200003FlowDiagram,CoolingSystem

FlowDiagram

Outboard(SideMounted)Aftercooler

1.Aftercoolerhousing
2.Aftercoolercoolantsupply
3.Aftercoolercoolantreturn.

LowTemperatureAftercooler

1.Aftercoolerhousing
2.Aftercoolercoolantsupply

3.Aftercoolercoolantreturn
4.Aftercoolercorevent
5.Coolantfilterinlet
6.Coolantfilteroutlet
7.Bypasstube
8.Coolantsupplyfromradiator
9.Aftercoolercoredrain.

ThermostatHousingFlow

1.Tolowtemperatureaftercoolerradiator
2.Fromlowtemperatureaftercoolerradiator
3.Tolowtemperatureaftercoolerthermostat
4.Aftercoolercoolantsupply
5.Aftercoolercoolantreturn
6.Aftercoolercorevent
7.Coolantreturntoradiator.
NOTE:TheKTA50G3/G4andKTTA50G2enginescontainlowtemperature
aftercoolerhardware,butarenotlowtemperatureaftercooled.Theseenginesdo
notflowcoolanttoorfromalowtemperatureaftercoolerradiator,items(1)or(2).

LowTemperatureAftercoolerThermostatHousingMarine

1.Fromcoolantmanifold
2.Mainenginethermostats

3.Bypassflowtocoolantpump
4.Coolanttoengineheatexchangerorkeelcooler
5.Lowtemperatureaftercoolerthermostat
6.Coolantsupplyfromveecavity
7.Tolowtemperatureaftercoolerheatexchangerorkeelcooler
8.Toaftercoolers
9.Fromlowtemperatureaftercoolerheatexchangerorkeelcooler
10.Fromaftercoolers
11.Venttoexpansiontank.

K38MKeelCooled(nonlowtemperatureaftercooler)

1.Coolantflowfromblock
2.Turbochargercoolantsupply
3.Reartransfertube
4.Heatshield
5.Heatshieldvent
6.Turbochargerventtoexpansiontank
7.Turbochargercoolantreturntobypass
8.Coolantreturntothermostathousing
9.Aftercoolercoolantreturn
10.Aftercoolercoolantsupply
11.Coolantoutlettokeelcooler
12.Thermostathousing
13.Coolantbypasstocoolantpump
14.Lubricatingoilcooler
15.Aftercoolerventline
16.Coolantsupplytoblock
17.Coolantpump
18.Coolantinletfromkeelcooler
19.Fronttransfertube.

K38MandK50MHeatExchangerShellandTube

1.Turbochargerventline
2.Lowtemperatureaftercoolerventline
3.Coolantconnectionventline
4.Thermostathousingandaftercoolerventline
5.Heatshieldventline
6.Enginecoolantfromthermostathousing
7.Pressurecapoverflowvent
8.Pressurecap
9.Expansiontank
10.Heatexchanger
11.Enginecoolantoutlettocoolantpump
12.Seawaterinletfromseawaterpump
13.Seawateroutlet
14.Lowtemperatureaftercoolercoolantfromthermostathousing
15.Lowtemperatureaftercoolercoolanttothermostathousing.

K50KeelCooled(LowTemperatureAftercooler)

1.Coolantflowfromblocktotransfertube
2.Reartransfertube
3.Heatshields
4.Heatshieldvents
5.Coolantsupplytoturbochargerbearinghousing
6.Turbochargerbearinghousingcoolantreturn
7.Coolantreturntothermostathousing

8.Aftercoolercoolantreturn
9.Lowtemperatureaftercoolercoolantoutlettokeelcooler
10.Lowtemperatureaftercoolercoolantinletfromkeelcooler
11.Aftercoolercoolantsupply
12.Coolantoutlettokeelcooler
13.Thermostathousing
14.Coolantbypasstocoolantpump
15.Lubricatingoilcooler
16.Aftercoolerventline
17.Coolantsupplytoblock
18.Coolantpump
19.Coolantinletfromkeelcooler
20.Fronttransfertube.

NonLowTemperatureAftercoolerThermostatHousingMarine

1.Fromrightbanktransfertube
2.Torightbankaftercooler
3.Fromenginecenterveecavity
4.Fromleftbankaftercooler
5.Fromleftbanktransfertube
6.Toleftbankaftercooler
7.Venttoexpansiontank
8.Tokeelcooler
9.Coolantbypass
10.Fromrightbankaftercooler.

K38MHeatExchangerLowTemperatureAftercoolerShellandTube

1.Turbochargercoolantsupply
2.Reartransfertube
3.Heatshieldventlines
4.Heatshield
5.Turbochargercoolantreturntobypass
6.Lowtemperatureaftercoolerventline
7.Turbochargerventline
8.Heatexchanger
9.Lowtemperatureaftercoolercoolantfromheatexchanger
10.Seawaterfromheatexchanger
11.Primingline
12.Seawaterinlettoheatexchanger
13.Seawatersupply
14.Seawaterpump
15.Lowtemperatureaftercoolercoolanttoheatexchanger
16.Coolantfromheatexchanger
17.Coolantbypass
18.Coolantpump
19.Aftercoolerventline
20.Aftercoolercoolantsupply
21.Aftercoolercoolantreturn.

K38MHeatExchangerLowTemperatureAftercoolerPlateType

1.Turbochargercoolantsupply
2.Reartransfertube
3.Hatshieldventline
4.Heatshield
5.Turbochargerventline
6.Turbochargercoolantreturntobypass
7.Pressurecap
8.Heatexchangerplatepack
9.Seawateroutlet
10.Primingline
11.Seawaterinletfromseawaterpump
12.Seawatersupply
13.Seawaterpump
14.Coolantbypass
15.Coolantfromheatexchanger
16.Coolantpump
17.Aftercoolerventline
18.Aftercoolercoolantsupply
19.Aftercoolercoolantreturn.

K38MandK50MHeatExchangerPlateType

1.Lowtemperatureaftercoolercoolantfromthermostathousing
2.Makeuptube
3.Expansiontank
4.Seawaterinlet
5.Heatexchangerplatepack
6.Seawateroutlet
7.Coolantfilterports
8.Enginecoolantfromthermostathousing
9.Enginecoolantreturntocoolantpump
10.Lowtemperatureaftercoolercoolantreturntothermostathousing.

QSK50CoolingSystemwithElectronicallyActuatedInjectors

1.Coolantinlet
2.Waterpump
3.Coolantflowtooilcoolercavity
4.Coolantflowaroundoilcoolers
5.Waterjacketcoolant
6.Coolantflowaroundcylinderliner
7.Coolantflowtocylinderhead
8.Leftbankwatermanifold
9.Rightbankwatermanifold
10.Turbochargercoolantsupply
11.Turbochargercoolantreturntothermostathousing
12.Coolantflowtothermostathousing
13.Thermostathousing
14.Coolantbypasstowatersupply.

QSK50LowTemperatureAftercoolerSystemwithElectronicallyActuatedInjectors

1.Lowtemperatureaftercoolercoolantpump
2.Coolantsupply
3.Leftbankaftercoolercoolantsupply
4.Leftbankaftercooler
5.Coolantsupplytoelectroniccontrolmodule(ECM)coolingplate
6.Electroniccontrolmodule(ECM)coolingplate
7.Coolantdrainvalve
8.Electroniccontrolmodule(ECM)coolantplatecoolantreturn
9.Leftbankaftercoolercoolantreturn
10.Rightbankaftercoolercoolantsupply
11.Rightbankaftercooler
12.Rightbankaftercoolercoolantreturn
13.Lowtemperatureaftercoolerthermostathousing
14.Lowtemperatureaftercoolercoolantreturn.

QSK50IndustrialandPowerGenerationThermostatHousingCoolantFlow
(ThermostatOpen)withElectronicallyActuatedInjectors

1.Rightbankcoolanttothermostathousing
2.Leftbankcoolanttothermostathousing
3.Coolantbypasstowaterjacketpump
4.Coolantventport
5.Coolantfilters
6.Coolantreturntoradiators
7.Lowtemperatureaftercoolercoolantfromaftercooler
8.Lowtemperatureaftercoolerthermostatsopen
9.Lowtemperatureaftercoolercoolantsupplytolowtemperatureaftercoolerradiator.

QSK50IndustrialandPowerGenerationThermostatHousingCoolantFlow
(ThermostatClosed)withElectronicallyActuatedInjectors

1.Rightbankcoolanttothermostathousing
2.Leftbankcoolanttothermostathousing
3.Coolantbypasstowaterjacketpump
4.Coolantfilters
5.Lowtemperatureaftercoolercoolantfromaftercooler
6.Coolantreturntoradiators
7.Lowtemperatureaftercoolerthermostatsclosed
8.Lowtemperatureaftercoolervent.

QSK38MarineLowTemperatureAftercoolerCoolantFlow

1.Lowtemperatureaftercoolercoolantpump
2.Lowtemperatureaftercoolercoolantsupply
3.Leftbankaftercoolercoolantsupply
4.Leftbankaftercooler
5.Leftbankaftercoolercoolantreturn
6.Rightbankaftercoolercoolantsupply
7.Rightbankaftercooler
8.Rightbankaftercoolercoolantreturn
9.Lowtemperatureaftercoolerthermostathousing
10.Lowtemperatureaftercoolercoolantflowtokeelcoolerorheatexchanger
11.Lowtemperatureaftercoolerventlinetoexpansiontank
12.Lowtemperatureaftercoolercoolantflowfromkeelcoolerorheatexchanger
13.Lowtemperatureaftercoolermakeuplinetoexpansiontank
14.Lowtemperatureaftercoolercoolantreturntolowtemperatureaftercoolerpump.

QSK38IndustrialLowTemperatureAftercoolerCoolantFlow

1.Lowtemperatureaftercoolercoolantpump
2.Lowtemperatureaftercoolercoolantsupply
3.Leftbankaftercoolercoolantsupply
4.Leftbankaftercooler
5.Leftbankaftercoolercoolantreturn
6.Rightbankaftercoolercoolantsupply
7.Rightbankaftercooler
8.Rightbankaftercoolerreturn
9.Lowtemperatureaftercoolerthermostathousing
10.Lowtemperatureaftercoolercoolantreturn.

QSK38and50MarineLowTemperatureAftercoolerCoolantFlow

1.Rightbankaftercoolercoolantreturntolowtemperatureaftercoolerthermostat
housing
2.LeftbankaftercoolercoolantreturntoLowtemperatureaftercoolerthermostat
housing
3.Lowtemperatureaftercoolerthermostatsopen
4.Lowtemperatureaftercoolercoolantflowtokeelcoolerorheatexchanger
5.Lowtemperatureaftercoolerthermostatsclosed
6.Lowtemperatureaftercoolercoolantreturntolowtemperatureaftercoolerpump.

QSK50MarineLowTemperatureAftercoolerCoolantFlow

1.Lowtemperatureaftercoolercoolantpump
2.Lowtemperatureaftercoolercoolantsupply
3.Leftbankaftercoolercoolantsupply
4.Leftbankaftercooler
5.CoolantsupplytoECMcoolantplate
6.ECMcoolantplate
7.Coolantdrainvalve
8.ECMcoolantplatecoolantreturn
9.Leftbankaftercoolercoolantreturn
10.Rightbankaftercoolercoolantsupply
11.Rightbankaftercooler
12.Rightbankaftercoolercoolantreturn
13.Lowtemperatureaftercoolerthermostathousing
14.Lowtemperatureaftercoolercoolantflowtokeelcoolerorheatexchanger
15.Lowtemperatureaftercoolerventlinetoexpansiontank
16.Lowtemperatureaftercoolercoolantflowfromkeelcoolerorheatexchanger
17.Lowtemperatureaftercoolermakeuplinetoexpansiontank
18.Lowtemperatureaftercoolercoolantreturntolowtemperatureaftercoolerpump.

QSK50MarineCoolant(KeelCooled)

1.Coolantinlet
2.Waterpump
3.Coolantflowtooilcoolercavity
4.Coolantflowaroundoilcoolers
5.Waterjacketcoolant
6.Coolantflowaroundcylinderliner
7.Coolantflowtocylinderhead
8.Leftbankwatermanifold
9.Rightbankwatermanifold
10.Turbochargerbearinghousingcoolantsupply
11.Turbochargerbearinghousingcoolantreturntoexhaustmanifold
12.Turbochargercoolantsupply
13.Coolantflowfromwatermanifoldtothermostathousing
14.Coolantflowfromexhaustmanifoldtothermostathousing
15.Coolantflowfromthermostathousing
16.Ventlinetoexpansiontank
17.Coolantflowtokeelcooler
18.Coolantbypasstowaterpump.

QSK50MarineCoolant(HeatExchanger)

1.Waterpump
2.Coolantflowtooilcoolercavity
3.Coolantflowaroundoilcoolers
4.Waterjacketcoolant
5.Coolantflowaroundcylinderliner

6.Coolantflowtocylinderhead
7.Leftbankwatermanifold
8.Rightbankwatermanifold
9.Turbochargerbearinghousingcoolantsupply
10.Turbochargerbearinghousingcoolantreturntoexhaustmanifold
11.Turbochargercoolantsupply
12.Coolantflowfromwatermanifoldtothermostathousing
13.Coolantflowfromexhaustmanifoldtothermostathousing
14.Thermostathousing
15.Ventlinetoexpansiontank
16.Coolantflowtoheatexchanger
17.Heatexchanger
18.Coolantflowfromheatexchanger
19.Enginemakeuplinetoexpansiontank
20.Coolantbypasstowaterpump
21.Seawatersupply
22.Seawaterpump
23.Seawaterflowtoheatexchanger
24.Seawaterreturn.

MarineThermostatFlow

1.Jacketwaterflowtothermostathousing
2.Exhaustmanifoldcoolantflowtothermostathousing
3.Thermostatsopen
4.Coolantflowtokeelcoolerorheatexchanger
5.Thermostatsclosed
6.Coolantbypasstowaterjacketpump.
NOTE:QSK50MarineengineswithCM2150andinakeelcooledconfiguration
willhaveaninsertinplaceofonethermostat.Whenfacingtheengine,the
insertwillbelocatedintheleftmostpositioninthethermostathousing.This
insertwillcausetheflowtothatpositiontoalwaysfollowtheclosed
thermostatpath.

MarineGearOilCooler

1.CoolantflowfromLTAcircuit
2.Marinegearoilcoolerdiagnosticports(alsousedasairbleedportsforfilling)
3.Marinegearoilcoolercoolantinlet
4.Marinegearoilcooleroilinlet
5.CoolantreturntoLTAcircuit.

LastModified:23Nov2010
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