Professional Documents
Culture Documents
RPT
RPT
To provide knowledge of methods for the manufacturing of prototypes from computer based
models
To understand the entire process of direct manufacturing from the creation of computer based
models to their physical realization
To understand the various methods of manufacturing and their merits, demerits and applications
To impart students to convert CAD models in to real life engineering components
PROGRAM OUTCOMES
(g) The graduates will become equipped with the knowledge and skills necessary for entry-level
placement in both Mechanical Engineering as well as IT companies.
(k) The graduates are expected to have knowledge of contemporary issues and modern practices.
SKILL SET
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ASSESSMENT PATTERN
S. No
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Blooms Taxonomy
(New version)
Remember
Understand
Apply
Analyze/Evaluate
Create
Total
Test I*
Test II*
30
40
30
--100
30
40
30
--100
Model
Examinations*
30
40
30
--100
Semester End
Examination
30
40
30
--100
Remember
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31 *
The marks secured Test I and Test II will be converted 20 and Model Examination will be converted to 20. The remaining 10
marks will be calculated based on assignments. Accordingly internal assessment will be calculated for 50 marks.
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Understand
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What are the limitations of wireframe and surface modeling over Solid modeling?
How a solid model is developed using Constructive Solid Modeling?
How the parts made by FDM process are superior to other RP processes?
Why are post processing operations necessary for RP processes?
Why support materials not necessary in SLS process?
Distinguish between Direct and Indirect tooling.
How the Rapid prototyping processes are classified?
Is it significant to use more number of layers in STL process?
How STL Files are created?
How the photo polymerization process occurs in STL?
How Solid ground curing is carried out?
How information flows from data creation to STL file formatting across an RP system?
How models are developed by material addition and material removal process?
Why carbon dioxide atmosphere is necessary in SLS process?
How lateral distortion of paper prototype by water absorption is prevented in LOM?
Why RP process generated models are preferred in medical applications?
Apply
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2.
3.
How process parameters affect surface finish, dimensional accuracy of parts manufactured in
stereolithography process?
Evaluate the effect of process parameters in Selective Laser Sintering Process?
Which RP process will you prefer for manufacturing the given components(fig 1&2)? Justify your
selection based on economy and dimensional accuracy?.
331
Fig 1
Fig 2
Unit I
Introduction
Need for time compression in product development, Product development conceptual design
development detail design prototype RP Data Formats - Information flow in a RP system Generation of STL file- Steps in RP- Factors affecting RP process- Materials for RP- applications of
RP- RP in Indian scenario.
Introduction to geometric modeling wireframe, surface and solid modeling
9 Hours
Unit II
Stereolithography
Classification of RP systems, Stereolithography systems Principle process parameters process
details machine details, Applications Direct Metal Laser Sintering (DMLS) system Principle
process parameters process details machine details, Applications.
Application of stereolithography in bio-medical engineering
9 Hours
Unit III
FDM and LOM
Fusion Deposition Modeling Principle process parameters process details machine details,
Applications Laminated Object Manufacturing Principle process parameters process details
machine details, Applications.
Case study on FDM in evaluation and testing of sukhoi super jet landing gear
9 Hours
Unit IV
SGC, 3DP and LENS methods
Solid Ground Curing Principle process parameters process details machine details,
Applications. 3 Dimensional printers Principle process parameters process details machine
details, Applications, and other concept modelers like thermo jet printers, Sanders model maker, JP
system 5, Object Quadra system. Laser Engineering Net Shaping (LENS) - Ballistic Particle
Manufacturing (BPM) Principle.
Manufacturing RC car parts with 3D printing
9 Hours
Unit V
Rapid Tooling and Applications of RPT
Introduction to rapid tooling Direct and indirect method - Software for RP STL files, Magics,
Mimics. Application of Rapid prototyping in Medical field, manufacturing and automotive industries.Rapid prototyping finishing processes
9 Hours
Total: 45 Hours
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Textbook
1.
Chua Chee Kai, Leong Kah Fai and Lim Chu Sing, Rapid Prototyping: Principles and
Applications, World Scientific Publishing Company, Singapore, 2010.
References
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