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    The document outlines the objectives, program outcomes, skill set, and assessment pattern for the course 11M027 Rapid Prototyping offered by the Department of Mechanical Engineering at Bannari Amman Institute of Technology. The objectives are to provide knowledge on direct manufacturing methods from CAD models to physical prototypes. The program outcomes include equipping students with skills for mechanical and IT jobs and knowledge of modern practices. The skill set focuses on prototyping models, assessing process parameters, and developing models using various rapid prototyping processes. Students will be assessed based on their ability to remember, understand, apply and create as per Bloom's taxonomy, through tests, examinations and assignments.

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    The document outlines the objectives, program outcomes, skill set, and assessment pattern for the course 11M027 Rapid Prototyping offered by the Department of Mechanical Engineering at Bannari Amman Institute of Technology. The objectives are to provide knowledge on direct manufacturing methods from CAD models to physical prototypes. The program outcomes include equipping students with skills for mechanical and IT jobs and knowledge of modern practices. The skill set focuses on prototyping models, assessing process parameters, and developing models using various rapid prototyping processes. Students will be assessed based on their ability to remember, understand, apply and create as per Bloom's taxonomy, through tests, examinations and assignments.

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    © All Rights Reserved
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    46 views4 pages

    RPT

    Uploaded by

    SARAN PRASANTH
    The document outlines the objectives, program outcomes, skill set, and assessment pattern for the course 11M027 Rapid Prototyping offered by the Department of Mechanical Engineering at Bannari Amman Institute of Technology. The objectives are to provide knowledge on direct manufacturing methods from CAD models to physical prototypes. The program outcomes include equipping students with skills for mechanical and IT jobs and knowledge of modern practices. The skill set focuses on prototyping models, assessing process parameters, and developing models using various rapid prototyping processes. Students will be assessed based on their ability to remember, understand, apply and create as per Bloom's taxonomy, through tests, examinations and assignments.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 4

    Department of Mechanical Engineering, Bannari Amman Institute of Technology | Regulation 2011

    11M027 RAPID PROTOTYPING


    3 0 0 3.0
    OBJECTIVES

    To provide knowledge of methods for the manufacturing of prototypes from computer based
    models
    To understand the entire process of direct manufacturing from the creation of computer based
    models to their physical realization
    To understand the various methods of manufacturing and their merits, demerits and applications
    To impart students to convert CAD models in to real life engineering components

    PROGRAM OUTCOMES
    (g) The graduates will become equipped with the knowledge and skills necessary for entry-level
    placement in both Mechanical Engineering as well as IT companies.
    (k) The graduates are expected to have knowledge of contemporary issues and modern practices.
    SKILL SET
    1.
    2.
    3.
    4.

    Prototyping the models of real world engineering parts.


    Assess the Effect of process parameters in RP process.
    Development of model using various RP processes.
    RP of Tools using RP techniques.

    ASSESSMENT PATTERN
    S. No
    1
    2
    3
    4
    5

    31

    Blooms Taxonomy
    (New version)
    Remember
    Understand
    Apply
    Analyze/Evaluate
    Create
    Total

    Test I*

    Test II*

    30
    40
    30
    --100

    30
    40
    30
    --100

    Model
    Examinations*
    30
    40
    30
    --100

    Semester End
    Examination
    30
    40
    30
    --100

    Remember

    1.
    2.
    3.
    4.
    5.
    6.
    7.
    8.
    9.
    10.
    11.

    31 *

    Define Rapid prototyping.


    State triangulation algorithm.
    What is the importance of Time compression engineering or concurrent engineering?
    State the various types of RP processes.
    What are the different geometric modeling techniques.
    Define Vertex-to-vertex rule.
    How rapid prototyping processes are classified?
    What are the process parameters affecting model creation in Stereolithography?
    Define Tesselation.
    What are the Different RP formats available?
    What are the process parameters affecting model creation in Direct Metal Laser Sintering?

    The marks secured Test I and Test II will be converted 20 and Model Examination will be converted to 20. The remaining 10
    marks will be calculated based on assignments. Accordingly internal assessment will be calculated for 50 marks.

    330

    Department of Mechanical Engineering, Bannari Amman Institute of Technology | Regulation 2011

    12.
    13.
    14.
    15.
    16.
    17.
    18.
    19.
    20.
    21.
    22.
    23.
    24.
    25.
    26.
    27.
    28.
    29.

    State the limitations of LOM.


    List out the materials used in LOM and SLS.
    What are the process parameters affecting model creation in FDM, LOM, SGC & 3DP?
    What is photopolymerisation?
    What is support materials used in RP processes?
    What is the atmosphere used in SLS model creation?
    Define Solid ground curing.
    List the materials used for the following RP processes:
    i) Stereo lithography
    ii) FDM iii) LOM
    iv) SGC v) 3DP
    Write the various types of RP processes.
    What is Solid ground curing process?
    Define Rapid prototyping.
    Write the disadvantages of STL process.
    List the materials used in direct metal laser sintering process.
    Name some neutral file format used for slicing of parts.
    Which method is used for curing of parts made by FDM process?
    What is the significance of maintaining higher temperature at the nozzle?
    List some of the medical applications using RP models.
    What is Rapid Tooling?

    Understand
    1.
    2.
    3.
    4.
    5.
    6.
    7.
    8.
    9.
    10.
    11.
    12.
    13.
    14.
    15.
    16.

    What are the limitations of wireframe and surface modeling over Solid modeling?
    How a solid model is developed using Constructive Solid Modeling?
    How the parts made by FDM process are superior to other RP processes?
    Why are post processing operations necessary for RP processes?
    Why support materials not necessary in SLS process?
    Distinguish between Direct and Indirect tooling.
    How the Rapid prototyping processes are classified?
    Is it significant to use more number of layers in STL process?
    How STL Files are created?
    How the photo polymerization process occurs in STL?
    How Solid ground curing is carried out?
    How information flows from data creation to STL file formatting across an RP system?
    How models are developed by material addition and material removal process?
    Why carbon dioxide atmosphere is necessary in SLS process?
    How lateral distortion of paper prototype by water absorption is prevented in LOM?
    Why RP process generated models are preferred in medical applications?

    Apply
    1.
    2.
    3.

    How process parameters affect surface finish, dimensional accuracy of parts manufactured in
    stereolithography process?
    Evaluate the effect of process parameters in Selective Laser Sintering Process?
    Which RP process will you prefer for manufacturing the given components(fig 1&2)? Justify your
    selection based on economy and dimensional accuracy?.

    331

    Department of Mechanical Engineering, Bannari Amman Institute of Technology | Regulation 2011

    Fig 1
    Fig 2
    Unit I
    Introduction
    Need for time compression in product development, Product development conceptual design
    development detail design prototype RP Data Formats - Information flow in a RP system Generation of STL file- Steps in RP- Factors affecting RP process- Materials for RP- applications of
    RP- RP in Indian scenario.
    Introduction to geometric modeling wireframe, surface and solid modeling
    9 Hours
    Unit II
    Stereolithography
    Classification of RP systems, Stereolithography systems Principle process parameters process
    details machine details, Applications Direct Metal Laser Sintering (DMLS) system Principle
    process parameters process details machine details, Applications.
    Application of stereolithography in bio-medical engineering
    9 Hours
    Unit III
    FDM and LOM
    Fusion Deposition Modeling Principle process parameters process details machine details,
    Applications Laminated Object Manufacturing Principle process parameters process details
    machine details, Applications.
    Case study on FDM in evaluation and testing of sukhoi super jet landing gear
    9 Hours
    Unit IV
    SGC, 3DP and LENS methods
    Solid Ground Curing Principle process parameters process details machine details,
    Applications. 3 Dimensional printers Principle process parameters process details machine
    details, Applications, and other concept modelers like thermo jet printers, Sanders model maker, JP
    system 5, Object Quadra system. Laser Engineering Net Shaping (LENS) - Ballistic Particle
    Manufacturing (BPM) Principle.
    Manufacturing RC car parts with 3D printing
    9 Hours
    Unit V
    Rapid Tooling and Applications of RPT
    Introduction to rapid tooling Direct and indirect method - Software for RP STL files, Magics,
    Mimics. Application of Rapid prototyping in Medical field, manufacturing and automotive industries.Rapid prototyping finishing processes
    9 Hours
    Total: 45 Hours

    332

    Department of Mechanical Engineering, Bannari Amman Institute of Technology | Regulation 2011

    Textbook
    1.

    Chua Chee Kai, Leong Kah Fai and Lim Chu Sing, Rapid Prototyping: Principles and
    Applications, World Scientific Publishing Company, Singapore, 2010.

    References
    1.
    2.
    3.
    4.
    5.

    D. T. Pham and S. S. Dimov, Rapid Manufacturing, Springer-Verlag, London, 2001.


    Paul F. Jacobs: Stereo Lithography and other RP & M Technologies, SMENY, 1996.
    Frank W. Liou, Rapid Prototyping and Engineering Applications: A toolbox for prototype
    development CRC Press- Technology and Engineering, 2007.
    Terry Wohlers, Wohlers Report 2000, Wohlers Associates, USA, 2000.
    J. G. Conley, Rapid Prototyping and Solid Free Form Fabrication, Journal of Manufacutring
    Science and Engineering, vol. 19, Nov 1997, pp 811-815.

    333

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