Professional Documents
Culture Documents
RevB
RevB
OPERATION
Century
Suction Pumps and
Remote Dispensers
DANGER
EQUIPMENT PRECAUTIONS
Be sure to bleed all air from product lines of remote dispensers and prime suction pumps before dispensing
product, otherwise, damage to the equipment may occur. Always use the approved method for lifting the
dispenser. Never lift by the nozzle boot, sheet metal, valance, etc., otherwise equipment damage or personal injury may occur.
DANGER
Danger indicates a hazard or unsafe practice which, if not avoided, will result in severe injury
or possibly death.
WARNING
Warning indicates a hazard or unsafe practice which, if not avoided, may result in severe
injury or possibly death.
CAUTION
Caution indicates a hazard or unsafe practice which, if not avoided, may result in minor injury.
NOTE:
Important information to consider, otherwise, improper installation and/or damage to components may occur.
Century
Suction Pumps and
Remote Dispensers
October 1999
October 1999
TABLE OF CONTENTS
Title
Page
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
Dispensers Covered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3
Local, State and Federal Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4
Inspect The Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
2
2
2
2 SITE PREPARATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
Pipelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2
Check Valves (Suction Pumps Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3
Connecting More Than One Pump To a Tank (Suction Dispensers) . . . . . . . . . . . . . . .
2.4
Fill Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
5
5
6
6
13
13
14
14
14
15
16
18
19
20
21
21
22
22
22
22
23
24
24
25
iii
October 1999
Page
4.12
4.13
4.14
4.15
4.16
Meter Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
V-Link Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Compact Pumping Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluorescent Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Totalizer Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
27
27
28
28
5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2
Hazardous Zone Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3
Portable Tanks and Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4
Health Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5
European Community Conformity Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6
Setting Unit Prices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7
Authorizing The Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8
Totals Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.9
Preset Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.10
Clearing Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.11
How To Get Service On Your Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
29
29
29
29
32
32
32
32
32
32
32
6 PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1
Water Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2
Maintenance Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
APPENDIX A
A.1
A.2
A.3
A.4
35
35
35
36
37
LIST OF FIGURES
Figure 3-1
Figure 4-1
Figure 4-2
Figure 4-3
Figure 4-4
Figure 4-5
Figure 4-6
Figure 4-7
Figure 4-8
12
13
15
25
25
26
26
27
28
iv
Part No. 920336 Rev B
October 1999
TABLE OF CONTENTS
Title
Figure 5-1
Figure 5-2
Figure 6-1
Figure A-1
Figure B-1
Figure B-2
Figure B-3
Figure B-4
Figure B-5
Figure B-6
Figure B-7
Figure B-8
(continued)
Page
30
31
34
35
40
41
42
43
44
45
46
47
LIST OF TABLES
Table 1-1
Table 1-2
Table 3-1
Table 3-2
Table 4-1
Table 4-2
Table 4-3
Table 4-4
Table 4-5
Table 4-6
v
October 1999
TD00432-B
= Dispenser - Remote
= Pump - Self Contained
D
P
1
2
3
1
2
3
7
8
9
= Cabinet Style
= Column Style
0
2
= Century
= Century High Column
= Century Commercial Unit
2
3
7
= Global
MAIN BODY
1ST SUFFIX
2ND SUFFIX
1
2
5
A
B
C
E
G
H
J
L
M
P
R
S
T
X
Z4
Z5
Z6
Z7
Z8
3
C
E
F
G
G1
H
I
O
P
S
W
=
=
=
=
=
=
=
=
=
=
=
=
PREFIX
= iMeter (reserved)
vi
October 1999
INTRODUCTION
1.1
Dispensers Covered
This manual describes the installation and operation of Global Century dispensers. Global Century
dispensers are designated by G2000 and G2200 model number series and have Duplex II computers.
The Global Century dispenser may be installed and operated as a stand-alone unit or as a component
part of a Wayne Management Control System. This manual provides installation and operation information for Global Century series dispensers operating as stand-alone units; however, information concerning Wayne Control Systems is included where appropriate. Each side of the dispenser is referred to as a
fueling point for connection to a control system. Single-sided dispensers are designated by an R in the
model number suffix and have only one fueling point. Complete installation and operation information
for the appropriate Wayne Control System can be obtained from the manuals provided with the system.
For programming the Duplex II computer on these models, refer to the Option Programming Manual,
Part Number 920205 or 917970.
The model designations for the Global Century product are listed in the tables below. A description of
each model is shown in Table 1-1. Optional equipment, represented by the model number suffix designations, is shown in Table 1-2. Note that 2nd suffix designations do not appear on the model number/serial
number plate on the dispenser
Table 1-1 Model Product Description
Type
Remote Dispenser
Suction Pump
G2001D/
G2001P/
G2002D/
G2002P/
G2003D/
G2003P/
G2007D/
G2007P/
G2008D/
G2008P/
G2009D/
G2009P/
Island Oriented
Lane Oriented
Description
Definition
1st Suffix
Definition
Stop Button
5 Button Preset
Flow Indicator
Canadian Unit
Z4
220V/50Hz
Z5
230V/50Hz
Z6
240V/50Hz
Hose Mast
Z7
110V/50Hz
Z8
240V/60Hz
* For 2nd suffix designations, see the Global Century Model Designation chart on the opposite page.
1
October 1999
1.2
Safety Precautions
NFPA 30A include that, When maintenance to Class I dispensing devices becomes necessary and
such maintenance may allow the accidental release or ignition of liquid, the following precautions
shall be taken before such maintenance begins:
only persons knowledgeable in performing required maintenance shall perform the work;
all electrical power to the dispensing device and pump serving the dispenser shall be shut off at
the main electrical disconnect panel;
the emergency shut-off valve at the dispenser, if installed, shall be closed; and
all vehicle traffic and unauthorized persons shall be prevented from coming within 20 feet (6 m)
of the dispensing device.1
WARNING
ELECTRIC SHOCK HAZARD! More than one disconnect switch may be required to de-energize
the dispenser. Use a voltmeter to make sure circuits in the dispenser are de-energized. Failure
to do so may result in serious injury.
1.3
1.4
1. Reprinted with permission from NFPA 30A-90, Automotive and Marine Service Station Codes, Copyright 1990, National Fire Protection Association, Quincy MA 02269. This reprinted material is not
the complete and official position of the National Fire Protection Association on the referenced subject,
which is represented only by the standard in its entirety.
2
Part No. 920336 Rev B
October 1999
SITE PREPARATION
If the dispenser is to be attached to an existing underground installation, check the installation carefully. The Wayne Division is not responsible for the improper operation of it due to accidents, abuse
or faulty installation.
All equipment must be installed in accordance with all applicable regulation as described in Section
1.3.
2.1
Pipelines
Product piping must avoid the creation of vapor in the lines and deliver a minimum pressure of 25
psi at the dispenser inlet when all dispensers at the station dispensing the same product are operating. The dispensers maximum operating pressure rating is 50 psi.
Dig a trench between the tanks and the dispenser foundation. The trench must be deep enough to
place the product line at least 18 inches (46 cm) below the surface of the ground at its highest point
(more in hot climates or high altitudes) and the slope upwards from the tank should be approximately 1/4 inch per foot (1 cm lift per 48 cm length). The trench should be straight as practical to
avoid as many elbows and bends in the line as possible. If the distance from the tank to the dispenser
is 60 feet (18.2 m) or less, 1 1/2 (I.D.) pipe may be used; if the distance is greater than 60 feet (18.2
m), use 2 inch (I.D.) pipe to lessen friction. All piping must conform to local fire regulations.
Wayne recommends using new nonmetalic1 pipe and fittings for supply lines. Nonmetalic pipe is
also recommended for the fill and vent lines. The pipe used for the product line must be clean. To
clean it, rap it with a hammer to loosen excessive speller and dirt, and then swab it out with a rag
soaked in mineral spirits. Pull the soaked rag though the pipe by attaching it to the end of a long
wire. Be careful to keep the pipe clean during its installation. All pipe threads should be properly
cut and each end of the pipe reamed. Clean the pipe of thread cutting and shavings.
To ensure tight pipe joints, wash all cutting oils off the threads and use a UL-Classified pipe joint
sealing compound, suitable for use in devices handling petroleum-based products. Place the sealant
on male threads only, being careful not to get excess inside the pipe or fittings when making up
joints.
Use nothing but ground joint unions in underground pipe work. No gasket or pipe sealing compound
is required with this type of union. We recommend the use of at least one union in the dispenser supply line for accessibility in the event of trouble developing later. This should be placed as close to
the tank as possible.
1. To prevent zinc contamination of diesel fuels. It is recommended that all diesel fuel supply lines be
nonmetalic, UL-Listed, and Installed per the manufacturers recommendations.
3
October 1999
NOTE:
To test underground lines, apply air pressure, in accordance with required local codes. While the
pressure is on the line, apply soap and water solution completely around each joint. A slight leak
will bubble when the solution is applied. This test must be performed before the lines can be
backfilled.
On existing underground lines, an air pressure test can be performed by applying a soap and
water solution to any visible joints in the line. To ensure a tight line, block any passages to the
tank and apply air pressure to the line. Pressure should remain on the line for a least one hour
with no loss in pressure, or in accordance with local codes. Also be sure to check unions and
impact valves for leaks on the inlet valves under all the dispensers, not just the one being
serviced.
Be certain to check local codes concerning line testing. In some areas a hydrostatic test as well
as air pressure test is mandatory.
4
Part No. 920336 Rev B
October 1999
2.2
2.3
5
October 1999
2.4
Fill Pipe
If the fill pipe is used for the insertion of the gauge (dip stick to determine the amount of product
in the tank, it is important that this pipe be in a straight vertical position). The top of this pipe
should be protected with a fill box so that in freezing weather, the frozen ground will not pull the
tank flange loose from the tank.
2.5
Venting
The tank must be vented, Wayne recommends conforming to the rules of the National Fire Protection Association (NFPA). It is important that this vent line slopes slightly upward from the tank,
avoiding traps or pockets, and this line should be equipped with swing joints to prevent its breaking due to settling or freezing. The top of the vent line should be at least 12 feet (366 cm) above
the ground and at least 5 feet (152 cm) away from chimneys, windows or other openings. The vent
outlet should be protected to minimize the possibility of blockage due to insects, nests, etc.
6
Part No. 920336 Rev B
October 1999
Remove the dispenser from its shipping carton. This should have already been done when
the equipment was inspectedrefer to Section 1.4, Inspect The Equipment.
Step 2
Unlock and remove the dispenser doors by removing one screw on the bottom of the hinged
doors, lifting them straight up to clear the base, and then pulling them forward.
Step 3
CAUTION
When handling the dispenser, lift only by the base or main chassis. Do not lift by the nozzle
boot, hose outlet, operating lever or any external panels, this may result in dispenser damage
and/or personal injury.
Step 4
Using a Forklift raise the dispenser up even with the island and slide the dispenser onto the
island. Position the dispenser on the island in accordance with the dimensions shown on the
appropriate engineering drawing in Appendix B.
Step 5
Make all piping and conduit connections and anchor the dispenser to the island using anchor
bolts. The base of dispenser is provided with two bolt hole slots (3/4 inch by 1 1/2 inches)
for anchoring the dispenser to the island.
Step 6
7
October 1999
CAUTION
Wires must be marked (labeled) within six (6) inches (15 cm) prior to entering the conduit union
and also in the splice box to avoid component damage or shock hazard caused by incorrect wiring connections.
(c) If the dispenser will be operated by a Wayne Control System, make the DATA wire connections as illustrated in the appropriate engineering drawing. These DATA wires are not
required for full service (stand-alone) dispenser operations, however, if a Wayne Control
System will be installed at a later time, the DATA wires should be run at initial installation.
NOTE:
If the optional DATA wires are run, they should not be physically connected to the DATA
terminals in the dispenser junction box or left open ended in the dispenser splice box. Instead,
they should be properly terminated individually using wire nuts.
Electrical Ratings
8
Part No. 920336 Rev B
October 1999
3.1
Coil Resistance
Coil. (120V)
Pull-in Characteristics
Voltage 75 VAC
Current 0.085Amp
Drop-out Characteristics
Voltage 55 VAC
Control Voltage
Coil Resistance
Coil (240V)
Pull-in Characteristics
Voltage 204.0 VAC
Current 0.043 Amp
Drop-out Characteristics
Voltage 144.0 VAC
25 Amps @ 240 VAC
Contact Rating
9
October 1999
3.2
WARNING
Electric Shock Hazard! No connections (including neutral) may be shared between groups of
dispensers. A separate Control Power Circuit Breaker must be provided for each group. Failure
to do so may result in serious injury.
3.3
Hose Installation
Hose assemblies should be UL Listed and installed in accordance with the manufacturers instructions. To ensure a proper joint, wash all cutting oil off the threads and use a UL-classified gasolineresistant pipe joint sealing compound. Place the compound on male threads only; be careful not to
get any excess compound inside fittings. Install one end of the hose to the dispenser outlet; secure
according to the instructions of the sealing compound and hose manufacturers. Install the swivel end
of the hose or other swivels to the nozzle according to the manufacturers instructions.
NFPA code requires a Listed emergency breakaway device, designed to retain liquid on both sides
of the breakaway point, must be installed on each hose dispensing Class I liquids; these devices
must be installed and maintained per the manufacturers instructions. Refer to your state and local
codes for breakaway device requirements that apply to your installation.
WARNING
Use only Listed hoses and nozzles. Continuity must be present between the dispenser outlet
and nozzle spout to prevent static discharge while fueling. Continuity must be checked for each
outlet/hose assembly to insure that the nozzle is grounded. Failure to do so may result in a hazardous condition that could cause serious injury.
10
Part No. 920336 Rev B
October 1999
3.4
NOTE:
To avoid severe damage to the dispenser, all air and air pockets must be bled from the product
trunk lines before attempting to dispense product.
To bleed air from a trunk line, remove the pipe plug from the safety impact valve on the dispenser
farthest from the storage tank.
Attach a flexible hose to the pipe plug opening in the safety impact valve. Energize the appropriate
submersible pump and allow the air to bleed out of the trunk line into a test can until product flows
into the test can. De-energize the submersible pump and replace the pipe plug. Repeat the procedure
for each product and each trunk line.
3.5
11
October 1999
3.6
Figure 3-1 Location of Pipe Plugs in Pumping Unit. The pipe plug is only required for above
ground storage tanks.
12
Part No. 920336 Rev B
October 1999
START-UP PROCEDURE
Power should be OFF. Always turn the dispenser control power circuit breaker OFF before accessing the
inside of the dispenser.
4.1
Figure 4-1 Hose Position Coding for Global Century Series. Hose positions are critical for unit price programming
from a system.
13
October 1999
4.2
4.3
14
Part No. 920336 Rev B
October 1999
Cycle (turn and release) the key type Position Select switch.
Step 2
Set fueling point to 00. A fueling point number of 00 renders both sides of the dispenser
inoperative and sets the Money display (on both sides) to all dashes. To set the fueling point
number, press and hold the Totals push-button. The least significant (lowest) digit of the unit
price display will cycle from 0 to 9. If the Totals push-button is released and pressed and
held again, then tens digit will cycle from 0 to 9. Release the Totals push-button when 00 is
displayed, then push and release the Price Jog push-button.
NOTE:
Step 3
If the Price Jog button is not pushed within 2 seconds of releasing the Totals
push-button, the dispenser will not enter the Option Programming Mode.
When the Price Jog push-button is pushed and released, the display in the unit price window
will show OP01 to indicate that you have entered the option programming mode and
selected option 01.
Once the unit price display is showing OPO1 option programming has been entered and you may
begin changing or viewing the options as necessary.
15
October 1999
Push and release the Price Jog push-button to increment the unit price display to the desired
programming option. As the Price Jog push-button is pushed the unit price display(s)) will
first show OP01, then OP02, OP03, OP99.
NOTE:
If the data setting for any option is changed from the default setting, the
display will blink on and off as long as the altered option is viewed (the display
will continue to blink when option 02, the macro setting, is viewed. The altered
option and option 02 will stop blinking if the data is changed back to the
default setting.
Step 2
Once the desired option is displayed, push Totals push-button in order to change the data
programmed into that option.
Step 3
After completing option entries, turn and hold Price Jog push-button until Option 98 is
displayed.
Step 4
Release and push the Price Jog push-button again and Option 99 will be displayed. Press the
Totals push-button to select appropriate data.
NOTE:
Step 5
Option 99 is the last option in the option programming procedure. The default
data setting for Option 99 is 01; however, to exit this function, you may set the
data to either 02 (exit options and do not save new settings), or 03 (exit
options and save new settings). If you do not change the Option 99 data
setting to 02 or 03, then cycle will start again at Option 01 when you turn the
Price Jog switch.
You can now exit the option programming sequence (assuming that you set the data to 02 or
03 in Option 99) by turning the Price Jog push-button once more. Check that the original
fueling point is displayed in the unit price display(s) and turn the Price Jog push-button to
return to the normal display.
NOTE:
If you allow 30 seconds to pass without making an entry, when you are in
option programming mode, the computer will revert to normal mode and any
changes which have been made will be lost.
16
Part No. 920336 Rev B
October 1999
Programming Options
Rev 6
International
Enhanced S/W
Rev 8
U.S. Domestic
Enhanced S/W
Rev 9
ISM
Enhanced S/W
884112-001 rev B
883633-002 rev A
886166-001 rev B
Duplex Comm
Duplex Comm
Duplex
Comm
SC-82
Comm
02
Marco Settings
11
12
00
00
03
Pump Configuration
04
Gallons/Liters
05
Nozzle Configuration
06
Fueling Points
07
Unit Prices
08
Cash/Credit Selection
09
10
Totals Format
11
Valve Delay
3.0
3.0
3.0
3.0
12
Timeout if No Pulses
300
300
300
300
13
Nozzle Delay
14
Money Decimal
15
Volume Decimal
16
17
18
Cash Factor
19
Cash Digits
20
21
22
Prepay/Preset Overrun
23
Valve Sequence
24
U/P Reversal
25
Push To Start
26
27
28
C/C Switches
29
Flash U/P
30
Blank U/P
17
October 1999
Programming Options
Rev 6
International
Enhanced S/W
Rev 8
U.S. Domestic
Enhanced S/W
Rev 9
ISM
Enhanced S/W
884112-001 rev B
883633-002 rev A
886166-001 rev B
Duplex Comm
Duplex Comm
Duplex
Comm
4.4
SC-82
Comm
31
32
33
00
00
00
00
34
35
Cash/Credit Confirmation
36
37
38
40
41
42
43
Preset Required
44
45
46
.57
.57
.15
.57
18
Part No. 920336 Rev B
October 1999
4.5
Price Setting
Unit prices must be set manually at the dispenser for stand-alone operation. The following procedure should not be used if the dispenser is connected to a Management Control System, because
prices set with a Management Control System will override the manually set prices. Refer to the
operating procedures provided with the Management Control System for a complete description of
unit price setting when using these systems.
NOTE:
The closure of the Position Select key switch (turn and release) will enable the Price Jog push-button to set unit price (the first closure will set the first unit price). Refer to Table 4-2 and Table 4-3 for
price selection.
1. The first closure of the Price Jog push-button (press and hold) causes the least significant digit
(commonly tenths of cents position) of the unit price to cycle.
2. The digit will cycle 0 through 9 until the switch is released. Each successive closure of the Price
Jog push-button will select and then increment the next most significant (higher) digit.
19
October 1999
First Closure
Second Closure
Third Closure
Fourth Closure
First Closure
Second Closure
Third Closure
Fourth Closure
Fifth Closure
4.6
Totals Sequence
Each fueling point of the dispenser maintains electronic totalizers for the money and volume.
Totals automatically advance approximately every ten seconds after initial closure of the Totals
push-button. Subsequent closure of the Totals push-button also advances totals. The dispenser computer retains totalizer data; the dispenser may be turned OFF at night or for servicing without affecting totalizer readings.
Refer to Tables 4-4 and 4-5 for totalizer readings. Note that the table shows factory default readings
for dispensers operating in stand-alone mode.
Activate the Totals push-button and record the electronic money and volume totals. Read and record
the Mechanical Totalizer. All initial totalizer readings must be given to the station manager to maintain accurate accounting.
Table 4-4 Totalizer Readings (Indication Displayed) - Single
Totals Switch
Closure
Totals Displayed
Indication
Displayed
First Closure
Second Closure
Third Closure
C1
PR1
CC
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Part No. 920336 Rev B
October 1999
4.7
Totals Switch
Closure
Totals Displayed
Indication
Displayed
First Closure
Second Closure
Third Closure
Fourth Closure
Fifth Closure
C1
PR1
C2
PR2
CC
Step 2
To read the fueling point number, press and release the Totals push-button.
Step 3
To set the fueling point number, press and hold the Totals push-button. The least significant
(further right) digit of the Unit Price display will cycle 0 through 9. If the Totals push-button
is released and pressed and held again, the tens digit will cycle from 0 through 9. Release
the Totals push-button when the Correct fueling point number is displayed.
NOTE:
Step 4
4.8
Turn the Position Select key switch until the original sale display returns. Repeat the
process for each side.
Make sure all nozzles on the side are in their nozzle boots.
Step 2
Remove the nozzle from the nozzle boot. The dispenser should operate normally. If the
dispenser does not resume normal operation, try cycling power as described in the next
section.
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October 1999
4.9
Make sure all nozzles are properly seated in the nozzle boot.
Step 2
Turn the control power circuit breaker OFF for approximately five seconds. Turn the control
power circuit breaker ON.
Step 3
Remove the nozzle from the nozzle boot. The dispenser should operate normally.
If it is not possible to restart the dispenser using this procedure, or if an error continues to be displayed, consult appropriate service personnel. Be certain to give the service personnel the amount at
which the dispenser stopped and the exact error message, if any.
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Part No. 920336 Rev B
October 1999
Fault Code
Description
03
1/2/3*
04
1*
05
1/2/3*
06
1/3*
08
1/2/3*
09
1*
10
1/2/3*
11
1*
Corrupted option data. the pump will not restart until option 99 is set to 03.
Cycling power will not reset this error.
12
3*
13
3*
Corrupted unit price data; the unit prices were reset to zero.
14
1/2/3*
15
1/2/3*
16
1/2/3*
Note: An asterisk (*) in the Fault Code column indicates the default values.
23
October 1999
24
Part No. 920336 Rev B
October 1999
NNNNN.S
PF - CC.T
1 = Error
3 = Service
2 = Hydraulic 4 = Disable
Money
Volume
Figure 4-4 Main Sale Display Showing Transaction Counters. The transaction number for Side
1 of the dispenser is shown in the Money Display and the transaction number for Side 2 is shown in
the Volume Display.
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October 1999
Money
Volume
Figure 4-5 Main Sale Display Showing Transaction Counter and Fault Code. In this example,
Fault Code 05 occurred on transaction number 00833 on Side 1 of the dispenser (the junction box
side).
October 1999
Before deciding a pump adjustment is necessary, check and clean the strainer. To clean the
pumping unit strainer, remove the strainer cover and clean the strainer with compressed air.
Strainers often require cleaning frequently at station start-up, as materials such as pipe
sealant and dirt are flushed from the lines; after start-up, only occasional cleaning should be
necessary.
Step 2
Install a pressure gauge in the priming port after removing the priming plug, and check to
see if the relief valve pressure is in the 18 to 20 psi range (123.4 to 137.1 kPa, or 1.26 to
1.41 kg/cm2) for standard capacity and in the 32 to 36 psi range (164.6 to 178.2 kPa, or 1.68
to 1.82 kg/cm2) for high capacity units. The maximum field adjustment possible does not
exceed 50 psi.
Step 3
To adjust the relief valve pressure, remove the adjustment cap and turn the screw inward
(clockwise) to increase pressure, or back off the screw (counter-clockwise) to decrease
pressure.
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October 1999
TD00020-B1
There is a seven digit mechanical volume totalizer located inside the nozzle boot. Read and record
the mechanical totalizers; see Figure 4-8 for an example. The initial readings must be given to the
station manager in order to maintain accurate station totals.
A Seven
Digit DIGIT
Mechanical
Volume
Totalizer
is Located
ONE SEVEN
MECHANICAL
VOLUME
TOTALIZER
PEREach
METER
IS PRESENT
ON
EACH SIDE OF THE
Inside
Nozzle
Boot
Corresponding
To
The DisDISPENSER (EXCEPT 1/VISTA MODELS). THIS TOTALIZER
pensing
Product.
To
Be
Read
In
Tenths
As
Follows.
READS IN TENTHS AS FOLLOWS:
12 3 4 5 6 7
123456.7 VOLUME UNITS
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Part No. 920336 Rev B
October 1999
OPERATION
5.1
Introduction
The dispensers have one or two inlets and one or two outlets (depending on model). Each side of the
dispenser represents a fueling point.
The dispenser is equipped with one unit price per nozzle. Unit price must be set to operate. If the
dispenser is connected to a Management Control System, each dispenser must have a unique fueling
point number set for communication with a Management Control System.
Select the desired product. The dispenser is turned on by removing the nozzle from the nozzle boot
and lifting the operating lever (the lever is not lifted with the Auto-On models). The sales display
will show 8s, blank and then reset to zero.
The pump motor starts at the end of the reset cycle and the solenoid valves open approximately 3-5
seconds later.
Completing the sale, lower the operating lever, replace the nozzle in the nozzle boot and the pump
motor will be switched OFF.
5.2
5.3
WARNING
FIRE HAZARD! The flow of gasoline through the dispenser nozzle can produce static electricity,
which can cause a fire if gasoline is pumped into an ungrounded gasoline container. To avoid
static buildup and the possible resulting serious injury:
5.4
Place approved container on the ground. Do not fill the container in the vehicle or truck bed.
Keep the nozzle in contact with the can or container while filling. Do not use an automatic pump
handle (latch-open) device.
Health Note
Be advised that petroleum fuel and fuel vapors can damage your health.
29
October 1999
Unclassified Location
(Electronic Enclosure Area)
Vapor Barrier
48"
Island
18
Ground Level
Containment
Area (Pit)
18"
18"
20' 0"
20' 0"
U. S. Division 1
Area where ignitable concentrations of
flammable gases, vapors or liquids can
exist all of the time or some of the time
under normal operating conditions.
U. S. Division 2
Area where ignitable concentrations of
flammable gases, vapors or liquids are
not likely to exist under normal operating conditions.
20 FT.
20 FT.
DISPENSER
20 FT.
Figure 5-1 U.S. Hazardous Zone Diagram. Front and Top views showing horizontal and vertical
distances.
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Part No. 920336 Rev B
October 1999
Unclassified Location
(Electronic Enclosure Area)
Vapor Barrier
1250 mm
Island
Ground Level
250
Containment
Area (Pit)
3000
3000
4250 mm
4250 mm
International Zone 1
Area where ignitable concentrations
of flammable gases, vapors or liquids
can exist all of the time or some of the
time under normal operating conditions.
International Zone 2
Area where ignitable concentrations
of flammable gases, vapors or liquids
are not likely to exist under normal
operating conditions.
4250 mm
4250 mm
3000 mm
3000 mm
DISPENSER
3000 mm
ZONE 2
ZONE 1
4250 mm
Figure 5-2 INTERNATIONAL Hazardous ZONE Diagram. Front and Top views showing horizontal and
vertical distances which are most common but may vary depending on country or jurisdiction.
31
October 1999
5.5
5.6
5.7
5.8
Totals Readings
Refer to Section 4.6, Totals Sequence for information and procedures on how to perform this task.
5.9
Preset Operation
In order to preset a sale perform the flowing steps:
NOTE:
Step 1
Step 2
Remove the nozzle from the nozzle boot and, if Lift-to-Start, lift the operating lever.
Step 3
Once the sale is complete, lower the operating lever (if Lift-to-Start) and replace the nozzle
in the nozzle boot.
Step 4
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Part No. 920336 Rev B
October 1999
PREVENTIVE MAINTENANCE
6.1
Water Damage
It is recommended that the following precautions be taken to prevent water from getting inside the
dispenser:
If it is necessary to clean the dispenser, wipe it off with a damp cloth. Do not spray the dispenser
with water.
Do not use abrasive cleaners on the bezel. Use only mild soap and water with a soft cloth. Do not
use gasoline or other petroleum based products to clean the dispenser.
Before removing the top cover, wipe off any water lying over the dispenser so it will not run inside
when the top cover is removed.
Care must be taken to prevent rain from getting inside if the bezels must be removed during rainy
weather.
6.2
Maintenance Guidelines
A correctly installed dispenser, given proper maintenance attention, will seldom require emergency
service.
NOTE:
Check the dispenser for internal and external leaks regularly. Check nozzles, swivels, hoses, and
joints for leaks and wear. Have all defects repaired immediately.
Test the tank for water regularly. Water in petroleum is not only a source of engine trouble, but
will also cause damage to the dispenser.
Do not abuse the hose by stretching it to reach an automobile. This will cause early failure at the
couplings.
A dirty strainer screen will slow down the delivery of petroleum. If the underground installation
is a new one, it may be necessary to clean the strainer screen two or three times the first few days
of operation to remove debris and pipe sealant. After this, occasional cleaning is all that should
be required.
Before removing the fuel filter or strainer assembly turn off the circuit breaker for the pump.
33
October 1999
1. The strainer is removed for cleaning by unfastening the cap; see Figure 6-1. Place a container
under the cap to catch the petroleum and sediment. Wash the screen in gasoline and dislodge lint
and other foreign particles with compressed air. Check for leakage after reinstalling.
2. All keylock cylinders and locking mechanisms should be periodically checked and lubricated.
NOTE:
Replacement fuel filters can be obtained from the vendor or from Wayne Division, Dresser
Industries, Inc.
34
Part No. 920336 Rev B
October 1999
Currency
Volume
Currency/Volume
Fill
Clear
Enter
Figure A-1 Preset Keypad Assembly. The Preset may be installed either to the left or right of the dial
face. If the dispenser has CATs, the Preset will have to be on the right.
The Enter function is to signal the software that keyboard entry has been completed. This
function can be done three ways:
35
October 1999
The preset will default to the currency mode; therefore, when the customer approaches the
dispenser the Currency arrow will be lit on the preset display. Press the Currency/
Volume key to change the preset to the volume mode.
Step 2
Step 3
Step 4
Remove the nozzle from the nozzle boot and reset the dispenser. If you want to change the
preset amount, press Clear before fuel flows and enter the new amount.
Step 5
Once the sale is complete replace the nozzle in the nozzle boot, and the preset readies itself
for a new sale.
36
Part No. 920336 Rev B
October 1999
A.4 Fill-Up
In order to fill a tank using the preset perform the following steps:
1. The preset will default to the currency mode; therefore, when the customer approaches the dispenser the Currency arrow will be lit on the preset display.
2. Press the Fill button on the preset.
3. Remove the nozzle from the nozzle boot and reset the dispenser. If you want to enter a preset
currency or volume amount, press Clear before fuel flows and enter the amount.
4. Once the sale is complete replace the nozzle in the nozzle boot, and the preset readies itself for a
new sale.
37
October 1999
38
Part No. 920336 Rev B
October 1999
Figure B-5, 1-6623-D Wiring Diagram - Standard Capacity With Solid State Relay
Figure B-6, 1-6624-D Wiring Diagram - High Capacity With Solid State Relay
Figure B-8, 1-7212-C Installation Wiring Diagram - G2002P and G2003P - High Capacity
39
October 1999
40
October 1999
41
October 1999
42
October 1999
43
October 1999
44
October 1999
Figure B-5 1-6623-D Wiring Diagram - Standard Capacity With Solid State Relay.
45
October 1999
Figure B-6 1-6624-D Wiring Diagram - High Capacity With Solid State Relay.
46
October 1999
47
October 1999
Figure B-8 1-7212-C Installation Wiring Diagram - G2002P and G2003P - High Capacity.
48
Part No. 920336 Rev B
October 1999
This manual and the software described within are furnished under license and may be used or copied only in accordance with the
terms of such license.
No part of this publication may be electronically or mechanically reproduced, stored in a retrieval system, or transmitted, in any
form or by any means, except as permitted by such license. Translation of this material to another language without express written
permission of Dresser Industries is prohibited.
The information in this publication is for informational use only and is subject to change without notice. The contents should not
be construed as a commitment by Dresser Industries, Inc. who assumes no responsibility or liability for inaccuracies that may appear
in this publication.
Wayne Division, Dresser Industries, Inc., is located at 124 West College Ave., Salisbury, MD 21804.
Wayne Divisions general telephone number is (410)-546-6600.
The Documentation fax number is (410)-546-6753.
Seller warrants that new products and parts of its own design and manufacture when shipped, will
be of good quality and will be free from defects in material and workmanship and will conform to
applicable specifications. Work, when performed by Seller, will meet applicable work requirements. No warranty is made with respect to used or rebuilt equipment and with respect to products not manufactured by Seller. Sellers only obligation shall be to assign to Buyer, at the time
of sale, whatever warranty Seller has received from the manufacturer. Items such as but not limited to lamps, electric motors, hoses, nozzles, hose swivels and safety impact valves are included
in the category referred to in the previous sentence. Sellers recommendations with respect to the
operation of Sellers equipment are advisory only and are not warranted. All claims under this warranty must be made in writing immediately upon discovery and, in any event, within twenty-four
(24) months from date of start-up, if a product is involved, or from completion of the applicable
work, if work is involved, or thirty (30) months from date of invoice (whichever shall occur first).
(Provided however, that with respect to the Wayne Plus system, 2400 system, DL series dispensers, and card readers, all claims must be made in writing within twelve (12) months from date of
start-up. With respect to receipts/totals printers, and any other printers or printing mechanisms,
all claims must be made in writing within ninety (90) days from date of start-up. Wayne Vista dispenser external metal panels will be free from defects due to rust and/or corrosion for a period of
forty-eight (48) months from date of dispenser start-up.) Defective and nonconforming items must
be held for Sellers inspection and returned to the original f.o.b. point upon request. Sellers warranty on service parts, whether new or reconditioned, is ninety (90) days from the date of installation, or twelve (12) months from date of invoice, whichever first occurs. THE FOREGOING IS
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES WHATSOEVER, EXPRESSED, IMPLIED
AND STATUTORY, INCLUDING WITHOUT LIMITATIONS, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS.
Upon Buyers submission of a claim as provided above and its substantiation, Seller shall, at its
option either (I) repair or replace its product or work at the original f.o.b. point or location of purchase products and/or parts or (II) refund an equitable portion of the purchase price.
THE FOREGOING IS SELLERS ONLY OBLIGATION AND BUYERS EXCLUSIVE REMEDY
FOR BREACH OF WARRANTY AND, EXCEPT FOR GROSS NEGLIGENCE OR WILLFUL MISCONDUCT, THE FOREGOING IS BUYERS EXCLUSIVE REMEDY AGAINST SELLER FOR
ALL CLAIMS ARISING HEREUNDER OR RELATING HERETO WHETHER SUCH CLAIMS ARE
BASED ON BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES. BUYERS FAILURE TO SUBMIT A CLAIM AS PROVIDED ABOVE
SHALL SPECIFICALLY WAIVE ALL CLAIMS FOR DAMAGES OR OTHER RELIEF, INCLUDING
BUT NOT LIMITED TO CLAIMS BASED ON LATENT DEFECTS. IN NO EVENT SHALL BUYER
BE ENTITLED TO INCIDENTAL OR CONSEQUENTIAL DAMAGES. ANY ACTION BY BUYER
ARISING HEREUNDER OR RELATING HERETO, WHETHER BASED ON BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES,
MUST BE COMMENCED WITHIN ONE (1) YEAR AFTER THE CAUSE OF ACTION ACCRUES
OR IT SHALL BE BARRED.
NOTE: This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to
correct the interference at his own expense.
Wayne Division, Dresser Industries Inc., P.O. Box 1859, Salisbury, MD 21802-1859, (410) 546-6600
920336 B
200/10/99