Professional Documents
Culture Documents
DSI Brochure 2016
DSI Brochure 2016
PBL Multiple Activation Bypass Systems for drilling, completion, workover and thru-tubing operations.
www.dsi-pbl.com
TABLE OF CONTENTS
1. INTRODUCTION
2. PBL APPLICATIONS
3. OPERATIONAL INFORMATION
a. PBL Tool Specification
b. The Tool & Accessories
c. Make up Procedure
d. Activation Procedure
e. De-Activation Procedure
f. Re-Run Procedure
g. Number of cycles (activation/deactivation)
h. Downhole Survey Systems (GYRO) recommendations
i. Drill String placement
j. Completions Applications
k. Fast Ball or Fast Dart
10
10
11
12
13
15
16
17
17
18
19
19
4. OPERATIONAL PARAMETERS
a. Pumping aggressive LCM thru the PBL tool
b. Maximum circulation rates
c. PBL temperature rating
d. Maximum operating pressure
e. PBL usage in harshest environments
f. Internal drift
g. PBL utilization in combination with ball
activated third party tools
h. PBL service cycle guide line
20
20
21
21
22
22
22
23
23
24
24
25
28
29
8. FAQ
30
33
FUL
L W
ELL
CO
N
TRO
PUMP
HPHT S
EALS (
420F
ING L
CM (IN
CL.
/216C
THIXO
TROP
IC CE
ME
NT)
1. INTRODUCTION
DSI FZE is pleased to offer the PBL Multiple Activation Bypass System for drilling, completion
and work-over operations. The PBL Bypass System is a simple reliable tool which diverts 100%
of the flow through side ports into the annulus enabling increased circulation rates and TFA (Total
Flow Area).
Pumping LCM pills and increase circulation rates for effective hole cleaning.
Primarily the PBL Multiple Activation Bypass System was developed to enable the pumping of
aggressive LCM pills and increase circulating rates during drilling operations. Alternatively the
PBL Bypass System has found a niche in completion and workover applications, proving most
effective when it is imperative to have a clean well bore.
It is a simple ball activated tool which does not necessitate DSI personnel on-site.
Reliable tool which does not require DSI personal on rig site.
The PBL Multiple Activation Bypass System has numerous
applications to enhance & aid:
ff
ff
ff
ff
ff
ff
ff
ff
Open hole jetting (e.g. remove paraffine accumulation when it effects production)
ff
ff
ff
ff
ff
ff
Reverse circulation
2. PBL APPLICATIONS
Lost circulation
The PBL Multi-Activation Bypass System is an effective tool to combat lost circulation problems. With the tool
run as low in the BHA as possible it can be opened (activated) by simply dropping and pumping down a vinyl
activation ball. When the tool opens operators are not limited in the size or concentration of LCM they can
pump. The limitations rest with the surface equipment. Once circulation is regained the tool can now be closed.
Simply drop and pump down two steel closing balls to close the tool and drill ahead. If the problem should be
encountered again the PBL tool can be activated and deactivated again up to 5 times (standard setup). Extended
ball catcher cages to accommodate up to 10 cycles and more are available on request.
Stuck Pipe
The PBL sub is an effective tool to assist in stuck pipe situations in conjunction with other BHA tools and techniques.
When getting indications that the well is starting to lose circulation due to pack off or bridging, the PBL sub can
be rapidly activated either by standard activation ball or by using the Hollow Dart or Fast Ball. It can then be used
to assist in spotting fluids, hole conditioning and changing the hydrostatic pressure in the well. Once circulation
is re-established, the drill string can be worked with different techniques depending on the sticking mechanism.
ff
Differential Sticking
Auto-lock permits reverse circulation to lower the hydrostatic pressure in the well
As pressure reduces the sticking formation rebalances and releases the pipe
Once the string is freed, the PBL can be de-activated and normal circulation resumed
ff
Mechanical Sticking
No circulation possible (pack off below the PBL tool)
Deploy Hollow Dart or Fast Ball by gravity
Re-establish circulation
Venturi effect pulls the cuttings from the pack off
Having a PBL in the BHA is also critical once string becomes free in order to increase flow rate and circulate
clean the wellbore at maximum allowable flow rates. Flow rate must be more than cutting slip velocity in order
to transport cuttings effectively. Using the PBL sub will allow to pump sweeps more effectively to assist in hole
cleaning. Reciprocating and rotating while circulating through the PBL will improve hole cleaning ability.
Horizontal drilling
With increased activity and demand for horizontal drilling it became apparent that there were yet more applications
for the tool in this specialised area. In addition to improving hole cleaning, one of the more interesting applications
is using the tool to break circulation while running in the hole with down-hole motors. This application allows
operators to break circulation through the PBL Bypass System when running in the hole. This is an advantage when
running motors with bent housings and PDC bits. This application eliminates motor and bit rotation preventing bit
wear and tear as well as casing wear. With the BHA on bottom the Bypass System can be closed to commence
with drilling. This is very effective for Thru Tubing Rotary Drilling (TTRD) operations.
2. PBL APPLICATIONS
Fractured carbonates and limestone formations often encounter significant or total fluid losses to the
formation associated with hydrocarbon influx into the wellbore.
ff
Drilling to TD or casing point in such a situation may be very difficult, time consuming and maybe not possible.
ff
The ability to drill these wells using Pressurized Mud Cap Drilling (PMCD) Managed Pressure Drilling
techniques with a PBL Sub in the BHA has been proven to be highly successful.
ff
Curing the losses with LCM, gunk squeezes or cement with a PBL can be successful
ff
PBL placement in the drill string is critical avoid any issues and conflicts with the float subs and or drop in
dart subs when used.
Thru Tubing
DSI FZE introduced the Thru Tubing Line of PBL Multiple Activation Circulating Tools designed to work on coil
tubing and pipe for completion, workover, and production operations.
Drilling operations Benefits
ff
Hole Cleaning
ff
ff
ff
ff
ff
ff
Reducing Days
Complete Isolation of the BHA Eliminating cost associated with damages to the BHA while displacing
ff
Acid
ff
Foam
ff
Nitrogen
ff
Fluid displacements
ff
Multiple activation feature of the Thru Tubing PBL permits increased total and annular flow rates for hole cleaning
at desired intervals to assist with:
ff
ff
Fewer and Less Lengthy Coil Short Trips required thus reducing the overall Coil Footage Costs
ff
Incremental savings by the reduction and elimination of high cost Chemical additives
ff
Permits the blowing coil dry with nitrogen through PBL while POOH eliminating dedicated trip.
ff
Capability of pumping acid, nitrogen or foam through PBL to clean out fractures and stimulate the well
ff
The PBL used to isolate the motor and remaining BHA from damages often associated with pumping acid.
ff
Mulitple activation feature of the PBL permitted both the spotting of acid without damage to the BHA,
subsequent chemical slurry was able to be pumped in order to neutralize potential damage to the string of
coil tubing.
3. OPERATIONAL INFORMATION
1 1116
2 18
2 78
2 78
3 18
3 12
0.31
0.34
0.562
0.562
0.562
0.94
4 34
5 14
6 14
6 34
14
14
9 12
9 12 HF
12
1.27
1.27
1.27
1.27
1.27
1.27
1.50
1.50
1.50
1.50
1.50
up to
up to
up to
up to
up to
up to
up to
up to
up to
up to
up to
1.80
1.80
1.80
1.80
2.27
2.27
2.27
2.65
2.27
6.75
6.75
8.0
8.25
9.5
9.5
9.5
1.40
1.40
6 12
NO DRIFT
1.69
2.13
2.88
2.88
3.125
3.5
4.75
5.25
6.25
1.00
AMMT
1 12
AMMT
2 38
PAC
2 38
PAC
2 38
REG
2 38 IF
3 12 IF
XT 39
4 12 XH
1.750-8
1 14
STUB
AMMT ACME-2G
2 38
PAC
2 38
PAC
2 38
SLH90
2 12
VAM
FJL
3 12 IF
XT 43
4 12 XH
1 14
1 12
1 12
6.5
4 12 IF/
4 12 IF
XT57/
5
5
5
5
5
XTM57 6 8 REG 6 8 REG 7 8 REG 7 8 REG 8 8 REG
4 12 IF
4 12 IF
XT 57
2 12
2 12
2 12
2 34
2 12
4 12 XH
Activation Ball
Size ("):
13 32
58
5 16
38
0.700
0.700
0.700
0.700
1 18
1 18
1 18
1 18
1 18
1 18
1 38
1 38
1 38
1 38
1 38
Steel De-Activation
Ball Size ("):
38
7 16
13 16
13 16
78
1 116
1 38
1 38
1 38
1 38
1 38
1 38
1 34
1 34
1 34
1 34
1 34
No. of Balls
Needed to Activate
Tool:
Number of Cycles:4
Number of Cycles
w / Fast Dart in
Tool:
NA
NA
0.13
0.28
0.78
0.78
0.78
1.13
1.67
1.67
2.92
2.92
2.92
2.92
4.6
4.6
4.6
5.85
4.6
0.31
0.36
0.68
0.68
0.68
0.68
1.10
1.10
1.10
1.10
1.10
1.10
1.35
1.35
1.35
1.35
1.35
0.22
0.31
0.72
1.02
0.72
0.72
1.901
1.901
1.901
1.901
1.901
1.901
2.863
2.863
2.863
2.863
2.863
Weight (lbs):
20
27
125
125
125
125
300
350
800
800
800
800
1,000
1,000
1,600
1,800
2,750
Length (ft):6
10
10
10
10
10
10
10
10
10
10
Tensile Strength
Main Body (lbs):
Torsional Strength
Main Body (ft-lbs):
78
or 1
78
or 1
100,000 120,000 415,000 415,000 490,000 490,000 1,000,000 667,600 1,900,000 2,500,000 3,100,100 1,208,700 3,500,000 3,700,000 6,000,000 6,000,000 10,450,000
3,425
5,025
49,500
37,300 130,000
166,000
190,000
94,800
295,000
335,000
565,000
565,000 1,550,000
Make-Up Torque
Rig Ends (ft-lbs):
400
960
2,200
2,200
3,000
3,700
11,500
22,400
26,710
34,190
34,840
56,900
41,800
46,450
81,290
81,290
135,500
Make-Up Torque
mid connection
(ft-lbs): 3
400
880
2,200
2,200
5,600
2,750
11,500
19,200
26,710
34,190
34,840
56,900
41,800
46,450
81,290
81,290
135,500
10
ff
ff
Fast Dart combination (for further information please see page 19)
ff
Smaller vinyl locking balls (for further information please see page 24)
ff
Operational instructions
ff
Service cycle guideline (for further information please see page 23)
ff
ff
Service support contact details (for further information please see page 35)
After receiving the PBL tool on rig site, the tool should be checked for the following:
ff
PBL Serial Numbers located on ID band below Ports on the Main Body.
ff
ff
ff
Shearing pressures for Ball Seat (Deactivation Pressure) and Ports (Unlocking Pressure)
are marked on tool and on Tech Sheet included in tool packet.
ff
Confirm PBL Activation Ball will drift through entire drill string above PBL Tool.
ff
Confirm PBL No-Go will allow passage of any required third party Activation Balls.
ff
ff
2 78 2
3 12
4 34
6 34
8 14
9 12
4 x 1
3 x 1 14
5 x 1 12
5 x 2
5 x 2 12
5 x 2 12
8 x 78
6 x 1 116
10 x 1 38
10 x 1 38
10 x 1 34
10 x 1 34
2 x 0.70
2 x 0.70
2 x 1 18
2 x 1 18
2 x 1 38
2 x 1 38
Fast Dart
(amount of darts and size)
1 x 1
1 x 1 14
1 x 1 12
1 x 2
1 x 2 12
1 x 2 12
11
3. OPERATIONAL INFORMATION
c. Make up Procedure
The PBL circulating sub with port nozzles on the side is made up on top of the Ball Catcher Sub (for further
details please check PBL operation instructions).
RETAINER NUT
SLEEVE ASSEMBLY
BALL SEAT
SPRING
PORT INSERT
MAIN BODY
GUIDE PIN
BALL CATCHER SUB
BALL CATCHER CAGE
1 16 OD
1.00 AMMT
2 18 OD
1 12 AMMT
2 78 OD
2 38 PAC
3 8 OD
2 38 REG
3 2 OD
2 38 IF
4 34 OD
3 12 IF
5 4 OD
XT
6 14 OD
4 12 XH
6 12 OD
4 12 IF/XH
6 4 OD
4 12 IF
7 4 OD
XT
11
1
1
3
1
39
57
OD
6 8 REG
8 14 OD
6 58 REG
9 12 OD
7 58 REG
12
8 58 REG
OD
12
1 1116
2 18
2 78
2 78
3 18
3 12
4 34
5 14
6 14
6 12
6 34
7 14
8 14
9 12
9 12
HF
12
1.00
AMMT
1 12
AMMT
2 38
PAC
2 38
PAC
2 38
REG
2 38
IF
3 12 IF
XT 39
4 12
XH
4 12 IF/
XH
4 12 IF
XT57/
XTM57
6 58
REG
6 58
REG
7 58
REG
7 58
REG
8 58
REG
400
960
2,200
2,200
3,000
3,700
1 14
AMMT
1.750-8
STUB
ACME-2G
2 38
PAC
2 38
PAC
2 38
SLH90
2 12
VAM
FJL
400
880
2,200
2,200
5,600
2,750
11,500 22,400 26,710 34,190 34,840 56,900 41,800 46,450 81,290 81,290 135,500
3 12 IF
XT 43
4 12
XH
4 12 IF
4 12 IF
XT 57
6 58
REG
6 58
REG
7 58
REG
7 58
REG
8 58
REG
11,500 19,200 26,710 34,190 34,840 56,900 41,800 46,450 81,290 81,290 135,500
d. Activation Procedure
TOOL SIZES (INCHES)
1 1116 PBL
13
2 8 PBL
2 8 PBL
3 8 PBL
3 PBL
1 14 (dark vinyl)
4 , 5 PBL
1 12 (dark vinyl)
6 , 6 , 6 , 7 PBL
8, 8 , 9 , 12 PBL
9 HF
1
7
1
32
Drilling Mode
FLOW to BIT
Open Position
FLOW THRU PORTS
Prior to activating the tool, Record Pump Pressure/Pump Strokes. This will be used as a reference to confirm
de-activation of the tool.
Calculate the fluid displacement volume and time in the drill string to estimate when the Activation Ball will
reach the PBL Bypass Tool.
ff
Break drill string at rig floor and drop one Activation Ball.
ff
It is recommended to fill the drill string with fluid prior to dropping the Activation Ball.
13
3. OPERATIONAL INFORMATION
Displace approximately 50% of the drill string volume at normal drilling pump rates then reduce the pump rate
that the string pressure is 1,000 psi below the ball shearing pressure until the ball lands on the Seat.
ff
In addition please consider: Flow rate should be maximum 400 gpm (200 gpm for Fast Ball) when ball
lands on Seat.
ff
NOTE: Care should be taken when pumping the Activation Ball down as pumping the Activation Ball on
Seat at high flow rates and/or high pressures may cause the Activation Ball to blow through the Seat.
ff
The Activation Ball will often seat sooner than the calculated pump strokes.
ff
The Activation Ball has an equivalent density of 11.2 PPG (20.9 PPG for Fast Ball) drilling fluid.
ff
In the event the ball does get blown through the Seat, as indicated by no change in pump pressure/
strokes as recorded in first step, drop two (2) De-activation Balls to ensure the Activation Ball has gone
through the Seat. This step must be done prior to dropping another vinyl ball.
ff
When the Activation Ball lands on Seat, the Sliding Sleeve will shift to its open position against the Spring.
ff
ff
Fluid will now be diverted through the side Ports. As long as pumping is continuous, fluid will be diverted
through the Ports. If pumping is halted, the Sliding Sleeve will shift to the closed position. When pumping
resumes, the Sleeve will shift open.
ff
A constant, high pump rate should be maintained while the tool is in the open position. If low flow rates,
low differential pressures between drill pipe and annulus, bull heading, squeezing or similar low
flow operations are required, it is recommended to de-activate the PBL Tool prior to commencing
such operations.
A pressure drop is the indication that the PBL tools has been opened.
ACTIVATION DURING TOTAL LOSS
In case of a vertical well, drop the Activation Ball and wait until the ball reaches the Seat by way of gravity
(chasing the Activation Ball by pumping may cause the Activation Ball to blow through the Seat due to a
combination of the suction caused by the loss zone and pumping).
In case of a horizontal well or highly deviated well, chase the Activation Ball with as low pumping as possible
until it lands on the ball Seat.
Well Control - a special safety feature of the tool is, that whenever pumps are turned off, the sleeve shifts
to the closed position and isolates the ports, which eliminates the u-tube effect and assures full well integrity.
A special safety feature of the PBL tool is full Well Control at any time.
14
e. De-Activation Procedure
TOOL SIZES (INCHES)
1 16 PBL
2 18 PBL
2 78 PBL
13
3 1/8 PBL
3 PBL
1 116 (steel)
4 , 5 PBL
1 38 (steel)
6 , 6 , 6 , 7 PBL
1 38 (steel)
8, 8 , 9 , 9 HF, 12 PBL
1 34 (steel)
11
8 (steel)
16
(steel)
16 (steel)
(steel)
Drilling Mode
FLOW to BIT
Break the drill string at rig floor and drop 2 x steel De-activation Balls (It is a good practice to drop the second
steel ball 5-10 seconds after dropping the first one)
After dropping the steel De-activation Balls, pump at 50% of the normal drilling flow rates and watch for a
stand pipe pressure increase. When the steel balls reach the PBL Bypass Tool, they will cut off flow through
the Ports creating an immediate pressure increase.
15
3. OPERATIONAL INFORMATION
ff
Bring the pressure up while continuing pumping at high constant pump rates until a pressure decrease
is seen.
ff
A pressure decrease is an indication the Activation Ball has blown through the Seat into the Ball Catcher.
The steel balls will follow into the Ball Catcher.
ff
The Activation Ball will blow through the Seat at +/- 10% of stated shear pressure depending upon
downhole conditions.
ff
After the Activation Ball shears through the Seat, the Sleeve will move to the closed position. Circulation
will now be through the BHA.
When pumping is resumed, check that the pressure and strokes are the same as they were prior to activating
the PBL Tool (See data recorded in first step, above).
NOTE: After tripping out of the hole, the balls must be removed from the Ball Catcher Sub before RIH again.
The used Activation Balls should be immediately discarded and NEVER RE-RUN.
If the PBL Sub is to be rerun after being activated, it is strongly recommended to de-activate the tool
prior to tripping out of the hole to minimize the wear within the tool.
f. Re-Run Procedure
16
ff
After POOH clean the tool with a power washer (fresh water) to remove debris and visual inspect the tool
for any damages.
ff
ff
Balls must be removed from the ball catcher sub before RIH again.
ff
ff
Before re-run please check the hours below rotary table and total circulation hours (PBL activated). If the
PBL has been in hole for greater than 240 hours it is advisable not to re-run the tool use the back-up
tool and send used tool back for servicing.
ff
Surface function test is necessary before re-run (please see operational instruction for further details of
the surface function test).
1 1116 2 18
2
2 78 1 2 78 2
4
3 18
3 12
4 34
5 14
6 14
6 12
6 34
14
8
5
14
9 12
9 12
HF
12
1
2
two ports
three ports
17
3. OPERATIONAL INFORMATION
Mud Motor
18
MWD
j. Completions Applications
Run the PBL Multiple Activation Bypass tool at the crossover of the tapered working string. During completions,
operators are working in cased hole so free point and back off is not necessary as the likelihood of becoming
stuck in the hole is very remote.
Fast Ball
Fast Dart
DIRECTION TO DROP
19
4. OPERATIONAL PARAMETERS
4 , 5 , 6 , 6 , 6 , 7 - PBL tool:
Customers pump 220 lbs per barrel thru these tool size on daily basis.
ff 8, 8 , 9 - PBL tool:
Customers pump 270 lbs per barrel thru these tool size on daily basis.
20
1 1116
2 18
2 78 2
2 78 3
3 18
3 12
4 34
5 14
6 14
6 12
6 34
7 14
8 14
9 12
9 12
HF
12
TBD
TBD
175
275
175
500
1,000
1,000
1,200
1,200
1,200
1,200
2,000
2,000
2,000
2,000
2,000
TBD
TBD
150
150
150
250
600
600
850
850
850
850
1,500
1,500
1,500
2,000
1,500
If higher circulation rates would be required please contact your DSI representative.
21
4. OPERATIONAL PARAMETERS
f. Internal drift
The drift is the smallest inside diameter of the tool (for further details please see page 10). Larger drifts are
available to accommodate coring and reamer balls or wireline accessories. When the PBL tool has been
activated and deactivated and balls are in the ball catcher cage the drift is eliminated.
22
300 hours
(If the PBL has been in hole for greater than 240 hours it is advisable not to rerun this tool - use the back-up tool and send this tool back to be serviced).
It is not recommended to make a special pipe trip to remove the PBL from the
BHA if maximums limit is met.
100 hours
It is not recommended to make a special pipe trip to remove the PBL from the
BHA if maximums limit is met.
Within 7 days provided the tool is flushed out with fresh water after POOH & a
successful function test has been conducted prior to RIH.
6 Months
(If it is stored in a protected place - NOT on the rig site)
23
a. Auto-lock feature
Introduction
The Auto-lock feature of the PBL tool was developed at the request of the operators to allow for safer and
timelier tripping. By locking the tool in the open position, the drill string can easily drain and fill during tripping
operations. This feature allows operators the ability to open and close the tool down hole up to 5 times to
assist in dealing with hole conditions. This feature is safe, reliable and effective.
Open Position
Locking Ball
De-activation
Applications details
1. Trip Dry Pipe: When the PBL tool is in the activated position (activation ball on seat, flow through the
PBL ports) and by dropping and pumping down the locking ball the tool will lock open. This is confirmed
on surface, as the Plastic Locking Ball will cut the TFA in half, so surface indication is clear. With the
Locking Ball Seated there is 1 x 1 18or 1 38full opening port to drain the pipe. Pulling dry pipe with Lighter
Weighted pills will be realized.
2. Fill pipe: Running in the hole with the PBL Auto-lock Bypass System will eliminate costly time filling the
pipe. When it is desired to close the tool, drop two Steel Deactivation Balls and close the tool.
3. Equalize & Reverse Circulate: If differential sticking occurs the PBL Auto-lock Bypass tool can be opened
to allow lighter fluid to be pumped down the annulus until the pipe comes free. With the pipe coming free
conventional circulation can be resumed to displace the lighter fluid out of the hole and out of the system.
4. Equalize & Reverse Circulation for effective completions: Utilize the PBL Auto-lock tool to reverse
fluids during displacement operations to achieve maximum annular velocities to clean the well bore.
Resume conventional circulation at any time as well as open and close the tool 5 times while in hole.
5. To Shock the Pipe: By locking the PBL Auto-lock tool open and dropping one Steel Deactivation Ball,
the system will pressure up and shear the plastic locking Ball. This has the effect of shocking the pipe.
The debris falling off of the ID of the pipe will exit out the Port in the PBL Auto-lock Bypass System, this
will eliminate debris from contaminating the BHA. Drop the second Steel Deactivation Ball to reset tool
and resume drilling.
24
25
At the time split flow is required, the Split Flow Dart is inserted into the drill string at the surface and pumped to
the PBL Tool. Once landing, the PBL Tool will open once a pre-determined minimum flow rate is established.
After opening, the flow will be divided between the BHA and the ports to the annulus. It is important to
maintain flow above the minimum rates to keep the PBL Tool completely open. Whenever pumping ceases,
the PBL Tool will close and there will be no fluid communication to the annulus through the PBL Tool ports.
To discontinue the split flow option, one steel deactivation ball is dropped. This ball will land in the top of the
dart and shut off flow to the BHA below. At this time the flow will be exiting through the nozzled ports of the PBL
Tool. These ports have a limited TFA due to the split flow option, and caution needs to taken to not develop
excessive differential pressure and cause the dart to shear through the seat. When de-activation (100% of
flow to BHA) is required, a total of three steel de-activation balls are dropped. (Drop only two additional balls if
one was dropped as above to discontinue split flow) One will land in the top of the dart (as above), while the
other two will cut off flow through the ports creating a pressure increase to the pre-set shear pressure. This will
cause the dart to shear through the seat and the dart and balls will be caught in the ball catcher cage.
The Split Flow Dart option for the PBL Tool will greatly enhance hole cleaning ability while not pumping
excessive fluid through the MWD/LWD, rotary steerable system, drilling motor or drill bit causing possible
washouts and difficulty steering. This simple and reliable system will save the operator large amount of rig time
and thus money.
Please contact your DSI Representative for more information on the Split Flow Dart.
26
2. Split Flow
Dart Seated
7. Steel De-Activation
Ball Droped
27
To answer the drilling industrys need for an efcient circulating sub that can be used in conjunction with
retrievable MWD probes, DSI FZE introduces the Sliding Sleeve Big Bore (SSBB) system. This tool provides the
same reliability associated with DSIs PBL multiactivation Bypass System as well as the same industry proven
functionality.
New features:
ff Unlimited number of cycles
ff
Large ID provides the operator with the ability to deploy or retrieve probe style MWD sensors, drilling tools,
or core barrels while still maintaining the ability to activate the SSBB tool
ff
Increasing annular velocity in highly deviated and horizontal wellbores where removal of cutting beds and
hole cleaning are problematic
ff
Pumping all types of LCM materials, including aggressive materials and cement squeezes
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Fluid displacements
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Coring applications
2. Open Position
Flow through Ports
3. Dart Picked up by
Wireline, Ports Closed
1
2
3
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Tool OD
ID Drift (in)1
Connections3
Number of Cycles
9 12
2.63
3.53
7 58 Reg
Unlimited
8 14
2.63
3.53
6 58 Reg
Unlimited
2.63
3.53
6 Reg
Unlimited
34
2.24
2.45
12
4 IF
Unlimited
6 12
2.24
2.45
4 12 IF
Unlimited
58
The PBL Multiple Activation Jetting Tools utilize the same industry proven components used in the PBL
Multiple Activation Bypass System. Enhanced cleanout operations are conducted through an array of jet
nozzles positioned throughout the sleeve:
A Major US Deepwater Operator was searching for a way to clean out the subsea wellhead and liner
hangers thoroughly after drilling 26 hole section without rotating entire drill string which could damage
the casing due to running a huge bit on a bent housing motor during batch casing drilling program.
Objective:
To run the Multiple Activating PBL Multi Jet with 30 jet nozzles above the HWDP for subsea cleanout while
POOH, therefore getting a thorough cleanout on multiple wells for batch casing setting without making
dedicated cleanout trips or removing tool from BHA.
BHA Details:
Results:
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Benefits: Thorough Cleanout without BHA rotation on multiple wells without dedicate cleanout trips.
Savings: 12 day per well @ $ 500,000 per day
The PBL Multiactivated Jetting Tool has many uses in the drilling and completion environment:
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Cleanout of BOP, risers, liner hangers and liner tops without additional pipe trips
Increased ow rates to aid in hole cleaning during displacements
Can be utilized in conjunction with various brush and cleanout tools for maximum riser cleanup
When included as part of the drilling BHA, cleanouts can be conducted while tripping out of hole without
rotation of drillpipe
Connection
Sleeve OD
Number of Ports3
PBL Cycles
Drift ID
4 IF
11
12
1.50
16
18
1.50
34
12
8 14
6 58 REG
16.251,2
30
1.50 (2.27)
9 12
7 58 REG
16.251,2
30
1.50 (2.27)
29
8. FAQ
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How much LCM can be displaced thru the PBL once opened?
No limitations to the amount of LCM that can be pumped.
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ff
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30
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1 1116 OD
1.00 AMMT
2 18 OD
1 12 AMMT
2 78 OD
2 38 PAC
3 18 OD
2 38 REG
3 12 OD
2 38 IF
4 34 OD
3 12 IF
5 14 OD
XT 39
6 14 OD
4 12 XH
6 12 OD
4 12 IF/XH
6 34 OD
4 12 IF
7 14 OD
XT 57
OD
6 58 REG
8 14 OD
6 58 REG
9 12 OD
7 58 REG
12 OD
8 58 REG
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Can the PBL be cycled more than the recommended amount of times?
Not during one run but after empty the balls from the cage you can run the tool again.
(Please see service cycle guideline on page 23).
31
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When using Darted Activation Balls, how many times can the PBL be Cycled?
One cycle is lost for each darted activation ball utilised.
3 for 4 & 4 for 6 , 8 , 9 (See the Spec table for more details).
With extended catcher cages more cycles are possible.
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What is the highest angle that an activation ball can be dropped with circulation thru the bit?
The activation ball can be dropped at an hole angle of 90 and above. DE-activation has been achieved in
holes of +90 Degrees. The Fast Dart is recommended with a hole angle up to 55 (if no circulation is possible
free fall).
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What is the max operating temperature that the PBL can be used?
Up to 450 F or 232 C (Please see page 21).
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ff
32
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All IDs of the drill string components should be larger than the diameter of the activation ball otherwise the
ball could get stuck during the pumping process.
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If other ball-activated tools are used in the drill string (e.g. ball-activated reamer) please consider the drift
of the PBL tool.
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Remove any mud cleaning filters before dropping the activation or de-activation balls.
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Be careful that no other objects (cement chunk, glove, part of a drill pipe screen, thread protector, etc.) get
inside the drill pipe and land on the seat. These objects could act like an activation ball and improperly open
the tool. It is highly recommended to place a filter in the standpipe and drill string to prevent unintended
activation of the tool due to junk/debris.
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If the optional surface test is done, always ensure the PBL tool is fully within drilling fluids to avoid potential
ball shattering during de-activation.
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Large diameter LCM materials can be pumped through the PBL ports. LCM size should not normally exceed
1/3 of port diameter (if in any doubt please call a DSI representative).
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It is recommended to pump the activation ball with a fluid spacer (normal drilling mud, no LCM included)
otherwise LCM may pass the ball during the pumping process before the activation ball lands on the seat
and LCM gets access to the sensitive BHA.
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When LCM has been pumped, it is recommended to clean the drill string (with normal drilling mud, no LCM
included) from LCM before dropping the de-activation balls.
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33
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If the BHA is packed-off and therefore unable to circulate, the PBL tool kit contains a Fast Dart. This can be
dropped to reach the seat without pumping (up to 55 degrees) and it may be possible to regain circulation
through the PBL by starting the pumps and opening the PBL ports.
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Once the PBL has been activated, high flow rates can be used with pressures that are much higher than
the PBL de-activation pressure. DSI recommends the use of high flow rates to fully make use of the extra
cleaning power of the PBL sub or high flow to pump LCM (the de-activation pressure ONLY applies when
the steel balls have been dropped to de-activate the tool & cannot be exceeded by high flow rates when the
tool is open).
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If low flow rates, low differential pressure between drill pipe and annulus, bull heading, squeezing or similar
low flow operations are required, it is recommended to deactivate the PBL tool before commencing such
operations.
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If the PBL sub is laid down and is planned to be re-run in hole, please jet-wash fully with clean water when
first POOH.
Please fully use the running procedures and the tool service
guidelines which are sent with each PBL tool (if in any doubt
please call a DSI representative)
34
DSI FZE products and services are subject to the Companys standard terms and conditions, available on request or at www.dsi-pbl.com. For more information contact an authorized
DSI FZE representative. Unless noted otherwise, trademarks and service marks herein are the property of DSI FZE and may be registered in the United States and/or other countries.
DSI FZE products named herein may be protected by one or more U.S. and/or foreign patents. Specifications are subject to change without notice. DSI FZE sells its products and
services in accordance with the terms and conditions set forth in the applicable contract between DSI FZE and the client.
35
DSI FZE: 10 Round About Road 911, Jebel Ali Free Zone, P.O. Box 30576 Dubai, United Arab Emirates,
Version 09/2016
A Schoeller-Bleckmann Company