Sr No 7.7 of the
manual
Replace pressure
_gauge
Fill the liquid.
Check and replace
safety valve
Check blanked off
pressure rise of the
tank after closing all
the valves within 24
Hr s. Provide
insulation.
22
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~~ ...I.Z:.i,!.'.JWfl1!!;::::enance
, - _" .
Cause
.",' ,:::'~!J,;O.:,~
..
Remedy
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I
"level reading
.'
piping
b} By pass valve(PV4)
o_l)en,
c] Liquid level gauge
damaged
d] Needle stuck
.,'
..
,Safety
Leaking
Valve
a] Dirt/Ice in valve
seat
b] Set pressure of
valve not proper
..
.,
:,,1' "
"
c] Damaged valve
Replace Valve
seat
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5
Lifting of disc
a] Leaking through
Inform Inox India
.on
interspace piping or
Limited
. au ter vessel
_Qiping
, ".1>,
safety
,I"
b] Defective safety
Replace either '0' ring
device
device
or lifting plate
.,.
c] Corrosion of disc
Re_place disc
r'~'~~------~--~-T~----~-----------r--L_-----------__~
'c
fi
Vacuum Leak
a] Leak in outer
Contact Inox India
. .
vessel.
Ltd., for repair jreevacuation
,I'
b] Leak in interspace
Contact Inox India
piprng
Ltd., for repairjre"I
evacuation
c]
Vacuum
valve
Replace valve or port.
I.
leakage
1
',7
Wet
spots
on
a] Vacuum leak
tank
b] Perlite quantity
insufficient
Ltd
'eVA
9:1
The annular space of the tank is. evacuated to the required degree
<to provide
insulation
for ;:;toring Liquid Nitrogen/Liquid
" Oxygen/Liquid Argon. However, you may contact Inox India Ltd.,
",for after sales services in the following areas:
9.2.1
24
..
'-'---".-
SAFETY INSTRUCTIONS
S.16ENERAL INSTRUCTIONS:
S_.l~l.Gener.-al. Information
..'.':
Gases:
. S~~;&,r:f~t
of Freezing:
temperature gas either in gaseous or in liquid form causes burns if it
into direct contact with the skin. These burns are called cold burns
.which are similar to hot burns. Cold burns are more dangerous than hot
biinJ.s, since the skin contracts and causes damage to tissues.
it'1QW
tow.es
'.. - .If skin comes into contact with uninstalled piping, valves, etc. the skin
freezes onto the object. When tried to remove the skin away, substantial
-part of the tissue Can be torn off. Operators and persons shall be alert
w!lile working with cryogenic liquids and installations as there are chances
freezing injuries. Due to low temperature
of gases, the
eijVironment around the operating area becomes very cold, particularly in
! .....ill1 enclosed
area. This cold environment some times lowers the human
bbdy temperature. Therefore, i.t is recommended that persons working in
;~i1charea shall wear warm clothes. Care should be taken to avoid inhaling
cold gas. Inhaling cold gases causes not only suffocation but it is painful.
. ltj;halation of cold gases for long periods of time causes damage to our
.;re:spi-:tatorysystem.
:0. .:getting
(jil~~~~i~l}&
Maintenance
~..
:",-:.
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Manual
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$uiffo:cation:
l{the.oxygen content in the air decreases below 18% by volume; we get
~:uJfoQationor difficulty in breathing.
Lo:wte.mperature gas when released into
wictfi' 'surrounding air because of its
.enVironment even limited release of low
b*yg~~content in the surrounding air to a
Pe()ple without special breathing apparatus should not work for more time
Where there is a mist due to low temperature gases.
.hilmling air with low oxygen content causes rapid suffocation. Inhaling air
with extremely low oxygen content causes sudden unconsciousness
withQut any preliminary warning and sometimes leads to death.
:W:]ienever persons enter into the gas storage tanks, cold converters etc.,
. Jt::ir.ii1Spectionand maintenance, it is most important that to flush out the
~tas of entry with air in a systematic way and also make sure that
:.>~:u:ffiQient
oxygen is available. It is recommended to measure the oxygen
: ;~c:6titentbefore entering into such areas. Also it is recommended to take
siti1.i~ar precautions whenever entering into the area, where there is a
chifrx.~of blowing or releasing of low temperature gases.
/other Factors:
S4bstances such as ethylene (C2H4) and natural
:iilflammab1e.
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Maintenance Manual
...
-_--,-,._-
gases
must
we:ar .suitable clothing to protect themselves from injuries that can occur
. thi'9U,g.h direct contact with the low temperature gas or uninstalled piping,
Yc:dves, etc. It is recommended to wear clothing with a closely woven outer
layerand an airy inner layer.
Gloves must be made of leather. Rubber gloves should not be used.
Overalls or similar type of clothing must be worn. Avoid using overalls with
open pockets. Knee-length boots must be worn preferably made of leather.
:rro:user legs should be outside the boots.
Whlle handling low-temperature gases where there is a chance of leakage,
when transferring liquids from transport tank to a cold
. cOl)verter by using an uninstalled hose, a fully-covering face mask must be
. :. for example
used.
W;h:ilehandling oxygen and inflammable gases DO NOT HAVE MATCHES,
Ci'GARETIE
LIGHTERS OR SIMILAR EQUIPMENT IN YOUR POCKETS .
.-. ~
.
,-
;S,,6il~1P;rec.autions
during mist formation:
-.:.:.~:.~
..',.: .. :.<--;.~ , .
'~OJen low temperature gas is released, this cold gas mixes with air and
to'\lVersthe temperature of surrounding air so much, condensation takes
place, and mist formation occurs.
Where there
outlet gases,
air has been
be careful in
In the mist formed areas, there will be a poor vision, persons must be
careful while leaving the places so not to hit the pipelines, or equipment
etc., it is recommended that emergency exit routes shall be known to all
IN
.()1l~1J~ti{J"!,:&
Maintenance Manual
.. '.p~r:~on.sworking in these areas. It is preferred that emergency exit routes
~hl:risthave hand rails to follow while escaping.
S;.6;.~
En.trapped
liquids between two valves:
... ,....
".'"
:""
Vacuum
insulated
tanks are based on non flammable
insulation such as Perlite and have an outer jacket made of
mild steel.
Therefore spray jet of water onto the tank if flames surround
it. AVOID POURING WATER ON SAFETY VALVES.
b]
c]
d]
e]
. 1
S.6~4T;ra1ning:
All operators and personnel working in the facility must be trained in
oper-ation and safe handling of the facility. Any faulty handling may case
accidents and extensive damage to men and materials.
All operators and person working in the facility must be given refresher
training periodically in following area.
cal
b1
cJ
..d]
. ej
.' . ;ftXi~ENAND
<.".
GASES (LIQUID
NITROGEN)
f.' .:_-:."
s. 7~1
Li9llid
,Nitrogen:
c]
;()jl~~tiij;(J1l."&Maintenance Manual
-_,.,,-:.<,"
S.7''':2:'V:ntilation of area:
Nitrogen gas being colourless, odourless and tasteless, the leakage of gas
cannot be detected by our sense organs and will be inhaled as if an
, ');n':dina:ry atmospheric air. Since enough oxygen content is not available,
inhaling this nitrogen gas, causes giddiness and unconsciousness
or
in some cases may cause death.
" ',by
even
al
Dispose waste liquid nitrogen out of door, where its cold temperature
should not damage floors or iron sheets. Dispose
into
open
drains where it will evaporate rapidly.
b] Best way to dispose LN2 is to pour in an outdoor pit filled with
clean stand or gravel.
')iiquid: at the
',S.9,C(Jmj)ustion explosion:
,yo;
IN
Maintenance
Manual
substance.
is handled in a liquid or gaseous form, it is therefore very
~asy' for a situation to occur which implies the presence of all three
. ~i~m~mts listed above unless very special precautions are taken .
. For.this reason, the following rules and principles must be followed at all
ti-rnes:
l. All materials must be suitable for use with oxygen, The material
..inV91vedmust have a low reaction rate with respect to oxygen .
AU'materials must be thoroughly cleaned and degreased. Parts not
.readily installed must be packed and marked "degreased for oxygen"
before storing .
.: 3: All personnel
must be informed in detail about
the special
. ':characteristics of oxygen .
. 4:~The.c1othing used must comply for working in an oxygen atmosphere.
. 2.
'.'", 5 .. Ensure that all places where transfer operations are carried out or
'where there is risk of leakage of oxygen gas, that all-combustible and
easily inflammable material is removed. This also includes surface
:co:ii:tingmaterials such as asphalt .
. ~~w~a}$ge,n
Compatibility:
.1lJ;:geI1eral,all equipment manufactured for atmospheric gases is designed
ai~Qproduced so that, in principle, it is compatible with oxygen.(All
:::; >~;t:l.teFialcoming into contact with the medium concerned is compatible
*th oxygen from a chemical view point). Furthermore, it is extremely
:~iit):J)ottant to apply the same principle when replacing or modifying
. equipment.
installed at a later date must be intended for use with
even if the plant is temporarily used for nitrogen, argon, ethylene
Cleaning and degreasing must always be carried out in
with oxygen standards (washing with trichloroethylene).
.. u;;.!'....t.u
to
....
J...
s.ia
I>;rying:
. Note that the drying of a component is important from another view point
than that of oxygen. Traces of liquid on a component, which is subjected
extremely low temperatures, can cause blockage, which can result in
:operation disturbances.
to
S.1~3;:S:omeprecautionary
.alDci not
<
S~14:'Pt.ecautions
to prevent ignition:
~.". . .
..:..
:: Or
********-):******
z
o
c:::
u..
(
1;;
..l
51
o~
r-''''-y,
"1
I
I
\
,
l'1S'KO"O);
r....
---
\-:
I
I
-:y-i
r--_J
. --I
iI
-'r,,)U-.<J.'
~'
l_--rr
l/jl
"
............
:':'r '.::
-,
"
'.',
"
..
"'.
"
"0'
.-
__ "
'-
--
;~,
....
--
.:
:' ',-
TANK
-MODEL
-:
-:: ...:.. :06EC
. :
..
V08EC
.:',
......
.--.
'.,-..
-- ...
I:
-
Vl0EC
MMOF
WC
3725
3800
3900
4000
4100
4200
4300
4400
4500
4600
4700
4800
4900
5000
5047
5100
5200
5300
5400
5500
5600
5700
5800
5900
6000
6100
6200
6300
6373
6400
6500
6600
6700
6800
6900
7000
7100
7200
7300
7400
7500
7600
VOl. OF
LlQ. LTRS
5644
5763
5924
6085
6246
6407
6568
M30F GAS
AT 27DEG. C
4837
4939
5077
5215
5353
5491
5628
6729
5766
6889
7050
7211
7372
7533
7694
5904
6042
6180
6318
6456
6594
6665
6732
6870
7008
7146
7283
7421
7559
7697
7835
7973
8111
8249
8387
7777
7855
8016
8177
8338
8499
8660
8821
8982
9143
9303
9464
9625
9786
9909
9947
10108
10269
10430
10591
10752
10913
11074
11235
11396
11556
11717
11878
8492
8525
8663
8801
8938
9076
9214
9352
9490
9628
9766
9904
10042
10180
.,', .
. TANK
. .. .
~ODEL
......
V13EC
"
.'
l~
....
"
.'
'.
V15EC
...
..
'
V17EC
.....
V20EC
MMOF
WC
7701
7800
7900
8000
8100
8200
8300
8400
8500
8600
8700
8800
8900
9029
9100
9200
9300
9400
9500
9600
9700
9800
9900
10000
10100
10200
10300
10357
10400
10500
10600
10700
10800
10900
11000
11100
11200
11300
11400
11500
11600
11684
VOL. OF
LlQ. 'L TRS
12043
12200
12.361
12522
12683
12844
13005
13166
13327
13488
13649
13810
13970
14175
14292
14453
14614
14775
14936
15097
15258
15419
15580
15741
15902
16063
16223
16308
16384
16545
16706
16867
17028
17189
17350
17511
17672
17833
17994
18155
18316
18441
M30F GAS
AT 27DEG. C
10321
10456
10593
10731
10869
11007
11145
11283
11421
11559
11697
11835
11973
12148
12249
12386
12524
12662
12800
12938
13076
13214
13352
13490
13628
13766
13904
13976
14041
14179
14317
14455
14593
14731
14869
15007
15145
15283
15421
15559
15696
15804
.1
j ,
I
.:
r>.'
.
~'
TANK
MODEL
t----~---.-~
MM OF
4700
4800
490.0
5000
5100
5202
5300
5400
V13EC
V15EC
V17EC
V20EC
VOl. OF
M3 OF GAS
L.
V10EC
..
i
5500
5600
5700
5800
5900
6000
6106
6200
6285
6300
6400
6500
6600
6700
6800
6900
7000
7100
7200
7300
7370
7400
7500
7600
7700
7800
7900
800.0
8100
8200
8300
8400
8454
8500
8600
8700
8800
8900
9.000
9100
9200
9300
94.00
9500
9536
8915
9112
9309
9507
9704
9909
10098
10295
10492
10690
10887
11084
11281
11478
11676
11873
12043
12070
12267
12464
12661
12859
13056
13253
13450
13647
13844
14042
14175
14239
14436
14633
14830
15028
15225
15422
15619
15816
16013
16211
16308
16408
16605
16802
16999
17197
17394
17591
17788
17985
18182
18380
18441
7818
7991
8164
8337
8510
869.0
8856
9029
9202
9375
9548
9721
9894
10067
10239
10412
10562
10585
10758
10931
11104
1i277
11450
11623
11796
11969
12142
12315
12431
12487
12660
12833
13006
13179
13352
13525
13698
13871
14044
14217
14302
14390
14563
14736
14908
15081
15254
15427
15600
15773
15946
16119
16173
.,
..
.
j.,
.
.....
...
TANK
MODEL
V10EC
MMOF
WC
3688
3700
3800
3900
4000
4100
4200
4300
V13EC
r
V15EC
V17EC
V20EC
..(
4400
4456
4500
4600
4700
4800
4900
5000
5100
5200
5225
5300
5400
5500
5600
5700
5800
5900
5993
6000
6100
6200
6300
6400
6500
6600
6700
6761
VOL. OF
LlQ. LTRS
9909
9937
10215
10493
10772
11050
11328
11606
11884
12043
12162
12440
12718
12996
13274
13553
13831
14109
14175
14387
14665
14943
15221
15499
15777
16055
16308
16333
16612
16890
17168
17446
17724
18002
18280
18441
M3 OF GAS
AT 27DEG. C
7032
7052
7250
7447
7645
7842
8039
8237
8434
8547
8631
8829
9026
9223
9421
9618
9816
10013
10060
10210
10408
10605
10802
11000
11197
11395
11574
11592
11789
11987
12184
12381
12579
12776
12973
13088
~~eJ.y
HEROSE
Va'lves
-.:,l~~~_-9p'3$Jl
.,
i;'C:fY:~genic SafeW'V~lves .arigle type, bronze, PN40, type tested TOV-SV. 780. DIG
..~i:iirlift-$aJety val~,e.. ..'...
.
: -witl~'cai60nftJled:PIFE valve.seal, closed bonnet
: .; Fi~an~dal1d'degreas.e!:Uor oxygen service
''liilel;:iil,QI~;thread:Jyp'~ G (SSPP)
;'Pia.;t:N,6,o63a8jtiQoo~.
ace.
ace. to
ISO 228/1
;1n.1~(male.,taF~ad~tYpe
R(BSPT) ace. to ISO 7/1. Outlet: female thread type G (BSPP) ace. to ISO 228/1
.. :P~rt N~.06388.X.5000
, . IAI~L'm;ile 1hrea&NP;[acc. to ANSI B 1.20.1, Outlet: female thread type G (BSPPl ace. to ISO 22811
P:~N~. 06388.X.6000
Inlet: male Ihread'NRlacc. to ANSI B 1,20.1, Outlet: female thread NPT acc. to ANSI B 1.20.1
. Availableoptio:ns ~ :oniegueslonly:
, lriletlioey' Ilem:2~JflbroJ)ze
.. e~ferital parts nickel,plated
,J.~iUII
............
mlIR~~
'.1' .
B 62 UNS C83600
~;:~~Jrmqji~
a__~B'flf~.
-.
UNS C28000 !
11
10
9
8
7
I
E!j;se!'ltiaJ:
'.~.
-.'
2a
16.
Edition01-2006
[I'l~~,'
HEROSE
; ,~~-~ capacity
indicat~d'helow
is for a fully opened valve.
-_ -.
'.
._.._'. '
'"
d~-oril'ice
lAo"inowarea
rJJv,ertor
and,Changeover
Valves
i "l3~,~"e~:~,G51,a
~:lljMerto r Va Ive
'. ;)~~Qg!irij~.l;li.v~rtorValve$i.bfonze,
PN50
'; f0f:,{f:teiiiSl~llatio'fibhwoSafelyValves,
proylded-Tor'burstingotscconnections,
.: - cl~~h~~and
degreasedfoi
oxygen service"
r ," ..._'-.
'
parfNo.:OI)510.X.O(}OO
:f:err!lll!'i;threadCbnoection(G)
..'P~rtNo.'OG516.x:66oo:.
. ~f~61ale:tn':ead'conrle~tionNPTace. to ANSI B 1.20.1
, .Avallableoptions". on r.equest only:
.- IINE> exttca test.cenriections t/4 edgeways
:'Jnl~t::f~rri:ale thr.ead (GW) 112"or 3/4"
.:> <(j(;jtIEilGAi WjlhJnshilled locking sleeve for easy positioning of safety valves
. Cqm.pihatioh ~ldiff~reF\tolJtlet threads GA 1 - GAl
Appli.ation 5:
t>.-P~rq'\I~d.~fo(ai~gase~andcryoqenic liquefied gases such as oxygen, nitrogen, krypton, carbon
dioxide",atgon; diOittogem monoxide, trifluormethan, carbon oxide, methane, ethane and ethylene.
Workiri9femp1ratute:Ag6~C /-321F (77K) up to +120C I +248F (393K)
1I"~~~~'lIw~~-~ff~~
,------------------------------?
CQit91:K
B 62 UNS C83600 ;
DimensIons in mm,
: \.
38
.'
n_A~~t'ttteNX:~~~~
Edition012006
HEROSE
S:lobe Valve
Part No..
"Sutt
PadN~.01~1.X;On14(H
270mm)
P~ftNQ. 01321~)(~0024{H =370mm)
..
P~artNo.tI1321JtSO.1.4(H::
1.
270mm)
P~t:tNo.0132r:X~S:024(H=370mm)
: S9cketweld
.'
."1-
'--
cool'1ettiollfbrstainless
-
"
Globe/Check Valve
Globe/Check Valve
steel pipes acc. to DIN EN ISO 1127 and ASTM A312
'.
",pplicati:ons:'
'~pp..ro\l.ed'for air.gasesand cryogenic liquefied gases such as oxygen, nitrogen, krypton, carbon
(ji<:5~idejarqort; dlhitrogen monoxide, trifiuormethan, carbon oxide. methane. ethane and ethylene.
W(j!kin~rlemperatote::';196~C I-321F (77K) up to +120"C / +248F (393K)
"'m~III'
t!__
81m1T~m~m
:"
1.4308
r-----B----------,
A351CF8
11
" ~'~i'DiSC~.[~]~:~.
~~~. cw~~,
~611~2~N~~B~2~8~3~U~N~S~C~3~7~7~O~O
.,..'. :8bfl.."'llr"~m~~i~#tW.r'h~~~~'>!t~~.;~.
'l:'L'
I-J~~~~i~~t;7~'
.~6~~~~~~
6:.'" )36ffi~i,i;li~,;~e;:
,~~k.~.f~~~lA"~:~ll~1i'!~1;l.4:~'~,
.......;. i.e
,Io;)gationtube
. 1:454.1
12
A 213 TP 321
:a.;~.__;~:;$tgm;';\:p~3~~if;~~~jf~9:i~~~~l~rrfmJj11f"ir
.
9"
'~Glpndpacking.
'
Graphite/ PTFE
.' j;~r-;:~Gig~~tti.Qt~tr.fXZ*m]l~~~E}f@~!Qf,j$!<f~%Z:91J,~
. "11
Hi3ndWheel
Numinium alloy
, ;#: .$pfingW'f?K~?j5:t~~@~lt1g:~jJ:?'~j).2\1Qfl~~~I$1iQ~
Socket weld connection
, Standiltdmar~l"lg<3cc.to
Pressure Equipment
, ".Oireqtiye 97/231EG;(PI;D).
" I'i<ingacc. to Oirec.ti\le 99J36/EG (TPED) will only
-. be;;Cl:li'tle~tJut by'writtElA notice on purchase order.
CE
TT
81
c.
iJlfferential,Pressure
Gauges
..
.ry;~.~;a~g.e
..
." ,Mo:;detlY12.15
" j.
(.r: '::'f~.~;t~~~~~~~~s;~x.
1 : 3.5)
Il
....;1):escrJp:iicm
~ : .1hesa~jgh;q;lJalitygauges are characterised by their
c6rnpaCt.afriiduia_bleconstruction and are primarily for use
i~fevel.me~surementon liquid gas tanks.
.
DiffeifllltiaJpressura
5vIKA:JJ
~
0,.:
:.
. _.!, d~~igg::and:opE;H~<3iing
principle
;::~:{-(~::,~F.:-,_~t:_-:<:,:::!:~:~->:,
--.__:...... _... ':: '_'-".:
'. Pi7SSur!i:il1
-:..-:",
",{:
.,."
o measuring
andp2act~n;the'EBand
:eh~inb~r~.
~hicl\:::n;e ~el>arated by
"
:i;~~~urto:~'r,ane
sPti~g(2).. .
L:~ ,,;
.. .'l::t:r~;!)leasurE1inentl~aveJJs proportional
. pr
>;I~f
(lr~,
iii
to the differential
an\,! is transmiUedto
meCbaor$in:(i). .
'.
'Jb~Q...e~pressl.Jr~:.pr:otettioni.sprovided
by contoured
" . s;fpport:i[l9:suiface~ (S)JPtthe elastic diaphragm.
;"
8 lower
pressure
.tandaid
.:-.._. .>: ", feahli'es
.,,'
.
... -:
Dil(eren"alpressute:gauge
;M:6~er712,1;5'.
",
.' ',:".:.:(.'
' ..
'C.
'
"
'~~lef_!.tt~~1~~~~K
r=; ..
B\1~::1:~~~i1tr1~1y{lfQJjjJff~~gi~~~1~li:8~r::9~3!2.9b~i\]
.'""
::
j .'
i'
T"
:A:djus:ta~lei11e;l~uring span
Scale designs
,'(sw3
y-'\."
_._ ..._-,
I
I
I
i.
~lJ1
J,1
IOiColJ
SS3{H
VII>'1ISW
DR'S:;
I,o'"rr
II
Kl'WB
OAXruT
10
COVEl
S-'\)(l.I
PRESSUR WA511l'j(
SS.l<l.I
SPACER
SSJ~
SIi'F.
vrro
OLXUlO
~f'INnU'
SSY.>l
SS}N
S.l'fNbLERFST'O' RING
V!TOII
MAIN BODY
1(~-t;YT
(lV(If)R
~:l~
I{~'
FILTER
llSP
I.
FXll'~"Ji)l'1J flPt;
OE.<;CRIPnor-.:
~<;_"0(>t
MATERL\I.
SlZE
Oil
VAK-TEK
CORPORATION
MUMBA!
I.
"_ -_f
A4
VTMORAV/OOO
SERVICE MANUAL
1/8 NPT e manually
operated right angle valve.
--Genrai description.
oakelit~~
This valve is '0' ring seal type and all of it's '0' rings are of viton. The
-. Valveois-manufactured to leak rate better than IxlO7m bar Lit/sec.
-.'O'-ongcchanging
-- i~
procedure
Rotate the knob (II) anti clock wise direction to move the spindle (6) to
position.
ROtate the cover (10) anti clock wise direction and separate it from the
ma:inbody (3)
.,.
it's top
Slowly pull the spindle (6)with rotational motion of knob (II) out of the
body (3)
main
Using small finger take spindle '0' rings (7) and spacer (8) and pressure
washer (9) out of the main body (3) Take out spindle rest '0' ring (4)
Using needle.
c::1ean the
by acetone.
main
body (3), spindle (6), Spacer (8); and pressure washer (9)
-After cleaning keep the spindle (6) to it's top position. First place the
pressure washer (9) on the spindle followed by first spindle '0' ring (7),
spacer (8) and second spindle '0' ring (7). Place the spindle rest '0' ring
(4) in it's position.
Rotate the cover (10) clock wise direction and fixed it to the main body (3)
!;
I:lU =
VITO'
ri1.7. 0 I lXSO
'_
.fr
f\
SeU:,()perated
Pressure
Regulators
Mounting and
Operating Instructions
EB 2559 EN
Edition February 2008
: I
Page
.. Design and principle of operotion.
2
tl
.22
3
3.1
Operation ....
. Setpoinl adjustment.
. ~Dimensionsin mm (accessories) .
"
...Mounting position.
Shl,lt-off valve. . .
. ;.....
iI
lnstPUotion . . . .
6
6
...
Lt.
"
iii
'Dt;:sigo and
:o:per~tion
principle
of
Th"e
pres~ure,':egulutor
operates os a pres-
potf(~l.
S~rned
~~(HtJ.
Fun~ti()riing as a pressure relief valve, the
rnedi~mAow,sJrom port (B) to (C), The tubular
pltlg:;Sj!Ei!s off the operating bellows when
;th~j-e}~~nopressure drop across port (B) and
Kt.lhepressure
at port (B) acts on the oper'
6fing.'belfows (4). The positioning force pro-
duced by this pressure opposes the adjustable spring force of the set point spring (5)
and opens the tubular plug (2) when the pressure rises above the set point by approx. 0.5
bar. The pressures are equalized and the medium escopes through the inside of the tubular plug over port (C),
As a pressure relief valve, the regulator can
be optionally eguipped with a non-return
unit (10). It prevents the medium from flowing
back to port (C) and allows maintenance
work to be performed on the regulotor without hoving to empty the container first.
3
-4
7--
-5
2
3
.4
5
6
7
B
9
10
Body
Closing spring
Strainer optionally in
(A) or (B) (accessories)
Non-return unit
(accessories)
82559 EN
14
2 _ln~tanQtion
2.1 Mounting position
The pres$ure regulator
oc;ti;idlor
th~ieQV:lbtor.
2.2
Shut-off valve
Operation
.slted
' ..,'. 1. UndQ the lock nut to allow the set point
adjuster to move freely.
Determine the difference between the
~xed set point (table below) and the reo
,quii:ed set point. Turn the set point od,'Lostetthe required amount of turns as
specified in the diagram.
~Anysubsequent change in set point can
be clso be mode by determining the reo
.quired number of turns using the spec if:
'cations listed in the table in "Sel point
change per turn".
o+-~~~-+-~~~~
o I 234567891011'2
Turns at lhe set point cdjuster
0,8 bar
3.2 bar
[82559 [N
D
~i~
:4 - _.Dimensions in mm (accessories)
,----------
126 - -------
313
~---080---_:
IFi9;d~Dimensions
Ll~
1400-7300
Fo~r~po
__rl~(C~)~w_i_lh_ou_l_n_o_n~~r~eru~rn_u~n~it~
__ ~14~00~-~~~~
1400-7297
_~~~~~~~~
.~~~;,,::,;,:,;,;_,------,,--_'_~,--
IJHS59EN
/'
.'
~
For port (Al. (B) and (C)with
non-return unit
+--~_~_~_27_~
i400-9742
_L_
-'